CN108889638B - Equipment for automatically detecting and sorting porcelain plates - Google Patents
Equipment for automatically detecting and sorting porcelain plates Download PDFInfo
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- CN108889638B CN108889638B CN201810791378.6A CN201810791378A CN108889638B CN 108889638 B CN108889638 B CN 108889638B CN 201810791378 A CN201810791378 A CN 201810791378A CN 108889638 B CN108889638 B CN 108889638B
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- detection
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- sorting
- conveyor belt
- sensor
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- 229910052573 porcelain Inorganic materials 0.000 title claims abstract description 30
- 238000001514 detection method Methods 0.000 claims abstract description 63
- 239000000919 ceramic Substances 0.000 claims abstract description 13
- 238000007906 compression Methods 0.000 claims description 13
- 230000006835 compression Effects 0.000 claims description 12
- 238000007689 inspection Methods 0.000 claims description 3
- 238000000034 method Methods 0.000 abstract description 4
- 230000002950 deficient Effects 0.000 description 4
- 238000010521 absorption reaction Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 2
- 235000013399 edible fruits Nutrition 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 238000012797 qualification Methods 0.000 description 2
- 238000005303 weighing Methods 0.000 description 2
- 241000208818 Helianthus Species 0.000 description 1
- 235000003222 Helianthus annuus Nutrition 0.000 description 1
- 210000001015 abdomen Anatomy 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 238000005259 measurement Methods 0.000 description 1
- 238000004806 packaging method and process Methods 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 238000011084 recovery Methods 0.000 description 1
- 235000014347 soups Nutrition 0.000 description 1
- 238000012360 testing method Methods 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/34—Sorting according to other particular properties
- B07C5/342—Sorting according to other particular properties according to optical properties, e.g. colour
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/36—Sorting apparatus characterised by the means used for distribution
- B07C5/361—Processing or control devices therefor, e.g. escort memory
- B07C5/362—Separating or distributor mechanisms
Landscapes
- Sorting Of Articles (AREA)
- Specific Conveyance Elements (AREA)
Abstract
The utility model discloses equipment for automatically detecting and sorting porcelain plates, which comprises a detection mechanism, a conveying mechanism and a grabbing mechanism, wherein the detection mechanism is used for detecting and sorting porcelain plates; the detection mechanism and the grabbing mechanism are both positioned above the conveying mechanism; the detection mechanism is located at one side of the grabbing mechanism and is provided with a gap. The sorting process of the utility model adopts full automation, can reduce labor cost, and reduces the damage condition of ceramic products caused by improper operation during manual sorting. The utility model has convenient operation and reasonable structure, can replace the detection instrument according to different detection requirements, and does not need to purchase extra equipment; furthermore, the position of the detection equipment can be adjusted, and the device is convenient and flexible.
Description
Technical Field
The utility model belongs to the technical field of ceramic detection and sorting, and relates to equipment for automatically detecting and sorting porcelain plates.
Background
The porcelain dish is a common daily household utensil for people, and the basic ware is an open, shallow abdomen, flat bottom, high foot or ring foot. The functions of the fruit bowl can be divided into fruit bowl, soup bowl, tray and the like; the shape of the dish can be classified into a sunflower mouth dish, a flower mouth dish, a folded edge dish and the like, and the dish is round or square or elliptical.
The patent number is CN 201620498282.7's a pottery sorting device, including the vibration dish, weighing sensor is connected to the discharge gate of vibration dish, is provided with the pivot on the support curb plate that weighing sensor top corresponds, and the pivot runs through the support curb plate and links to each other with inverter motor's output shaft. The porcelain is detected and sorted by means of weight measurement, whether the porcelain is qualified or not is lack of early-stage inspection, and unqualified products are packaged together as qualified products, so that sales of sales enterprises are problematic, and contradiction between manufacturers and sales enterprises is caused due to the problem of product quality. Along with the development of the age, the automation degree is improved, the labor cost is higher and higher, the traditional method for detecting and sorting porcelain by means of manpower is time-consuming and labor-consuming, the efficiency is low, and the damage of ceramic products can be caused by improper manual sorting operation. Furthermore, the detection device cannot be adjusted and replaced according to the requirement, new equipment is required to be additionally added or purchased, and the production cost is increased. Therefore, there is a need for a sorting apparatus that can automatically distinguish between defective and non-defective products to avoid confusion between defective and non-defective products.
