CN108995865B - Automatic attaching equipment for product protective film - Google Patents
Automatic attaching equipment for product protective film Download PDFInfo
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- CN108995865B CN108995865B CN201811061308.1A CN201811061308A CN108995865B CN 108995865 B CN108995865 B CN 108995865B CN 201811061308 A CN201811061308 A CN 201811061308A CN 108995865 B CN108995865 B CN 108995865B
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- grabbing
- film
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- 230000001681 protective effect Effects 0.000 title claims description 37
- 239000013072 incoming material Substances 0.000 claims abstract description 42
- 239000000463 material Substances 0.000 claims description 34
- 239000000758 substrate Substances 0.000 claims description 31
- 230000000007 visual effect Effects 0.000 claims description 13
- 238000007599 discharging Methods 0.000 claims description 11
- 238000011144 upstream manufacturing Methods 0.000 claims description 8
- 239000000047 product Substances 0.000 description 203
- 238000004519 manufacturing process Methods 0.000 description 14
- 239000000872 buffer Substances 0.000 description 11
- 125000006850 spacer group Chemical group 0.000 description 7
- 238000010586 diagram Methods 0.000 description 6
- 238000005516 engineering process Methods 0.000 description 6
- 238000001514 detection method Methods 0.000 description 5
- 210000000078 claw Anatomy 0.000 description 3
- 230000007547 defect Effects 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 239000007795 chemical reaction product Substances 0.000 description 1
- 230000001419 dependent effect Effects 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 238000010030 laminating Methods 0.000 description 1
- 239000011265 semifinished product Substances 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B33/00—Packaging articles by applying removable, e.g. strippable, coatings
- B65B33/02—Packaging small articles, e.g. spare parts for machines or engines
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B35/00—Supplying, feeding, arranging or orientating articles to be packaged
- B65B35/10—Feeding, e.g. conveying, single articles
- B65B35/16—Feeding, e.g. conveying, single articles by grippers
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Folding Of Thin Sheet-Like Materials, Special Discharging Devices, And Others (AREA)
- Lining Or Joining Of Plastics Or The Like (AREA)
Abstract
The invention relates to automatic attaching equipment for a product protection film. The automatic attaching equipment for the product protection film comprises a control system, an incoming material grabbing system, a positioning system, a product moving system and a film attaching system, wherein the control system is electrically connected with the incoming material grabbing system, the positioning system, the product moving system and the film attaching system and used for controlling the operations of the incoming material grabbing system, the positioning system, the product moving system and the film attaching system, the incoming material grabbing system is used for grabbing a product to the positioning system, the positioning system is used for positioning the product, the film attaching system is used for attaching the protection film to the product on the positioning system, and the product moving system is used for moving the product on the positioning system.
Description
Technical Field
The invention relates to automatic equipment, in particular to automatic product protection film attaching equipment capable of automatically attaching a protection film to a product.
Background
The current automatic attaching equipment for the product protective film (such as the attaching equipment for the mobile phone screen protective film) mostly adopts manual feeding and fixing, because products (such as the mobile phone screen) coming from an upstream assembly line have no fixed positions and directions and general equipment cannot be grabbed.
For example, the current process of attaching a protective film to a mobile phone screen is as follows:
1) Manually taking down the single mobile phone screen from the assembly line, and positioning the single mobile phone screen on a positioning mechanism;
2) The film pasting mechanism is used for pasting films;
3) The positioning mechanism is opened, and the mobile phone screen is manually taken out and put into a downstream assembly line;
4) Repeating steps 1-3.
Therefore, the production efficiency is low due to the fact that the protective film pasting flow of the product is dependent on manual work, the product is likely to be damaged when the product is fixed due to the fact that manual operation is prone to error, the product yield is low, and improvement is necessary.
Disclosure of Invention
The invention provides automatic product protective film attaching equipment with higher production efficiency, which aims to solve the technical problem of lower production efficiency of the existing product protective film attaching.
The utility model provides an automatic attached equipment of product protection film, its includes control system, incoming material snatch system, positioning system, product moving system and pad pasting system, control system electricity is connected incoming material snatch system, positioning system, product moving system and pad pasting system just are used for control the operation of incoming material snatch system, positioning system, product moving system and pad pasting system, incoming material snatch system is used for snatching the product to positioning system, positioning system is used for right the product is fixed a position, the pad pasting system is used for right product subsides protection film on the positioning system, product moving system is used for right product on the positioning system moves.
In one embodiment, the incoming material grabbing system comprises a visual positioning module and a feeding robot, wherein the visual positioning module is used for identifying the position of the product on an upstream assembly line, and the feeding robot is used for moving according to the identified position of the visual positioning module so as to grab the product.
