CN108907957A - Deburred mechanism for precision component welding center - Google Patents
Deburred mechanism for precision component welding center Download PDFInfo
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- CN108907957A CN108907957A CN201810952564.3A CN201810952564A CN108907957A CN 108907957 A CN108907957 A CN 108907957A CN 201810952564 A CN201810952564 A CN 201810952564A CN 108907957 A CN108907957 A CN 108907957A
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- round tube
- cylinder
- mounting plate
- sanding component
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B9/00—Machines or devices designed for grinding edges or bevels on work or for removing burrs; Accessories therefor
- B24B9/02—Machines or devices designed for grinding edges or bevels on work or for removing burrs; Accessories therefor characterised by a special design with respect to properties of materials specific to articles to be ground
- B24B9/04—Machines or devices designed for grinding edges or bevels on work or for removing burrs; Accessories therefor characterised by a special design with respect to properties of materials specific to articles to be ground of metal, e.g. skate blades
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted for a procedure covered by only one of the other main groups of this subclass
- B23K37/08—Auxiliary devices or processes, not specially adapted for a procedure covered by only one of the other main groups of this subclass for flash removal
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B27/00—Other grinding machines or devices
- B24B27/0023—Other grinding machines or devices grinding machines with a plurality of working posts
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B27/00—Other grinding machines or devices
- B24B27/0076—Other grinding machines or devices grinding machines comprising two or more grinding tools
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B41/00—Component parts such as frames, beds, carriages, headstocks
- B24B41/005—Feeding or manipulating devices specially adapted to grinding machines
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B41/00—Component parts such as frames, beds, carriages, headstocks
- B24B41/02—Frames; Beds; Carriages
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Physics & Mathematics (AREA)
- Optics & Photonics (AREA)
- Butt Welding And Welding Of Specific Article (AREA)
Abstract
本发明用于精密零件焊接中心的毛刺清理机构,包括毛刺清理机构安装板、位于毛刺清理机构安装板上的圆管推送通道、圆管推送气缸,圆管推送通道包括首尾相接的圆管横向通道和圆管竖向通道,圆管横向通道与圆管竖向通道垂直,圆管推送气缸位于圆管横向通道与圆管竖向通道的连接处,圆管推送气缸的推送方向与圆管竖向通道的长度方向一致,毛刺清理机构安装板上设有打磨组件移动滑轨,打磨组件移动滑轨卡合有可移动的第一打磨组件和第二打磨组件,打磨组件移动滑轨的长度方向与圆管横向通道的长度方向平行,第一打磨组件和第二打磨组件之间设有圆管压紧组件,圆管压紧组件位于圆管竖向通道的末端。本发明全程自动化去毛刺,清理速度快。
The present invention is used for the burr cleaning mechanism of the welding center of precision parts, which comprises a burr cleaning mechanism mounting plate, a circular tube pushing channel located on the burr cleaning mechanism mounting plate, and a circular tube pushing cylinder. The channel and the vertical channel of the circular tube, the horizontal channel of the circular tube is perpendicular to the vertical channel of the circular tube, the circular tube pushing cylinder is located at the junction of the horizontal channel of the circular tube and the vertical channel of the circular tube, and the pushing direction of the circular tube pushing cylinder is perpendicular to the vertical channel of the circular tube. Consistent with the length direction of the channel, the mounting plate of the burr cleaning mechanism is provided with a grinding assembly moving slide rail, and the grinding assembly moving slide rail is engaged with a movable first grinding assembly and a second grinding assembly, and the length direction of the grinding assembly moving slide rail Parallel to the length direction of the transverse passage of the round pipe, a round pipe pressing assembly is arranged between the first grinding assembly and the second grinding assembly, and the round pipe pressing assembly is located at the end of the vertical passage of the round pipe. The whole process of the present invention is automatic deburring, and the cleaning speed is fast.
Description
技术领域technical field
本发明涉及自动化焊接领域,特别是涉及用于精密零件焊接中心的毛刺清理机构。The invention relates to the field of automatic welding, in particular to a burr cleaning mechanism for precision parts welding centers.
背景技术Background technique
在工业生产中,有产品需要进行多工序的焊接,最早是人工焊接,后来发展为自动化焊接,传统的自动化焊接,是利用多台焊接机器人或专机焊接,其存在着设备投资成本大,操作人员多,效率低,单个人工焊接约15S-20S/件,质量不稳定难以管控,需要后道工序检验焊接质量,占地面积大等缺点。特别是传统的去毛刺速度慢,影响整体生产效率。In industrial production, there are products that require multi-process welding. At first it was manual welding, and later developed into automatic welding. Traditional automatic welding uses multiple welding robots or special machines for welding, which has high investment costs for equipment and operators. Many, low efficiency, a single manual welding is about 15S-20S/piece, the quality is unstable and difficult to control, the welding quality needs to be checked in the subsequent process, and the floor space is large. Especially the traditional deburring speed is slow, affecting the overall production efficiency.
发明内容Contents of the invention
本发明的目的是提供速度快的用于精密零件焊接中心的毛刺清理机构。The purpose of the present invention is to provide a fast deburring mechanism for welding centers of precision parts.
本发明通过如下技术方案实现上述目的:用于精密零件焊接中心的毛刺清理机构,包括毛刺清理机构安装板、位于毛刺清理机构安装板上的圆管推送通道、圆管推送气缸,所述圆管推送通道包括首尾相接的圆管横向通道和圆管竖向通道,所述圆管横向通道与圆管竖向通道垂直,所述圆管推送气缸位于圆管横向通道与圆管竖向通道的连接处,所述圆管推送气缸的推送方向与圆管竖向通道的长度方向一致,所述毛刺清理机构安装板上设有打磨组件移动滑轨,所述打磨组件移动滑轨卡合有可移动的第一打磨组件和第二打磨组件,所述打磨组件移动滑轨的长度方向与圆管横向通道的长度方向平行,所述第一打磨组件和第二打磨组件之间设有圆管压紧组件,所述圆管压紧组件位于圆管竖向通道的末端。The present invention achieves the above object through the following technical scheme: the burr cleaning mechanism used in the welding center of precision parts, including the burr cleaning mechanism mounting plate, the circular tube pushing channel located on the burr cleaning mechanism mounting plate, the circular tube pushing cylinder, the circular tube The pushing channel includes a circular tube transverse channel and a circular tube vertical channel connected end to end, the circular tube horizontal channel is perpendicular to the circular tube vertical channel, and the circular tube pushing cylinder is located between the circular tube horizontal channel and the circular tube vertical channel At the joint, the pushing direction of the circular pipe pushing cylinder is consistent with the length direction of the vertical channel of the circular pipe. The moving first grinding assembly and the second grinding assembly, the length direction of the moving slide rail of the grinding assembly is parallel to the length direction of the transverse channel of the circular tube, and a circular tube press is arranged between the first grinding assembly and the second grinding assembly. The tight assembly, the round pipe pressing assembly is located at the end of the vertical passage of the round pipe.
进一步的,所述第一打磨组件包括第一打磨电机支架、安装在第一打磨电机支架上的第一打磨电机、与第一打磨电机连接的第一打磨头,所述毛刺清理机构安装板还设有第一打磨组件移动气缸安装架,所述第一打磨组件移动气缸安装架设有第一打磨组件移动气缸,所述第一打磨组件移动气缸的输出端连接有第一打磨组件连接板,所述第一打磨组件连接板与第一打磨电机支架连接,所述第一打磨电机支架卡合在打磨组件移动滑轨上。Further, the first grinding assembly includes a first grinding motor bracket, a first grinding motor installed on the first grinding motor bracket, a first grinding head connected to the first grinding motor, and the deburring mechanism mounting plate is also A first grinding assembly moving cylinder mounting frame is provided, and the first grinding assembly moving cylinder mounting frame is provided with a first grinding assembly moving cylinder, and the output end of the first grinding assembly moving cylinder is connected with a first grinding assembly connecting plate, so The connecting plate of the first grinding assembly is connected to the first grinding motor bracket, and the first grinding motor bracket is engaged on the moving slide rail of the grinding assembly.
