CN106955847B - Test tube classification collecting equipment - Google Patents
Test tube classification collecting equipment Download PDFInfo
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- CN106955847B CN106955847B CN201710236842.0A CN201710236842A CN106955847B CN 106955847 B CN106955847 B CN 106955847B CN 201710236842 A CN201710236842 A CN 201710236842A CN 106955847 B CN106955847 B CN 106955847B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C3/00—Sorting according to destination
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C3/00—Sorting according to destination
- B07C3/02—Apparatus characterised by the means used for distribution
- B07C3/08—Apparatus characterised by the means used for distribution using arrangements of conveyors
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W30/00—Technologies for solid waste management
- Y02W30/10—Waste collection, transportation, transfer or storage, e.g. segregated refuse collecting, electric or hybrid propulsion
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Abstract
The invention relates to the field of mechanical automation equipment, in particular to test tube classification and collection equipment. The device comprises a shell, and a protective shell is covered above the shell, and is characterized in that: the left side of the machine shell is provided with a storage bin with an opening at the top, a pick-up and distribution device is arranged in the storage bin, a code scanning device is arranged above the machine shell at the rear side of the storage bin, a conveying device is arranged on the machine shell below the code scanning device, a plurality of sorting and stirring devices are arranged at the top of the machine shell of the conveying device at the right side along the left-right direction at intervals, and two sides of each sorting and stirring device are respectively arranged opposite to each collecting opening of a collecting device arranged in the machine shell at the right side. The device has the advantages of reasonable structural design, simplicity in operation, capability of rapidly and accurately and rapidly picking up, distributing, conveying and classifying and collecting a large number of unordered blood sampling test tube samples, high working efficiency, accurate clamping and conveying, capability of more effectively meeting the demands of people and capability of solving the problems in the prior art.
Description
Technical field:
the invention relates to the field of mechanical automation equipment, in particular to test tube classification and collection equipment.
The background technology is as follows:
with the continuous progress of medical technology in China and the continuous refinement of classification of test items for patient conditions in hospitals, doctors usually need various blood sampling tests for patients before diagnosing the patients, in order to ensure the accuracy of the condition diagnosis, the doctors usually enable the patients to test all possibly related test items, so that the number of test specimens and test parameters is increased compared with the number of traditional medical diagnosis, and the number of blood specimens of a whole hospital per day in a general hospital is about 6000-10000 or more. For the situation that the number of tests is increasing, the traditional manual identification test blood collection tube has gradually exposed the defects and problems: taking an outpatient service patient as an example, before collecting any test sample, the hospital blood sampling position needs to firstly identify the blood sampling tube containing the sample and select the corresponding blood sampling tube, and a blood sampling tube bar code label containing information such as a department, a bed number, a name, a sex, a hospitalization number, a test item, a test purpose, a test date and the like is also required to be attached to the outside of the blood sampling tube. After blood collection, the blood collection test tubes of the same test item are manually sorted by workers, all blood samples are manually distributed to more than ten test devices, the workload is large, time and labor are wasted, a large amount of workers can be consumed during manual sorting, and a large amount of repeated actions in the long-time sorting process of the workers easily lead operators to sorting errors, and the accuracy rate can not reach 100%. For example, according to clinical practice statistics, a manual sorting mode is adopted to sort blood routine examination specimens common to outpatients, and about one and half hours are required for 2 staff to process blood sampling tube samples of 600 patients, so that the working mode cannot meet the requirements of a large-scale hospital on the inspection work efficiency and quality. In addition, in the traditional hospital blood sampling flow, when operators such as nurses pick blood sampling test tubes and the like to have the problems of wrong classification, the problems of larger deviation between the items to be tested and the data after the actual test and incapability of corresponding the test result to the actual conditions are caused, so that the test result can not reflect the actual physical condition of a patient, and therefore, doctors can not provide accurate reference data for the doctors according to the data obtained by the test result, and finally, later diagnosis and treatment results are caused, and the normal treatment of the patient is delayed and the life safety of the patient is influenced; although some push-plate type and chain type sorting equipment also exists in the existing equipment, most of the existing equipment is low in automation degree, the phenomenon that blood collection test tubes are blocked easily occurs in the working process, machine faults are extremely easy to occur, in addition, the working efficiency and the accuracy of the existing equipment in the working process are relatively low, and obviously, the existing test tube sorting and collecting equipment cannot meet the demands of people effectively.
The invention comprises the following steps:
the invention provides test tube classifying and collecting equipment which is reasonable in structural design and simple in operation, can accurately and rapidly pick up, distribute, convey and classify and collect a large number of unordered blood sampling test tube samples, is high in working efficiency, is accurate in clamping and conveying, meets the demands of people more effectively, and solves the problems in the prior art.
The technical scheme adopted by the invention for solving the technical problems is as follows: the utility model provides a test tube classification collection equipment, including a casing that is equipped with the universal wheel by the bottom four corners that feed bin and letter sorting cabinet are constituteed, cover above the casing and establish a protecting crust, be equipped with the storage silo that a top opening set up in the casing left side, be equipped with a pick-up distribution device in the storage silo, be equipped with a yard device that sweeps above the casing of storage silo rear side, be equipped with a conveyor on the casing of sweeping yard device below, be equipped with a plurality of letter sorting thumb device at the casing top of conveyor on right side along its left and right direction interval, the both sides of each letter sorting thumb device respectively with the collection device's that sets up in the casing on right side each gathers materials the mouth and set up relatively; the front side wall of the protective shell is provided with a control device, and the pick-up and distribution device, the code scanning device, the conveying device and the sorting and stirring device are respectively connected with the control device through wires.