In one embodiment, the feeding robot comprises a grabbing mechanism and a multi-shaft driving device for driving the grabbing mechanism to move, the grabbing mechanism comprises a paw and a lifting mechanism, one end of the lifting mechanism is connected with the multi-shaft driving device, the other end of the lifting mechanism is connected with the paw, and the lifting mechanism is used for driving the paw to lift up and down so as to grab and release the product.
In one embodiment, the product moving system comprises a blanking mechanism, and the blanking mechanism is used for moving the product on the positioning system, on which the protective film is attached, to a blanking station.
In an embodiment, the unloading mechanism includes slip table, unloading arm and first grabbing portion, unloading arm with slip table sliding connection, first grabbing portion set up in the unloading arm is kept away from the one end of slip table, thereby unloading arm is used for following slip table slip drives first grabbing portion with the product removes to the unloading station.
In one embodiment, the positioning system comprises an incoming material positioning mechanism and a film pasting positioning mechanism, the product moving system further comprises a material moving mechanism, the incoming material positioning mechanism is used for bearing products grabbed by the incoming material grabbing system and positioning the products, the material moving mechanism is used for translating the products positioned by the incoming material positioning mechanism to the film pasting positioning mechanism, and the film pasting positioning mechanism is further used for positioning the products so that the film pasting system can carry out protective film pasting on the products on the film pasting positioning system.
In an embodiment, the material moving mechanism comprises a material moving mechanical arm and a second grabbing portion, the material moving mechanical arm is in sliding connection with the sliding table, the second grabbing portion is arranged at one end, far away from the sliding table, of the material moving mechanical arm, and the material moving mechanical arm is used for sliding along the sliding table so as to drive the second grabbing portion and the product to move to the film pasting positioning mechanism.
In one embodiment, the material moving mechanical arm comprises a first substrate, a first lifting module and a first mechanical arm body, the first substrate is in sliding connection with the sliding table, the first lifting module is arranged on the first substrate, the first mechanical arm body is arranged on the first lifting module, the first grabbing part is arranged on the first mechanical arm body, the first substrate can drive the first lifting module, the first mechanical arm body and the first grabbing part move relative to the sliding table, the material discharging mechanical arm comprises a second substrate, a second lifting module and a second mechanical arm body, the second substrate is in sliding connection with the sliding table, the second lifting module is arranged on the second substrate, the second mechanical arm body is arranged on the second lifting module, the second grabbing part is arranged on the second mechanical arm body, and the second substrate can drive the second lifting module, the second mechanical arm body and the second grabbing part to move relative to the sliding table.
In one embodiment, the first substrate and the second substrate are integrally connected.
In one embodiment, the incoming material grabbing system, the positioning system, the film pasting system, the material moving mechanism and the blanking mechanism are further used for grabbing, positioning, film pasting, moving and blanking at least two products simultaneously.
In one embodiment, the incoming material positioning mechanism comprises a first base, a first supporting member arranged on the first base, a first adjustable positioning member and a second adjustable positioning member, wherein the first supporting member is used for bearing the product, the first adjustable positioning member is located on a first side of the product and can move relative to the first supporting member so as to position one side of the product according to the size of the product, and the second adjustable positioning member is located on a second side of the product and can move relative to the first supporting member so as to position the second side of the product according to the size of the product.
In one embodiment, the feeding positioning mechanism further includes a first spacer, the number of the first adjustable positioning members and the second adjustable positioning members is two, one of the first adjustable positioning members and one of the second adjustable positioning members and the first spacer together position one of the products therebetween, and the other of the first adjustable positioning members and the other of the second adjustable positioning members and the first spacer together position the other of the products therebetween.
In one embodiment, the first adjustable positioning member includes a first driving element, a first slider, and a first buffer, where the first slider is slidably connected to the first base, the first driving element is configured to drive the first slider to slide relative to the first base to position the products with different sizes, and the first buffer is disposed at an end of the first slider adjacent to the products, and is configured to reduce impact on the products.
In one embodiment, the second adjustable positioning member includes a second driving element and a second slider, where the second slider is slidably connected to the first base, and the second driving element is configured to drive the second slider to slide relative to the first base to position another product of a different size.
In one embodiment, the film positioning mechanism comprises a second substrate, a second supporting member arranged on the second substrate, a third adjustable positioning member and a fourth adjustable positioning member, wherein the second supporting member is used for bearing the product, the third adjustable positioning member is located on a first side of the product and can move relative to the second supporting member so as to position one side of the product according to the size of the product, and the fourth adjustable positioning member is located on a second side of the product and can move relative to the second supporting member so as to position the second side of the product according to the size of the product.