进一步的,所述第二打磨组件包括第二打磨电机支架、安装在第二打磨电机支架上的第二打磨电机、与第二打磨电机连接的第二打磨头,所述毛刺清理机构安装板还设有第二打磨组件移动气缸安装架,所述第二打磨组件移动气缸安装架设有第二打磨组件移动气缸,第二打磨组件移动气缸的输出端连接有第二打磨组件连接板,所述第二打磨组件连接板与第二打磨电机支架连接,所述第二打磨电机支架卡合在打磨组件移动滑轨上。Further, the second grinding assembly includes a second grinding motor bracket, a second grinding motor installed on the second grinding motor bracket, and a second grinding head connected to the second grinding motor, and the deburring mechanism mounting plate is also There is a second grinding assembly moving cylinder mounting frame, the second grinding assembly moving cylinder mounting frame is provided with a second grinding assembly moving cylinder, the output end of the second grinding assembly moving cylinder is connected to a second grinding assembly connecting plate, the second grinding assembly The connecting plate of the second grinding assembly is connected with the second grinding motor bracket, and the second grinding motor bracket is engaged on the moving slide rail of the grinding assembly.
进一步的,所述第一打磨组件连接板和第二打磨组件连接板的内侧分别设有第一打磨组件限位块和第二打磨组件限位块。Further, the inner sides of the first grinding assembly connecting plate and the second grinding assembly connecting plate are respectively provided with a first grinding assembly limiting block and a second grinding assembly limiting block.
进一步的,所述圆管压紧组件包括圆管压紧气缸、与圆管压紧气缸输出端连接的圆管压紧杆、与圆管压紧杆连接的圆管压紧块,所述圆管压紧块的压紧方向为竖直向下。Further, the round pipe pressing assembly includes a round pipe pressing cylinder, a round pipe pressing rod connected to the output end of the round pipe pressing cylinder, a round pipe pressing block connected to the round pipe pressing rod, and the round pipe pressing block is connected to the round pipe pressing rod. The compression direction of the pipe compression block is vertically downward.
进一步的,所述毛刺清理机构安装板上设有推送气缸安装板,所述推送气缸安装板设有所述圆管推送气缸。Further, the mounting plate of the burr cleaning mechanism is provided with a pushing cylinder mounting plate, and the pushing cylinder mounting plate is provided with the circular tube pushing cylinder.
与现有技术相比,本发明用于精密零件焊接中心的毛刺清理机构的有益效果是:全程自动化去毛刺,清理速度快。Compared with the prior art, the beneficial effect of the present invention for the deburring mechanism used in the welding center of precision parts is that the deburring is fully automated and the cleaning speed is fast.
附图说明Description of drawings
图1是精密零件焊接中心的结构示意图。Figure 1 is a schematic diagram of the structure of the precision parts welding center.
图2是阶梯式圆管上料机的结构示意图。Fig. 2 is a structural schematic diagram of a stepped circular tube feeding machine.
图3是图2的另一角度视图。FIG. 3 is another perspective view of FIG. 2 .
图4是毛刺清理机构的结构示意图。Fig. 4 is a structural schematic diagram of the deburring mechanism.
图5是图4的另一角度视图。FIG. 5 is another perspective view of FIG. 4 .
图6是圆管上料机械手的结构示意图。Fig. 6 is a structural schematic diagram of a round tube feeding manipulator.
图7是圆管正面导正机构的结构示意图。Fig. 7 is a structural schematic diagram of the front guiding mechanism of the round tube.
图8是正面盖板上料机构的结构示意图。Fig. 8 is a schematic structural view of the front cover feeding mechanism.
图9是正面盖板上料机械手的结构示意图。Fig. 9 is a schematic diagram of the structure of the feeding manipulator for the front cover.
图10是正面盖板方向识别组件的结构示意图。Fig. 10 is a schematic structural diagram of the direction identifying component of the front cover.
图11是图10的另一角度视图。FIG. 11 is another perspective view of FIG. 10 .
图12是正面第一焊接机构的结构示意图。Fig. 12 is a schematic structural view of the first front welding mechanism.
图13是图12的另一角度视图。FIG. 13 is another perspective view of FIG. 12 .
图14是正面盖板测压移栽机械手的结构示意图。Fig. 14 is a schematic structural view of the manipulator for pressure measurement and transplanting of the front cover.
图15是圆管翻转夹取组件的结构示意图。Fig. 15 is a structural schematic diagram of a round tube turning and clamping assembly.
图16是图15的另一角度视图。FIG. 16 is another perspective view of FIG. 15 .
图17是圆管夹取组件的结构示意图。Fig. 17 is a structural schematic diagram of a round pipe clamping assembly.
图18是图17的另一角度视图。FIG. 18 is another perspective view of FIG. 17 .
图19是正面盖板焊接测压机构的结构示意图。Fig. 19 is a structural schematic diagram of the front cover welding pressure measuring mechanism.
图20是正面盖板焊接剔除机构的结构示意图。Fig. 20 is a structural schematic diagram of the front cover plate weld removal mechanism.
图21是背面盖板测压移栽机械手的结构示意图。Fig. 21 is a schematic diagram of the structure of the manipulator for pressure measurement and transplanting of the back cover.
图22是图21的另一角度视图。FIG. 22 is another perspective view of FIG. 21 .
图23是落料机构的结构示意图。Fig. 23 is a structural schematic diagram of the blanking mechanism.
图24是第一分度盘的结构示意图。Fig. 24 is a structural schematic diagram of the first indexing plate.
图25是定位载具的结构示意图。Fig. 25 is a schematic structural view of a positioning carrier.
图26是图25的俯视示意图。FIG. 26 is a schematic top view of FIG. 25 .
具体实施方式Detailed ways
请参阅图1至图26,精密零件焊接中心,包括机台1、安装在机台1上的第一分度盘50和第二分度盘60,第一分度盘50和第二分度盘60并排设置,第一分度盘50和第二分度盘60的旋转方向相反,沿第一分度盘的圆周依次设有圆管上料机械手4、圆管正面导正机构5、正面盖板上料机械手6、正面盖板上料组件7、正面第一焊接机构8、正面第二焊接机构9、正面第三焊接机构10和正面盖板测压移栽机械手11,圆管上料机械手4的一侧设有毛刺清理机构3,毛刺清理机构3连接有阶梯式圆管上料机2。正面盖板测压移栽机械手11的一侧设有正面盖板焊接测压机构12和正面盖板焊接剔除机构13。Please refer to Fig. 1 to Fig. 26, the welding center of precision parts, including the machine platform 1, the first indexing plate 50 and the second indexing plate 60 installed on the machine platform 1, the first indexing plate 50 and the second indexing plate The discs 60 are arranged side by side, the rotation directions of the first indexing disc 50 and the second indexing disc 60 are opposite, along the circumference of the first indexing disc, a round tube feeding manipulator 4, a round tube front guiding mechanism 5, a front Cover feeding manipulator 6, front cover feeding assembly 7, front first welding mechanism 8, front second welding mechanism 9, front third welding mechanism 10, front cover pressure measuring and transplanting robot 11, round tube feeding One side of the manipulator 4 is provided with a burr cleaning mechanism 3, and the burr cleaning mechanism 3 is connected with a stepped circular tube feeder 2. One side of the front cover plate pressure measuring and transplanting manipulator 11 is provided with a front cover plate welding pressure measuring mechanism 12 and a front cover plate welding rejecting mechanism 13 .