The pick-up and distribution device comprises a motor support frame, wherein the bottom of the motor support frame is fixedly connected with a shell at the rear side of a storage bin, a motor fixing plate, the upper end of which is arranged in a backward inclined manner, is fixedly connected with the top of the front end of the motor support frame, the upper end and the lower end of a rotating motor, the front end of which is arranged in an upward inclined manner, are respectively fixedly connected with the motor fixing plate and the motor support frame, a rotating member driving wheel is arranged on a motor output shaft at the front side of the motor fixing plate, a rotating member driven wheel matched with the rotating member driving wheel through a belt is arranged above the rotating member driving wheel, the front end of a rotating member rotating shaft arranged on the rotating member driven wheel passes through a rotating member supporting plate and is connected with a rotating member which is arranged in a backward inclined manner through a connecting flange, a charging tray which is arranged in parallel with the rotating member and is close to each other is fixedly connected with the front end surface of the rotating member supporting plate at the rear side of the rotating member, a blanking port which is arranged right above the code scanning device is arranged in the middle of the upper end of the charging tray, and an arc baffle which is close to the outer side of the inner side of the front end of the charging tray is wound on the upper side of the front end of the charging tray; the rotating motor is connected with the control device through a wire.
The rotating part comprises a rotating disc which is arranged in a backward inclined way through the upper end of the connecting flange and connected with the rotating shaft of the rotating part, a plurality of rotating disc open grooves are formed in the outer side wall of the rotating disc at intervals along the circumference of the rotating disc, and a plurality of rotating disc stirring strips are arranged on the front end face of the rotating disc at intervals along the circumference of the rotating disc.
The code scanning device comprises a code scanning device support arranged at the top of a shell at the rear side of the storage bin, a blood sampling test tube rotation adjusting device is arranged at the top of the code scanning device support, a discharging bin with the upper end opposite to a blanking port on a charging tray is arranged at the top of the front side of the blood sampling test tube rotation adjusting device, and a bar code scanner with a light source facing to the bottom of the discharging bin is arranged on the inner wall of the front side of the upper part of the discharging bin; the blood sampling test tube rotation adjusting device and the bar code scanner are respectively connected with the control device through wires.
The blood sampling test tube rotation adjusting device comprises a roller supporting frame which is arranged above a bracket of the code scanning device and the top of which is connected with the bottom of a lower bin through a connecting piece, wherein two outer side walls are respectively arranged in the roller supporting frame below the lower bin from front to back and are mutually abutted, two ends of the roller supporting frame are movably clamped on driving rollers and driven rollers on inner frame sliding grooves of the roller supporting frame, a roller rotation motor which is fixedly connected with the outer side of the roller supporting frame is arranged on the driving rollers of which the left ends extend out of the roller supporting frame, a roller driving wheel and a roller driven wheel are respectively arranged on the outer side walls of the driving rollers and the driven rollers of which the right ends extend out of the roller supporting frame, and a supporting wheel which is matched and connected with the roller driving wheel through a roller belt is movably arranged on the side wall of the roller supporting frame on the same side of the roller driven wheel; a moving block with left and right ends respectively clamped on the two inner frame sliding grooves and front ends connected with the driven roller is arranged in the inner frame of the roller supporting frame, and a driven roller translation motor fixedly connected with the moving block through a driven roller translation screw rod is arranged on the roller supporting frame at the rear side of the moving block; a code scanning sensor is respectively arranged on the side wall of the inner frame of the roller supporting frame between the two ends of the driving roller and the driven roller; the roller rotating motor and the driven roller translation motor are respectively connected with the control device through wires.
The conveying device comprises a conveying motor arranged at the top of the machine shell, a conveying driving wheel is arranged on an output shaft of the conveying motor, a conveying driven wheel supported on the machine shell through a connecting plate is arranged at the top of the right side of the machine shell, the conveying driving wheel is connected with the conveying driven wheel through a conveying belt in a matched manner, and a guide bin with two side bottoms fixedly connected to the machine shell is arranged right above the conveying belt which is right opposite to the bottom of a lower bin of the code scanning device; the conveying motor is connected with the control device through a wire.
The sorting and stirring device comprises a supporting bracket arranged on the shell at two sides of the conveying belt through supporting legs, a sorting and stirring supporting frame is arranged at the top of the supporting bracket, a stirring motor is arranged on the rear end face of the sorting and stirring supporting frame, a stirring screw rod with the front end movably extending into the sorting and stirring supporting frame is fixedly connected to the output shaft of the stirring motor, a stirring sliding block with two sides movably clamped in clamping sliding grooves of the sorting and stirring supporting frame is matched with the stirring screw rod, and an E-shaped stirring piece is fixedly connected to the bottom of the stirring sliding block; the material stirring motor is connected with the control device through a wire.
The E-type material shifting piece comprises a horizontal plate horizontally arranged at the bottom of the material shifting slide block, a pushing baffle plate is vertically arranged on the front side wall and the rear side wall of the horizontal plate, a positioning baffle plate is arranged at the position, opposite to the conveying belt, of the left side of the pushing baffle plate, and a feeding opening is formed between the positioning baffle plate and the pushing baffle plate at the front side; the end parts of the two pushing baffles which are arranged opposite to one side of the code scanning device are respectively provided with a symmetrical sorting and positioning sensor.