Disclosure of Invention
In order to solve the technical problems, the utility model provides equipment for automatically detecting and sorting porcelain plates, which solves the problem that the ceramic products are damaged due to improper manual sorting operation, and a detection device cannot be adjusted and replaced according to requirements.
The utility model is realized by the following technical scheme.
An automatic detection and sorting device for porcelain plates comprises a detection mechanism, a conveying mechanism and a grabbing mechanism; the detection mechanism and the grabbing mechanism are both positioned above the conveying mechanism; the detection mechanism is positioned at one side of the grabbing mechanism and is provided with a gap; the detection mechanism comprises an inner frame, a red spot sensor, a position sensor, an outer frame, a shooting and recording integrated machine, a color sensor and a detection disc; the red spot sensor and the position sensor are arranged on the inner frame, and the red spot sensor and the position sensor are positioned on the same horizontal line; the shooting and recording integrated machine and the color sensor are arranged on the outer frame, and the shooting and recording integrated machine and the color sensor are positioned on the same horizontal line; the detection disc is arranged on the conveying mechanism.
As a further technical improvement, the conveying mechanism comprises a conveying belt I and a conveying belt II, wherein the conveying belt I is positioned on one side of the conveying belt II and is parallel to the conveying belt II.
As a further technical improvement, the conveyor belt I is U-shaped, and the conveyor belt II is straight.
As a further technical improvement, the detection disc comprises a supporting plate, a compression spring, a supporting spring, a laser detector, a rotary barrel, a pressure sensor and a rotary column; the rotary barrel is positioned in the cavity of the detection disc, and the bottom of the rotary barrel is connected with the detection disc through a rotary column; the supporting plate, the compression spring, the position sensor and the supporting spring are all positioned in the rotary barrel, and the position sensor is arranged at the bottom of the rotary barrel; one end of the compression spring is connected with the supporting plate, and the other end of the compression spring is connected with the position sensor; one end of the supporting spring is connected with the supporting plate, and the other end is connected with the bottom of the rotary barrel.
As a further technical improvement, a plurality of detection discs are arranged, and the distance between the detection discs is 100 mm-300 mm.
As a further technical improvement, the grabbing mechanism comprises an electric telescopic rod, an electric rotating shaft, a right-angle rod, a sucker I and a sucker II; one end of the electric rotating shaft is connected with the electric telescopic rod, and the other end of the electric rotating shaft is connected with the right-angle rod; the sucking disc I and the sucking disc II are installed respectively at right angle pole both ends, and sucking disc I and sucking disc II are located same level.
As a further technical improvement, the sucker I and the sucker II comprise an air pipe, a pneumatic pump and a suction cavity; the air pipe and the air pressure pump are all positioned above the absorbing cavity, and the air pipe passes through the air pressure pump and is communicated with the absorbing cavity.
As a further technical improvement, the sucker I is arranged above the conveyor belt I, and the sucker II is arranged above the conveyor belt II.
As a further technical improvement, the lower parts of the conveyor belt I and the conveyor belt II are respectively provided with an electric telescopic foot.
