Full-automatic heparin tube letter sorting system
Technical Field
The invention relates to the technical field of blood collection tube sorting, in particular to a full-automatic blood collection tube sorting system.
Background
At present, after a patient blood or body fluid sample is collected by using a vacuum blood collection tube in a hospital, the information of the patient is input into a computer, then the information is made into a label, and the label with the patient information needs to be attached to the corresponding vacuum blood collection tube to be used as a mark. After collection work such as blood collection is finished, according to different inspection items, the blood collection tubes need to be classified according to the inspection items and are uniformly sent to different detection rooms/inspection equipment for inspection.
In the existing vacuum blood collection tube sorting process, manual sorting is usually adopted. The operation mode of manual sorting has the easy appearance and sorts mistake, heparin tube damage, sorts inefficiency scheduling problem. And current sorting machine structure is complicated, causes the breakage easily when the heparin tube after the letter sorting is collected.
Chinese patent 201710909667.7 discloses a blood collection tube sorting device;
the Chinese invention patent 201810201041.5 discloses an intelligent blood collection tube sorting method and an intelligent blood collection tube sorting machine;
chinese patent 201810335945.7 discloses an automatic blood collection tube sorter.
Disclosure of Invention
In order to overcome the defects in the prior art, the invention provides a full-automatic blood collection tube sorting system.
The technical scheme of the invention is realized as follows:
the utility model provides a full-automatic heparin tube letter sorting system which characterized in that includes:
the conveying mechanism is used for conveying the labeled blood collection tube;
the conveying mechanism is provided with a conveying motor, a fixing plate and a conveying belt, the fixing plate is arranged on two sides of the conveying belt, the conveying belt is arranged on the fixing plate through a first conveying roller, the conveying motor is arranged on the fixing plate and connected with the first conveying roller, the fixing plate is further provided with a fixing groove, a blocking piece is arranged in the fixing groove and provided with an installation part and an arc-shaped guide part, the installation part is arranged in the fixing groove, and the arc-shaped guide part extends to the upper end of the middle of the conveying belt;
the scanning mechanism is used for scanning the blood sampling tubes conveyed by the conveying mechanism to determine information on the labels, so that rear-end sorting is facilitated;
the scanning mechanism is provided with an outer cover, a first supporting seat, a second supporting seat and a first motor, the outer cover is installed on the first supporting seat and the second supporting seat, a conveying belt is arranged between the first supporting seat and the second supporting seat, second conveying rollers are arranged on two sides of the middle of the conveying belt, a rotating shaft is arranged in the middle of each second conveying roller, the first motor is installed on the first supporting seat and connected with one rotating shaft, a scanner is further arranged inside the outer cover and located at the upper end of the conveying belt, and a first infrared sensor is arranged on the scanner;
the sorting mechanism is used for sorting the blood sampling tubes scanned in the scanning mechanism;
the sorting mechanism is provided with a belt, a third motor and a supporting plate, wherein the supporting plate is provided with a rotating roller, the rotating roller is connected with the third motor, the third motor is installed on the supporting plate, two ends of the rotating roller are provided with bearings, the bearings are provided with fixing parts, the fixing parts are provided with positioning parts, the positioning parts are provided with a plurality of conveying parts, the lower ends of the conveying parts are provided with hinged parts, the belt is provided with a fixing block, the fixing block is provided with a rotating shaft, the hinged parts are installed on the rotating shaft, the fixing parts are provided with a plurality of second notches, the fixing parts are further provided with second infrared sensors, and the second infrared sensors are arranged at the front ends of the second notches;
the blanking mechanism is used for collecting the blood sampling tubes sorted by the sorting mechanism;
the blanking mechanism is provided with a collecting box which is arranged at the second notch;
the bottom plate is used for supporting the conveying mechanism, the scanning mechanism, the sorting mechanism and the blanking mechanism; and
and the controller is used for controlling the conveying mechanism, the scanning mechanism, the sorting mechanism and the blanking mechanism and displaying information.
In the fully automatic blood collection tube sorting system, the outer surface of the conveying belt is provided with anti-slip stripes.
In the fully automatic blood collection tube sorting system, the housing is provided with a second motor, the second motor is provided with a first gear, the housing is internally provided with a screw rod, the housing is provided with a through hole, the screw rod is installed in the through hole, the screw rod is provided with a first threaded part, a second gear and a sliding part, the sliding part is positioned at two ends of the screw rod, the second gear is positioned in the middle of the screw rod, the first threaded part and the second threaded part are positioned at two ends of the second gear and are respectively connected with the sliding part, the sliding part is arranged in the through hole, and the thread directions of the first threaded part and the second threaded part are opposite.
In the full-automatic blood collection tube sorting system, the screw rod is provided with a clamping piece, the clamping piece is respectively arranged on a first screw thread part and a second screw thread part, the clamping piece is provided with a moving part and a clamping part, the moving part is arranged on the screw rod, the clamping part is provided with a limiting part and a first notch, the limiting part is arranged at two ends of the first notch, the middle of the limiting part is provided with a roller groove and a positioning groove, the roller groove is internally provided with a roller, the positioning groove is internally provided with a positioning block, the roller is arranged on the positioning block, the positioning block is provided with a positioning rod, the outer part of the positioning rod is sleeved with a first spring, the notch parts of the roller groove and the positioning groove are provided with mounting plates, the mounting plates are arranged on the clamping piece through screws, the mounting plates are provided with positioning holes, the positioning rods are arranged in the positioning holes, and one end of the first spring is contacted with the positioning block, the other end is contacted with the mounting plate.