沿第二分度盘的圆周依次设有圆管背面导正机构14、背面盖板上料机械手15、背面盖板上料组件16、背面第一焊接机构17、背面第二焊接机构18、背面第三焊接机构19、背面第四焊接机构20和背面盖板测压移栽机械手22。背面盖板测压移栽机械手22的一侧设有背面盖板焊接测压机构21和落料机构。Along the circumference of the second indexing plate, there are sequentially provided with a round tube back guiding mechanism 14, a back cover feeding manipulator 15, a back cover feeding assembly 16, a first welding mechanism 17 on the back, a second welding mechanism 18 on the back, and a back cover feeding assembly 16. The third welding mechanism 19, the fourth welding mechanism 20 on the back side and the manipulator 22 for pressure measurement and transplanting of the back cover plate. One side of the back cover plate pressure measurement and transplanting manipulator 22 is provided with a back cover plate welding pressure measurement mechanism 21 and a blanking mechanism.
第一分度盘50和第二分度盘60的结构相同,圆管正面导正机构5和圆管背面导正机构14的结构相同,正面盖板上料机械手6和背面盖板上料机械手15的结构相同,正面盖板上料组件7和背面盖板上料组件16的结构相同,正面盖板焊接测压机构12和背面盖板焊接测压机构21的结构相同,正面第一焊接机构8、正面第二焊接机构9、正面第三焊接机构10、背面第一焊接机构17、背面第二焊接机构18、背面第三焊接机构19和背面第四焊接机构20的结构相同。The structure of the first indexing plate 50 and the second indexing plate 60 is the same, the structure of the front guiding mechanism 5 of the round tube and the guiding mechanism 14 of the back side of the round tube are the same, the feeding manipulator 6 of the front cover plate and the feeding manipulator of the back cover plate 15 have the same structure, the front cover material assembly 7 and the back cover material assembly 16 have the same structure, the front cover welding pressure measuring mechanism 12 and the back cover welding pressure measuring mechanism 21 have the same structure, and the front first welding mechanism 8. The structures of the second welding mechanism 9 on the front, the third welding mechanism 10 on the front, the first welding mechanism 17 on the back, the second welding mechanism 18 on the back, the third welding mechanism 19 on the back and the fourth welding mechanism 20 on the back are the same.
阶梯式圆管上料机2包括上料框201和位于上料框201内的倾斜面202。倾斜面202的低端一侧设有提升板203,提升板203连接有提升气缸205,上料框201的底部设有提升气缸固定板206,提升气缸205固定在提升气缸固定板206上。提升板203的一侧设有倾斜落料板204,提升板203位于倾斜落料板204的高端一侧,倾斜落料板204的低端一侧设有传送带210,阶梯式圆管上料机2包括两个支撑架208,两个支撑架208上设有传送带安装板207,传送带210安装在传送带安装板207上,传送带210连接有圆管传送电机209。上料框201的底部设有支脚211和辅助定位板212,辅助定位板212为L型。当提升气缸205收缩时,提升板203与倾斜面202的低端齐平,圆管滚入提升板203,然后提升气缸205伸出,带动提升板203上升至与倾斜落料板204的高端齐平,此时圆管由倾斜落料板204滚入传送带210,通过传动带被送入毛刺清理机构3。The stepped circular tube feeding machine 2 includes a feeding frame 201 and an inclined surface 202 inside the feeding frame 201 . The lower side of the inclined surface 202 is provided with a lifting plate 203, and the lifting plate 203 is connected with a lifting cylinder 205. The bottom of the loading frame 201 is provided with a lifting cylinder fixing plate 206, and the lifting cylinder 205 is fixed on the lifting cylinder fixing plate 206. One side of the lifting plate 203 is provided with an inclined blanking plate 204, the lifting plate 203 is located on the high side of the inclined blanking plate 204, and the low end side of the inclined blanking plate 204 is provided with a conveyor belt 210. 2 includes two support frames 208, two support frames 208 are provided with a conveyor belt mounting plate 207, a conveyor belt 210 is installed on the conveyor belt mounting plate 207, and the conveyor belt 210 is connected with a circular tube transmission motor 209. The bottom of the feeding frame 201 is provided with a leg 211 and an auxiliary positioning plate 212, and the auxiliary positioning plate 212 is L-shaped. When the lifting cylinder 205 shrinks, the lifting plate 203 is flush with the lower end of the inclined surface 202, and the round pipe rolls into the lifting plate 203, and then the lifting cylinder 205 stretches out, driving the lifting plate 203 to rise to the high end of the inclined blanking plate 204. At this time, the round pipe is rolled into the conveyor belt 210 by the inclined blanking plate 204, and is sent into the deburring mechanism 3 by the transmission belt.
毛刺清理机构3包括毛刺清理机构安装板301、位于毛刺清理机构安装板301上的推送气缸安装板302和圆管推送通道304,推送气缸安装板302上设有圆管推送气缸303,圆管推送通道304包括首尾相接的圆管横向通道305和圆管竖向306通道,圆管横向通道305与圆管竖向通道306垂直,圆管推送气缸303位于圆管横向通道305与圆管竖向通道306的连接处,圆管推送气缸303的推送方向与圆管竖向通道306的长度方向一致。圆管横向通道305与传送带210对接。毛刺清理机构安装板301上设有打磨组件移动滑轨307,打磨组件移动滑轨307卡合有可移动的第一打磨组件和第二打磨组件。打磨组件移动滑轨307的长度方向与圆管横向通道305的长度方向平行。The burr cleaning mechanism 3 comprises a burr cleaning mechanism mounting plate 301, a push cylinder mounting plate 302 positioned on the burr cleaning mechanism mounting plate 301 and a circular tube pushing channel 304, and the pushing cylinder mounting plate 302 is provided with a circular tube pushing cylinder 303, and the circular tube pushing Passage 304 comprises circular pipe transverse passage 305 and circular pipe vertical 306 passages connected end to end, circular pipe transverse passage 305 is perpendicular to circular pipe vertical passage 306, and circular pipe pushing cylinder 303 is positioned at circular pipe transverse passage 305 and circular pipe vertical At the joint of the channel 306, the pushing direction of the circular tube pushing cylinder 303 is consistent with the length direction of the vertical channel 306 of the circular tube. The circular tube transverse channel 305 interfaces with the conveyor belt 210 . The grinding assembly moving slide rail 307 is provided on the mounting plate 301 of the deburring mechanism, and the grinding assembly moving slide rail 307 is engaged with a movable first grinding assembly and a second grinding assembly. The length direction of the grinding assembly moving slide rail 307 is parallel to the length direction of the circular pipe transverse channel 305 .
第一打磨组件包括第一打磨电机支架308、安装在第一打磨电机支架308上的第一打磨电机309、与第一打磨电机309连接的第一打磨头310,毛刺清理机构安装板301还设有第一打磨组件移动气缸安装架311,第一打磨组件移动气缸安装架311设有第一打磨组件移动气缸312,第一打磨组件移动气缸312的输出端连接有第一打磨组件连接板313,第一打磨组件连接板313与第一打磨电机支架308连接,第一打磨电机支架308卡合在打磨组件移动滑轨307上。The first grinding assembly comprises the first grinding motor support 308, the first grinding motor 309 installed on the first grinding motor support 308, the first grinding head 310 connected with the first grinding motor 309, and the burr cleaning mechanism mounting plate 301 is also provided with There is a first grinding assembly moving cylinder mounting frame 311, the first grinding assembly moving cylinder mounting frame 311 is provided with a first grinding assembly moving cylinder 312, the output end of the first grinding assembly moving cylinder 312 is connected with a first grinding assembly connecting plate 313, The first grinding assembly connecting plate 313 is connected to the first grinding motor bracket 308 , and the first grinding motor bracket 308 is engaged on the grinding assembly moving slide rail 307 .
