CN108974416A - A kind of cleaning of sauce, high-efficient production line - Google Patents
A kind of cleaning of sauce, high-efficient production line Download PDFInfo
- Publication number
- CN108974416A CN108974416A CN201811007112.4A CN201811007112A CN108974416A CN 108974416 A CN108974416 A CN 108974416A CN 201811007112 A CN201811007112 A CN 201811007112A CN 108974416 A CN108974416 A CN 108974416A
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- China
- Prior art keywords
- packaging bag
- frying
- sauce
- production line
- outer packaging
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B9/00—Enclosing successive articles, or quantities of material, e.g. liquids or semiliquids, in flat, folded, or tubular webs of flexible sheet material; Subdividing filled flexible tubes to form packages
- B65B9/02—Enclosing successive articles, or quantities of material between opposed webs
- B65B9/04—Enclosing successive articles, or quantities of material between opposed webs one or both webs being formed with pockets for the reception of the articles, or of the quantities of material
- B65B9/042—Enclosing successive articles, or quantities of material between opposed webs one or both webs being formed with pockets for the reception of the articles, or of the quantities of material for fluent material
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23L—FOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
- A23L5/00—Preparation or treatment of foods or foodstuffs, in general; Food or foodstuffs obtained thereby; Materials therefor
- A23L5/10—General methods of cooking foods, e.g. by roasting or frying
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B43/00—Forming, feeding, opening or setting-up containers or receptacles in association with packaging
- B65B43/12—Feeding flexible bags or carton blanks in flat or collapsed state; Feeding flat bags connected to form a series or chain
- B65B43/14—Feeding individual bags or carton blanks from piles or magazines
- B65B43/16—Feeding individual bags or carton blanks from piles or magazines by grippers
- B65B43/18—Feeding individual bags or carton blanks from piles or magazines by grippers by suction-operated grippers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B43/00—Forming, feeding, opening or setting-up containers or receptacles in association with packaging
- B65B43/26—Opening or distending bags; Opening, erecting, or setting-up boxes, cartons, or carton blanks
- B65B43/30—Opening or distending bags; Opening, erecting, or setting-up boxes, cartons, or carton blanks by grippers engaging opposed walls, e.g. suction-operated
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B63/00—Auxiliary devices, not otherwise provided for, for operating on articles or materials to be packaged
- B65B63/08—Auxiliary devices, not otherwise provided for, for operating on articles or materials to be packaged for heating or cooling articles or materials to facilitate packaging
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B2220/00—Specific aspects of the packaging operation
- B65B2220/16—Packaging contents into primary and secondary packaging
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P60/00—Technologies relating to agriculture, livestock or agroalimentary industries
- Y02P60/80—Food processing, e.g. use of renewable energies or variable speed drives in handling, conveying or stacking
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Health & Medical Sciences (AREA)
- Nutrition Science (AREA)
- Life Sciences & Earth Sciences (AREA)
- Chemical & Material Sciences (AREA)
- Food Science & Technology (AREA)
- Polymers & Plastics (AREA)
- Vacuum Packaging (AREA)
Abstract
The present invention provides a kind of cleaning of sauce, high-efficient production line, being mainly used for solution prior art workshop, there are fume pollutions, operator is uncontrollable, the technical problems such as production control automation and intelligence degree are low, the present invention has carried out design and planning again to the equipment of frying process and packaging process, packaging process is set to realize that inner packing and outer packing are integrated on one device, packaging process is automatically finished, equipment in the entire production line is controlled by industrial personal computer to be operated, industrial personal computer is mounted on computer room, operator realizes the control and operation of equipment in workshop in computer room, it reduces in production environment because unclean caused by operator's self reason, antihygienic event occurs.
Description
Technical field
The present invention relates to the production line of food processing field, in particular to the production and processing device and production line of sauce.