As a further technical improvement, the two sides of the conveyor belt I are respectively provided with an inner guide rail and an outer guide rail, one end of the inner guide rail is connected with the conveyor belt I, and the other end of the inner guide rail is connected with the outer guide rail. The utility model has the beneficial effects that:
according to the utility model, the tray self-inspection is matched with other detection instruments to carry out multidirectional detection on the integrity of the porcelain printing and the grinding mouth at the production place, and after detection, qualified products and unqualified products can be sorted under the matching of the grabbing mechanism, so that the unqualified products are not confused with the qualified products; thereby improving the qualification rate of the product and avoiding or reducing the contradiction between sales enterprises and manufacturers caused by the quality problem of the product.
The sorting process of the utility model adopts full automation, can reduce labor cost, and reduces the damage condition of ceramic products caused by improper operation during manual sorting.
The utility model has convenient operation and reasonable structure, can replace the detection instrument according to different detection requirements, and does not need to purchase extra equipment. Furthermore, the position of the detection equipment can be adjusted, and the device is convenient and flexible.
Drawings
Fig. 1 is a schematic structural view of the present utility model.
Fig. 2 is a top view of the present utility model.
FIG. 3 is a schematic diagram of a test disc of the present utility model.
Fig. 4 is a structural view of the grasping mechanism of the utility model.
Fig. 5 is a schematic view of a suction cup of the present utility model.
In the figure:
1-red spot sensor, 2-position sensor, 3-inner frame, 4-camera, 5-color sensor, 6-outer frame, 7-electric rotating shaft, 8-conveyor belt II, 9-foot, 10-outer rail, 11-detecting disk, 12-inner rail, 13-conveyor belt I, 14-sucker I, 15-sucker II, 16-right angle lever, 17-porcelain disk, 18-supporting plate, 19-compression spring, 20-supporting spring, 21-laser detector, 22-absorbing cavity, 23-rotating barrel, 24-rotating column, 25-pressure sensor, 26-electric telescopic rod, 27-air pipe and 28-pneumatic pump.
Detailed Description
The technical solution of the present utility model is further described below, but the scope of the claimed utility model is not limited to the above.
1-5, the equipment for automatically detecting and sorting the porcelain plates comprises a detection mechanism, a conveying mechanism and a grabbing mechanism; the detection mechanism and the grabbing mechanism are both positioned above the conveying mechanism; the detection mechanism is positioned at one side of the grabbing mechanism and is provided with a gap; the detection mechanism comprises an inner frame 3, a red spot sensor 1, a position sensor 2, an outer frame 6, a shooting and recording integrated machine 4, a color sensor 5 and a detection disc 11; the red spot sensor 1 and the position sensor 2 are arranged on the inner frame 3, and the red spot sensor 1 and the position sensor 2 are positioned on the same horizontal line; the shooting and recording all-in-one machine 4 and the color sensor 5 are arranged on the outer frame 6, and the shooting and recording all-in-one machine 4 and the color sensor 5 are positioned on the same horizontal line; the detection disc 11 is mounted on a conveyor mechanism. The red spot sensor 1 can record the passing quantity of the porcelain discs 17, is convenient for data statistics, and is beneficial to automatically calculating the qualification rate of products; after the position sensor 2 can detect that the porcelain disc 17 enters, the power supply is started, and the porcelain disc is not required to be started by manual operation; the video camera and video integrated machine 4 is a video camera which is easy to install, does not need professional wiring of a traditional analog video camera, only needs to provide power, and has the functions of intelligent video recording, automatic frame dropping and the like. The camcorder 4 mainly comprises the following parts: the camera lens, the camera body comprise a video unit, a viewfinder, a pickup unit and a power supply unit. The method integrates video shooting, voice pickup and signal recording. The color sensor 5 can detect whether the decal on the porcelain is complete or whether there is a missing decal.
The conveying mechanism comprises a conveying belt I13 and a conveying belt II 8, wherein the conveying belt I13 is positioned on one side of the conveying belt II 8 and is parallel to the conveying belt II 8. The conveyer belt I13 and conveyer belt II 8 are located same horizontal line, are convenient for snatch the qualified product that detects through snatch the mechanism and put on conveyer belt II 8, detect unqualified product and then do not snatch, continue to return along conveyer belt I13 and place the point, the workman of being convenient for unifies recovery processing.