第二打磨组件包括第二打磨电机支架314、安装在第二打磨电机支架314上的第二打磨电机315、与第二打磨电机315连接的第二打磨头316,毛刺清理机构安装板301还设有第二打磨组件移动气缸安装架317,第二打磨组件移动气缸安装架317设有第二打磨组件移动气缸318,第二打磨组件移动气缸318的输出端连接有第二打磨组件连接板319,第二打磨组件连接板319与第二打磨电机支架314连接,第二打磨电机支架314卡合在打磨组件移动滑轨307上。The second grinding assembly comprises a second grinding motor support 314, a second grinding motor 315 installed on the second grinding motor support 314, a second grinding head 316 connected with the second grinding motor 315, and the burr cleaning mechanism mounting plate 301 is also provided with There is a second grinding assembly moving cylinder mounting frame 317, the second grinding assembly moving cylinder mounting frame 317 is provided with a second grinding assembly moving cylinder 318, the output end of the second grinding assembly moving cylinder 318 is connected with a second grinding assembly connecting plate 319, The second grinding assembly connecting plate 319 is connected to the second grinding motor bracket 314 , and the second grinding motor bracket 314 is engaged on the grinding assembly moving slide rail 307 .
第一打磨组件连接板313和第二打磨组件连接板319的内侧分别设有第一打磨组件限位块320和第二打磨组件限位块321。The inner sides of the first grinding assembly connecting plate 313 and the second grinding assembly connecting plate 319 are respectively provided with a first grinding assembly limiting block 320 and a second grinding assembly limiting block 321 .
第一打磨组件和第二打磨组件之间设有圆管压紧组件,圆管压紧组件位于圆管竖向通道306的末端,圆管压紧组件包括圆管压紧气缸322、与圆管压紧气缸322输出端连接的圆管压紧杆323、与圆管压紧杆323连接的圆管压紧块324,圆管压紧块324的压紧方向为竖直向下。圆管先经过圆管横向通道305,然后通过圆管推送气缸303从圆管竖向通道306推出,圆管压紧组件将圆管压紧,第一打磨组件和第二打磨组件对圆管的两个端部进行毛刺清理。A round pipe pressing assembly is arranged between the first grinding assembly and the second grinding assembly, and the round pipe pressing assembly is located at the end of the vertical passage 306 of the round pipe. The round pipe pressing assembly includes a round pipe pressing cylinder 322, and a round pipe Compress the circular tube compression rod 323 connected to the output end of the cylinder 322, the circular tube compression block 324 connected with the circular tube compression rod 323, and the compression direction of the circular tube compression block 324 is vertically downward. The round pipe first passes through the round pipe transverse passage 305, and then is pushed out from the round pipe vertical passage 306 by the round pipe pushing cylinder 303. Both ends are deburred.
圆管上料机械手4包括圆管上料机械手安装板401、与圆管上料机械手安装板401连接的圆管上料横移模组安装板402、与圆管上料横移模组安装板402连接的圆管上料横移模组403、与圆管上料横移模组403连接的圆管上料竖移模组404、与圆管上料竖移模组404连接的圆管上料旋转气缸405、与圆管上料旋转气缸405连接的圆管上料夹取气缸旋转板406、与圆管上料夹取气缸旋转板406连接的圆管上料夹取气缸安装板407、与圆管上料夹取气缸安装板407连接的圆管上料夹取气缸408、与圆管上料夹取气缸408连接的圆管上料夹爪410。毛刺清理完毕的圆管通过圆管上料机械手抓取旋转90°后放入第一分度盘50上的定位载具502中。The circular pipe feeding manipulator 4 comprises a circular pipe feeding manipulator mounting plate 401, a circular pipe feeding traverse module mounting plate 402 connected with the circular pipe feeding manipulator mounting plate 401, and a circular pipe feeding traverse module mounting plate 401. 402 connected to the circular pipe feeding traverse module 403, the circular pipe feeding vertical movement module 404 connected to the circular pipe feeding traverse module 403, the circular pipe upper feeding module 404 connected to the circular pipe feeding vertical movement module 404 Material rotating cylinder 405, the round pipe feeding and clamping cylinder rotating plate 406 connected with the round tube feeding rotating cylinder 405, the round tube feeding and clamping cylinder mounting plate 407 connected with the round tube feeding and clamping cylinder rotating plate 406, The circular tube feeding and clamping cylinder 408 connected with the circular tube feeding and clamping cylinder mounting plate 407, and the circular tube feeding clamping jaw 410 connected with the circular tube feeding and clamping cylinder 408. The round tube after the deburring has been cleaned is grabbed by the round tube feeding manipulator and rotated by 90°, and then put into the positioning carrier 502 on the first indexing plate 50 .
圆管正面导正机构5包括导正机构安装板501、与导正机构安装板501连接的导正机构竖直板502、与导正机构竖直板502连接的导正气缸安装板504,导正气缸安装板504水平设置,导正气缸安装板504与导正机构竖直板502垂直,导正机构安装板501与导正机构竖直板502之间设有底部加强筋503,导正气缸安装板504与导正机构竖直板502之间设有顶部加强筋505,导正气缸安装板504设有导正气缸506,导正气缸506的输出端连接导正圆块507,导正圆块507位于导正气缸安装板504的下方。通过导正气缸506带动导正圆块507下行,导正圆块507插入圆管中进行导正。The circular pipe front guiding mechanism 5 comprises a guiding mechanism mounting plate 501, a guiding mechanism vertical plate 502 connected with the guiding mechanism mounting plate 501, a guiding cylinder mounting plate 504 connected with the guiding mechanism vertical plate 502, The positive cylinder mounting plate 504 is arranged horizontally, the guiding cylinder mounting plate 504 is perpendicular to the vertical plate 502 of the guiding mechanism, and the bottom reinforcing rib 503 is arranged between the guiding mechanism mounting plate 501 and the vertical plate 502 of the guiding mechanism, and the guiding cylinder The top reinforcing rib 505 is provided between the mounting plate 504 and the vertical plate 502 of the guiding mechanism, the guiding cylinder mounting plate 504 is provided with the guiding cylinder 506, and the output end of the guiding cylinder 506 is connected with the guiding circle block 507, and the guiding circle Block 507 is located below pilot cylinder mounting plate 504 . The piloting cylinder 506 drives the piloting round block 507 to go down, and the piloting round block 507 is inserted into the round pipe for piloting.
正面盖板上料机构包括正面盖板上料机械手6和正面盖板上料组件7,正面盖板上料组件7包括正面盖板震动上料组件71和正面盖板方向识别组件72。The front cover feeding mechanism includes a front cover feeding manipulator 6 and a front cover feeding assembly 7 , and the front cover feeding assembly 7 includes a front cover vibration feeding assembly 71 and a front cover direction identification assembly 72 .
