CN109092955B - Method for processing automatic flanging of access hole of integral bathroom roof - Google Patents

Method for processing automatic flanging of access hole of integral bathroom roof Download PDF

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Publication number
CN109092955B
CN109092955B CN201810853520.5A CN201810853520A CN109092955B CN 109092955 B CN109092955 B CN 109092955B CN 201810853520 A CN201810853520 A CN 201810853520A CN 109092955 B CN109092955 B CN 109092955B
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China
Prior art keywords
top plate
access hole
spring
sleeve
input device
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CN201810853520.5A
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Chinese (zh)
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CN109092955A (en
Inventor
袁训平
汤志强
赵伍平
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Guangzhou Seagull Residential Industry Ltd By Share Ltd
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Guangzhou Seagull Residential Industry Ltd By Share Ltd
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Priority to CN201810853520.5A priority Critical patent/CN109092955B/en
Publication of CN109092955A publication Critical patent/CN109092955A/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D19/00Flanging or other edge treatment, e.g. of tubes
    • B21D19/08Flanging or other edge treatment, e.g. of tubes by single or successive action of pressing tools, e.g. vice jaws
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D43/00Feeding, positioning or storing devices combined with, or arranged in, or specially adapted for use in connection with, apparatus for working or processing sheet metal, metal tubes or metal profiles; Associations therewith of cutting devices
    • B21D43/003Positioning devices

Abstract

The invention discloses a processing method for automatically flanging an access hole of a top plate of an integral bathroom, which comprises the following steps: the input device conveys the top plate to the notch of the punch press, the longitudinal opposite side and the transverse opposite side of the top plate are adjusted to enable the access hole of the top plate to be basically aligned with the lower die of the punch press, the upper die of the punch press presses down to flange the access hole, the flanged top plate is conveyed to the next process by the output device, wherein the adjustment of the transverse opposite side and the longitudinal opposite side of the top plate is achieved through the top plate position adjusting device, and the top plate position adjusting device comprises a support, a pair of guide rails, two pairs of sliding blocks, a pair of clamping pieces, a pair of driving cylinders, a blocking plate and a blocking. The invention has the advantages that the position deviation is not generated when the access hole is aligned with the lower die of the punch press, and the stability of the processing quality of the product is ensured.

