CN207207343U - One kind automation LED backlight coating system - Google Patents
One kind automation LED backlight coating system Download PDFInfo
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- CN207207343U CN207207343U CN201720332466.0U CN201720332466U CN207207343U CN 207207343 U CN207207343 U CN 207207343U CN 201720332466 U CN201720332466 U CN 201720332466U CN 207207343 U CN207207343 U CN 207207343U
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- sticking apparatus
- film sticking
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- film
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Abstract
The utility model provides a kind of automation LED backlight coating system; including feeding streamline, feeding manipulator, the first film sticking apparatus, the second film sticking apparatus, the 3rd film sticking apparatus, the 4th film sticking apparatus, circular feed rotary table, set glue frame device, cover protection film device, blanking device, the feeding streamline, feeding manipulator, the first film sticking apparatus, the second film sticking apparatus, the 3rd film sticking apparatus, the 4th film sticking apparatus, set glue frame device, cover protection film device, blanking device is arranged on around circular feed rotary table and forms tinuous production;The system effectively increases the packaging efficiency and product quality of vehicle-mounted backlight product, uses also extremely convenient, while meeting the market demand, has also effectively saved production cost, has improved working environment.
Description
Technical field
It the utility model is related to LED backlight and assemble field automatically, and in particular to one kind automation LED backlight pad pastings
System.
Background technology
The development of LED backlight can trace back in World War II, be used as the back of the body of aircraft instrument by the use of microminiature tengsten lamp at that time
Light source, this is the starting stage of backlight development, and by semicentennial development, nowadays backlight has become electronics and independently learned
Section, and research and development focus is gradually formed, wherein, the traditional technique productions of vehicle-mounted backlight module product, demand worker is very
As many as, occupied ground is big, while in the case of increase of production, and quality is unmanageable stable, human error be difficult avoid, material
It is lost more.In order to adapt to company's increase of production, mitigate cost of labor, save energy consumption and material loss, using it is high-precision from
It is the most suitable solution method of current problem that dynamicization assembling equipment, which carries out production, but bus has the automation in prior art to set
The problems such as also presence assembling is cumbersome, unstable is put to need further to be solved.
Utility model content
The utility model is directed to the insufficient of existing production technology and providing one kind has simply, quickly, stably, and cost is low,
The high intelligent LED backlight coating system of precision.
The utility model is as follows for the used technical scheme that solves the above problems:
The utility model provides a kind of automation LED backlight coating system, including feeding streamline, feeding manipulator,
First film sticking apparatus, the second film sticking apparatus, the 3rd film sticking apparatus, the 4th film sticking apparatus, circular feed rotary table, set glue frame device,
Cover protection film device, blanking device, the feeding streamline, feeding manipulator, the first film sticking apparatus, the second film sticking apparatus, the
Three film sticking apparatus, the 4th film sticking apparatus, cover glue frame device, cover protection film device, blanking device installed in circular feed rotary table week
Enclose to form tinuous production;
The feeding streamline is connected with feeding manipulator, is positioned over around the circular feed rotary table, first patch
Film device, the second film sticking apparatus, the 3rd film sticking apparatus, the 4th film sticking apparatus are successively by being angularly positioned over the circular feeding
Around rotating disk, the set glue frame device is positioned over after the 4th film sticking apparatus, and by angularly around the circle
Feed rotary table is placed, and the protection film device that covers is positioned over after the set glue frame device, and is pressed and angularly surrounded the circle
Shape feed rotary table is placed, and the blanking device is connected containing blanking mechanical hand with blanking streamline, be positioned over described in cover diaphragm
After device, angularly placed around the circular feed rotary table.
Further, the feeding manipulator is made up of servo single shaft, first mechanical arm, second mechanical arm, the feeding
It is additionally provided with vacuum cup, correcting unit on manipulator, the vacuum cup in the first mechanical arm is used to hold product, and will
Product is sent to correcting unit by feeding streamline, and the correcting unit is by the first correction component, the second correction component, the 3rd correction
Component, the 4th correction component composition, and are corrected to product, and the vacuum cup in the second mechanical arm is by the correction unit
The product of part colonel just is delivered in the product positioning jig of circular feed rotary table.
Further, first film sticking apparatus includes pad pasting frame, pad pasting reclaimer robot, blowing fixture, membranous part
Part, dyestripping part, pad pasting correcting unit, material moving machine tool hand and ion blower, there is pad pasting reclaimer robot in the pad pasting frame,
The pad pasting reclaimer robot includes the vacuum intake pawl on pad pasting servo single shaft and its pad pasting mechanical arm of drive, the pad pasting
Reclaimer robot is used to from blowing fixture move to product diaphragm to mucous membrane part, and the mucous membrane part is connected the dyestripping portion
The ion blower, the right front installation institute of the dyestripping part are installed in part, the top of the dyestripping platform in the dyestripping part
Pad pasting correcting unit is stated, four direction is respectively arranged with the first pad pasting correcting unit, the second patch around the pad pasting correcting unit
Film correcting unit, the 3rd pad pasting correcting unit, the 4th pad pasting correcting unit, and product diaphragm is corrected, the pad pasting school
The material moving machine tool hand is installed above positive part, the material moving machine tool hand includes two mechanical arms, and the mechanical arm is used for
Product diaphragm is moved into dressing plate from dyestripping platform, the mechanical arm is used to the product diaphragm of dressing plate moving to circle
In feed rotary table in the product positioning jig of a upper procedure, the ion blower is located at the side of the material moving machine tool hand.