Background technique
The production of sauce is related to the stock of raw and auxiliary material, frying, packaging process, in frying process, due to each raw and auxiliary material
Charging sequence and the frying time it is different, need to frequent switch on pot cover charging, it is very inconvenient to feed, and oil smoke intersperse among it is whole
A processing workshop causes the oil pollution of production and processing environment generally to have inner packing and two layers of outer packing for the packaging of sauce
Packaging, in the prior art, inner packing and outer packing are completed by two independent equipment, after completing inner packing, manually by inner packing
Bag is fitly discharged on the pipeline of outer packing, then completes outer packing by outer packing equipment, on the one hand this production method is imitated
Rate is low, and personnel operate in another aspect workshop, just has to the disinfection of reinforcement personnel and inspects periodically work, gives food production
Bring security risk.In addition to this, in the prior art in production line each equipment control, controlled by manual operation, it is intelligent
Degree is low.
Summary of the invention
It is an object of the invention to overcome the technology drawback of the prior art, provide a kind of frying process realize automatic feed,
Without dissipating outside oil smoke, packaging process realizes that inner packing and outer packing are integrally automatically finished on one device, entire to produce for closing
Equipment on line is controlled by industrial personal computer to be operated, and industrial personal computer is mounted on computer room, and operator realizes in workshop in computer room and sets
Standby control and operation reduces in production environment because of unclean, antihygienic event caused by operator's self reason
Occur.
Specific technical solution is as follows: a kind of cleaning of sauce, high-efficient production line, and production line successively includes: frying process, cold
But process, packaging process, the device of the frying process include: automation stir-frying electric frying pan, are placed on above electronic scale, and point
The material-compound tank not connect with automation stir-frying electric frying pan by pipeline, material-compound tank are placed on bracket, and the lower section of material-compound tank is placed
The quantity of electronic scale, electronic scale and material-compound tank is identical as raw and auxiliary material type used in production sauce, with automation stir-frying electricity cooker
The air pump of pot connection forms automation stir-frying electric frying pan with material-compound tank for extracting the air in automation stir-frying electric frying pan
Subnormal ambient, the fume extractor being connect with automation stir-frying electric frying pan, wherein automation stir-frying electric frying pan and each material-compound tank and row
Be provided with solenoid valve in the connecting pipe of cigarette device, in frying process electronic scale, solenoid valve, air pump start stop switch, from
The first industrial personal computer that temperature control device, the time set of dynamicization stir-frying electric frying pan connect, for realizing raw and auxiliary material additional amount, charging
Sequentially, frying temperature, unmanned, the automation control of frying time.The cooling process is made of cooling tank, the cooling tank with
Automation stir-frying electric frying pan is connected by pipeline, is provided with solenoid valve on pipeline, cooling tank is connect with air pump, and the function of air pump exists
In make cooling tank and automation stir-frying electric frying pan between form reduced pressure atmosphere.The packaging process is by inner packing device, outer packing
Device and the second industrial personal computer composition, inner packing device successively includes: storage tank from top to bottom, the discharging being set to below storage tank
It manages, is provided with flowmeter and solenoid valve on discharge nozzle, is separately positioned on the winding up roller and support roller of discharge nozzle left and right side, winding up roller
For winding inner packing plastic foil, edge sealing roller above the discharge port of discharge nozzle, for sealing the opening of inner packing two sides,
The first heat sealing mechanism below edge sealing roller is arranged in below the first heat-sealing mounting mechanism for sealing the bottom of inner packing
Cutting mechanism, for shearing the packing inside bag for filling sauce；Outer package device is located at below the cutting mechanism of inner packing device, by
Outer packaging bag feeding station, outer packaging bag opening station and outer packaging bag sealed station are constituted, and three stations are arranged in annular machine
On frame, wherein outer packaging bag sealed station is located at the underface of cutting mechanism；Flowmeter on second industrial personal computer and discharge nozzle and
Solenoid valve, the start-up and shut-down control device of edge sealing roller, the drive dynamic control device of the first heat sealing mechanism, the drive control of cutting mechanism dress
Set and outer package device on three stations control device connection, for realizing the automated production of entire packaging process.