In one embodiment, the film sticking positioning mechanism further includes a second spacer, the number of the third adjustable positioning member and the fourth adjustable positioning member is two, one of the third adjustable positioning member and one of the fourth adjustable positioning member and the second spacer jointly positions one of the products therebetween, and the other of the third adjustable positioning member and the other of the fourth adjustable positioning member and the second spacer jointly positions the other of the products therebetween.
In one embodiment, the third adjustable positioning piece includes a third driving element, a third slider and a third buffer, wherein the third slider is slidably connected with the second base, the third driving element is used for driving the third slider to slide relative to the second base to position the products with different sizes, and the third buffer is disposed at one end, adjacent to the products, of the third slider, and is used for reducing impact on the products.
In one embodiment, the fourth adjustable positioning member includes a fourth driving element and a fourth slider, where the fourth slider is slidably connected to the second base, and the fourth driving element is configured to drive the fourth slider to slide relative to the second base to position another product with a different size.
In one embodiment, the product is a display screen, a touch screen, or a touch display screen for an electronic device.
In one embodiment, the automatic product protection film attaching device further comprises a device base and a shell, wherein the incoming material grabbing system, the positioning system, the product moving system and the film attaching system are arranged on the device base, and the shell accommodates the incoming material grabbing system, the positioning system, the product moving system, the film attaching system and the device base.
Compared with the prior art, in the automatic product protection film attaching equipment, the incoming material grabbing system is used for grabbing products to the positioning system, the positioning system is used for positioning the products, the film attaching system is used for attaching the protection film to the products on the positioning system, the product moving system is used for moving the products on the positioning system, and the control system controls the automatic operation of the incoming material grabbing system, the positioning system, the film attaching system and the product moving system, namely the defects that the current product protection film attaching needs manual feeding, and is low in efficiency, film attaching precision and quality are overcome through the intelligent front edge technology of the modern manufacturing industry.
The incoming material grabbing system comprises a visual positioning module for positioning the product position, so that the feeding robot accurately grabs the product from an upstream assembly line, and compared with manual feeding, the production efficiency is improved, and the technical problem that the yield of the product is low due to manual feeding can be solved.
Furthermore, the invention realizes the simultaneous feeding, positioning, film pasting and discharging of two products, and further improves the production efficiency.
Furthermore, the products (such as products) are easy to scratch and crack, and the variety is more, particularly, the shape and the position of the flexible circuit board of the products are uncertain, so that the positioning is difficult, the incoming material positioning mechanism and the film pasting positioning mechanism adopt the structures such as an adjustable positioning piece, a buffer and the like, the precision and the reliability are realized, the products can be prevented from being scratched and impacted, and the problems of low positioning precision, easy deformation and the like of the products are solved; meanwhile, the adjustable positioning piece is adjustable, so that the adjustable positioning piece can be suitable for fixing products with various specifications and shapes, and has high applicability.
In addition, move material arm and unloading arm can share a slip table, also have the advantage that the configuration is reasonable, compact structure.
In addition, compared with the existing manual line, the automatic protective film attaching equipment is operated by one person for a plurality of devices, the occupied area is small, the working efficiency is improved, and the labor cost is reduced. Meanwhile, the invention integrates a plurality of intelligent components such as a robot technology, a visual positioning detection technology, a control system and the like, reduces the labor cost and accords with the trend of the modern manufacturing industry of intelligent manufacturing.
Drawings
Fig. 1 is a block diagram schematically illustrating an apparatus for automatically attaching a product protective film according to a preferred embodiment of the present invention.
Fig. 2 is a perspective view of the automatic product protective film attaching apparatus shown in fig. 1.
Fig. 3 is a top view of the product protective film automatic attaching apparatus shown in fig. 2.
Fig. 4 is a schematic structural view of an incoming material grabbing system of the automatic product protective film attaching device shown in fig. 2.
Fig. 5 is an enlarged schematic view of a portion of the fig. 4.
Fig. 6 is a schematic structural view of an incoming material positioning mechanism of the automatic product protective film attaching device shown in fig. 2.
Fig. 7 is a schematic structural view of a film positioning mechanism of the automatic product protective film attaching apparatus shown in fig. 2.
Fig. 8 is a schematic structural view of a product moving system of the automatic product protective film attaching apparatus shown in fig. 2.
Detailed Description
In order that the above objects, features and advantages of the invention will be readily understood, a more particular description of the invention will be rendered by reference to the appended drawings.