Further, second film sticking apparatus includes the second film sticking apparatus frame, the second film sticking apparatus feeding machinery
Hand, the second film sticking apparatus servo single shaft, on mechanical arm, material placing clamp, the second film sticking apparatus mucous membrane part, the second pad pasting
Device dyestripping part, the second film sticking apparatus ion blower, the second film sticking apparatus correcting unit and the second film sticking apparatus feeding mechanical
Hand,
There are the second film sticking apparatus reclaimer robot, the second film sticking apparatus reclaimer in the second film sticking apparatus frame
Tool hand is driven by the second film sticking apparatus servo single shaft, and drive vacuum cup on the mechanical arm by product diaphragm from
The second film sticking apparatus mucous membrane part being connected with the second film sticking apparatus reclaimer robot is moved in material placing clamp, is produced
Product diaphragm is brought to the second film sticking apparatus dyestripping part, the second film sticking apparatus dyestripping by the second film sticking apparatus mucous membrane part
There is the second film sticking apparatus ion blower above part, be the correction of the second film sticking apparatus on the left of the second film sticking apparatus dyestripping part
Part, four direction is corrected by correction component, to product diaphragm respectively around the second film sticking apparatus correcting unit, institute
State and the second film sticking apparatus feeding mechanical hand, the second film sticking apparatus feeding are installed above the second film sticking apparatus correcting unit
Manipulator is to be driven to run by the second film sticking apparatus servo single shaft, the mechanical arm of the second film sticking apparatus feeding mechanical on hand
Product diaphragm is moved into the correcting unit, the machine of the second film sticking apparatus feeding mechanical on hand from the second film sticking apparatus dyestripping platform
Tool arm moves to product diaphragm in circular feed rotary table in the product positioning jig of a upper procedure from correcting unit.
Further, the 4th film sticking apparatus includes frame, material tool, the 4th film sticking apparatus material moving machine tool hand, the
Four film sticking apparatus mucous membrane parts, the 4th film sticking apparatus dyestripping part, the 4th film sticking apparatus correcting unit-and the 4th film sticking apparatus are sent
Expect manipulator,
Mobilizable material tool is housed, the movable material tool is by the 4th film sticking apparatus servo in the frame
Single shaft is driven, and the 4th film sticking apparatus material moving machine tool hand, the 4th film sticking apparatus material moving machine are provided with above the material tool
Tool hand is driven by Rodless cylinder, and the vacuum cup on driving mechanical arm moves to product diaphragm from material tool be attached thereto
Four film sticking apparatus mucous membrane parts, the 4th film sticking apparatus dyestripping part are installed on the left of the 4th film sticking apparatus mucous membrane part, from
Sub- assembling is above the 4th film sticking apparatus dyestripping part, on the left of the 4th film sticking apparatus dyestripping part described in installation
4th film sticking apparatus correcting unit, the 4th film sticking apparatus correcting unit-surrounding are entered by correction component to product diaphragm respectively
The 4th film sticking apparatus feeding mechanical hand, the 4th film sticking apparatus feeder are installed in row correction, the correcting unit top
Tool hand is to be driven to run by feeding single shaft, and the mechanical arm of the 4th film sticking apparatus feeding mechanical hand is by product diaphragm from dyestripping
Platform moves to the 4th film sticking apparatus correcting unit, and another mechanical arm high-ranking officers of the 4th film sticking apparatus feeding mechanical hand are just
Product diaphragm is from dressing plate-move in circular feed rotary table in the positioning fixture of a upper procedure.
Further, the set glue frame device include set glue frame device frame, glue frame feeding streamline, material moving machine tool hand and
The glue frame feeding streamline, the glue frame feeding streamline are installed in glue frame means for correcting, the set glue frame device frame top
The material moving machine tool hand is installed in top, and the material moving machine tool hand drives operation by shifting material list axle, and drives one of machinery
Glue frame is moved to glue frame means for correcting by hand from the feeding streamline, and the glue frame means for correcting surrounding is respectively by correction component pair
Glue frame is corrected, and the glue frame of another manipulator high-ranking officers just moves to a upper procedure in circular feed rotary table from correcting unit
Positioning fixture in.
Further, the protection film device that covers includes covering diaphragm device frame, covers protection film device transmucosal device, covers
Protection film device coat peeling unit, cover diaphragm device correction device and cover protection film device feeding mechanical hand,
Described cover covers protection film device transmucosal device described in installation in diaphragm device frame, the protection film device that covers glues
Protection film device coat peeling unit is covered described in film device connection, described cover covers protection above protection film device coat peeling unit described in installation
Film device coat peeling unit, described cover covers diaphragm device correction device on the right side of protection film device coat peeling unit described in installation, described
Diaphragm device correction device surrounding is covered respectively to be corrected diaphragm by correction component, it is described to cover diaphragm device correction dress
Put top be provided with cover protection film device feeding mechanical hand, one of them cover protection film device feeding mechanical hand arm by diaphragm from
Dyestripping platform, which moves to, covers diaphragm device correction device, and another mechanical arm is by diaphragm from covering diaphragm device correction device
Move in circular feed rotary table in the positioning fixture of a upper procedure.