The collecting device comprises a plurality of drawing collecting box groups which are arranged in a cavity on the right side of the shell at intervals in sequence, wherein the drawing collecting box groups are composed of upper collecting boxes and lower collecting boxes which are inserted in the shell at intervals along the height direction of the shell, and the upper collecting boxes and the lower collecting boxes are respectively communicated with collecting ports on two sides of the sorting and stirring device at corresponding positions through material guiding tracks.
A main baffle plate is respectively arranged at two sides of the conveying belt between the material guiding bin and the leftmost sorting and stirring device; two sides of a conveying belt below the adjacent sorting and stirring devices are respectively provided with an auxiliary baffle plate; the material collecting openings which are arranged oppositely are respectively connected with the conveying belt through a material discharging slide plate which is arranged obliquely.
The invention has the advantages that the structure design is reasonable, the operation is simple, a large number of unordered blood sampling test tube samples can be picked up and distributed to the next code scanning step for accurate code scanning; after the code scanning device successfully scans the codes, the blood sampling test tubes are conveyed to one side of each sorting and stirring device through the conveying device, and the control device can accurately judge the sorting and stirring device into which the conveyed blood sampling test tubes enter according to the code scanning result; sorting and stirring device pushes blood sampling test tubes into corresponding collecting devices for sorting and collecting, and is high in working efficiency, accurate in clamping, conveying and sorting, and the requirements of people are met effectively.
Description of the drawings:
fig. 1 is a schematic structural view of the present invention.
FIG. 2 is a schematic diagram of a structure of the present invention with a first position of the protective shell removed.
FIG. 3 is a schematic diagram of a structure of the present invention with the second position of the protective shell removed.
Fig. 4 is a schematic side view of fig. 3.
Fig. 5 is a schematic diagram of the structure of A-A of fig. 4.
Fig. 6 is a partially enlarged schematic structural view of fig. 5.
Fig. 7 is a schematic view of a part of the structure of the feeding cabinet of the present invention.
Fig. 8 is an exploded view of fig. 7.
Fig. 9 is a partially enlarged schematic structural view of fig. 8.
Fig. 10 is a partially exploded view of fig. 9.
Fig. 11 is a schematic structural diagram of a code scanning device of the present invention.
Fig. 12 is a schematic structural view of the conveying device of the present invention.
Fig. 13 is a schematic structural view of a sorting and stirring device of the present invention.
Fig. 14 is a schematic structural diagram of an E-type material shifting member according to the present invention.
In the figure, 1, a shell; 2. a protective shell; 3. a storage bin; 4. a material collecting port; 5. a control device; 6. a motor support; 7. a motor fixing plate; 8. a rotating motor; 9. a rotating member driving wheel; 10. a rotary driven wheel; 11. a rotating member support plate; 12. a connecting flange; 13. a material tray; 14. a blanking port; 15. an arc baffle; 16. a turntable; 17. a turntable open slot; 18. discharging the material bin; 19. a drive roller; 20. driven roller; 21. a roller support frame; 22. a blanking slide plate; 23. a bar code scanner; 24. a roller rotating motor; 25. a roller driving wheel; 26. a roller driven wheel; 27. a turntable stirring bar; 28. a code scanning device support; 29. a support wheel; 30. a moving block; 31. the driven roller wheel translates the lead screw; 32. a driven roller translation motor; 33. a conveying motor; 34. a conveying driving wheel; 35. conveying a driven wheel; 36. a conveyor belt; 37. a guide bin; 38. a support bracket; 39. sorting and stirring supporting frames; 40. a stirring motor; 41. a kick-out lead screw; 42. a material stirring sliding block; 43. a horizontal plate; 44. pushing the baffle; 45. positioning a baffle; 46. a feed opening; 47. sorting and positioning sensors; 48. an upper collection box; 49. a lower collection box; 50. a material guiding rail; 51. a main baffle plate; 52. an auxiliary baffle plate.
The specific embodiment is as follows:
in order to clearly illustrate the technical features of the present solution, the present invention will be described in detail below with reference to the following detailed description and the accompanying drawings.
As shown in fig. 1-14, a test tube classifying and collecting device comprises a casing 1, wherein universal wheels are arranged at four corners of the bottom of the casing 1, a protecting casing 2 is covered above the casing 1, a storage bin 3 with an opening at the top is arranged at the left side of the casing 1, a picking and distributing device is arranged in the storage bin 3, a code scanning device is arranged above the casing 1 at the rear side of the storage bin 3, a conveying device is arranged on the casing 1 below the code scanning device, a plurality of classifying and stirring devices are arranged at the top of the casing 1 of the conveying device at the right side along the left-right direction of the casing, and two sides of each classifying and stirring device are respectively arranged opposite to each collecting opening 4 of a collecting device arranged in the casing 1 at the right side; a control device 5 is arranged on the front side wall of the protective shell 2, and the pick-up and distribution device, the code scanning device, the conveying device and the sorting and stirring device are respectively connected with the control device 5 through wires.