正面盖板上料机械手6包括正面盖板上料机械手安装板601、与正面盖板上料机械手安装板601连接的正面盖板上料横移模组安装板602、与正面盖板上料横移模组安装板602连接的正面盖板上料横移模组603、与正面盖板上料横移模组603连接的正面盖板上料竖移模组604、与正面盖板上料竖移模组604连接的吸盘驱动气缸安装板605、与吸盘驱动气缸安装板605连接的吸盘驱动气缸606、与吸盘驱动气缸606的输出端连接的吸盘安装块607、与吸盘安装块607连接的抓取吸盘608。吸盘驱动气缸安装板605为U型,吸盘驱动气缸安装板605的底部与正面盖板上料竖移模组604连接,吸盘安装块607位于吸盘驱动气缸安装板605的下方,抓取吸盘608位于吸盘安装块607的下方,抓取吸盘608有三个,三个抓取吸盘608位于正三角形的三个顶点。The front cover feeding manipulator 6 comprises a front cover feeding manipulator mounting plate 601, a front cover feeding traverse module mounting plate 602 connected with the front cover feeding manipulator mounting plate 601, The front cover material traversing module 603 connected with the front cover material mounting plate 602, the front cover material vertical movement module 604 connected with the front cover material traversing module 603, and the front cover material vertical movement module 604 are connected with the front cover material vertical movement module 603. The suction cup driving cylinder mounting plate 605 connected with the module shifting group 604, the suction cup driving cylinder 606 connected with the suction cup driving cylinder mounting plate 605, the suction cup mounting block 607 connected with the output end of the suction cup driving cylinder 606, the gripper connected with the suction cup mounting block 607 Take the suction cup 608. The suction cup driving cylinder mounting plate 605 is U-shaped, the bottom of the suction cup driving cylinder mounting plate 605 is connected with the front cover material vertical movement module 604, the suction cup mounting block 607 is located under the suction cup driving cylinder mounting plate 605, and the grab suction cup 608 is located Below the suction cup mounting block 607, there are three grabbing suckers 608, and the three grabbing suckers 608 are located at the three vertices of the equilateral triangle.
正面盖板震动上料组件71包括正面盖板震动盘支架7101、与正面盖板震动盘支架7101连接的正面盖板震动盘7102、与正面盖板震动盘7102连接的正面盖板传动带7103。The front cover vibrating feeding assembly 71 includes a front cover vibrating disc support 7101, a front cover vibrating disc 7102 connected with the front cover vibrating disc support 7101, and a front cover driving belt 7103 connected with the front cover vibrating disc 7102.
正面盖板方向识别组件72包括正面盖板方向识别组件安装板7201、与正面盖板方向识别组件安装板7201连接的识别平台安装架7202、与识别平台安装架7202连接的方向识别平台7203。方向识别平台7203上设有正面盖板推送气缸7204、与正面盖板推送气缸7204的输出端连接的正面盖板推送气缸连接板7205、与正面盖板推送气缸连接板7205连接的正面盖板推送滑块7206、与正面盖板推送滑块7206卡合的正面盖板推送滑板7207,正面盖板推送滑块7206连接有正面盖板吸盘安装连接板7208,正面盖板吸盘安装连接板7208设有正面盖板吸盘安装板7209,正面盖板吸盘安装板7209设有正面盖板吸盘7210。正面盖板推送滑块7206在正面盖板推送滑板7207内滑动。The front cover direction recognition component 72 includes a front cover direction recognition component mounting plate 7201, a recognition platform mounting frame 7202 connected to the front cover direction recognition component mounting plate 7201, and a direction recognition platform 7203 connected to the recognition platform mounting frame 7202. The direction identification platform 7203 is provided with a front cover push cylinder 7204, a front cover push cylinder connection plate 7205 connected to the output end of the front cover push cylinder 7204, a front cover push cylinder connected with the front cover push cylinder connection plate 7205. Slider 7206, and the front cover pushing slider 7207 engaged with the front cover pushing slider 7206, the front cover pushing slider 7206 is connected with the front cover suction cup installation connecting plate 7208, and the front cover suction cup installation connecting plate 7208 is provided with The front cover suction cup mounting plate 7209 is provided with the front cover suction cup 7210. The front cover pushing slider 7206 slides in the front cover pushing slider 7207.
方向识别平台7203上还设有正面盖板推送通道7211,正面盖板推送通道7211包括首尾相接的正面盖板横向通道7212和正面盖板竖向通道7213。正面盖板横向通道7212与正面盖板传动带7103连通。正面盖板横向通道7212与正面盖板竖向通道7213垂直,正面盖板吸盘7210位于正面盖板横向通道7212与正面盖板竖向通道7213的连接处,正面盖板吸盘7210的移动方向与正面盖板竖向通道7213的长度方向一致。正面盖板竖向通道7213的末端设有缺口检测传感器7214,正面盖板推送通道7211的侧面设有缺口定位气缸安装块7216,缺口定位气缸安装块7216设有缺口定位气缸7215,缺口定位气缸7215的输出端7217插入正面盖板竖向通道7213内,缺口检测传感器7214采用红外传感器,缺口定位气缸7215的伸缩方向与缺口检测传感器7214的红外发射方向呈120°夹角。方向识别平台7203的底部设有正面盖板旋转电机7218,正面盖板旋转电机7218的旋转端位于正面盖板竖向通道7213的末端。正面盖板通过正面盖板震动上料组件71送入正面盖板横向通道7212,然后通过正面盖板推送气缸7204将正面盖板推送至正面盖板竖向通道7213的末端,此时正面盖板旋转电机7218旋转从而带动正面盖板旋转,缺口检测传感器7214检测其中一个缺口方向,缺口到位后,正面盖板旋转电机7218停止旋转,缺口定位气缸7215的输出端7217插入正面盖板的另一缺口内,完成方向定位。然后正面盖板上料机械手6对正面盖板进行抓取上料等待焊接。The direction recognition platform 7203 is also provided with a front cover pushing channel 7211, and the front cover pushing channel 7211 includes a front cover transverse channel 7212 and a front cover vertical channel 7213 connected end to end. The front cover transverse channel 7212 communicates with the front cover driving belt 7103 . The front cover transverse channel 7212 is perpendicular to the front cover vertical channel 7213, and the front cover suction cup 7210 is located at the junction of the front cover transverse channel 7212 and the front cover vertical channel 7213. The moving direction of the front cover suction cup 7210 is the same as that of the front cover. The length direction of the vertical channel 7213 of the cover plate is consistent. The end of the vertical channel 7213 of the front cover plate is provided with a gap detection sensor 7214, and the side of the front cover plate pushing channel 7211 is provided with a gap positioning cylinder mounting block 7216, and the gap positioning cylinder mounting block 7216 is provided with a gap positioning cylinder 7215, and a gap positioning cylinder 7215 The output terminal 7217 of the front cover plate is inserted into the vertical channel 7213 of the front cover, and the gap detection sensor 7214 adopts an infrared sensor. The bottom of the direction recognition platform 7203 is provided with a front cover rotating motor 7218, and the rotating end of the front cover rotating motor 7218 is located at the end of the vertical channel 7213 of the front cover. The front cover is sent into the front cover transverse channel 7212 through the front cover vibrating feeding assembly 71, and then the front cover is pushed to the end of the front cover vertical channel 7213 by the front cover pushing cylinder 7204. At this time, the front cover The rotating motor 7218 rotates to drive the front cover to rotate. The notch detection sensor 7214 detects the direction of one of the notches. After the notch is in place, the front cover rotating motor 7218 stops rotating, and the output end 7217 of the notch positioning cylinder 7215 is inserted into another notch on the front cover. , to complete the direction positioning. Then the front cover feeding manipulator 6 grabs and loads the front cover and waits for welding.