Further, the blanking device includes frame and blanking streamline, and blanking mechanical hand is provided with the frame,
The blanking mechanical hand is to be driven to run by single shaft, and the mechanical paw of the blanking mechanical on hand is by the finished product assembled by justifying
Shape feed rotary table moves to blanking streamline.
Further, organic frame in the circular feed rotary table, the frame support DD servo drive motor drivings are sent
Expect turntable rotation, the feed rotary table is installed above positioning fixture.
The beneficial effects of the utility model are:
The utility model provides a kind of automation LED backlight coating system, and the system has simply, quickly, stably,
Cost is low, and precision is high, the advantage such as yield height, effectively increases the packaging efficiency and product quality of vehicle-mounted backlight product, meets
The demand of batch production, improve production efficiency and stability, avoid in manual operation and influence product because of human error
Test quality and stability, use also extremely convenient, while meeting the market demand, have also effectively saved and have been produced into
This, improves working environment.
Brief description of the drawings
Fig. 1 is a kind of feeding device structure chart for automating LED backlight coating system of the utility model;
Fig. 2 is the first film sticking apparatus structure chart in a kind of automation LED backlight coating system of the utility model;
Fig. 3 is the second film sticking apparatus, the 3rd film sticking apparatus in a kind of automation LED backlight coating system of the utility model
Structure chart;
Fig. 4 is the 4th film sticking apparatus structure chart in a kind of automation LED backlight coating system of the utility model;
Fig. 5, which is that the utility model is a kind of, automates the structure drawing of device that glue frame is covered in LED backlight coating system;
Fig. 6, which is that the utility model is a kind of, automates the structure drawing of device that diaphragm is covered in LED backlight coating system;
Fig. 7 is blanking device structure chart in a kind of automation LED backlight coating system of the utility model;
Fig. 8 is a kind of structure chart for automating round turntable among LED backlight coating system of the utility model.
Embodiment
Embodiment of the present utility model is specifically illustrated below in conjunction with the accompanying drawings, and accompanying drawing is only for reference and explanation uses, not structure
The limitation of paired the utility model patent protection domain.
As shown in figure 1, the utility model provides a kind of automation LED backlight coating system, including fuselage and loading and unloading
Streamline, in addition to feeding streamline 1, feeding manipulator 2, the first film sticking apparatus 3, the second film sticking apparatus 4, the 3rd film sticking apparatus
5th, the 4th film sticking apparatus 6, circular feed rotary table 7, set glue frame device 8, cover protection film device 9, blanking device 10, the upper stream
Waterline 1, feeding manipulator 2, the first film sticking apparatus 3, the second film sticking apparatus 4, the 3rd film sticking apparatus 5, the 4th film sticking apparatus 6, set
Glue frame device 8, protection film device 9, blanking device 10 are covered installed in the circular surrounding of feed rotary table 7 formation tinuous production;
The feeding streamline 1 is connected with feeding manipulator 2, is positioned over around the circular feed rotary table 7, described first
Film sticking apparatus 3, the second film sticking apparatus 4, the 3rd film sticking apparatus 5, the 4th film sticking apparatus 6 are successively by being angularly positioned over the circle
Around shape feed rotary table 7, the set glue frame device 8 is positioned over after the 4th film sticking apparatus 6, and by angularly around
The circular feed rotary table 7 is placed, and the protection film device 9 that covers is positioned over after the set glue frame device 8, and by angularly
Placed around the circular feed rotary table 7, the blanking device is connected containing blanking mechanical hand 10 with blanking streamline 11, places
In it is described cover protection film device 9 after, angularly placed around the circular feed rotary table 7.
The feeding manipulator 2 is made up of servo single shaft 2-3, first mechanical arm 2-4, second mechanical arm 2-5, the feeding
Vacuum cup 2-1 is additionally provided with manipulator 2, the vacuum cup 2-1 on correcting unit 2-6, the first mechanical arm 2-4 is used
In holding product, and product is sent to correcting unit 2-6, the correcting unit 2-6 by the first correction component by feeding streamline 1
2-6-A, the second correction component 2-6-B, the 3rd correction component 2-6-C, the 4th correction component 2-6-D compositions, and product is carried out
Correct, the product of correcting unit colonel 2-6 just is delivered to circle by the vacuum cup 2-1 on the second mechanical arm 2-5
In the product positioning jig of feed rotary table 7.