The pick-up and distribution device comprises a motor support frame 6, wherein the bottom of the motor support frame 6 is fixedly connected with a shell 1 at the rear side of a storage bin 3, a motor fixing plate 7, the upper end of which is arranged in a backward inclined manner, is fixedly connected with the top of the front end of the motor support frame 6, the upper end and the lower end of a rotating motor 8, the front end of which is arranged in an upward inclined manner, are respectively fixedly connected with the motor fixing plate 7 and the motor support frame 6, a rotating member driving wheel 9 is arranged on a motor output shaft at the front side of the motor fixing plate 7, a rotating member driven wheel 10 which is matched with the rotating member driving wheel 9 through a belt is arranged above the rotating member driving wheel 9, the front end of a rotating member rotating shaft arranged on the rotating member driven wheel 10 passes through a rotating member supporting plate 11 and is connected with a rotating member which is arranged in a backward inclined manner through a connecting flange 12, a charging tray 13 which is arranged in parallel to the rotating member and is close to each other is fixedly connected with the front end face of the rotating member supporting plate 11 at the rear side of the rotating member, a blanking opening 14 which is arranged right above a code scanning device is arranged in the middle of the upper end of the charging tray 13, and an arc-shaped baffle 15 which is close to the outer side of the rotating member is wound around the upper part of the front end of the charging tray 13; the rotary motor 8 is connected with the control device 5 through a wire.
The rotating member comprises a rotating disc 16 which is connected with the rotating shaft of the rotating member through a connecting flange 12 and is arranged in a backward inclined way, and a plurality of rotating disc opening grooves 17 are formed in the outer side wall of the rotating disc 16 at intervals along the circumference of the rotating disc; the rotary motor 8 drives the rotary table 16 on the rotary piece to clamp the blood collection test tube placed in the storage bin 3 through the rotary table open slot 17 in the process of rotating the rotary table in the storage bin 3, when the rotary table open slot 17 clamps the blood collection test tube firmly, the rotary motor 8 drives the rotary table 16 to rotate so as to drive the clamped blood collection test tube to ascend upwards, the charging tray 13 and the arc baffle 15 can play a role in supporting and limiting the blood collection test tube in the ascending process, the supporting role of the charging tray 13 is released at the moment when the blood collection test tube moves to the uppermost, the blood collection test tube can fall to the upper part of the driving roller 19 and the driven roller 20 which are mutually abutted by the blood collection test tube rotation adjusting device through the blanking port 14 in the middle of the upper end of the charging tray 13, and then the code scanning sensor positioned between the two ends of the driving roller 19 and the driven roller 20 can detect that the blood collection test tube falls at the position, the code scanning sensor on the inner frame 21 of the bar code scanning device is controlled by the control device 5, the code scanning motor is controlled by the bar scanner 23 to scan the corresponding position downwards, and the control device 5 drives the driven roller 19 to rotate so as to drive the driven roller 19 through the driven roller 25 when the driven roller 20 rotates, and the driven roller 19 can rotate through the friction roller 25 when the driven roller 20 rotates; the control device 5 controls the code scanning device to scan codes in the rotating process, after the code scanning device scans the bar codes on the blood sampling test tubes, the control device 5 guides the code scanning information into the control device 5, and the control device 5 establishes corresponding relations between the scanned bar codes and preset bar codes and the collection boxes according to the scanned bar codes, so that the scanned blood sampling test tubes are determined to be distributed into the collection boxes, and at the moment, the corresponding sorting and stirring device is determined to stir the materials; at this time, the control device 5 controls the sorting and stirring device corresponding to the scanned bar code to be in a preparation position where the positioning baffle 45 is opposite to the conveying belt 36, and other sorting and stirring devices are all in positions where the feeding opening 46 is opposite to the belt and can be used for passing blood collection tubes.
A plurality of turntable stirring bars 27 are arranged on the front end surface of the turntable 16 at intervals along the circumferential direction; each carousel stirring strip 27 can stir the blood sampling test tube in the storage silo 3 at carousel 16 pivoted in-process, makes things convenient for the later stage to carry out the joint through carousel open slot 17 to the blood sampling test tube and picks up.
The code scanning device comprises a code scanning device support 28 arranged at the top of a shell 1 at the rear side of a storage bin 3, a blood sampling test tube rotation adjusting device is arranged at the top of the code scanning device support 28, a lower bin 18 is arranged at the top of the front side of the blood sampling test tube rotation adjusting device, the upper end of the lower bin 18 is opposite to a blanking port 14 on a charging tray 13, and a bar code scanner 23 with a light source facing the bottom of the lower bin 18 is arranged on the inner wall of the front side of the upper part of the lower bin 18; the blood sampling test tube rotation adjusting device and the bar code scanner 23 are respectively connected with the control device 5 through leads.