Further, the outer packaging bag feeding station of the outer package device includes following device: being arranged in the annular
The outer packaging bag feeding mechanism of Shelf External is arranged on the annular framework and with outer packaging bag feeding mechanism to positive outsourcing
Catching robot is packed, annular framework periphery is set and along the bag-clamping mechanism of annular framework rotation.Wherein, it is preferred that described
Outer packaging bag feeding mechanism includes: vertically arranged baffle, for preventing packaging bag to be scattered outward；It is set to the support of baffle interior
Plate, for placing outer packing band；The mandril being set to below supporting plate, for jacking up supporting plate；The cylinder being connect with mandril, for driving
Dynamic mandril elevating movement.Preferably, the packaging bag catching robot includes: mechanical arm, the grasping plate that mechanical arm top is arranged in,
Several vacuum chucks being set in qually spaced in grasping plate.Preferably, the bag-clamping mechanism includes: to be arranged above annular framework
Decelerating motor, the turntable indexing mechanism connected with the deceleration motor by shaft is mounted on the rotation of turntable indexing mechanism outer rim
Beam, the multiple groups fixture being equidistantly mounted on rotating beam, for clamping the both ends at the top of outer packaging bag.
Further, the outer packaging bag opening station includes: the packaging bag tapping machine being arranged on the annular framework
Tool hand is used to open the opening of outer packaging bag.Preferably, the structure of the packaging bag opening manipulator includes: mechanical arm, setting
Clamping plate in mechanical arm end, several vacuum chucks being set in qually spaced on clamping plate.
Further, the outer packaging bag sealed station includes: the heat-sealing manipulator being arranged on the annular framework, is used
It is sealed in the sack to outer packaging bag.Preferably, the structure of the heat-sealing manipulator includes: mechanical arm and is arranged in machinery
The Sealing pliers of arm end.
Further, first industrial personal computer and the second industrial personal computer are arranged at computer room, are isolated with workshop.
The technical effects of the invention are that 1. turning and frying pans are directly connected to material-compound tank, feeding quantity and charging sequence directly by
First industrial personal computer control, entire environment be it is completely enclosed, using the active force of negative pressure of vacuum, raw and auxiliary material is adsorbed onto stir-frying
In pot, ingredient, the automation of charging, precision control are realized.2. the top of turning and frying pan is connect with fume extractor, to former auxiliary material
After material charging, workshop is discharged by fume extractor in the solenoid valve of opened smoke-discharging pipeline, oil smoke, will not be to workshop
Cause fume pollution.3. inner packing and outsourcing integration of equipments are on the same device, the length and packaging beat of production line are shortened
Time improves production efficiency, reduces operating staff number.4. the production control of each process is completed by industrial personal computer, realize
The automation and intelligent operation of sauce production preparation, and industrial personal computer is placed on computer room, reduces the personnel into workshop
Quantity improves the safe and clean of production environment.
Detailed description of the invention
Fig. 1 is the structural schematic diagram of the safe and efficient production line of sauce in embodiment, not schematically as follows structure in figure: 1-
2. electronic scale of anticipating, 4-23. vacuum chuck, 4-23. vacuum chuck, 4-5. turntable indexing mechanism, 4-12. supporting plate, 4-13. mandril,
4-14. cylinder；
Fig. 2 is the structural schematic diagram of complete installation material-compound tank；
Fig. 3 is the structural schematic diagram for hiding the packaging process equipment after rack, and not schematically as follows structure in figure: 4-23. is true
Suction disk, 4-5. turntable indexing mechanism, 4-12. supporting plate, 4-13. mandril, 4-14. cylinder；
Fig. 4 is the structure diagram of outer packaging bag feeding mechanism；
Fig. 5 illustrates decelerating motor, annular framework, rotating beam, the connection relationship between turntable indexing mechanism；
Fig. 6 illustrates vacuum chuck in the position being distributed in grasping plate.