As shown in Fig. 2 first film sticking apparatus 3 includes pad pasting frame 3-1, pad pasting reclaimer robot 3-2, blowing fixture
3-3, mucous membrane part 3-4, dyestripping part 3-5, pad pasting correcting unit 3-6, material moving machine tool hand 3-7 and ion blower 3-8, it is described
Have on pad pasting frame 3-1 pad pasting reclaimer robot 3-2, the pad pasting reclaimer robot 3-2 include pad pasting servo single shaft 3-2-1 and
Vacuum intake pawl 3-2-3 on its pad pasting mechanical arm 3-2-2 driven, the pad pasting reclaimer robot 3-2 are used for product film
Piece is moved to mucous membrane part 3-4 from blowing fixture 3-3, and the mucous membrane part 3-4 is connected the dyestripping part 3-5, described to tear
The top of dyestripping platform 3-5-1 in membrane element 3-5 is installed by the ion blower 3-5-2, the right front of the dyestripping part 3-5
The pad pasting correcting unit 3-6 is installed, four direction is respectively arranged with the correction of the first pad pasting around the pad pasting correcting unit 3-6
Part 3-6-A, the second pad pasting correcting unit 3-6-B, the 3rd pad pasting correcting unit 3-6-C, the 4th pad pasting correcting unit 3-6-D,
And product diaphragm is corrected, the material moving machine tool hand 3-7, the material moving machine are installed above the pad pasting correcting unit 3-6
Tool hand includes two mechanical arm 3-7-1 and 3-7-2, and the mechanical arm 3-7-1 is used for product diaphragm from dyestripping platform 3-
5-1 moves to dressing plate 3-6, the mechanical arm 3-7-2 for dressing plate 3-6 product diaphragm to be moved into circular feeding
In rotating disk 7 in the product positioning jig of a upper procedure, the ion blower 3-8 is located at the side of the material moving machine tool hand 3-7.
As shown in figure 3, second film sticking apparatus is identical with the 3rd film sticking apparatus structure, include the second film sticking apparatus machine
(5) -1 of frame 4, (5) -2 of the second film sticking apparatus reclaimer robot 4, (5) -2-1 of the second film sticking apparatus servo single shaft 4, on mechanical arm
4 (5) -2-2, material placing clamp 4 (5) -2-4, (5) -3 of the second film sticking apparatus mucous membrane part 4, the second film sticking apparatus dyestripping part
4 (5) -4, (5) -5 of the second film sticking apparatus ion blower 4, (5) -6 of the second film sticking apparatus correcting unit 4 and the second film sticking apparatus are sent
Expect manipulator 4 (5) -7,
There are the second film sticking apparatus reclaimer robot 4 (5) -2, second patch on described (5) -1 of second film sticking apparatus frame 4
Film device reclaimer robot 4 (5) -2 is driven by (5) -2-1 of the second film sticking apparatus servo single shaft 4, and drives the manipulator
(5) -2-3 of vacuum cup 4 on arm on 4 (5) -2-2 product diaphragm is moved to from material placing clamp 4 (5) -2-4 with it is described
The second film sticking apparatus mucous membrane part 4 (5) -3 that second film sticking apparatus reclaimer robot 4 (5) -2 is connected, product diaphragm are described
(5) -3 band of second film sticking apparatus mucous membrane part 4 is to the second film sticking apparatus dyestripping part 4 (5) -4, the second film sticking apparatus dyestripping
There are the second film sticking apparatus ion blower 4 (5) -5, the left side of the second film sticking apparatus dyestripping part 4 (5) -4 in the top of part 4 (5) -4
Side is the second film sticking apparatus correcting unit 4 (5) -6, the surrounding four direction point of the second film sticking apparatus correcting unit 4 (5) -6
Product diaphragm is not corrected by correction component 4 (5) -6-A, 4 (5) -6-B, 4 (5) -6-C, 4 (5) -6-D, second patch
The top of film device correcting unit 4 (5) -6 is installed by the second film sticking apparatus feeding mechanical hand 4 (5) -7, second film sticking apparatus
Feeding mechanical hand 4 (5) -7 is to be driven to run by (5) -7-1 of the second film sticking apparatus servo single shaft 4, second film sticking apparatus
(5) -7-2 of mechanical arm 4 on (5) -7 of feeding mechanical hand 4 moves product diaphragm from (5) -4-1 of the second film sticking apparatus dyestripping platform 4
To the correcting unit 4 (5) -3, (5) -7-3 of mechanical arm 4 on (5) -7 of the second film sticking apparatus feeding mechanical hand 4 is by product diaphragm
Moved to from correcting unit 4 (5) -3 in circular feed rotary table 7 in the product positioning jig of a upper procedure.