The conveyor belt I13 is U-shaped, and the conveyor belt II 8 is straight. The straight strip-shaped conveyor belt II 8 is positioned at the corner of the U-shaped conveyor belt I13, qualified products are conveniently and directly conveyed to the packaging part through the conveyor belt II 8, the working condition of the whole assembly line is visually displayed, and the observation and maintenance are convenient.
The detection disc 11 comprises a supporting plate 18, a compression spring 19, a supporting spring 20, a laser detector 21, a rotary barrel 23, a pressure sensor 25 and a rotary column 24; the rotary barrel 23 is positioned in the cavity of the detection disc 11, and the bottom is connected with the detection disc 11 through a rotary column 24; the supporting plate 18, the compression spring 19, the position sensor 2 and the supporting spring 20 are all positioned in the rotary barrel 23, and the position sensor 2 is arranged at the bottom of the rotary barrel 23; one end of the compression spring 19 is connected with the supporting plate 18, and the other end is connected with the position sensor 2; one end of the supporting spring 20 is connected with the supporting plate 18, and the other end is connected with the bottom of the rotating tub 23. When the porcelain disc 17 is placed on the detection disc 11, the porcelain disc 17 presses the supporting plate 18 and is positioned on the rotating barrel 23 due to the self weight, then the supporting plate 18 presses the compression spring 19 and the supporting spring 20 to move downwards, and the pressure sensor 25 controls the rotating column 24 to rotate and the laser detector 21 to work after detecting the pressure of the compression spring 19; the rotary column 24 drives the rotary barrel 23 to rotate and simultaneously drives the porcelain disc 17 to rotate, and the laser detector 21 detects the smoothness of the round edge of the porcelain disc 17. The pressure sensor 25 is also able to detect the weight of the porcelain disc 17.
The number of the detecting discs 11 is plural, and the distance between them is 100 mm-300 mm. Enough distance needs to be reserved between each detection disc 11, so that the detection mechanism can fully detect the porcelain disc 17, and the condition of missed detection or insufficient detection is avoided.
The grabbing mechanism comprises an electric telescopic rod 26, an electric rotating shaft 7, a right-angle rod 16, a sucker I14 and a sucker II 15; one end of the electric rotating shaft 7 is connected with an electric telescopic rod 26, and the other end is connected with a right-angle rod 16; suction cup I14 and suction cup II 15 are installed respectively at the both ends of right angle bar 16, and suction cup I14 and suction cup II 15 are located same level. When the grabbing mechanism receives the signal of the qualified product, the grabbing mechanism is controlled to grab the porcelain disc 17 on the detection disc 11, the electric telescopic rod 26 is controlled to be shortened after grabbing, the electric rotating shaft 7 rotates 180 degrees and then the electric telescopic rod 26 is extended, and the grabbed porcelain disc 17 is placed on the conveyor belt II 8. Lowering the right angle rod 16, lifting upwards after sucking the porcelain disc 17 on the first detection disc 11 by the sucker I14, rotating the electric rotating shaft 7 for one circle, then lowering the right angle rod 16 to make the sucker II 15 suck the porcelain disc 17 on the second detection disc 11, releasing suction by the sucker I14, and placing the first porcelain disc 17 on the conveyor belt II 8, thereby circulating, and completing grabbing. If an unqualified product is encountered, the pneumatic pump 28 on the corresponding suction cup stops working, and the unqualified product is not sucked.
The suction cup I14 and the suction cup II 15 comprise an air pipe 27, a pneumatic pump 28 and a suction cavity 22; the air pipe 27 and the pneumatic pump 28 are all positioned above the accommodating cavity 22, and the air pipe 27 passes through the pneumatic pump 28 to be communicated with the accommodating cavity 22. The air inlet and the air outlet of the air pipe 27 are controlled by the air pressure pump 28, so that the pressure difference between the air pressure in the absorbing cavity 22 and the external atmospheric pressure is generated, and the absorption is realized.