In figure, 1-1. automation stir-frying electric frying pan, 1-2. electronic scale, 1-3. material-compound tank, 1-4. air pump, 1-5. solenoid valve,
1-6. bracket, 2-1. cooling tank, 3-1. storage tank, 3-2. discharge nozzle, 3-3. winding up roller, 3-4. edge sealing roller, the first heat sealing machine of 3-5.
Structure, 3-6. cutting mechanism, 3-8. support roller, 4. outer packaging bag feeding stations, 4-1. outer packaging bag feeding mechanism, 4-2. outer packing
Bag catching robot, 4-3. bag-clamping mechanism, 4-4. decelerating motor, 4-5. turntable indexing mechanism, 4-11. baffle, 4-12. supporting plate,
4-13. mandril, 4-14. cylinder, 4-21. mechanical arm, 4-22. grasping plate, 4-23. vacuum chuck, 4-31. rotating beam, 4-32. folder
Tool, 5-1. packaging bag opening manipulator, 5-11. clamping plate, 6-1. heat-sealing manipulator, 6-11. Sealing pliers, 7. annular frameworks,
Specific embodiment
In the following, in conjunction with attached drawing, embodiments of the present invention will be described.
As shown in Figures 1 to 6, a kind of cleaning of sauce, high-efficient production line, the manufacturing procedure of the production line include: frying
Process, cooling process, packaging process, the equipment and structure of each process constitute as follows:
The device of frying process includes: automation stir-frying electric frying pan 1-1, is placed on above electronic scale 1-2, and respectively and certainly
Used in the quantity and production sauce of the material-compound tank 1-3 that dynamicization stir-frying electric frying pan 1-1 is connected by pipeline, electronic scale and material-compound tank
Raw and auxiliary material type is identical, the air pump 1-4 connecting with automation stir-frying electric frying pan 1-1, for extracting automation stir-frying electric frying pan
Interior air makes automation stir-frying electric frying pan and material-compound tank form subnormal ambient, the smoke evacuation connecting with automation stir-frying electric frying pan
Device, wherein it is provided with solenoid valve 1-5 in the connecting pipe of automation stir-frying electric frying pan and each material-compound tank and fume extractor, with
Temperature control device, the time set of electronic scale, solenoid valve, air pump start stop switch, automation stir-frying electric frying pan in frying process connect
The first industrial personal computer connect, for realizing raw and auxiliary material additional amount, charging sequence, frying temperature, the frying time it is unmanned, automatic
Change control.
Cooling process is made of cooling tank 2-1, which is connect with automation stir-frying electric frying pan 1-1 by pipeline, is managed
Solenoid valve is provided on road, cooling tank is connect with air pump 1-4, and the function of air pump 1-4 is to make cooling tank and automation stir-frying electricity
Reduced pressure atmosphere is formed between frying pan.