As shown in figure 4, the 4th film sticking apparatus 6 includes frame 6-1, material tool 6-2, the 4th film sticking apparatus material moving machine tool hand
6-3, the 4th film sticking apparatus mucous membrane part 6-4, the 4th film sticking apparatus dyestripping part 6-5, the 4th film sticking apparatus correcting unit 6-6 and
4th film sticking apparatus feeding mechanical hand 6-7,
Mobilizable material tool 6-2 is housed, the movable material tool 6-2 is by the 4th patch on the frame 6-1
Film device servo single shaft 6-2-1 is driven, and the 4th film sticking apparatus material moving machine tool hand 6-3, institute are provided with above the material tool 6-2
State the 4th film sticking apparatus material moving machine tool hand 6-3 to be driven by Rodless cylinder 6-3-1, the vacuum cup 6-3-2 on driving mechanical arm will
Product diaphragm moves to the 4th film sticking apparatus mucous membrane part 6-4 being attached thereto, the 4th film sticking apparatus dyestripping portion from material tool 6-2
Part 6-5 is installed on the left of the 4th film sticking apparatus mucous membrane part 6-4, and ion blower 6-9 is installed on the 4th film sticking apparatus
Above dyestripping part 6-5, the 4th film sticking apparatus correcting unit 6- is installed on the left of the 4th film sticking apparatus dyestripping part 6-5
6, the 4th film sticking apparatus correcting unit 6-6 surroundings are respectively by correction component 6-6-A, 6-6-B, 6-6-C, 6-6-D to product
Diaphragm is corrected, and the 4th film sticking apparatus feeding mechanical hand 6-7, the 4th pad pasting dress are installed above the correcting unit
It is to be driven to run by feeding single shaft 6-8 to put feeding mechanical hand 6-7, the machinery of the 4th film sticking apparatus feeding mechanical hand 6-7
Product diaphragm is moved to the 4th film sticking apparatus correcting unit 6-6, the 4th film sticking apparatus by arm 6-7-1 from dyestripping platform 6-5-1
The product diaphragm of feeding mechanical hand 6-7 another mechanical arm 6-7-2 high-ranking officers just moves to circular feed rotary table from dressing plate 6-6
In 7 in the positioning fixture of a upper procedure.
As shown in figure 5, the set glue frame device 8 includes set glue frame device frame 8-1, glue frame feeding streamline 8-2, moved
Expect the glue frame feeding streamline is installed above manipulator 8-3 and glue frame means for correcting 8-4, the set glue frame device frame 8-1
The material moving machine tool hand 8-3 is installed above 8-2, the glue frame feeding streamline 8-2, the material moving machine tool hand 8-3 is by shifting material list
Axle 8-3-3 driving operations, and drive one of manipulator 8-3-1 that glue frame is moved into glue frame from the feeding streamline 8-2
Means for correcting 8-4, the glue frame means for correcting 8-4 surroundings are respectively by correction component 8-4-A, 8-4-B, 8-4-C, 8-4-D to glue
Frame is corrected, and the glue frame of another manipulator 8-3-2 high-ranking officers just is moved in circular feed rotary table 7 from correcting unit 8-4
In the positioning fixture of one procedure.
As shown in fig. 6, the protection film device 9 that covers includes covering diaphragm device frame 9-1, covers protection film device mucous membrane dress
9-2 is put, protection film device coat peeling unit 9-3 is covered, cover diaphragm device correction device 9-5 and covers protection film device feeding mechanical hand
9-6,
Described cover on diaphragm device frame 9-1 covers protection film device transmucosal device 9-2 described in installation, described to cover diaphragm
Protection film device coat peeling unit 9-3 is covered described in the 9-2 connections of device transmucosal device, described cover is protected on film device coat peeling unit 9-3
Protection film device coat peeling unit 9-3 is covered described in side's installation, described cover covers guarantor on the right side of protection film device coat peeling unit 9-3 described in installation
Cuticula device correction device 9-5, it is described cover diaphragm device correction device 9-5 surroundings respectively by correction component 9-5-A, 9-5-B,
9-5-C, 9-5-D are corrected to diaphragm, it is described cover to be provided with above diaphragm device correction device 9-5 cover protection film device
Feeding mechanical hand 9-6, one of them covers protection film device feeding mechanical hand arm 9-6-1 and moves diaphragm from dyestripping platform 9-3-1
To covering diaphragm device correction device 9-5, another mechanical arm 9-6-2 by diaphragm from covering diaphragm device correction device 9-
5 move in circular feed rotary table 7 in the positioning fixture of a upper procedure.
As shown in fig. 7, the blanking device 10 includes frame 10-1 and blanking streamline 11, pacify on the frame 10-1
Equipped with blanking mechanical hand 10, the blanking mechanical hand 10 is to be driven to run by single shaft 10-2, on the blanking mechanical hand 10
The finished product assembled is moved to blanking streamline 11 by mechanical paw 10-3 by circular feed rotary table 7.
As shown in figure 8, organic frame 7-1 in the circular feed rotary table 7, the frame 7-1 supports DD servo drive motors
The feed rotary table 7-2 rotations of driving, the feed rotary table 7-2 is installed above positioning fixture 7-3.
A kind of operation principle of automation LED backlight coating system provided by the utility model is as follows:
Original manually technique with streamline coordinating operation is completed using full-automatic mechanical device, reaches completed knocked down products
Purpose.Concrete operating principle is:There is material placing clamp on each device, drawn or captured by manipulator and transfer material
To stickily tear film device, product diaphragm is torn out from diaphragm on this device, and respective correction unit is delivered to by manipulator
Position, each material corrected is then delivered into determining for middle circular feed rotary table by another sucker or clamping jaw of manipulator again
In position fixture, middle circular feed rotary table is to substitute the streamline in original manual work, and everything is synchronously carried out, most
The latter station is last procedure for completing assembling product.