正面第一焊接机构8包括焊接机构安装架801、焊接机构安装架801的上限位块803和下限位块802,焊接机构安装架801设有焊接位移电机804,焊接位移电机804连接有焊接移动板805,焊接移动板805卡合有焊接移动滑轨806,焊接移动滑轨806安装在焊接机构安装架801上,焊接移动滑轨806位于上限位块803和下限位块802之间。焊接位移电机804位于焊接机构安装架801的背面,焊接移动板805穿过焊接机构安装架801,上限位块803、下限位块802和焊接移动滑轨806位于焊接机构安装架801的正面。焊接移动板805上设有焊接转动气缸安装板807,焊接转动气缸安装板807设有焊接转动气缸808,焊接转动气缸808的输出端809铰接有焊接转盘驱动杆810,焊接移动板805设有焊接转盘轴811,焊接转盘轴811套设有焊接转盘812,焊接转盘驱动杆810与焊接转盘812的边缘连接,焊接转盘812设有焊枪安装块815,焊枪安装块815设有焊枪816。焊接移动板805的末端设有焊接定位吸盘安装板813,焊接定位吸盘安装板813为L型,焊接定位吸盘安装板813设有焊接定位吸盘814,焊接定位吸盘814竖直向下设置。通过焊接位移电机804带动焊接定位吸盘814下行对正面盖板进行定位,然后利用焊接转动气缸808带动焊枪816转动至焊接位置,然后将正面盖板与圆管进行焊接。The front first welding mechanism 8 comprises a welding mechanism mounting frame 801, an upper limit block 803 and a lower limiting block 802 of the welding mechanism mounting frame 801, the welding mechanism mounting frame 801 is provided with a welding displacement motor 804, and the welding displacement motor 804 is connected with a welding moving plate 805, the welding moving plate 805 is engaged with a welding moving slide rail 806, the welding moving slide rail 806 is installed on the welding mechanism mounting frame 801, and the welding moving slide rail 806 is located between the upper limit block 803 and the lower limit block 802. The welding displacement motor 804 is positioned at the back side of the welding mechanism mounting frame 801, the welding moving plate 805 passes through the welding mechanism mounting frame 801, and the upper limit block 803, the lower limiting block 802 and the welding moving slide rail 806 are positioned at the front of the welding mechanism mounting frame 801. Welding moving plate 805 is provided with welding rotating cylinder mounting plate 807, welding rotating cylinder mounting plate 807 is provided with welding rotating cylinder 808, the output end 809 of welding rotating cylinder 808 is hinged with welding turntable driving rod 810, welding moving plate 805 is provided with welding Turntable shaft 811, welding turntable shaft 811 is provided with welding turntable 812, welding turntable drive rod 810 is connected with the edge of welding turntable 812, welding turntable 812 is provided with welding torch mounting block 815, and welding torch mounting block 815 is provided with welding torch 816. The end of welding mobile plate 805 is provided with welding positioning suction cup mounting plate 813, and welding positioning suction cup mounting plate 813 is L-shaped, and welding positioning suction cup mounting plate 813 is provided with welding positioning suction cup 814, and welding positioning suction cup 814 is arranged vertically downwards. The welding positioning suction cup 814 is driven downward by the welding displacement motor 804 to position the front cover, and then the welding torch 816 is driven by the welding rotating cylinder 808 to rotate to the welding position, and then the front cover and the round pipe are welded.
正面盖板测压移栽机械手11包括正面盖板测压移栽机械手安装板111、与正面盖板测压移栽机械手安装板111连接的正面盖板测压横移模组安装板112、与正面盖板测压横移模组安装板112连接的正面盖板测压横移模组113、与正面盖板测压横移模组113连接的正面盖板测压竖移模组安装板114、与正面盖板测压竖移模组安装板114连接的正面盖板测压竖移模组115、与正面盖板测压竖移模组115连接的双夹取组件安装板116、与双夹取组件安装板116连接的圆管翻转夹取组件118和圆管夹取组件117,圆管翻转夹取组件118靠近第二分度盘60一侧,圆管夹取组件117靠近第一分度盘50一侧。The front cover plate pressure measurement transplanting manipulator 11 comprises the front cover plate pressure measurement transplanting manipulator installation plate 111, the front cover plate pressure measurement lateral movement module installation plate 112 connected with the front cover plate pressure measurement transplanting manipulator installation plate 111, The front cover pressure measurement and lateral movement module mounting plate 112 is connected to the front cover pressure measurement and lateral movement module 113, and the front cover pressure measurement vertical movement module installation plate 114 is connected to the front cover pressure measurement and lateral movement module 113 , the front cover pressure measurement vertical movement module 115 connected with the front cover pressure measurement vertical movement module mounting plate 114, the double clamping assembly installation plate 116 connected with the front cover pressure measurement vertical movement module 115, and the double The clamping component mounting plate 116 is connected to the round tube flipping clamping component 118 and the round tube clamping component 117, the round tube flipping clamping component 118 is close to the second indexing plate 60 side, and the round tube clamping component 117 is close to the first point One side of dial 50.
圆管翻转夹取组件118包括圆管翻转夹取组件安装板11801、与圆管翻转夹取组件安装板11801连接的圆管翻转夹取移动滑轨安装板11802和圆管翻转夹取移动气缸安装板11804。圆管翻转夹取移动滑轨安装板11802设有圆管翻转夹取移动滑轨11803,圆管翻转夹取移动气缸安装板11804设有圆管翻转夹取移动气缸11805,圆管翻转夹取移动气缸11805的输出端11806连接有圆管翻转夹取移动滑块11807,圆管翻转夹取移动滑块11807卡合在圆管翻转夹取移动滑轨11803上。圆管翻转夹取移动滑块11807设有圆管翻转气缸固定板11808,圆管翻转气缸固定板11808设有圆管翻转气缸11809,圆管翻转气缸11809设有圆管翻转夹取气缸安装板11810,圆管翻转夹取气缸安装板11810设有圆管翻转夹取气缸11811,圆管翻转夹取气缸11811的两端均设有圆管翻转夹爪连接板11812,圆管翻转夹爪连接板11812设有圆管翻转夹爪11813,圆管翻转夹爪11813设有圆管翻转夹头11814,圆管翻转夹头11814的内侧面为弧形。圆管翻转夹取组件安装板11801与双夹取组件安装板116连接。The round pipe turning and gripping assembly 118 includes a round pipe turning and gripping assembly mounting plate 11801, a round pipe turning and gripping moving slide rail mounting plate 11802 connected with the round pipe turning and gripping assembly mounting plate 11801, and a round pipe turning and gripping moving cylinder mounting plate 11802. Board 11804. The round tube turning and clamping moving slide rail mounting plate 11802 is provided with the round tube turning and clamping moving slide rail 11803, and the round tube turning and clamping moving cylinder mounting plate 11804 is provided with the round tube turning and clamping moving cylinder 11805, and the round tube turning and clamping moving cylinder 11805 is provided with the round tube turning and clamping moving cylinder. The output end 11806 of the cylinder 11805 is connected with a round tube turning and gripping moving slider 11807, and the round pipe turning and gripping moving slider 11807 is engaged on the round pipe turning and gripping moving slide rail 11803. The round tube flipping and clamping moving slider 11807 is provided with a round tube flipping cylinder fixing plate 11808, the round tube flipping cylinder fixing plate 11808 is provided with a round tube flipping cylinder 11809, and the round tube flipping cylinder 11809 is provided with a round tube flipping cylinder mounting plate 11810 , The round tube turning and clamping cylinder mounting plate 11810 is provided with a round tube turning and clamping cylinder 11811, and both ends of the round tube turning and clamping cylinder 11811 are provided with a round tube turning and clamping jaw connecting plate 11812, and a round tube turning and clamping jaw connecting plate 11812 A round pipe turning jaw 11813 is provided, and the round pipe turning jaw 11813 is provided with a round pipe turning chuck 11814, and the inner surface of the round pipe turning chuck 11814 is arc-shaped. The mounting plate 11801 of the round pipe flipping clamping assembly is connected with the mounting plate 116 of the double clamping assembly.