Packaging process is made of inner packing device, outer package device and the second industrial personal computer, inner packing device from top to bottom according to
Secondary includes: storage tank 3-1, the discharge nozzle 3-2 being set to below storage tank, is provided with flowmeter and solenoid valve on discharge nozzle, point
The winding up roller 3-3 of discharge nozzle left and right side is not set, for winding inner packing plastic foil, above the discharge port of discharge nozzle
Edge sealing roller 3-4, for sealing the opening of inner packing two sides, the first heat sealing mechanism 3-5 below edge sealing roller, for sealing
The cutting mechanism 3-6 below the first heat-sealing mounting mechanism is arranged in, for shearing the inner packing for filling sauce in the bottom of inner packing
Bag；Outer package device is located at below the cutting mechanism 3-6 of inner packing device, is open by outer packaging bag feeding station 4, outer packaging bag
Station and outer packaging bag sealed station are constituted, and three stations are arranged on annular framework 7, and wherein outer packaging bag sealed station is located at
The underface of cutting mechanism；The start-up and shut-down control device of flowmeter and solenoid valve, edge sealing roller on second industrial personal computer and discharge nozzle, the
The control of three stations on the drive dynamic control device of one heat sealing mechanism, the drive dynamic control device of cutting mechanism and outer package device
Device connection processed, for realizing the automated production of entire packaging process.Wherein, the outer packaging bag feeding station of outer package device
Including following device: the outer packaging bag feeding mechanism 4-1 outside the annular framework 7 is arranged in, is arranged in the annular framework 7
Above and with outer packaging bag feeding mechanism to positive outer packaging bag catching robot 4-2, it is arranged in annular framework periphery and along annular
The bag-clamping mechanism 4-3 of rack rotation.Outer packaging bag feeding mechanism includes: vertically arranged baffle 4-11, for preventing packaging bag
It is scattered outward, is set to the supporting plate 4-12 of baffle interior, for placing outer packing band, the mandril 4-13 being set to below supporting plate,
For jacking up supporting plate, the cylinder 4-14 being connect with mandril, for driving mandril elevating movement.Packaging bag catching robot 4-2 packet
It includes: mechanical arm 4-21, the grasping plate 4-22 that mechanical arm top is set, several vacuum chucks 4- being set in qually spaced in grasping plate
23.Bag-clamping mechanism 4-3 includes: rotating beam 4-31, three groups of fixture 4-32 being equidistantly mounted on rotating beam, for clamping outsourcing
Pack the both ends at top.Outer packaging bag opening station includes: the packaging bag opening manipulator being arranged on the annular framework 7
5-1, is used to open the opening of outer packaging bag, and the structure of packaging bag opening manipulator 5-1 includes: mechanical arm, is arranged in mechanical arm
The clamping plate 5-11 of end, several vacuum chucks being set in qually spaced on clamping plate.Outer packaging bag sealed station includes: that setting exists
Heat-sealing manipulator 6-1 on the annular framework 7, seals for the sack to outer packaging bag, seals the knot of manipulator 6-1
Structure includes: mechanical arm and the Sealing pliers 6-11 that mechanical arm end is arranged in.
First industrial personal computer and the second industrial personal computer are arranged at computer room, are isolated with workshop.
When preparing sauce, raw and auxiliary material is cleaned up, the first industry control into respective material-compound tank 1-3 is contained after crushing
Machine sends instruction to the opening device of automation stir-frying electric frying pan 1-1, and automation stir-frying electric frying pan 1-1 is begun to warm up, the first work
Control machine sends to the start stop apparatus of air pump 1-4 and instructs according to the charging sequence and feeding quantity set, opens air pump 1-4, to certainly
Dynamicization stir-frying electric frying pan 1-1 is vacuumized, and successively the solenoid valve in each material-compound tank connecting tube sends instruction, beats on and off in an orderly manner
Associated solenoid valve is closed, forms negative pressure of vacuum atmosphere, the original in material-compound tank between automation stir-frying electric frying pan 1-1 and corresponding material-compound tank
Auxiliary material is adsorbed in automation stir-frying electric frying pan 1-1 under the action of negative pressure, while the electronic scale 1-2 below material-compound tank
Send weight data to first industrial personal computer in real time, when the weight of reduction is equal to feeding quantity, the first industrial personal computer is to corresponding electricity