In the following description, numerous specific details are set forth in order to provide a thorough understanding of the present invention, but the present invention may be practiced in other ways other than those described herein, and persons skilled in the art may make similar uses without departing from the spirit of the invention, so that the invention is not limited to the specific embodiments disclosed below.
Next, the present invention will be described in detail with reference to the drawings, wherein the sectional view of the device structure is not partially enlarged to general scale for the convenience of description, and the drawings are only examples, which should not limit the scope of the present invention. In addition, the three-dimensional dimensions of length, width and depth should be included in actual fabrication.
The following is a detailed description of embodiments.
Referring to fig. 1, fig. 1 is a block diagram of an automatic product protection film attaching apparatus 100 according to a preferred embodiment of the invention. The product protective film automatic attaching apparatus 100 is used for automatically attaching a received product to a protective film. The product includes, but is not limited to, various end products such as mobile phones, parts for various products, semi-finished products, etc., and in this embodiment, a display screen, a touch screen or a touch display screen is mainly described as an example.
Specifically, the automatic product protection film attaching apparatus 100 includes a control system 110, an incoming material grabbing system 120, a positioning system 130, a product moving system 140, and a film attaching system 150. The control system 110 is electrically connected to the incoming material grabbing system 120, the positioning system 130, the product moving system 140 and the film pasting system 150, and is used for controlling the operations of the incoming material grabbing system 120, the positioning system 130, the product moving system 140 and the film pasting system 150, the incoming material grabbing system 120 is used for grabbing a product to be pasted with a protective film to the positioning system 130, the positioning system 130 is used for positioning the product, the film pasting system 150 is used for pasting the protective film to the product on the positioning system 130, and the product moving system 140 is used for moving the product on the positioning system 130.
The control system 110 may be a programmable logic control system (PLC) or other control system such as an industrial PCD, which is often used in the automation industry, and may be configured to control the movement of the various systems/elements within the product protection film automatic attachment device 100 according to a desired program.
Referring to fig. 2 and 3, fig. 2 is a perspective view of the product protective film attaching apparatus 100 shown in fig. 1, and fig. 3 is a top view of the product protective film automatic attaching apparatus 100 shown in fig. 2. The automatic product protection film attaching apparatus 100 may further include an apparatus base 160 and a housing (not shown), wherein the material grabbing system 120, the positioning system 130, the product moving system 140 and the film pasting system 150 are disposed on the apparatus base 160, and the housing accommodates the material grabbing system 120, the positioning system 130, the product moving system 140, the film pasting system 150 and the apparatus base 160 therein.
Referring to fig. 4, fig. 4 is a schematic structural diagram of an incoming material grabbing system 120 of the automatic product protection film attaching apparatus 100 shown in fig. 2. The incoming material grabbing system 120 comprises a visual positioning module 121 and a feeding robot 122, wherein the visual positioning module 121 is used for identifying the position of the product on the upstream assembly line 210, and the feeding robot 122 is used for moving according to the identified position of the visual positioning module 121 so as to grab the product on the upstream assembly line 210.
Referring to fig. 5, fig. 5 is an enlarged schematic view of a portion of fig. 4. The feeding robot 122 comprises a grabbing mechanism 123 and a multi-shaft driving device 124 for driving the grabbing mechanism 123 to move, the grabbing mechanism 123 comprises a claw 125 and a lifting mechanism 126, one end of the lifting mechanism 126 is connected with the multi-shaft driving device 124, the other end of the lifting mechanism 126 is connected with the claw 125, and the lifting mechanism 126 is used for driving the claw 125 to lift up and down so as to grab and release the product.
Referring to fig. 2 and 3 again, the positioning system 130 includes a feeding positioning mechanism 131 and a film positioning mechanism 132. The product moving system 140 includes a material moving mechanism 141 and a material discharging mechanism 142. The feeding positioning mechanism 131 is configured to carry a product captured by the feeding capturing system 120 and position the product, and the material moving mechanism 141 is configured to translate the product positioned by the feeding positioning mechanism 131 to the film pasting positioning mechanism 132. The film positioning mechanism 132 further positions the product so that the film laminating system 150 performs protective film attachment of the product on the film positioning mechanism 132. The blanking mechanism 142 is used for moving the product with the attached protective film on the positioning system 130 to the blanking station 180. In this embodiment, the material grabbing system 120, the positioning system 130, the film pasting system 150, the material moving mechanism 141, and the discharging mechanism 142 are further configured to grab, position, paste films, move, and discharge at least two products at the same time.