圆管夹取组件117包括圆管夹取组件安装板11701、与圆管夹取组件安装板11701连接的圆管夹取移动滑轨安装板11702和圆管夹取移动气缸安装板11704。圆管夹取移动滑轨安装板11702设有圆管夹取移动滑轨11703,圆管夹取移动气缸安装板11704设有圆管夹取移动气缸11705,圆管夹取移动气缸11705的输出端11706连接有圆管夹取移动滑块11707,圆管夹取移动滑块11707卡合在圆管夹取移动滑轨11703上。圆管夹取移动滑块11707设有圆管夹取气缸安装板11708,圆管夹取气缸安装板11708设有圆管夹取气缸11709,圆管夹取气缸11709设有圆管夹爪导向块11710,圆管夹取气缸11709的两端均设有圆管夹爪11711,圆管夹爪11711卡合于圆管夹爪导向块11710内。The round pipe gripping assembly 117 includes a round pipe gripping assembly mounting plate 11701, a round pipe gripping moving slide rail mounting plate 11702 connected to the round pipe gripping assembly mounting plate 11701 and a round pipe gripping moving cylinder mounting plate 11704. The circular tube clamping moving slide rail mounting plate 11702 is provided with the circular tube clamping moving slide rail 11703, the circular tube clamping moving cylinder mounting plate 11704 is provided with the circular tube clamping moving cylinder 11705, the output end of the circular tube clamping moving cylinder 11705 11706 is connected with a circular tube clamping moving slide block 11707, and the circular tube clamping moving slide block 11707 is engaged on the circular tube clamping moving slide rail 11703. The circular tube clamping moving slider 11707 is provided with the circular tube clamping cylinder mounting plate 11708, the circular tube clamping cylinder mounting plate 11708 is provided with the circular tube clamping cylinder 11709, and the circular tube clamping cylinder 11709 is provided with the circular tube clamping claw guide block 11710, both ends of the round pipe gripping cylinder 11709 are provided with round pipe grippers 11711, and the round pipe grippers 11711 are engaged in the round pipe gripper guide block 11710.
正面盖板焊接测压机构12包括测压机构安装板1201、与测压机构安装板1201连接的两个测压安装竖板1202、连接两个测压安装竖板1202的测压安装上板1203和测压安装中板1204,两个测压安装竖板1202平行,测压安装上板1203、测压安装中板1204和测压机构安装板1201平行,测压安装上板1203、测压安装中板1204、测压机构安装板1201均与测压安装竖板1202垂直。测压机构安装板1201设有测压基座1205,测压基座1205设有测压套筒1206,测压套筒1206竖直设置,测压套筒1206的顶部设有三个测压定位凸起1207,三个测压定位凸起1207位于正三角形的三个顶点。测压安装竖板1202设有测压丝杆安装架1208,测压丝杆安装架1208设有测压丝杆1209,测压丝杆1209的顶部连接有测压电机1210,测压丝杆1209的底部设有测压头1211。测压头1211位于测压套筒1206的正上方。圆管与正面盖板的焊接件套入测压套筒,三个测压定位凸起1207插入正面盖板的三个缺口,测压电机1210通过测压丝杆1209带动测压头1211下行对正面盖板的焊接强度进行测压。The front cover welding pressure measuring mechanism 12 includes a pressure measuring mechanism installation plate 1201, two pressure measurement installation risers 1202 connected with the pressure measurement mechanism installation plate 1201, and a pressure measurement installation upper plate 1203 connecting the two pressure measurement installation risers 1202 Parallel to the pressure measurement installation middle plate 1204, two pressure measurement installation vertical plates 1202, the pressure measurement installation upper plate 1203, the pressure measurement installation middle plate 1204 and the pressure measurement mechanism installation plate 1201 parallel, the pressure measurement installation upper plate 1203, the pressure measurement installation Both the middle plate 1204 and the mounting plate 1201 of the pressure measuring mechanism are perpendicular to the vertical plate 1202 for the pressure measuring installation. The pressure measurement mechanism mounting plate 1201 is provided with a pressure measurement base 1205, the pressure measurement base 1205 is provided with a pressure measurement sleeve 1206, the pressure measurement sleeve 1206 is arranged vertically, and the top of the pressure measurement sleeve 1206 is provided with three pressure measurement positioning protrusions. From 1207, the three pressure measuring positioning protrusions 1207 are located at the three vertices of the equilateral triangle. The pressure measurement installation vertical plate 1202 is provided with a pressure measurement screw rod installation frame 1208, and the pressure measurement screw rod installation frame 1208 is provided with a pressure measurement screw rod 1209, and the top of the pressure measurement screw rod 1209 is connected with a pressure measurement motor 1210, and the pressure measurement screw rod The bottom of 1209 is provided with pressure measuring head 1211 . The pressure measuring head 1211 is located directly above the pressure measuring sleeve 1206 . The welding parts of the round pipe and the front cover are inserted into the pressure measuring sleeve, and the three pressure measuring positioning protrusions 1207 are inserted into the three gaps in the front cover, and the pressure measuring motor 1210 drives the pressure measuring head 1211 to go down through the pressure measuring screw 1209 Test the welding strength of the front cover.
正面盖板焊接剔除机构13包括正面盖板焊接剔除滑道1301和正面盖板焊接废料框1302,正面盖板焊接剔除滑道1301倾斜设置,正面盖板焊接剔除滑道1301的低端位于正面盖板焊接废料框1302的上方。The front cover welding rejecting mechanism 13 includes a front cover welding rejecting slideway 1301 and a front cover welding waste box 1302, the front cover welding rejecting slideway 1301 is arranged obliquely, and the lower end of the front cover welding rejecting slideway 1301 is located on the front cover. Plate solder scrap box 1302 above.
圆管夹取组件117将圆管从第一分度盘夹取至正面盖板焊接测压机构12,完成测压后将合格的产品翻转180°后,抓取至第二分度盘,不合格的产品放入正面盖板焊接剔除机构13。The round tube clamping assembly 117 clamps the round tube from the first indexing plate to the welding pressure measuring mechanism 12 on the front cover plate. Qualified products are put into front cover plate welding and reject mechanism 13.
背面盖板测压移栽机械手22包括背面盖板测压移栽机械手安装板2201、与背面盖板测压移栽机械手安装板2201连接的背面盖板测压横移模组安装板2202、与背面盖板测压横移模组安装板2202连接的背面盖板测压横移模组2203、与背面盖板测压横移模组2203连接的背面盖板测压竖移模组安装板2204、与背面盖板测压竖移模组安装板2204连接的背面盖板测压竖移模组2205、与背面盖板测压竖移模组2205连接的双夹爪气缸安装板2206、与双夹爪气缸安装板2206连接的第一夹爪气缸2207和第二夹爪气缸2208。第一夹爪气缸2207和第二夹爪气缸2208均设有两个下料夹爪2209。The back cover plate pressure measurement transplanting manipulator 22 comprises the back cover plate pressure measurement transplanting manipulator installation plate 2201, the back cover plate pressure measurement lateral movement module installation plate 2202 connected with the back cover plate pressure measurement transplanting manipulator installation plate 2201, The rear cover pressure measurement and lateral movement module mounting plate 2202 is connected to the rear cover pressure measurement and lateral movement module 2203, and the rear cover pressure measurement vertical movement module installation plate 2204 is connected to the rear cover pressure measurement and lateral movement module 2203 , the back cover plate pressure measurement vertical movement module 2205 connected with the back cover plate pressure measurement vertical movement module mounting plate 2204, the double jaw cylinder installation plate 2206 connected with the back cover plate pressure measurement vertical movement module 2205, and the double jaw cylinder The first jaw cylinder 2207 and the second jaw cylinder 2208 are connected by the jaw cylinder mounting plate 2206 . Both the first jaw cylinder 2207 and the second jaw cylinder 2208 are provided with two blanking jaws 2209 .