Magnet valve sends instruction, closes solenoid valve, and after being added to whole raw and auxiliary materials, the first industrial personal computer is connected to fume extractor
Solenoid valve on pipeline sends instruction, opens solenoid valve, while solenoid valve and air pump 1-4 company in material-compound tank connecting pipe
Solenoid valve on adapter tube road sends instruction, closes all solenoid valves, and the oil smoke in automation stir-frying electric frying pan 1-1 passes through smoke evacuation dress
It sets and is discharged to outside workshop, at the end of the frying time, the first industrial personal computer is sent to the start stop apparatus of automation stir-frying electric frying pan 1-1
Instruction, automation stir-frying electric frying pan 1-1 power-off stops heating, while the solenoid valve transmission in fume extractor connecting pipe refers to
It enables, closes solenoid valve, refer to the start stop apparatus and air pump 1-4 of air pump 1-4 with the solenoid valve transmission in cooling tank 2-1 connecting tube
It enables, opens solenoid valve, forms negative pressure of vacuum atmosphere, automation stir-frying electricity between cooling tank 2-1 and automation stir-frying electric frying pan 1-1
Sauce in frying pan 1-1 is inhaled into cooling tank 2-1 by vacuum force, after sauce is all adsorbed onto cooling tank, closes electricity
Magnet valve opens the solenoid valve in air pump 1-4 and storage tank 3-1 connecting tube after sauce is completely cooling, opens air pump 1-4, storing
Negative pressure of vacuum atmosphere is formed between tank 3-1 and cooling tank 2-1, sauce is inhaled into storage tank 3-1, when 1/3 sauce enters
After into storage tank 3-1, the equipment for opening packaging process, winding up roller 3-3, support roller XX and edge sealing roller 3-4 rotation drive packaging film
It is transmitted downwards along roller-way direction of rotation, to the two sides edge sealing of packaging film, the packaging film after edge sealing continues to pass downwards edge sealing roller
It is defeated, it is transmitted at the first heat sealing mechanism 3-5, completes the sealing of packing inside bag lower part, open the solenoid valve on discharge nozzle 3-2 at this time
And flowmeter, sauce are fitted into packing inside bag, when flow measurement, which obtains sauce additional amount, reaches aim parameter, close flowmeter and electricity
Magnet valve, packaging film continues to transmit downwards during this, at transport to the first heat sealing mechanism 3-5, completes on first packing inside bag
The sealing in portion, i.e., the sealing of second packing inside bag lower part are outer on ring support 7 while implementing inner packing to sauce
The grasping plate 4-22 of packaging bag catching robot 4-2 grabs outer packaging bag from outer packaging bag feeding mechanism 4-1, and crawl is to pass through cloth
Set what the vacuum chuck on grasping plate 4-22 was realized, vacuum chuck adsorbs outer packaging bag, and mechanical arm 4-21 carries outer packaging bag
To the fixture 4-32 of bag-clamping mechanism 4-3, fixture clamps the two sides of outer packaging bag upper end, the deceleration electricity above ring support
Machine drives turntable indexing mechanism rotation, and the fixture 4-32 being fixed on rotating beam 4-31, which is rotated with rotating beam to outer packaging bag, to be open
Station, the clamping plate 5-11 that packaging bag is open on manipulator 5-1 first clamps outer packaging bag, then opens, on opening process middle clamp plate
Vacuum chuck respectively by outer packaging bag adsorb and gradually strut, packing inside bag is transmitted in outer packaging bag downwards just at this time,
After the 2/3 of inner packing enters in outer packaging bag, cutting mechanism 3-6 cuts the top of packing inside bag, and packing inside bag is complete
Into in outer packaging bag, decelerating motor 4-4 drives turntable indexing mechanism 4-5 to rotate again, the folder being fixed on rotating beam 4-31
Tool 4-32 is rotated with rotating beam to outer packaging bag sealed station, and the mechanical arm of heat-sealing manipulator 6-1 drives Sealing pliers 6-11 external
Packaging bag is sealed, and fixture unclamps, and outer packaging bag is fallen into transmission belt.On packaging process, solenoid valve, flowmeter, outer packing
Bag catching robot 4-2, bag-clamping mechanism 4-3, packaging bag opening manipulator 5-1, the switch for sealing manipulator 6-1, start and stop are all
It is controlled by the second industrial personal computer, is connected between the first industrial personal computer and the second industrial personal computer by bus and realize information exchange, it is ensured that
Linking between frying, cooling process and packaging process.