Specific work process is as follows:
(1) after glue shell delivers to fixed position by feeding streamline, correcting unit is drawn to by the sucker of feeding mechanical on hand, then
It is drawn to by the shelling of another sucker high-ranking officers on manipulator just in the positioning fixture in circular feed rotary table, feed rotary table rotation
To next station;
Raw material film is drawn onto stickily tear membrane element by (2) first film sticking apparatus by material moving machine tool hand, and film is clung by gummed paper
Diaphragm is simultaneously torn out product diaphragm by dyestripping position, is then passed to correction station by manipulator sucker, corrects station
Cylinder action, diaphragm is corrected to reaching assembling product requirement, after the previous process of circular feed rotary table is re-fed into by manipulator
Product positioning jig in, complete pad pasting action;
(3) second film sticking apparatus, the 3rd film sticking apparatus are identical, and manipulator from put in original material clamp draw diaphragm after
Stickily tear membrane element is delivered to, tears the diaphragm of diaphragm off in this station, then draws and deliver to correction station by product diaphragm
Row correction, the diaphragm corrected are delivered in circular feed rotary table in the product positioning jig of a process by manipulator again, complete patch
Film acts;
(4) the 4th film sticking apparatus are similar to the second film sticking apparatus, the 3rd film sticking apparatus, different 4th film sticking apparatus thing
Material clamp is mobilizable, is driven by servo single shaft, is recycled feeding;
(5) raw material glue frame in glue frame device is covered to capture and deliver to correction station by glue frame by streamline feeding, manipulator
Row correction, the glue frame corrected is delivered in circular feed rotary table by manipulator again to be covered in the product positioning jig of a upper process
Glue frame acts;
(6) it is to package to need to paste layer protecting film above the product of glue frame to cover protection film device, in case damage or surface are glued
Upper dust and influence product quality, the diaphragm is also to need by stickily tear membrane element, and diaphragm is torn and sent by manipulator
It is corrected to correction station, then the product of a upper process in circular feed rotary table is delivered to by the diaphragm of manipulator high-ranking officers just
In positioning fixture, pasting protective film action is completed;
(7) blanking device is that manipulator takes out the product that diaphragm has been pasted in rotating disk positioning fixture by manipulator, and
Blanking streamline is passed to, the blanking streamline other end places product disposable box and is collected the product to have completed.
All of above action is synchronous to be carried out, and is greatly improved production efficiency and product stability, is LED backlight production technology
A significant improvement.
The utility model provides a kind of automation LED backlight coating system, had both met the demand of batch production, has carried
High production efficiency and stability while the various undesirable elements caused by human error are it also avoid in manual operation, and
And save substantial amounts of human resources and management cost.
Above-described embodiment is the preferable embodiment of the utility model, but embodiment of the present utility model is not by above-mentioned
The limitation of embodiment, it is other it is any without departing from Spirit Essence of the present utility model with made under principle change, modify, replace
Generation, combination, simplify, should be equivalent substitute mode, be included within the scope of protection of the utility model.
Claims (9)
1. one kind automation LED backlight coating system, it is characterised in that:Including feeding streamline, feeding manipulator, the first patch
Film device, the second film sticking apparatus, the 3rd film sticking apparatus, the 4th film sticking apparatus, circular feed rotary table, set glue frame device, cover protection
Film device, blanking device, the feeding streamline, feeding manipulator, the first film sticking apparatus, the second film sticking apparatus, the 3rd pad pasting
Device, the 4th film sticking apparatus, glue frame device is covered, covers and protects film device, blanking device to be formed around circular feed rotary table
Tinuous production;
The feeding streamline is connected with feeding manipulator, is positioned over around the circular feed rotary table, the first pad pasting dress
Put, the second film sticking apparatus, the 3rd film sticking apparatus, the 4th film sticking apparatus be successively by being angularly positioned over the circular feed rotary table
Around, the set glue frame device is positioned over after the 4th film sticking apparatus, and by angularly around the circular feeding
Rotating disk is placed, and the protection film device that covers is positioned over after the set glue frame device, and by angularly being given around the circle
Expect that rotating disk is placed, the blanking device is connected containing blanking mechanical hand with blanking streamline, be positioned over described in cover protection film device
Afterwards, angularly placed around the circular feed rotary table.
A kind of 2. automation LED backlight coating system according to claim 1, it is characterised in that:The feeding machinery
Hand is made up of servo single shaft, first mechanical arm, second mechanical arm, and vacuum cup, correction are additionally provided with the feeding manipulator
Part, the vacuum cup in the first mechanical arm is used to hold product, and product is sent into correcting unit by feeding streamline,
The correcting unit is made up of the first correction component, the second correction component, the 3rd correction component, the 4th correction component, and to production
Product are corrected, and the product of the correcting unit colonel just is delivered to circular feeding by the vacuum cup in the second mechanical arm
In the product positioning jig of rotating disk.