The blood sampling test tube rotation adjusting device comprises a roller supporting frame 21 which is arranged above a code scanning device support 28 and the top of which is connected with the bottom of a lower bin 18 through a connecting piece, wherein two outer side walls are respectively arranged in the roller supporting frame 21 below the lower bin 18 from front to back and are mutually abutted, two ends of the roller supporting frame are movably clamped on an inner frame chute of the roller supporting frame 21, a driving roller 19 and a driven roller 20 which are fixedly connected with the outer side of the roller supporting frame 21 are arranged on the driving roller 19 of which the left end extends out of the roller supporting frame 21, a roller driving wheel 25 and a roller driven wheel 26 are respectively arranged on the outer side walls of the driving roller 19 and the driven roller 20 of which the right end extends out of the roller supporting frame 21, and a supporting wheel 29 which is matched and connected with the roller driving wheel 25 through a roller belt is movably arranged on the side wall of the roller supporting frame 21 on the same side of the roller driven wheel 26; a moving block 30 with left and right ends respectively clamped on the two inner frame sliding grooves and front ends connected with the driven roller 20 is arranged in the inner frame of the roller supporting frame 21, and a driven roller translation motor 32 fixedly connected with the moving block 30 through a driven roller translation screw 31 is arranged on the roller supporting frame 21 at the rear side of the moving block 30; a code scanning sensor is respectively arranged on the side wall of the inner frame of the roller supporting frame 21 between the two ends of the driving roller 19 and the driven roller 20, and when the blood collection tube falls on the driving roller 19 and the driven roller 20, the code scanning sensor can detect that the blood collection tube falls on the position and feed back a signal to the control device 5; the roller rotation motor 24 and the driven roller translation motor 32 are respectively connected with the control device 5 through wires.
The conveying device comprises a conveying motor 33 arranged at the top of the machine shell 1, a conveying driving wheel 34 is arranged on an output shaft of the conveying motor 33, a conveying driven wheel 35 supported on the machine shell 1 through a connecting plate is arranged at the top of the right side of the machine shell 1, the conveying driving wheel 34 is connected with the conveying driven wheel 35 in a matched manner through a conveying belt 36, and a guide bin 37 with two side bottoms fixedly connected to the machine shell 1 is arranged right above the conveying belt 36 which is opposite to the bottom of the lower bin 18 of the code scanning device; the conveyor motor 33 is connected to the control device 5 by means of wires.
The sorting and stirring device comprises a supporting bracket 38 arranged on the shell 1 at two sides of the conveying belt 36 through supporting legs, a sorting and stirring supporting frame 39 is arranged at the top of the supporting bracket 38, a stirring motor 40 is arranged on the rear end face of the sorting and stirring supporting frame 39, a stirring screw 41 with the front end movably extending into the sorting and stirring supporting frame 39 is fixedly connected to the output shaft of the stirring motor 40, a stirring sliding block 42 with two sides movably clamped in clamping sliding grooves of the sorting and stirring supporting frame 39 is matched with the stirring screw 41, and an E-shaped stirring piece is fixedly connected to the bottom of the stirring sliding block 42; the material stirring motor 40 is connected with the control device 5 through a wire.
The E-type material shifting piece comprises a horizontal plate 43 horizontally arranged at the bottom of the material shifting slide block 42, a pushing baffle plate 44 is vertically arranged on the front side wall and the rear side wall of the horizontal plate 43, a positioning baffle plate 45 is arranged on the left side of the pushing baffle plate 44 opposite to the conveying belt 36, and a feeding opening 46 is formed between the positioning baffle plate 45 and the pushing baffle plate 44 on the front side; the ends of the two pushing baffles 44 which are arranged opposite to the code scanning device are respectively provided with a symmetrical sorting and positioning sensor 47, and the sorting and positioning sensor 47 can detect blood collection tubes close to the sorting and stirring device and feed back the blood collection tubes to the control device 5.
The collecting device comprises a plurality of drawing collecting box groups which are sequentially arranged in a cavity at the right side of the machine shell 1 in an inserting way at intervals, wherein each drawing collecting box group consists of an upper collecting box 48 and a lower collecting box 49 which are inserted in the machine shell 1 at intervals along the height direction of the machine shell 1, and each upper collecting box 48 and each lower collecting box 49 are respectively communicated with collecting ports 4 at two sides of the sorting and stirring device at corresponding positions through a material guide track 50; after the device finishes classifying and collecting the blood collection tubes in the storage bin 3, operators such as nurses and the like can take out the upper collecting box 48 and the lower collecting box 49 and then put the blood collection test tubes of the same class into a specified inspection instrument for subsequent detection.
The two sides of the conveying belt 36 between the guide bin 37 and the leftmost sorting and stirring device are respectively provided with a main baffle plate 51, and when the blood sampling test tube moves on the conveying belt 36, the main baffle plate 51 can prevent the blood sampling test tube from falling off the conveying belt 36, so that the conveying process is more stable; two sides of the conveying belt 36 below the adjacent sorting and stirring devices are respectively provided with an auxiliary baffle plate 52, and when the blood sampling test tube moves on the conveying belt 36, the auxiliary baffle plates 52 can prevent the blood sampling test tube from falling off the conveying belt 36, so that the conveying process is more stable; the material collecting ports 4 which are oppositely arranged are respectively connected with the conveying belt 36 through the inclined material discharging slide plates 22, and when the sorting material stirring device stirs the blood collecting test tubes through the E-shaped material stirring pieces, the material discharging slide plates 22 can play a role in assisting in discharging in the falling process of the blood collecting test tubes, so that the blood collecting test tubes stably enter the material collecting ports 4 and enter the collecting box through the material guiding track 50.