Finally, it should be noted that the above embodiments are merely illustrative of the technical solutions of the present invention, rather than its limitations；Although
Present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that: it still may be used
To modify to technical solution documented by previous embodiment, or some or all of the technical features are equal
Replacement；And these are modified or replaceed, the model for technical solution of the embodiment of the present invention that it does not separate the essence of the corresponding technical solution
It encloses.
Claims (9)
1. a kind of cleaning of sauce, high-efficient production line, production line successively includes: frying process, cooling process, packaging process,
It is characterized in that,
The device of the frying process includes: automation stir-frying electric frying pan (1-1), is placed on above electronic scale (1-2), and respectively
The material-compound tank (1-3) being connect with automation stir-frying electric frying pan (1-1) by pipeline, material-compound tank are placed on bracket (1-6), ingredient
The quantity of the lower section placement electronic scale of tank, electronic scale and material-compound tank is identical as raw and auxiliary material type used in production sauce, with oneself
The air pump (1-4) of dynamicization stir-frying electric frying pan (1-1) connection makes to automate for extracting the air in automation stir-frying electric frying pan
Stir-fry electric frying pan and material-compound tank formation subnormal ambient, the fume extractor connecting with automation stir-frying electric frying pan, wherein automation is turned over
It fries and is provided with solenoid valve (1-5) in the connecting pipe of electric frying pan and each material-compound tank and fume extractor, with the electricity in frying process
The first industrial personal computer that sub- scale, solenoid valve, air pump start stop switch, the temperature control device for automating stir-frying electric frying pan, time set connect,
For realizing raw and auxiliary material additional amount, charging sequence, frying temperature, unmanned, the automation control of frying time；
The cooling process is made of cooling tank (2-1), and the cooling tank and automation stir-frying electric frying pan (1-1) are connected by pipeline
It connects, solenoid valve is provided on pipeline, cooling tank is connect with air pump (1-4), and the function of air pump (1-4) is to make cooling tank and automatic
Change and forms reduced pressure atmosphere between stir-frying electric frying pan；
The packaging process is made of inner packing device, outer package device and the second industrial personal computer, inner packing device from top to bottom according to
Secondary includes: storage tank (3-1), the discharge nozzle (3-2) being set to below storage tank, is provided with flowmeter and electromagnetism on discharge nozzle
Valve is separately positioned on the winding up roller (3-3) and support roller (3-8) of discharge nozzle left and right side, and winding up roller is for winding inner packing plastics
Film, the edge sealing roller (3-4) above the discharge port of discharge nozzle are located under edge sealing roller for sealing the opening of inner packing two sides
The cutting mechanism below the first heat-sealing mounting mechanism is arranged in for sealing the bottom of inner packing in the first heat sealing mechanism (3-5) of side
(3-6), for shearing the packing inside bag for filling sauce；Outer package device is located at below the cutting mechanism (3-6) of inner packing device,
It is made of outer packaging bag feeding station (4), outer packaging bag opening station and outer packaging bag sealed station, three stations are arranged in ring
In shape rack (7), wherein outer packaging bag sealed station is located at the underface of cutting mechanism；Stream on second industrial personal computer and discharge nozzle
The driving control of meter and solenoid valve, the start-up and shut-down control device of edge sealing roller, the drive dynamic control device of the first heat sealing mechanism, cutting mechanism
The control device connection of three stations on device and outer package device processed, for realizing the automatic metaplasia of entire packaging process
It produces.
2. a kind of cleaning of sauce, high-efficient production line as described in claim 1, which is characterized in that outside the outer package device
Packaging bag feeding station (4) includes following device: the outer packaging bag feeding mechanism (4- external in the annular framework (7) is arranged
1), it is arranged on the annular framework (7) and with outer packaging bag feeding mechanism to positive outer packaging bag catching robot (4-2),
Annular framework periphery is set and along the bag-clamping mechanism (4-3) of annular framework rotation.