The sucking disc I14 is located the conveyer belt I13 top, and sucking disc II 15 is located the top of conveyer belt II 8. Guarantee that sucking disc I14 and sucking disc II 15 can correctly adsorb ceramic disc 17 from conveyer belt I13 to put the ceramic disc 17 of absorption on the conveyer belt II 8 smoothly, avoid damaging ceramic disc 17.
The lower parts of the conveyor belt I13 and the conveyor belt II 8 are respectively provided with an electric telescopic underframe 9. The ground clearance of the conveyor belt I13 and the conveyor belt II 8 during working can be adjusted according to the requirements, so that the operation of people with different heights on equipment is facilitated, and humanized design is reflected.
The two sides of the conveyor belt I13 are respectively provided with an inner guide rail and an outer guide rail, one end of the inner guide rail is connected with the conveyor belt I13, and the other end of the inner guide rail is connected with the outer guide rail. The inner frame 3 is mounted on the inner rail 12, and the outer frame 6 is mounted on the outer rail 10; the rails facilitate the movement of the inner frame 3 or the outer frame 6, and the position of the detection mechanism can be moved as required to control the sorting speed and the detection position.
Claims (6)
1. An equipment of porcelain dish automated inspection and letter sorting, its characterized in that: comprises a detection mechanism, a conveying mechanism and a grabbing mechanism; the detection mechanism and the grabbing mechanism are both positioned above the conveying mechanism; the detection mechanism is positioned at one side of the grabbing mechanism and is provided with a gap; the detection mechanism comprises an inner frame (3), a red spot sensor (1), a position sensor (2), an outer frame (6), a shooting and recording integrated machine (4), a color sensor (5) and a detection disc (11); the red spot sensor (1) and the position sensor (2) are arranged on the inner frame (3), and the red spot sensor (1) and the position sensor (2) are positioned on the same horizontal line; the shooting and recording integrated machine (4) and the color sensor (5) are arranged on the outer frame (6), and the shooting and recording integrated machine (4) and the color sensor (5) are positioned on the same horizontal line; the detection disc (11) is arranged on the conveying mechanism;
the detection disc (11) comprises a supporting plate (18), a compression spring (19), a supporting spring (20), a laser detector (21), a rotary barrel (23), a pressure sensor (25) and a rotary column (24); the rotary barrel (23) is positioned in the cavity of the detection disc (11), and the bottom is connected with the detection disc (11) through a rotary column (24); the supporting plate (18), the compression spring (19), the position sensor (2) and the supporting spring (20) are all positioned in the rotary barrel (23), and the position sensor (2) is arranged at the bottom of the rotary barrel (23); one end of a compression spring (19) is connected with the supporting plate (18), and the other end is connected with the position sensor (2); one end of the supporting spring (20) is connected with the supporting plate (18), and the other end is connected with the bottom of the rotary barrel (23);
the grabbing mechanism comprises an electric telescopic rod (26), an electric rotating shaft (7), a right-angle rod (16), a sucker I (14) and a sucker II (15); one end of the electric rotating shaft (7) is connected with the electric telescopic rod (26), and the other end is connected with the right angle rod (16); two ends of the right angle rod (16) are respectively provided with a sucker I (14) and a sucker II (15), and the sucker I (14) and the sucker II (15) are positioned at the same horizontal height;
the conveying mechanism comprises a conveying belt I (13) and a conveying belt II (8), wherein the conveying belt I (13) is positioned at one side of the conveying belt II (8) and is parallel to the conveying belt II; the conveyor belt I (13) is U-shaped, and the conveyor belt II (8) is straight.
2. The apparatus for automatic detection and sorting of ceramic discs according to claim 1, characterized in that: the number of the detection discs (11) is plural, and the distance between the detection discs is 100 mm-300 mm.