A kind of 3. automation LED backlight coating system according to claim 1, it is characterised in that:First pad pasting
Device includes pad pasting frame, pad pasting reclaimer robot, blowing fixture, mucous membrane part, dyestripping part, pad pasting correcting unit, shifting material
Manipulator and ion blower, there is pad pasting reclaimer robot in the pad pasting frame, the pad pasting reclaimer robot is watched including pad pasting
Take the vacuum intake pawl on single shaft and its pad pasting mechanical arm of drive, the pad pasting reclaimer robot is used for product diaphragm from putting
Material clamp moves to mucous membrane part, and the mucous membrane part is connected the dyestripping part, the dyestripping platform in the dyestripping part
Top the ion blower is installed, the pad pasting correcting unit, the pad pasting correction are installed in the right front of the dyestripping part
Around part four direction be respectively arranged with the first pad pasting correcting unit, the second pad pasting correcting unit, the 3rd pad pasting correcting unit,
4th pad pasting correcting unit, and product diaphragm is corrected, the material moving machine tool hand is installed above the pad pasting correcting unit,
The material moving machine tool hand includes two mechanical arms, and the mechanical arm is used to move to correct from dyestripping platform by product diaphragm to put down
Platform, the mechanical arm are used for the product orientation that the product diaphragm of dressing plate is moved to a upper procedure in circular feed rotary table
In fixture, the ion blower is located at the side of the material moving machine tool hand.
A kind of 4. automation LED backlight coating system according to claim 1, it is characterised in that:Second pad pasting
Device includes the second film sticking apparatus frame, the second film sticking apparatus reclaimer robot, the second film sticking apparatus servo single shaft, manipulator
On arm, material placing clamp, the second film sticking apparatus mucous membrane part, the second film sticking apparatus dyestripping part, the second film sticking apparatus ion
Blower fan, the second film sticking apparatus correcting unit and the second film sticking apparatus feeding mechanical hand,
There are the second film sticking apparatus reclaimer robot, the second film sticking apparatus reclaimer robot in the second film sticking apparatus frame
It is to be driven by the second film sticking apparatus servo single shaft, and drives the vacuum cup on the mechanical arm to put product diaphragm from material
Put the second film sticking apparatus mucous membrane part for moving in fixture and being connected with the second film sticking apparatus reclaimer robot, product diaphragm
Brought by the second film sticking apparatus mucous membrane part to the second film sticking apparatus dyestripping part, on the second film sticking apparatus dyestripping part
There is the second film sticking apparatus ion blower side, is the second film sticking apparatus correcting unit on the left of the second film sticking apparatus dyestripping part,
Four direction is corrected by correction component, to product diaphragm respectively around the second film sticking apparatus correcting unit, and described
The second film sticking apparatus feeding mechanical hand, the second film sticking apparatus feeding mechanical are installed above two film sticking apparatus correcting units
Hand is to be driven to run by the second film sticking apparatus servo single shaft, and the mechanical arm of the second film sticking apparatus feeding mechanical on hand will produce
Product diaphragm moves to the correcting unit, the mechanical arm of the second film sticking apparatus feeding mechanical on hand from the second film sticking apparatus dyestripping platform
Product diaphragm is moved in circular feed rotary table in the product positioning jig of a upper procedure from correcting unit.
A kind of 5. automation LED backlight coating system according to claim 1, it is characterised in that:4th pad pasting
Device includes frame, material tool, the 4th film sticking apparatus material moving machine tool hand, the 4th film sticking apparatus mucous membrane part, the 4th pad pasting dress
Dyestripping part, the 4th film sticking apparatus correcting unit and the 4th film sticking apparatus feeding mechanical hand are put,
Mobilizable material tool is housed, the movable material tool is by the 4th film sticking apparatus servo single shaft in the frame
Driving, the material tool top are provided with the 4th film sticking apparatus material moving machine tool hand, the 4th film sticking apparatus material moving machine tool hand
Driven by Rodless cylinder, the vacuum cup on driving mechanical arm moves to product diaphragm from material tool the 4th patch being attached thereto
Film device mucous membrane part, the 4th film sticking apparatus dyestripping part are installed on the left of the 4th film sticking apparatus mucous membrane part, ion wind
Machine is installed on above the 4th film sticking apparatus dyestripping part, installation the described 4th on the left of the 4th film sticking apparatus dyestripping part
Film sticking apparatus correcting unit, the 4th film sticking apparatus correcting unit surrounding carry out school by correction component to product diaphragm respectively
Just, the 4th film sticking apparatus feeding mechanical hand, the 4th film sticking apparatus feeding mechanical hand are installed above the correcting unit
It is to be driven to run by feeding single shaft, the mechanical arm of the 4th film sticking apparatus feeding mechanical hand is by product diaphragm from dyestripping platform
Move to the 4th film sticking apparatus correcting unit, the product of another mechanical arm high-ranking officers of the 4th film sticking apparatus feeding mechanical hand just
Diaphragm is moved in circular feed rotary table in the positioning fixture of a upper procedure from dressing plate.
A kind of 6. automation LED backlight coating system according to claim 1, it is characterised in that:The set glue frame dress
Put including set glue frame device frame, glue frame feeding streamline, material moving machine tool hand and glue frame means for correcting, the set glue frame device machine
The glue frame feeding streamline is installed above frame, the material moving machine tool hand, the shifting are installed above the glue frame feeding streamline
Expect that manipulator drives operation by shifting material list axle, and drive one of manipulator that glue frame is moved into glue from the feeding streamline
Frame means for correcting, the glue frame means for correcting surrounding are corrected by correction component to glue frame respectively, another manipulator high-ranking officers
Glue frame just is moved in circular feed rotary table in the positioning fixture of a upper procedure from correcting unit.