Description

Method for processing automatic flanging of access hole of integral bathroom roof
Technical Field
The invention relates to the field of machining. More particularly, the invention relates to a method for processing an automatic flanging of an access hole of a top plate of an integral bathroom.
Background
The traditional sheet metal flanging method comprises the following steps: utilize the punch press to punch a hole after and carry out the turn-ups, the work of bending is carried out behind the turn-ups, and manual operation step is more, and the production personnel that need are more, and work efficiency is low, and the punching a hole after the turn-ups can be damaged at the in-process of bending, is unfavorable for the processing of next process, and product quality's stability can not be guaranteed, still has the dangerous scheduling problem of operation.
Disclosure of Invention
An object of the present invention is to solve at least the above problems and to provide at least the advantages described later.
The invention also aims to provide a processing method for automatically flanging the access hole of the integral bathroom top plate, so that the access hole is not subjected to position deviation when being aligned with a lower die of a punch press, and the stability of the processing quality of a product is ensured.
To achieve these objects and other advantages in accordance with the purpose of the invention, there is provided a method for automatically flanging an access opening of a top plate of an integrated bathroom, comprising the steps of: the input device conveys the top plate to the notch of the punch press, the longitudinal opposite side and the transverse opposite side of the top plate are adjusted to enable the access hole of the top plate to be basically aligned with the lower die of the punch press, the upper die of the punch press is pressed down to flange the access hole, and the flanged top plate is conveyed to the next procedure by the output device.
Preferably, the adjustment of the longitudinal opposite sides of the top plate is performed by a stopper cylinder with a stopper plate disposed forward in the conveying direction.
Preferably, the adjustment of the opposite lateral sides of the top plate is performed by driving cylinders with clamps provided at both lateral sides of the top plate.
Preferably, the adjustment of the lateral opposite sides and the longitudinal opposite sides of the top plate is achieved by a top plate position adjusting device, which includes:
a support;
the pair of guide rails are horizontally arranged and perpendicular to the conveying direction of the top plate, and the guide rails are fixed on the bracket;
the pair of sliding blocks are connected on one guide rail in a sliding manner;
the clamping pieces are fixed with the two sliding blocks on one side through connecting pieces, and the clamping pieces clamp the edges of the longitudinal opposite sides of the top plate respectively;
one driving cylinder controls the two sliding blocks on one side to move synchronously, so that the pair of clamping pieces are close to or far away from each other;
and the blocking cylinder is connected with the blocking plate, and when the blocking cylinder works, the blocking plate is positioned at the downstream of the punch press along the conveying direction of the top plate and blocks the forward movement of the top plate, so that the transverse opposite edge of the access hole of the top plate is basically aligned with the transverse opposite edge of the lower die.
Preferably, the input device is provided with a buffer device, and the buffer device includes:
the spring sleeve column comprises a sleeve, a spring and a sliding column, the lower end of the sleeve is fixed on the punch, the spring is completely accommodated in the sleeve, the lower end of the spring is connected with the inner bottom of the sleeve, the upper end of the spring is connected with the lower end of the sliding column, the upper end of the sliding column is connected with the part of the input device extending into the gap, when the spring is in a natural state, the sleeve accommodates the lower part of the sliding column, and when the spring is in a contracted state, the sleeve completely accommodates the sliding column;
and the jacking cylinder is connected with the input device through a connecting piece and used for buffering the resilience of the spring.
Preferably, the input device is a powered roller conveyor.
Preferably, the support is fixed on the power roller conveyor, the guide rail is located below a roller of the power roller conveyor, the sliding block is located below the roller, and the clamping piece is located above the roller.
Preferably, the clamping piece is a vertically arranged rectangular plate, and the long edge of the rectangular plate is consistent with the conveying direction of the top plate.
Preferably, the output device is a power roller conveyor.
The invention at least comprises the following beneficial effects: the automatic flanging processing method for the access hole of the integral bathroom roof plate is used for flanging the access hole of the bent roof plate, the processing sequence is adjusted, the probability of damaging the access hole when the roof plate is bent is reduced, a roof plate position adjusting device is arranged in a notch of a punch press, manual operation steps are reduced, the longitudinal opposite side and the transverse opposite side of the roof plate are automatically adjusted, no position deviation is generated when the access hole is aligned with a lower die of the punch press, the stability of the processing quality of a product is ensured, a buffering device is arranged below an input device, when an upper die of the punch press is pressed down, the downward moving speed of the input device is slowed down by a spring sleeve column, the resilience of the input device is slowed down by a jacking cylinder, and the input.
Additional advantages, objects, and features of the invention will be set forth in part in the description which follows and in part will become apparent to those having ordinary skill in the art upon examination of the following or may be learned from practice of the invention.
Drawings
FIG. 1 is a schematic structural view of an automatic flanging production line for a top plate of an integrated bathroom according to one embodiment of the present invention;
FIG. 2 is a schematic structural view of a top plate position adjusting device according to one embodiment of the present invention;
fig. 3 is a front view of a top plate position adjusting device and a buffering device according to one embodiment of the present invention.
Detailed Description
The present invention is further described in detail below with reference to the attached drawings so that those skilled in the art can implement the invention by referring to the description text.
In the description of the present invention, the terms "lateral", "longitudinal", "up", "down", "vertical", "horizontal", "bottom", "inner", "outer", etc., indicate orientations or positional relationships based on those shown in the drawings, are only for convenience of description and simplification of description, and do not indicate or imply that the device or element referred to must have a particular orientation, be constructed and operated in a particular orientation, and thus, should not be construed as limiting the present invention.