When the device is used, the power supply is connected, the control device 5 is started, an operator sequentially establishes corresponding relations with the bar codes on all blood sampling test tubes to be classified and collected according to the general coding rule of the bar codes, and then sequentially establishes corresponding relations between all blood sampling test tubes and all sorting and stirring devices as well as between all sorting and stirring devices and the collecting boxes on the two corresponding sides of the sorting and stirring devices; the protective shell 2 is opened, the blood sampling test tubes to be collected in a classified manner are poured into the storage bin 3, and then the protective shell 2 is closed. At this time, the control device 5 controls the conveying motor 33 of the conveying device to work and controls the rotating motor 8 of the pick-up and distribution device to work, the rotating motor moves through the belt transmission part when working, so that the turntable 16 rotates, the disordered blood sampling test tubes in the storage bin 3 are driven to be clamped and collected through the turntable open slot 17 in the rotating process of the turntable 16, and each turntable stirring strip 27 can stir the blood sampling test tubes in the storage bin 3 in the rotating process of the turntable 16, so that the blood sampling test tubes can be clamped and picked up conveniently through the turntable open slot 17 in the later stage; when the blood collection test tube is clamped and picked up, the blood collection test tube continuously rises along with the turntable 16, the charging tray 13 and the arc baffle 15 can play a role in supporting and limiting the blood collection test tube in the rising process, when the blood collection test tube moves to the uppermost side, the supporting role of the charging tray 13 is separated, the blood collection test tube can fall to the upper part of the charging tray 13 through the blanking port 14 in the middle of the upper end of the charging tray 13 and then fall above the driving roller 19 and the driven roller 20 which are mutually abutted by the blood collection test tube rotation adjusting device, at the moment, a code scanning sensor positioned on the inner frame side wall of the roller supporting frame 21 between the two ends of the driving roller 19 and the driven roller 20 can detect that the blood collection test tube falls to the place, the control device 5 controls the bar code scanner 23 of the code scanning device to scan the blood collection test tube at the corresponding position downwards, and when the bar code scanning cannot be performed, the control device 5 can control the driving roller 24 to start so as to drive the driving roller 19 to rotate, the driving roller 19 can be driven by the driving roller 25 to rotate, and the driving roller driven roller 26 can be driven by the driving roller 25 to rotate, so as to drive the driven roller 20 to rotate by the friction force of the driving roller 20 to rotate in the process of the rotation of the driving roller 19 and the driven roller 20; the control device 5 controls the code scanning device to scan codes in the rotating process, after the code scanning device scans the bar codes on the blood sampling test tubes, the control device 5 guides the code scanning information into the control device 5, and the control device 5 establishes corresponding relations between the scanned bar codes and preset bar codes and the collection boxes according to the scanned bar codes, so that the scanned blood sampling test tubes are determined to be distributed into the collection boxes, and at the moment, the corresponding sorting and stirring device is determined to stir the materials; at this time, the control device 5 controls the sorting and stirring device corresponding to the scanned bar code to be in a preparation position where the positioning baffle 45 is opposite to the conveying belt 36, and other sorting and stirring devices are all in positions where the feeding opening 46 is opposite to the belt and can be used for passing blood collection tubes.
After the code scanning is finished, the control device 5 controls the driven roller translation motor 32 on the blood sampling test tube rotation adjusting device to start, the moving block 30 is driven to move in the rotating process of the driven roller translation motor 32, so that the moving block 30 is driven to pull the driven roller 20 open, when the gap between the driven roller 20 and the driving roller 19 is increased, the blood sampling test tube falls downwards, at the moment, the code scanning sensor on the inner frame side wall of the roller support frame 21 between the driving roller 19 and the two ends of the driven roller 20 can detect that no blood sampling test tube exists, and then the roller rotation motor 24 and the driven roller translation motor 32 are reset; in the process that the blood collection test tube falls downwards, the blood collection test tube falls onto the conveying belt 36 of the moving conveying device through the material guide bin 37, and the blood collection test tube on the conveying belt 36 moves to one side of each sorting and stirring device along with the conveying belt.
When the blood sampling test tube moves to one side of each sorting and stirring device, the sorting and stirring device corresponding to the non-blood sampling test tube is positioned at a position where the feeding opening 46 is opposite to the belt and can be used for the blood sampling tube to pass through, and the blood sampling tube can normally pass through; when the blood sampling tube approaches the positioning baffle 45 at the end part of the corresponding sorting stirring device, the sorting positioning sensors 47 at the two sides of the positioning baffle 45 can detect that the blood sampling tube reaches the position, at this time, the control device 5 can determine whether the sorting stirring device should move forwards or backwards according to the collecting position corresponding to the bar code on the blood sampling tube, so that the control device 5 controls the stirring motor 40 of the sorting stirring device to rotate, drives the E-shaped stirring piece to move so that the blood sampling tube enters the E-shaped stirring piece and pushes the blood sampling tube into the collecting box where the corresponding collecting box is located through the pushing baffle 44 rapidly, and the blood sampling tube enters the corresponding collecting box through the material guiding track 50, so that sorting collection of the blood sampling tube can be completed.
The device has reasonable structural design and simple operation, and can rapidly and accurately pick up and distribute a large number of unordered blood sampling test tube samples to the next code scanning step for performing accurate code scanning; after the code scanning device successfully scans the codes, the blood sampling test tubes are conveyed to one side of each sorting and stirring device through the conveying device, and the control device 5 can accurately judge the sorting and stirring device into which the conveyed blood sampling test tubes enter according to the result obtained by the code scanning; sorting and stirring device pushes blood sampling test tubes into corresponding collecting devices for sorting and collecting, and is high in working efficiency, accurate in clamping, conveying and sorting, and the requirements of people are met effectively.
The above embodiments should not be taken as limiting the scope of the invention, and the products classified and collected by the invention are not limited to test tubes, but any alternative modifications or variations to the embodiments of the invention will fall within the scope of the invention for those skilled in the art.