3. a kind of cleaning of sauce, high-efficient production line as claimed in claim 2, which is characterized in that the outer packaging bag supply dress
Setting (4-1) includes: vertically arranged baffle (4-11), for preventing packaging bag to be scattered outward；It is set to the supporting plate of baffle interior
(4-12), for placing outer packing band；The mandril (4-13) being set to below supporting plate, for jacking up supporting plate；It is connect with mandril
Cylinder (4-14), for driving mandril elevating movement.
4. a kind of cleaning of sauce, high-efficient production line as claimed in claim 2, which is characterized in that the packaging bag crawl is mechanical
Hand (4-2) includes: mechanical arm (4-21), the grasping plate (4-22) that mechanical arm top is arranged in, if being set in qually spaced in grasping plate
Dry vacuum chuck (4-23).
5. a kind of cleaning of sauce, high-efficient production line as claimed in claim 2, which is characterized in that bag-clamping mechanism (4-3) packet
It includes: the decelerating motor (4-4) being arranged above annular framework (7), the turntable indexing mechanism connected with the deceleration motor by shaft
(4-5) is mounted on the rotating beam (4-31) of turntable indexing mechanism outer rim, the multiple groups fixture (4- being equidistantly mounted on rotating beam
32), for clamping the both ends at the top of outer packaging bag.
6. a kind of cleaning of sauce, high-efficient production line as described in claim 1, which is characterized in that the outer packaging bag opening work
Position includes: packaging bag opening manipulator (5-1) being arranged on the annular framework (7), is used to open the opening of outer packaging bag.
7. a kind of cleaning of sauce, high-efficient production line as claimed in claim 6, which is characterized in that the packaging bag opening is mechanical
The structure of hand (5-1) includes: mechanical arm, the clamping plate (5-11) that mechanical arm end is arranged in, if being set in qually spaced on clamping plate
Dry vacuum chuck.
8. a kind of cleaning of sauce, high-efficient production line as described in claim 1, which is characterized in that the outer packaging bag seals work
Position includes: the heat-sealing manipulator (6-1) being arranged on the annular framework (7), is sealed for the sack to outer packaging bag.
9. a kind of cleaning of sauce, high-efficient production line as claimed in claim 8, which is characterized in that the heat-sealing manipulator (6-1)
Structure include: mechanical arm and the Sealing pliers (6-11) that mechanical arm end is set.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201811007112.4A CN108974416B (en) | 2018-08-31 | 2018-08-31 | Clean and efficient production line for sauce |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811007112.4A CN108974416B (en) | 2018-08-31 | 2018-08-31 | Clean and efficient production line for sauce |
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| CN108974416A true CN108974416A (en) | 2018-12-11 |
| CN108974416B CN108974416B (en) | 2023-08-15 |
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| CN110250551A (en) * | 2019-06-18 | 2019-09-20 | 重庆周君记火锅食品有限公司 | It is capable of the flavor pack production line and food seasoning packet of accurate Proportioning Oil and sauce ratio |
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| CN112947638A (en) * | 2021-01-29 | 2021-06-11 | 四川省古月方食品有限公司 | Automatic control system for seasoning production and processing |
| CN113475704A (en) * | 2021-06-04 | 2021-10-08 | 胡义 | Spicy sauce stir-frying system and stir-frying method |
| CN114955028A (en) * | 2022-05-16 | 2022-08-30 | 厦门高容纳米新材料科技有限公司 | Automatic powder packaging system and method |
| CN117228611A (en) * | 2023-11-16 | 2023-12-15 | 四川嘉智生态科技有限公司 | Multi-variety liquid racking machine |
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| CN113475704A (en) * | 2021-06-04 | 2021-10-08 | 胡义 | Spicy sauce stir-frying system and stir-frying method |
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