In this embodiment, the structure of the feeding positioning mechanism 131 and the film attaching positioning mechanism 132 may be substantially the same, referring to fig. 6, and fig. 6 is a schematic diagram of the feeding positioning mechanism 131 of the automatic product protection film attaching apparatus 100 shown in fig. 2. The incoming material positioning mechanism 131 comprises a first base 1311, a first supporting member 1312, a first spacing bar 1313, a first adjustable positioning member 1314 and a second adjustable positioning member 1315, which are arranged on the first base 1311, wherein the first supporting member 1312 is used for bearing the product, the first adjustable positioning member 1314 is positioned on a first side of the product and can move relative to the first supporting member 1312 to position one side of the product according to the size of the product, and the second adjustable positioning member 1315 is positioned on a second side of the product and can move relative to the first supporting member 1311 to position the second side of the product according to the size of the product. In this embodiment, the first side and the second side are adjacent sides of the product.
In this embodiment, the number of the first adjustable positioning members 1314 and the second adjustable positioning members 1315 is two, wherein one first adjustable positioning member 1314 and one second adjustable positioning member 1315 and the first spacing bar 1313 together position one product therebetween, and the other first adjustable positioning member 1314 and the other second adjustable positioning member 1315 and the first spacing bar 1313 together position the other product therebetween.
The first adjustable positioning member 1314 includes a first driving element 131a, a first slider 131b, and a first buffer 131c, where the first slider 131b is slidably connected to the first base 1311, the first driving element 131a is configured to drive the first slider 131b to slide relative to the first base 1311 to position the products with different sizes, and the first buffer 131c may be disposed at an end of the first slider 131b adjacent to the products for reducing impact on the products.
The second adjustable positioning member 1315 includes a second driving element 131d and a second slider 131e, where the second slider 131e is slidably connected to the first base 1311, and the second driving element 131d is configured to drive the second slider 131e to slide relative to the first base 1311 to position another product with a different size. In one embodiment, a second bumper may also be provided at an end of the second slider 131e adjacent to the product for reducing impact to another product.
Referring to fig. 7, fig. 7 is a schematic structural diagram of a film positioning mechanism 132 of the automatic product protection film attaching apparatus 100 shown in fig. 2. The film positioning mechanism 132 includes a second base 1321, a second support 1322, a second spacer 1323, a third adjustable positioning member 1324 and a fourth adjustable positioning member 1325 disposed on the second base 1321, where the second support 1322 is used to carry the product, the third adjustable positioning member 1324 is located on a first side of the product and can move relative to the second support 1322 to position one side of the product according to the size of the product, and the fourth adjustable positioning member 1325 is located on a second side of the product and can move relative to the second support 1322 to position the second side of the product according to the size of the product.
The number of the third adjustable positioning members 1324 and the fourth adjustable positioning members 1325 is two, wherein one of the third adjustable positioning members 1324, one of the fourth adjustable positioning members 1325 and the second spacing member 1323 together position one of the products therebetween, and the other of the third adjustable positioning members 1324, the other of the fourth adjustable positioning members 1325 and the second spacing member 1323 together position the other of the products therebetween.
The third adjustable positioning member 1324 includes a third driving element 132a, a third slider 132b, and a third buffer 132c, where the third slider 132b is slidably connected to the second base 1321, the third driving element 132a is configured to drive the third slider 132b to slide relative to the second base 1321 to position the products with different sizes, and the third buffer 132c is disposed at an end of the third slider 132b adjacent to the products, so as to reduce impact on the products.
The fourth adjustable positioning member 1325 includes a fourth driving element 132d and a fourth slider 132e, where the fourth slider 132e is slidably connected to the second base 1321, the fourth driving element 132d is configured to drive the fourth slider 132e to slide relative to the second base 1321 to position another product with a different size, and a fourth buffer may be disposed near one end of the fourth slider 132e of the product, so as to reduce impact to the other product.
Referring to fig. 8, fig. 8 is a schematic diagram of a product moving system 140 of the automatic product protection film attaching apparatus 100 shown in fig. 2. The blanking mechanism 142 comprises a sliding table 143, a blanking mechanical arm 144 and a grabbing portion 145, the blanking mechanical arm 144 is in sliding connection with the sliding table 143, the grabbing portion 145 is arranged at one end, far away from the sliding table 143, of the blanking mechanical arm 144, and the blanking mechanical arm 144 is used for sliding along the sliding table 143 so as to drive the grabbing portion 145 and the product to move to the blanking station 180. The material moving mechanism 141 comprises a material moving mechanical arm 146 and a grabbing portion 147, the material moving mechanical arm 146 is in sliding connection with the sliding table 143, the grabbing portion 147 is arranged at one end, away from the sliding table 143, of the material moving mechanical arm 146 and is used for grabbing a product located in the incoming material positioning mechanism 131, and the material moving mechanical arm 146 is used for sliding along the sliding table 143 so as to drive the grabbing portion 147 and the product to move to the film pasting positioning mechanism 132.