3. The apparatus for automatic detection and sorting of ceramic discs according to claim 1, characterized in that: the sucker I (14) and the sucker II (15) comprise an air pipe (27), a pneumatic pump (28) and a suction cavity (22); the air pipe (27) and the air pressure pump (28) are all positioned above the accommodating cavity (22), and the air pipe (27) passes through the air pressure pump (28) to be communicated with the accommodating cavity (22).
4. The apparatus for automatic detection and sorting of ceramic discs according to claim 1, characterized in that: the sucker I (14) is located above the conveyor belt I (13), and the sucker II (15) is located above the conveyor belt II (8).
5. The apparatus for automatic detection and sorting of ceramic discs according to claim 1, characterized in that: the lower parts of the conveyor belt I (13) and the conveyor belt II (8) are respectively provided with an electric telescopic underframe (9).
6. The apparatus for automatic detection and sorting of ceramic discs according to claim 1, characterized in that: the two sides of the conveyor belt I (13) are respectively provided with an inner guide rail and an outer guide rail, one end of the inner guide rail is connected with the conveyor belt I (13), and the other end of the inner guide rail is connected with the outer guide rail.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810791378.6A CN108889638B (en) | 2018-07-18 | 2018-07-18 | Equipment for automatically detecting and sorting porcelain plates |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810791378.6A CN108889638B (en) | 2018-07-18 | 2018-07-18 | Equipment for automatically detecting and sorting porcelain plates |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN108889638A CN108889638A (en) | 2018-11-27 |
| CN108889638B true CN108889638B (en) | 2024-03-29 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201810791378.6A Active CN108889638B (en) | 2018-07-18 | 2018-07-18 | Equipment for automatically detecting and sorting porcelain plates |
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| Country | Link |
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| CN (1) | CN108889638B (en) |
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| CN106733730A (en) * | 2017-02-09 | 2017-05-31 | 谷新运 | Rotary-tray conveyor type Kiwi berry damages screening installation |
| CN207215684U (en) * | 2017-08-16 | 2018-04-10 | 上海龙磁电子科技有限公司 | A kind of magnetic shoe detection device |
| CN107899966A (en) * | 2017-12-06 | 2018-04-13 | 罗凯缤 | The shaddock quality sorting unit of view-based access control model technology |
| CN208928635U (en) * | 2018-07-18 | 2019-06-04 | 广西北流市新源瓷业有限责任公司 | A kind of equipment that porcelain dish is detected automatically and sorted |
-
2018
- 2018-07-18 CN CN201810791378.6A patent/CN108889638B/en active Active
Patent Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2003266023A (en) * | 2002-03-18 | 2003-09-24 | Ishii Ind Co Ltd | Article sorting system |
| CN101881598A (en) * | 2010-06-28 | 2010-11-10 | 北京农业智能装备技术研究中心 | Automatic corn ear character parameter detecting device based on machine vision |
| CN203658275U (en) * | 2014-01-07 | 2014-06-18 | 武汉世纪传承科技有限公司 | Combined type multifunctional visual inspection experiment device |
| CN206048176U (en) * | 2016-07-20 | 2017-03-29 | 广东海洋大学 | A kind of inner container of electric cooker production line loading and unloading manipulator |
| CN106733730A (en) * | 2017-02-09 | 2017-05-31 | 谷新运 | Rotary-tray conveyor type Kiwi berry damages screening installation |
| CN207215684U (en) * | 2017-08-16 | 2018-04-10 | 上海龙磁电子科技有限公司 | A kind of magnetic shoe detection device |
| CN107899966A (en) * | 2017-12-06 | 2018-04-13 | 罗凯缤 | The shaddock quality sorting unit of view-based access control model technology |
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Also Published As
| Publication number | Publication date |
|---|---|
| CN108889638A (en) | 2018-11-27 |
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