As shown in fig. 1 to 3, the invention provides a method for automatically flanging an access hole of a top plate of an integral bathroom, which comprises the following steps: the input device B has the function of conveying, the top plate with the access hole is conveyed to the punch C to be flanged and punched, a conveyor belt, a roller and the like can be selected, a gap 13 is arranged between an upper die 12 and a lower die 11 of the punch C, the input device B conveys the top plate to the gap 13 of the punch C, the longitudinal opposite edge and the transverse opposite edge of the top plate are adjusted to enable the access hole of the top plate to be basically aligned with the lower die 11 of the punch C, the longitudinal opposite edge refers to the opposite edge of the conveying direction of the top plate, the transverse opposite edge refers to the opposite edge vertical to the conveying direction of the top plate, the adjusting method can be manual adjustment, the transverse opposite edge and the longitudinal opposite edge can be adjusted in a numerical control mode to be aligned with the lower die 11 of the punch C, the upper die 12 of the punch C is pressed downwards to flange the access hole, the output, and leading the top plate after flanging to enter the next working procedure.
In the technical scheme, the longitudinal opposite edges and the transverse opposite edges of the top plate are adjusted to enable the access hole of the top plate to be basically aligned with the lower die 11 of the punch C, so that position deviation is not generated when the access hole is aligned with the lower die 11 of the punch C, and the stability of the processing quality of a product is ensured.
In another technical scheme, the adjustment of the longitudinal opposite sides of the top plate is realized by a blocking cylinder 6 which is arranged forwards along the conveying direction and is provided with a blocking plate 7, the working stroke of the blocking cylinder 6 is fixed, and the adjustment of the position of the blocking plate 7 according to the setting parameters is facilitated.
In another kind of technical scheme, the adjustment of the horizontal opposite side of roof is realized by the actuating cylinder 5 that drives of taking holder 4 that sets up in the horizontal both sides of roof, drives actuating cylinder 5 and can freely stretch out and draw back, drives the motion of holder 4, and holder 4 can be plate body, anchor clamps, and holder 4 can be according to the position of setting up the vertical opposite side of parameter adjustment roof.
In another technical solution, the adjustment of the transverse opposite side and the longitudinal opposite side of the top plate is realized by a top plate position adjusting device D, which includes:
the bracket 1 can be fixed on the punch C, the input device B or arranged on the ground;
the pair of guide rails 2 are horizontally arranged and perpendicular to the conveying direction of the top plate, and the guide rails 2 are fixed on the bracket 1;
the pair of sliding blocks 3 are connected on one guide rail 1 in a sliding manner;
the clamping pieces 4 are fixed with the two sliding blocks 3 on one side through connecting pieces, and the clamping pieces 4 clamp the edges of the longitudinal opposite sides of the top plate respectively;
the two sliding blocks 3 on one side are controlled by one driving cylinder 5 to synchronously move, so that the pair of clamping pieces 4 are close to or far away from each other;
and the blocking cylinder 6 is connected with the blocking plate 7, when the blocking cylinder 6 works, the blocking plate 7 is positioned at the downstream of the punch C in the conveying direction of the top plate to block the forward movement of the top plate, so that the transverse opposite side of the access hole of the top plate is basically aligned with the transverse opposite side of the lower die 11.
In above-mentioned technical scheme, when punch C discerned the access hole on the roof, slider 3 moved on guide rail 2 under the effect that drives actuating cylinder 5, and slider 3 drives holder 4 and removes, plays the effect of adjusting the vertical opposite side of roof, blocks that cylinder 6 drives the removal of blockking plate 7, plays the effect of adjusting the horizontal opposite side of roof, and roof position control device D's setting does benefit to the position of accurate regulation roof access hole and makes its lower mould 11 of aiming at on the punch C.
In another technical solution, a buffer device is provided on the input device B, and the buffer device includes:
at least one spring sleeve column 8, wherein the spring sleeve column 8 comprises a sleeve, a spring and a sliding column, the lower end of the sleeve is fixed on the punch C, the spring is completely accommodated in the sleeve, the lower end of the spring is connected with the inner bottom of the sleeve, the upper end of the spring is connected with the lower end of the sliding column, the upper end of the sliding column is connected with the part of the input device B extending into the notch 13, when the spring is in a natural state, the sleeve accommodates the lower part of the sliding column, and when the spring is in a contracted state, the sleeve completely accommodates the sliding column;
and the jacking cylinder 9 is connected with the input device B through a connecting piece 10 and buffers the rebound of the spring.
In above-mentioned technical scheme, when punch press C's last mould 12 punching press access hole, to stretching into input device B in the breach 13 produces decurrent power, 11 protrusion in input device B's upper surface of lower mould, at this moment, the spring in the spring sleeve post 8 plays the effect of buffering to moving down of input device B, after mould 12 is gone back to the liter on punch press C, the spring kick-backs and produces great thrust that makes progress, jacking cylinder 9 slows down input device B's resilience, when waiting that input device B kick-backs to the original position, conveying roof to output device E, set up buffer in the input device B, play the effect of protection input device B.
In another technical scheme, the input device B is a power roller conveyor, and the top plate of the sheet metal part is in contact with the input device B made of a metal material, so that the damage to the device and the top plate is reduced.
In another technical scheme, the support 1 is fixed on the power roller conveyor, the guide rail 2 is located below a roller of the power roller conveyor, the sliding block 3 is located below the roller, and the clamping piece 4 is located above the roller, so that the longitudinal opposite edges of the top plate can be conveniently adjusted by moving the clamping piece 4, and the longitudinal opposite edges of the top plate access hole can be basically aligned with the longitudinal opposite edges of the lower die 11.
In another kind of technical scheme, holder 4 is the rectangular plate of vertical setting, the long limit of rectangular plate is unanimous with roof direction of delivery, the function of realization centre gripping roof that can be better.
In another technical scheme, the output device is a power roller conveyor, and the sheet metal component top plate is in contact with the output device E made of metal materials, so that damage to the device and the top plate is reduced.
While embodiments of the invention have been described above, it is not limited to the applications set forth in the description and the embodiments, which are fully applicable in various fields of endeavor to which the invention pertains, and further modifications may readily be made by those skilled in the art, it being understood that the invention is not limited to the details shown and described herein without departing from the general concept defined by the appended claims and their equivalents.