The present invention is not described in detail in the present application, and is well known to those skilled in the art.
Claims (6)
1. The utility model provides a test tube classification collection equipment, includes a casing that is equipped with the universal wheel by the bottom four corners that material loading cabinet and letter sorting cabinet are constituteed, establishes a protecting crust, its characterized in that in the casing top cover: a storage bin with an opening at the top is arranged at the left side of the shell, a pick-up and distribution device is arranged in the storage bin, a code scanning device is arranged above the shell at the rear side of the storage bin, a conveying device is arranged on the shell below the code scanning device, a plurality of sorting and stirring devices are arranged at the top of the shell of the conveying device at the right side at intervals along the left-right direction of the conveying device, and two sides of each sorting and stirring device are respectively arranged opposite to each collecting port of a collecting device arranged in the shell at the right side; a control device is arranged on the front side wall of the protective shell, and the pick-up and distribution device, the code scanning device, the conveying device and the sorting and stirring device are respectively connected with the control device through wires;
the code scanning device comprises a code scanning device support arranged at the top of a shell at the rear side of the storage bin, a blood sampling test tube rotation adjusting device is arranged at the top of the code scanning device support, a discharging bin with the upper end opposite to a blanking port on a charging tray is arranged at the top of the front side of the blood sampling test tube rotation adjusting device, and a bar code scanner with a light source facing to the bottom of the discharging bin is arranged on the inner wall of the front side of the upper part of the discharging bin; the blood sampling test tube rotation adjusting device and the bar code scanner are respectively connected with the control device through wires;
the blood sampling test tube rotation adjusting device comprises a roller supporting frame which is arranged above a bracket of the code scanning device and the top of which is connected with the bottom of a lower bin through a connecting piece, wherein two outer side walls are respectively arranged in the roller supporting frame below the lower bin from front to back and are mutually abutted, two ends of the roller supporting frame are movably clamped on driving rollers and driven rollers on inner frame sliding grooves of the roller supporting frame, a roller rotation motor which is fixedly connected with the outer side of the roller supporting frame is arranged on the driving rollers of which the left ends extend out of the roller supporting frame, a roller driving wheel and a roller driven wheel are respectively arranged on the outer side walls of the driving rollers and the driven rollers of which the right ends extend out of the roller supporting frame, and a supporting wheel which is matched and connected with the roller driving wheel through a roller belt is movably arranged on the side wall of the roller supporting frame on the same side of the roller driven wheel; a moving block with left and right ends respectively clamped on the two inner frame sliding grooves and front ends connected with the driven roller is arranged in the inner frame of the roller supporting frame, and a driven roller translation motor fixedly connected with the moving block through a driven roller translation screw rod is arranged on the roller supporting frame at the rear side of the moving block; a code scanning sensor is respectively arranged on the side wall of the inner frame of the roller supporting frame between the two ends of the driving roller and the driven roller; the roller rotating motor and the roller translating motor are respectively connected with the control device through wires;
the sorting and stirring device comprises a supporting bracket arranged on the shell at two sides of the conveying belt through supporting legs, a sorting and stirring supporting frame is arranged at the top of the supporting bracket, a stirring motor is arranged on the rear end face of the sorting and stirring supporting frame, a stirring screw rod with the front end movably extending into the sorting and stirring supporting frame is fixedly connected to the output shaft of the stirring motor, a stirring sliding block with two sides movably clamped in clamping sliding grooves of the sorting and stirring supporting frame is matched with the stirring screw rod, and an E-shaped stirring piece is fixedly connected to the bottom of the stirring sliding block; the material stirring motor is connected with the control device through a wire;
the E-type material shifting piece comprises a horizontal plate horizontally arranged at the bottom of the material shifting slide block, a pushing baffle plate is vertically arranged on the front side wall and the rear side wall of the horizontal plate, a positioning baffle plate is arranged at the position, opposite to the conveying belt, of the left side of the pushing baffle plate, and a feeding opening is formed between the positioning baffle plate and the pushing baffle plate at the front side; the end parts of the two pushing baffles which are arranged opposite to one side of the code scanning device are respectively provided with a symmetrical sorting and positioning sensor.
2. The test tube sorting and collecting device according to claim 1, wherein: the pick-up and distribution device comprises a motor support frame, wherein the bottom of the motor support frame is fixedly connected with a shell at the rear side of a storage bin, a motor fixing plate, the upper end of which is arranged in a backward inclined manner, is fixedly connected with the top of the front end of the motor support frame, the upper end and the lower end of a rotating motor, the front end of which is arranged in an upward inclined manner, are respectively fixedly connected with the motor fixing plate and the motor support frame, a rotating member driving wheel is arranged on a motor output shaft at the front side of the motor fixing plate, a rotating member driven wheel matched with the rotating member driving wheel through a belt is arranged above the rotating member driving wheel, the front end of a rotating member rotating shaft arranged on the rotating member driven wheel passes through a rotating member supporting plate and is connected with a rotating member which is arranged in a backward inclined manner through a connecting flange, a charging tray which is arranged in parallel with the rotating member and is close to each other is fixedly connected with the front end surface of the rotating member supporting plate at the rear side of the rotating member, a blanking port which is arranged right above the code scanning device is arranged in the middle of the upper end of the charging tray, and an arc baffle which is close to the outer side of the inner side of the front end of the charging tray is wound on the upper side of the front end of the charging tray; the rotating motor is connected with the control device through a wire.