The material moving mechanical arm 146 comprises a first substrate 146a, a first lifting module 146b and a first mechanical arm body 146c, the first substrate 146a is in sliding connection with the sliding table 143, the first lifting module 146b is arranged on the first substrate 146a, the first mechanical arm body 146c is arranged on the first lifting module 146b, the grabbing part 147 is arranged on the first mechanical arm body 146c, and the first substrate 146a can drive the first lifting module 146b, the first mechanical arm body 146c and the grabbing part 147 to move relative to the sliding table 143.
The blanking mechanical arm 144 includes a second substrate 144a, a second lifting module 144b and a second mechanical arm body 144c, the second substrate 144a is slidably connected with the sliding table 143, the second lifting module 144b is disposed on the second substrate 144a, the second mechanical arm body 144c is disposed on the second lifting module 144b, the grabbing portion 145 is disposed on the second mechanical arm body 144c, and the second substrate 144a can drive the second lifting module 144b, the second mechanical arm body 144c and the grabbing portion 145 to move relative to the sliding table 143. In this embodiment, the first substrate 146a and the second substrate 144a are integrally connected, i.e., one substrate.
The film pasting system 150 may include an in-frame film pasting module 151, a film pasting suction head 152 located at one side of the in-frame film pasting module 151, and a driving mechanism 153 for driving the film pasting suction head 152 to move, wherein the film pasting suction head 152 is used for sucking a protective film and pasting the protective film onto a product on the film pasting positioning mechanism 132. It will be appreciated that the automatic product protection film attaching apparatus 100 may further include a discharging manipulator 170 for transferring the product of the discharging station 180 to a downstream product line, which will not be described herein.
The working principle of the automatic product protection film attaching device 100 is briefly described as follows: the vision positioning module 121 performs vision positioning detection on products from the upstream assembly line 210 and provides positioning detection information to the control system 110, the control system 110 controls the feeding robot 122 to grasp two products and move the two products to the upper side of the film pasting positioning mechanism 132 according to the positioning detection information, the feeding positioning mechanism 131 performs positioning on the two products by adjusting the first and second adjustable positioning pieces 1314, 1315, the feeding positioning mechanism 146 corresponds to and grasps the two products positioned by the feeding positioning mechanism 131, the sliding table 143 slides to move the two products to the film pasting positioning mechanism 132, the feeding positioning mechanism 146 can firstly move to the upper side of the feeding positioning mechanism 131 along the sliding table 143, the first lifting mechanism 146b drives the first mechanical arm body 146c to descend, the grasping part 147 grasps the two products, the first lifting mechanism 146b drives the first lifting mechanism 146c and the first mechanical arm 146c to drive the first lifting arm 146c to move the first lifting mechanism 132 to the second lifting mechanism 132, and the second lifting mechanism 146b drives the second lifting mechanism 146c to move the second lifting mechanism 132 to the upper side of the film pasting positioning mechanism 132, and the first lifting mechanism 132b drives the second lifting mechanism 146b to move the first lifting mechanism 132 to the second lifting mechanism 132 to move the film pasting positioning mechanism 132, and the first lifting mechanism 146b to move the two products to the upper side of the film pasting positioning mechanism 132, and the first lifting mechanism 146b to move the first lifting mechanism 146b to the first lifting mechanism 146c to the first lifting 1325 to two products are located, the film suction head 152 of the film pasting system 150 moves to above the film pasting positioning mechanism 132, and attaches the protection film to the two products respectively, the blanking mechanical arm 144 corresponds to and grabs the two products located by the film pasting positioning mechanism 132 and slides on the sliding table 143 to move the two products to the blanking station 180, wherein the blanking mechanical arm 144 can firstly move to above the film pasting positioning module 132 along the sliding table 143, the second lifting mechanism 144b drives the second mechanical arm body 144c to descend, the grabbing part 145 grabs the two products and then drives the second mechanical arm body 144c, the grabbing part 145 and the two products to ascend, the blanking mechanical arm 144 further drives the two products to translate to above the blanking station 180, the second lifting mechanism 144b drives the second mechanical arm body to descend, the second lifting mechanism 144b drives the two sliding table bodies to move the two products to the two sliding table 144 to the two products to the upper side of the blanking station 180, and then the two products are placed on the two lifting mechanism 144 to move to the lower surface of the blanking station 132.