A kind of 7. automation LED backlight coating system according to claim 1, it is characterised in that:It is described to cover diaphragm
Device includes covering diaphragm device frame, covers protection film device transmucosal device, cover protection film device coat peeling unit, cover diaphragm dress
Put means for correcting and cover protection film device feeding mechanical hand,
Described cover covers protection film device transmucosal device described in installation in diaphragm device frame, described to cover protection film device mucous membrane dress
Put and protection film device coat peeling unit is covered described in connection, described cover covers diaphragm dress described in installation above protection film device coat peeling unit
Coat peeling unit is put, described cover covers diaphragm device correction device on the right side of protection film device coat peeling unit described in installation, described to cover guarantor
Cuticula device correction device surrounding is corrected by correction component to diaphragm respectively, described to cover on diaphragm device correction device
Side, which is provided with, covers protection film device feeding mechanical hand, and one of them covers protection film device feeding mechanical hand arm by diaphragm from dyestripping
Platform, which moves to, covers diaphragm device correction device, and another mechanical arm moves to diaphragm from diaphragm device correction device is covered
In circular feed rotary table in the positioning fixture of a upper procedure.
A kind of 8. automation LED backlight coating system according to claim 1, it is characterised in that:The blanking device
Including frame and blanking streamline, blanking mechanical hand is installed in the frame, the blanking mechanical hand is to be driven to transport by single shaft
Capable, the finished product assembled is moved to blanking streamline by the mechanical paw of the blanking mechanical on hand by circular feed rotary table.
A kind of 9. automation LED backlight coating system according to claim 1, it is characterised in that:The circular feeding
Organic frame on rotating disk, the feed rotary table of the frame support DD servo drive motor drivings rotate, pacified above the feed rotary table
Equipped with positioning fixture.
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Cited By (9)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN108761866A (en) * | 2018-06-15 | 2018-11-06 | 安徽中显智能机器人有限公司 | A kind of backlight assembling equipment |
CN108995865A (en) * | 2018-09-12 | 2018-12-14 | 深圳市博视科技有限公司 | The automatic attaching device of product protection film |
CN109018500A (en) * | 2018-08-22 | 2018-12-18 | 惠州市福瑞尔光电有限公司 | A kind of device and method of automatic film covering |
CN109335084A (en) * | 2018-10-26 | 2019-02-15 | 景宁众驰自动化科技有限公司 | Full-automatic coating machine |
CN109383019A (en) * | 2018-10-26 | 2019-02-26 | 景宁众驰自动化科技有限公司 | Power supply adaptor automatic assembling coating assembly line |
CN109436424A (en) * | 2018-11-09 | 2019-03-08 | 山东红宝自动化有限公司 | A kind of display screen automated assembly line |
CN112157902A (en) * | 2020-09-11 | 2021-01-01 | 深圳市利航电子有限公司 | Full-automatic production line for backlight source |
CN116313947A (en) * | 2023-05-25 | 2023-06-23 | 深圳赛仕电子科技有限公司 | micro-LED display panel packaging method and device |
CN108995865B (en) * | 2018-09-12 | 2024-03-19 | 深圳市博视科技有限公司 | Automatic attaching equipment for product protective film |
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2017
- 2017-03-30 CN CN201720332466.0U patent/CN207207343U/en active Active
Cited By (11)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN108761866A (en) * | 2018-06-15 | 2018-11-06 | 安徽中显智能机器人有限公司 | A kind of backlight assembling equipment |
CN108761866B (en) * | 2018-06-15 | 2023-10-27 | 安徽中显智能机器人有限公司 | Backlight assembly equipment |
CN109018500A (en) * | 2018-08-22 | 2018-12-18 | 惠州市福瑞尔光电有限公司 | A kind of device and method of automatic film covering |
CN108995865A (en) * | 2018-09-12 | 2018-12-14 | 深圳市博视科技有限公司 | The automatic attaching device of product protection film |
CN108995865B (en) * | 2018-09-12 | 2024-03-19 | 深圳市博视科技有限公司 | Automatic attaching equipment for product protective film |
CN109335084A (en) * | 2018-10-26 | 2019-02-15 | 景宁众驰自动化科技有限公司 | Full-automatic coating machine |
CN109383019A (en) * | 2018-10-26 | 2019-02-26 | 景宁众驰自动化科技有限公司 | Power supply adaptor automatic assembling coating assembly line |
CN109436424A (en) * | 2018-11-09 | 2019-03-08 | 山东红宝自动化有限公司 | A kind of display screen automated assembly line |
CN112157902A (en) * | 2020-09-11 | 2021-01-01 | 深圳市利航电子有限公司 | Full-automatic production line for backlight source |
CN116313947A (en) * | 2023-05-25 | 2023-06-23 | 深圳赛仕电子科技有限公司 | micro-LED display panel packaging method and device |
CN116313947B (en) * | 2023-05-25 | 2023-08-08 | 深圳赛仕电子科技有限公司 | micro-LED display panel packaging method and device |
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