3. A test tube sorting and collecting device according to claim 1 or 2, characterized in that: the rotating part comprises a rotating disc which is arranged in a backward inclined way through the upper end of the connecting flange and connected with the rotating shaft of the rotating part, a plurality of rotating disc open grooves are formed in the outer side wall of the rotating disc at intervals along the circumference of the rotating disc, and a plurality of rotating disc stirring strips are arranged on the front end face of the rotating disc at intervals along the circumference of the rotating disc.
4. The test tube sorting and collecting device according to claim 1, wherein: the conveying device comprises a conveying motor arranged at the top of the machine shell, a conveying driving wheel is arranged on an output shaft of the conveying motor, a conveying driven wheel supported on the machine shell through a connecting plate is arranged at the top of the right side of the machine shell, the conveying driving wheel is connected with the conveying driven wheel through a conveying belt in a matched manner, and a guide bin with two side bottoms fixedly connected to the machine shell is arranged right above the conveying belt which is right opposite to the bottom of a lower bin of the code scanning device; the conveying motor is connected with the control device through a wire.
5. The test tube sorting and collecting device according to claim 4, wherein: the collecting device comprises a plurality of drawing collecting box groups which are arranged in a cavity on the right side of the shell at intervals in sequence, wherein the drawing collecting box groups are composed of upper collecting boxes and lower collecting boxes which are inserted in the shell at intervals along the height direction of the shell, and the upper collecting boxes and the lower collecting boxes are respectively communicated with collecting ports on two sides of the sorting and stirring device at corresponding positions through material guiding tracks.
6. The test tube sorting and collecting device according to claim 5, wherein: a main baffle plate is respectively arranged at two sides of the conveying belt between the material guiding bin and the leftmost sorting and stirring device; two sides of a conveying belt below the adjacent sorting and stirring devices are respectively provided with an auxiliary baffle plate; the material collecting openings which are arranged oppositely are respectively connected with the conveying belt through a material discharging slide plate which is arranged obliquely.
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| CN201710236842.0A CN106955847B (en) | 2017-04-12 | 2017-04-12 | Test tube classification collecting equipment |
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| CN201710236842.0A CN106955847B (en) | 2017-04-12 | 2017-04-12 | Test tube classification collecting equipment |
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| CN106955847B true CN106955847B (en) | 2023-05-12 |
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| CN107552411A (en) * | 2017-09-29 | 2018-01-09 | 北京施塔尔科技有限公司 | A kind of heparin tube sorting equipment |
| CN107913856A (en) * | 2017-11-16 | 2018-04-17 | 童建勇 | A kind of sorting equipment for bamboo chip splitting equipment |
| CN107931290B (en) * | 2017-11-17 | 2020-10-16 | 浙江蓝域智能科技有限公司 | Chemical test tube cleaning machine and cleaning method |
| CN108212810A (en) * | 2018-02-12 | 2018-06-29 | 杭州世诺科技有限公司 | The conveying in real time of blood analysis sample and on-line sorting system |
| CN108355975B (en) * | 2018-03-13 | 2023-06-27 | 杭州博欣科技有限公司 | Blood sampling tube sorting machine |
| CN108855975A (en) * | 2018-04-09 | 2018-11-23 | 三门峡三星智能装备制造有限公司 | workpiece production line and workpiece screening system |
| CN109013380B (en) * | 2018-06-14 | 2023-05-12 | 前海瑞智捷自动化科技（深圳）有限公司 | Blood collection tube sorting device and conveying mechanism |
| CN109277316B (en) * | 2018-11-02 | 2023-12-22 | 合肥妙思智能医疗科技有限公司 | Full-automatic vacuum blood sampling tube sorting machine |
| CN109879075A (en) * | 2019-03-21 | 2019-06-14 | 上海创司杰医疗科技有限公司 | A kind of hopper push plate test tube dressing mechanism of heparin tube sorter |
| CN112474420B (en) * | 2020-11-19 | 2022-04-26 | 九江诚和实验室器材有限公司 | Full-automatic heparin tube letter sorting system |
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| NL183990C (en) * | 1976-06-07 | 1989-03-16 | Fmc Corp | FEEDING DEVICE ON A PACKAGING MACHINE. |
| EP0680912A3 (en) * | 1994-05-02 | 1997-05-07 | Fuji Photo Film Co Ltd | Method of and apparatus for feeding scanned medium. |
| JPH0944616A (en) * | 1995-07-26 | 1997-02-14 | Sekonitsuku:Kk | Optical mark card reader |
| CN205068423U (en) * | 2015-08-14 | 2016-03-02 | 上海创司杰医疗科技有限公司 | A yard device is swept to test tube autogiration |
| CN205346190U (en) * | 2016-01-26 | 2016-06-29 | 河北宝鑫轴承制造有限责任公司 | Tapered roller storage machine |
| CN205346193U (en) * | 2016-01-26 | 2016-06-29 | 河北宝鑫轴承制造有限责任公司 | Tapered roller reason material material feeding unit |
| CN105540227B (en) * | 2016-02-01 | 2018-07-10 | 苏州金艾特科技有限公司 | Test tube sorter |
| CN206716496U (en) * | 2017-04-12 | 2017-12-08 | 北京帕克特科技有限公司 | A kind of test tube categorised collection equipment |
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