Compared with the prior art, in the automatic product protection film attaching device 100, the incoming material grabbing system 120 is used for grabbing products to the positioning system 130, the positioning system 130 is used for positioning the products, the film pasting system 150 is used for pasting protection films on the products on the positioning system 130, the product moving system 140 is used for moving the products on the positioning system 130, and the control system 110 controls the automatic operations of the incoming material grabbing system 120, the positioning system 130, the film pasting system 150 and the product moving system 140, namely the defects that the current product protection film pasting needs manual feeding, and is low in efficiency, film pasting precision and quality are overcome through the intelligent front edge technology of the modern manufacturing industry.
The incoming material grabbing system 120 includes a visual positioning module 121 to position the product, so that the feeding robot 122 accurately grabs the product from the upstream assembly line, and compared with manual feeding, the production efficiency is improved, and the technical problem that the yield of the product is low due to manual feeding can be solved.
Furthermore, the invention realizes the simultaneous feeding, positioning, film pasting and discharging of two products, and further improves the production efficiency.
Furthermore, the product (such as a product) is easy to scratch and crack, and has a plurality of varieties, particularly, the shape and the position of a flexible circuit board of the product are uncertain, so that the positioning is difficult, the feeding positioning mechanism 131 and the film pasting positioning mechanism 132 adopt the structures of adjustable positioning pieces 1314, 1315, 1324, 1325, buffers 131c, 131f, 132c, 132f and the like, thereby not only being precise and reliable, but also preventing the product from being scratched and impacted, and solving the problems of low positioning precision, easy deformation and the like of the product; meanwhile, the adjustable positioning members 1314, 1315, 1324 and 1325 are adjustable, so that the adjustable positioning members can be suitable for fixing products with various specifications and shapes, and the applicability is high.
In addition, the transfer; the mechanical arm 146 and the blanking mechanical arm 144 can share the same sliding table 143, and also have the advantages of reasonable configuration and compact structure.
In addition, compared with the existing manual line, 100 persons of the automatic attaching equipment for the product protective film operate a plurality of the automatic attaching equipment, the occupied area is small, the working efficiency is improved, and the labor cost is reduced. Meanwhile, the product protection film automatic attaching equipment 100 integrates a plurality of intelligent components such as a robot technology, a visual positioning detection technology, a control system and the like, reduces labor cost, and also accords with the trend of modern manufacturing industry of intelligent manufacturing.
The foregoing description is only of embodiments of the present invention, and is not intended to limit the scope of the invention, and all equivalent structures or equivalent processes using the descriptions and the drawings of the present invention or directly or indirectly applied to other related technical fields are included in the scope of the present invention.
Claims (5)
1. Automatic attaching equipment for product protection films is characterized in that: the automatic attaching equipment for the product protection film comprises a control system, an incoming material grabbing system, a positioning system, a product moving system and a film attaching system, wherein the control system is electrically connected with the incoming material grabbing system, the positioning system, the product moving system and the film attaching system and is used for controlling the operations of the incoming material grabbing system, the positioning system, the product moving system and the film attaching system, the incoming material grabbing system is used for grabbing a product to the positioning system, the positioning system is used for positioning the product, the film attaching system is used for attaching the protection film to the product on the positioning system, and the product moving system is used for moving the product on the positioning system; wherein,
the feeding grabbing system comprises a visual positioning module and a feeding robot, wherein the visual positioning module is used for identifying the position of the product from an upstream assembly line, and the feeding robot is used for moving according to the identified position of the visual positioning module so as to grab the product;
the positioning system comprises an incoming material positioning mechanism and a film pasting positioning mechanism, wherein the incoming material positioning mechanism is used for bearing the product grabbed by the incoming material grabbing system and positioning the product, and the film pasting positioning mechanism is used for further positioning the product so that the film pasting system can carry out protective film pasting on the product on the film pasting positioning mechanism;
the product moving system comprises a material moving mechanism and a discharging mechanism, wherein the material moving mechanism is used for translating the product positioned by the material feeding positioning mechanism to the film pasting positioning mechanism, and the discharging mechanism is used for moving the product on the positioning system, on which the protective film is attached, to a discharging station; the blanking mechanism comprises a sliding table, a blanking mechanical arm and a first grabbing part, wherein the blanking mechanical arm is in sliding connection with the sliding table, the first grabbing part is arranged at one end, far away from the sliding table, of the blanking mechanical arm, and the blanking mechanical arm is used for sliding along the sliding table so as to drive the first grabbing part and the product to move to the blanking station; the material moving mechanism comprises a material moving mechanical arm and a second grabbing part, the material moving mechanical arm is in sliding connection with the sliding table, the second grabbing part is arranged at one end, far away from the sliding table, of the material moving mechanical arm, and the material moving mechanical arm is used for sliding along the sliding table so as to drive the second grabbing part and the product to move to the film pasting positioning mechanism;
the film pasting system comprises a film pasting suction head and a driving mechanism, wherein the film pasting suction head is used for sucking a protective film and attaching the protective film to a product on the film pasting positioning mechanism, and the driving mechanism is used for driving the film pasting suction head to move to the upper part of the film pasting positioning mechanism.