落料机构包括成品废料框2301、成品料框24和落料滑道2303,成品废料框2301与成品料框24并排设置,成品废料框2301靠近机台,落料滑道2303位于成品废料框2301和成品料框24的上方,落料滑道2303倾斜设置,落料滑道2303的低端位于成品料框24的上方,落料滑道2303内设有剔除口2303,剔除口2303位于成品废料框2301的上方。The blanking mechanism includes a finished product waste frame 2301, a finished product material frame 24 and a blanking slideway 2303, the finished product waste material frame 2301 and the finished product material frame 24 are arranged side by side, the finished product waste material frame 2301 is close to the machine, and the blanking material slideway 2303 is located And above the finished material frame 24, the blanking chute 2303 is arranged obliquely, the lower end of the blanking chute 2303 is positioned at the top of the finished material frame 24, and a rejecting port 2303 is provided in the blanking chute 2303, and the rejecting port 2303 is located at the finished product waste box 2301 above.
圆管和正面盖板的焊接件在第二分度盘上通过圆管背面导正机构14的导正,然后背面盖板上料机械手15从背面盖板上料组件16抓取背面盖板进行上料,然后背面第一焊接机构17、背面第二焊接机构18、背面第三焊接机构19、背面第四焊接机构20将背面盖板与圆管和正面盖板的焊接件进行焊接,焊接完成后,由背面盖板测压移栽机械手22抓取至背面盖板焊接测压机构21进行测压,合格的放入成品料框24,不合格的通过剔除口2303放入成品废料框2301。The welded parts of the round tube and the front cover are guided by the guide mechanism 14 on the back of the round tube on the second indexing plate, and then the back cover feeding manipulator 15 grabs the back cover from the back cover feeding assembly 16 to carry out Loading, then the first welding mechanism 17 on the back, the second welding mechanism 18 on the back, the third welding mechanism 19 on the back, and the fourth welding mechanism 20 on the back weld the welded parts of the back cover plate, the round pipe and the front cover plate, and the welding is completed Finally, the manipulator 22 for pressure measurement and transplanting of the back cover plate is grasped to the welding pressure measurement mechanism 21 of the back cover plate for pressure measurement, and the qualified ones are put into the finished product material frame 24, and the unqualified ones are put into the finished product waste material frame 2301 through the rejecting port 2303.
第一分度盘50包括旋转底板5001和安装在旋转底板5001的定位载具5002,定位载具5002的数量为八个,八个定位载具5002沿圆周等角度分布。The first indexing plate 50 includes a rotating bottom plate 5001 and positioning carriers 5002 mounted on the rotating bottom plate 5001. There are eight positioning carriers 5002, and the eight positioning carriers 5002 are equiangularly distributed along the circumference.
定位载具5002包括定位载具安装板5021、与定位载具安装板5021连接的定位套筒5022。定位套筒5022竖直设置,定位套筒5022内设有三个定位柱5028,三个定位柱5028位于正三角形的三个顶点。定位柱5028的底部与定位载具安装板5021固定。定位套筒5022的侧壁设有三个主定位面5023和三个副定位面5024,主定位面5023和副定位面5024相间设置,三个主定位面5023等角度分布,三个副定位面5024等角度分布,主定位面5023设有多个竖向排列的主定位插孔5025,主定位插孔5025为方形,主定位插孔5025内设有定位插块5029,定位插块5029为长方体。副定位面5024设有多个竖向排列的副定位插孔5026,副定位插孔5026为方形。副定位面5024的内壁顶部设有定位凸块5027。三个定位柱5028和三个定位插块5029的位置一一对应,定位柱5028和定位插块5029接触。The positioning carrier 5002 includes a positioning carrier mounting plate 5021 and a positioning sleeve 5022 connected with the positioning carrier mounting plate 5021 . The positioning sleeve 5022 is arranged vertically, and the positioning sleeve 5022 is provided with three positioning columns 5028, and the three positioning columns 5028 are located at the three vertices of the equilateral triangle. The bottom of the positioning post 5028 is fixed to the positioning carrier mounting plate 5021 . The side wall of the positioning sleeve 5022 is provided with three main positioning surfaces 5023 and three auxiliary positioning surfaces 5024, the main positioning surfaces 5023 and the auxiliary positioning surfaces 5024 are alternately arranged, the three main positioning surfaces 5023 are equiangularly distributed, and the three auxiliary positioning surfaces 5024 Equiangular distribution, the main positioning surface 5023 is provided with a plurality of vertically arranged main positioning jacks 5025, the main positioning jacks 5025 are square, and the main positioning jacks 5025 are provided with positioning inserts 5029, the positioning inserts 5029 are cuboids. The auxiliary positioning surface 5024 is provided with a plurality of auxiliary positioning insertion holes 5026 arranged vertically, and the auxiliary positioning insertion holes 5026 are square. A positioning protrusion 5027 is provided on the top of the inner wall of the secondary positioning surface 5024 . The positions of the three positioning posts 5028 and the three positioning inserts 5029 correspond one by one, and the positioning posts 5028 and the positioning inserts 5029 are in contact.
精密零件焊接中心通过自动化的设计,完成上料、焊接、检测到最终成品下线,具有自动化程度高,操作人员少,操作简单,产品焊接质量稳定,占地面积小的优点,效率达到约5S/件。The precision parts welding center completes the loading, welding, testing, and final product off-line through automated design. It has the advantages of high automation, fewer operators, simple operation, stable product welding quality, small footprint, and an efficiency of about 5S. / piece.
以上显示和描述了本发明的基本原理和主要特征和本发明的优点,对于本领域技术人员而言,显然本发明不限于上述示范性实施例的细节,而且在不背离本发明的精神或基本特征的情况下,能够以其他的具体形式实现本发明。因此,无论从哪一点来看,均应将实施例看作是示范性的,而且是非限制性的,本发明的范围由所附权利要求而不是上述说明限定,因此旨在将落在权利要求的等同要件的含义和范围内的所有变化囊括在本发明内。不应将权利要求中的任何附图标记视为限制所涉及的权利要求。The basic principles and main features of the present invention and the advantages of the present invention have been shown and described above. For those skilled in the art, it is obvious that the present invention is not limited to the details of the above-mentioned exemplary embodiments, and without departing from the spirit or fundamentals of the present invention. The present invention can be implemented in other specific forms without any specific features. Accordingly, the embodiments should be regarded in all points of view as exemplary and not restrictive, the scope of the invention being defined by the appended claims rather than the foregoing description, and it is therefore intended that the scope of the invention be defined by the appended claims rather than by the foregoing description. All changes within the meaning and range of equivalents of the elements are embraced in the present invention. Any reference sign in a claim should not be construed as limiting the claim concerned.
此外,应当理解,虽然本说明书按照实施方式加以描述,但并非每个实施方式仅包含一个独立的技术方案,说明书的这种叙述方式仅仅是为清楚起见,本领域技术人员应当将说明书作为一个整体,各实施例中的技术方案也可以经适当组合,形成本领域技术人员可以理解的其他实施方式。In addition, it should be understood that although this specification is described according to implementation modes, not each implementation mode only includes an independent technical solution, and this description in the specification is only for clarity, and those skilled in the art should take the specification as a whole , the technical solutions in the various embodiments can also be properly combined to form other implementations that can be understood by those skilled in the art.
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Application publication date: 20181130 |