Claims (5)

1. The processing method for automatically flanging the access hole of the integral bathroom roof is characterized by comprising the following steps of: the input device transmits the top plate to the notch of the punch press, the longitudinal opposite side and the transverse opposite side of the top plate are adjusted to enable the access hole of the top plate to be basically aligned with the lower die of the punch press, the upper die of the punch press presses down to flange the access hole, and the flanged top plate is transmitted to the next working procedure by the output device;
the adjustment of the longitudinal opposite edges of the top plate is realized by a blocking cylinder with a blocking plate which is arranged along the front direction of the conveying direction;
the adjustment of the transverse opposite sides of the top plate is realized by driving cylinders with clamping pieces arranged at the two transverse sides of the top plate;
the adjustment of the transverse opposite side and the longitudinal opposite side of the top plate is realized through a top plate position adjusting device, which comprises:
a support;
the pair of guide rails are horizontally arranged and perpendicular to the conveying direction of the top plate, and the guide rails are fixed on the bracket;
the pair of sliding blocks are connected on one guide rail in a sliding manner;
the clamping pieces are fixed with the two sliding blocks on one side through connecting pieces, and the clamping pieces clamp the edges of the longitudinal opposite sides of the top plate respectively;
one driving cylinder controls the two sliding blocks on one side to move synchronously, so that the pair of clamping pieces are close to or far away from each other;
the blocking cylinder is connected with the blocking plate, and when the blocking cylinder works, the blocking plate is positioned at the downstream of the punch press along the conveying direction of the top plate and blocks the forward movement of the top plate, so that the transverse opposite edges of the access hole of the top plate are basically aligned with the transverse opposite edges of the lower die; be equipped with buffer on the input device, buffer includes:
the spring sleeve column comprises a sleeve, a spring and a sliding column, the lower end of the sleeve is fixed on the punch, the spring is completely accommodated in the sleeve, the lower end of the spring is connected with the inner bottom of the sleeve, the upper end of the spring is connected with the lower end of the sliding column, the upper end of the sliding column is connected with the part of the input device extending into the gap, when the spring is in a natural state, the sleeve accommodates the lower part of the sliding column, and when the spring is in a contracted state, the sleeve completely accommodates the sliding column;
and the jacking cylinder is connected with the input device through a connecting piece and used for buffering the resilience of the spring.
2. The method for automatically flanging the access hole of the integral bathroom roof panel as claimed in claim 1, wherein the input device is a power roller conveyor.
3. The method for automatically flanging the access hole of the integral bathroom roof panel according to claim 2, wherein the bracket is fixed on the power roller conveyor, the guide rail is positioned below a roller of the power roller conveyor, the slide block is positioned below the roller, and the clamping member is positioned above the roller.
4. The automatic flanging processing method for the access hole of the integral bathroom roof panel as claimed in claim 3, wherein the clamping member is a vertically arranged rectangular plate, and the long side of the rectangular plate is in accordance with the conveying direction of the roof panel.
5. The method for automatically flanging the access hole of the integral bathroom roof panel as claimed in claim 4, wherein the output device is a power roller conveyor.
CN201810853520.5A 2018-07-30 2018-07-30 Method for processing automatic flanging of access hole of integral bathroom roof Active CN109092955B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201810853520.5A CN109092955B (en) 2018-07-30 2018-07-30 Method for processing automatic flanging of access hole of integral bathroom roof

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201810853520.5A CN109092955B (en) 2018-07-30 2018-07-30 Method for processing automatic flanging of access hole of integral bathroom roof

Publications (2)

Publication Number Publication Date
CN109092955A CN109092955A (en) 2018-12-28
CN109092955B true CN109092955B (en) 2019-12-31

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Family Applications (1)

Application Number Title Priority Date Filing Date
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Family Cites Families (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102451873B (en) * 2010-10-28 2014-02-12 宝钢发展有限公司 Lower mold structure for stamping and flanging in box cap forming process
CN102490013B (en) * 2011-11-14 2015-03-11 山东奥宇精密机械有限公司 Automatic production line for side plate or front wall plate of container
CN204313716U (en) * 2014-11-27 2015-05-06 重庆市世洲烟花爆竹有限公司 A kind of self-align pneumatic type firework punching machine
CN106825290A (en) * 2015-12-04 2017-06-13 重庆银聪科技有限公司 A kind of punch press feeding device
CN205328214U (en) * 2016-01-13 2016-06-22 佛山市顺德区杰峰工业自动化有限公司 Former piece conveyor of water container
CN105690102B (en) * 2016-04-06 2018-07-24 江苏金铁人自动化科技有限公司 A kind of pressing device on drum conveying line
CN206296378U (en) * 2016-11-25 2017-07-04 天津市林青合金制品有限公司 A kind of stamping mold clamping device

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