2. The automatic product protective film attaching apparatus according to claim 1, wherein: the feeding robot comprises a grabbing mechanism and a multi-shaft driving device for driving the grabbing mechanism to move, the grabbing mechanism comprises a paw and a lifting mechanism, one end of the lifting mechanism is connected with the multi-shaft driving device, the other end of the lifting mechanism is connected with the paw, and the lifting mechanism is used for driving the paw to lift up and down so as to grab and release the product.
3. The automatic product protective film attaching apparatus according to claim 1, wherein: the material moving mechanical arm comprises a first substrate, a first lifting module and a first mechanical arm body, wherein the first substrate is in sliding connection with the sliding table, the first lifting module is arranged on the first substrate, the first mechanical arm body is arranged on the first lifting module, the first grabbing part is arranged on the first mechanical arm body, the first substrate can drive the first lifting module, the first mechanical arm body and the first grabbing part move relative to the sliding table, the material discharging mechanical arm comprises a second substrate, a second lifting module and a second mechanical arm body, the second substrate is in sliding connection with the sliding table, the second lifting module is arranged on the second substrate, the second mechanical arm body is arranged on the second lifting module, the second grabbing part is arranged on the second mechanical arm body, and the second substrate can drive the second lifting module, the second mechanical arm body and the second grabbing part move relative to the sliding table.
4. The automatic product protective film attaching apparatus according to claim 1, wherein: the incoming material positioning mechanism comprises a first base body, a first supporting piece, a first adjustable positioning piece and a second adjustable positioning piece, wherein the first supporting piece is arranged on the first base body, the first supporting piece is used for bearing the product, the first adjustable positioning piece is positioned on a first side of the product and can move relative to the first supporting piece so as to position one side of the product according to the size of the product, and the second adjustable positioning piece is positioned on a second side of the product and can move relative to the first supporting piece so as to position the second side of the product according to the size of the product; the feeding positioning mechanism further comprises two first spacing bars, wherein the number of the first adjustable positioning pieces and the number of the second adjustable positioning pieces are two, one of the first adjustable positioning pieces, one of the second adjustable positioning pieces and the first spacing bars jointly position one product therebetween, and the other of the first adjustable positioning pieces, the other of the second adjustable positioning pieces and the first spacing bars jointly position the other product therebetween.
5. The automatic product protective film attaching apparatus according to claim 1, wherein: the film pasting positioning mechanism comprises a second base body, a second supporting piece, a third adjustable positioning piece and a fourth adjustable positioning piece, wherein the second supporting piece is arranged on the second base body, the second supporting piece is used for bearing the product, the third adjustable positioning piece is positioned on the first side of the product and can move relative to the second supporting piece so as to position one side of the product according to the size of the product, and the fourth adjustable positioning piece is positioned on the second side of the product and can move relative to the second supporting piece so as to position the second side of the product according to the size of the product; the film pasting positioning mechanism further comprises two second spacing bars, wherein the number of the third adjustable positioning pieces and the number of the fourth adjustable positioning pieces are two, one of the third adjustable positioning pieces, one of the fourth adjustable positioning pieces and the second spacing bars jointly position one product therebetween, and the other third adjustable positioning piece, the other fourth adjustable positioning piece and the second spacing bar jointly position the other product therebetween.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201811061308.1A CN108995865B (en) | 2018-09-12 | 2018-09-12 | Automatic attaching equipment for product protective film |
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| CN201811061308.1A CN108995865B (en) | 2018-09-12 | 2018-09-12 | Automatic attaching equipment for product protective film |
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| CN108995865B true CN108995865B (en) | 2024-03-19 |
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| CN110395425B (en) * | 2019-07-31 | 2021-02-02 | 九江学院 | Auxiliary positioning device for product packaging |
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| CN108995865A (en) | 2018-12-14 |
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