In the full-automatic blood collection tube sorting system, the outer cover is further provided with a first air cylinder, the first air cylinder is provided with a material baffle plate, and the material baffle plate is arranged at the rear end of the outer cover.
In the fully automatic blood collection tube sorting system, the lower end of the second notch is provided with a top plate, the lower end of the top plate is provided with a connecting rod, the lower end of the connecting rod is provided with a third air cylinder, and the third air cylinder is installed on a bottom plate.
In the full-automatic blood collection tube sorting system, the lower end of the collection box is provided with a connecting plate, the connecting plate is provided with a rotating motor which is provided with a motor rod, the motor rod is provided with three partial gears, the tooth angle of the partial gear is 120 degrees, the angles among the three partial gears are 120 degrees, the inner wall of the collecting box is provided with a limiting groove, a buffer plate is arranged in the limiting groove, the lower end of the buffer plate is provided with a rack, the rack is meshed with part of the gears, two sides of the buffer plate are provided with limit rod holes, the lower end of the limit groove is provided with a support block, the supporting block is provided with a limiting rod, the limiting rod is arranged in the limiting rod hole, a second spring is sleeved outside the limiting rod, one end of the second spring is in contact with the supporting block, and the other end of the second spring is in contact with the buffer plate.
The full-automatic blood collection tube sorting system has the following beneficial effects: this full-automatic heparin tube letter sorting system simple structure scans the information on the heparin tube through scanning mechanism, then rethread letter sorting mechanism sorts, then rethread blanking mechanism collects. Sorting that can be quick to can not cause the heparin tube breakage when collecting the heparin tube, have the buffering to the heparin tube, make it slowly roll down. The detection efficiency and the collection quality of the blood collection tube are ensured.
Drawings
FIG. 1 is a schematic structural diagram of a fully automatic blood collection tube sorting system according to the present invention;
FIG. 2 is a top view of FIG. 1;
FIG. 3 is a cross-sectional view taken along line A-A of FIG. 2;
FIG. 4 is a schematic view of a portion of the conveyor mechanism of FIG. 1;
FIG. 5 is a schematic view of the stopper structure shown in FIG. 4;
FIG. 6 is a schematic view of the scanning mechanism of FIG. 1;
FIG. 7 is a schematic view of the internal structure of FIG. 6;
FIG. 8 is a top view of FIG. 7;
FIG. 9 is a cross-sectional view taken along line B-B of FIG. 8;
FIG. 10 is an exploded view of the clamp structure of FIG. 7;
FIG. 11 is another schematic view of the structure of FIG. 10;
FIG. 12 is a schematic diagram of the sorting mechanism and the blanking mechanism shown in FIG. 1;
FIG. 13 is a schematic view of the portion of the sorting mechanism of FIG. 12;
FIG. 14 is a schematic view of the conveyor of FIG. 13;
FIG. 15 is a schematic structural view of the blanking mechanism in FIG. 12;
FIG. 16 is another schematic view of the structure of FIG. 15;
FIG. 17 is an exploded view of FIG. 16;
FIG. 18 is a schematic view of a portion of the structure of FIG. 17;
fig. 19 is a partially enlarged view of fig. 18 at C.
Detailed Description
The technical solution in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention.
As shown in fig. 1 to 19, the fully automatic blood collection tube sorting system of the present invention. Before any test sample is collected, the hospital needs to identify the blood collection tube 5 containing the sample and select the corresponding blood collection tube 5, and the blood collection tube 5 is externally attached with a label 5 containing information such as department, bed number, name, sex, hospitalization number, test item, test purpose, date of test and the like. These pieces of information are input to a computer, and the information is labeled and attached to the blood collection tube 5 to be sorted.
The method comprises the following steps:
the conveying mechanism 1 is used for conveying the labeled blood collection tubes 5.
The conveying mechanism 1 is provided with a conveying motor (not shown in the figure), a fixing plate 6 and a conveying belt 7, wherein the fixing plate 6 is arranged on two sides of the conveying belt 7, the conveying belt 7 is arranged on the fixing plate 6 through a first conveying roller 8, and the conveying motor is arranged on the fixing plate 6 and is connected with the first conveying roller 8. The fixing plate 6 is further provided with a fixing groove 9, a stopper 10 is provided in the fixing groove 9, the stopper 10 is provided with a mounting portion 11 and an arc-shaped guide portion 12, the mounting portion 11 is disposed in the fixing groove 9, and the arc-shaped guide portion 12 extends to the middle upper end of the conveyor belt 7.
By the rotation of the conveying motor, the blood collection tube 5 is carried on the conveying belt 7 and then reaches the stopper 10, and is guided by the arc-shaped guide portion 12, so that the blood collection tube 5 is straightened.
And the scanning mechanism 2 is used for scanning the blood sampling tubes 5 conveyed by the conveying mechanism 1, determining information on the label and facilitating rear-end sorting.
The scanning mechanism 2 includes a housing 13, a first support base 14, a second support base 15, and a first motor 16. The housing 13 is mounted on a first support seat 14 and a second support seat 15. The first supporting seat 14 and the second supporting seat 15 are provided with a conveyor belt 17 therebetween, and the outer surface of the conveyor belt 17 is provided with anti-skid strips 18. The two sides of the middle of the conveyor belt 17 are provided with second conveyor rollers 19, the middle of the second conveyor rollers 19 is provided with a rotating shaft 20, the first motor 16 is arranged on the first supporting seat 14, and the first motor 16 is connected with one rotating shaft 20. The interior of the housing 13 also has a scanner 21, the scanner 21 being at the upper end of the conveyor 17, the scanner 21 having a first infrared sensor 22 thereon.
The outer cover 13 is also provided with a first cylinder 23, the first cylinder 23 is provided with a striker plate 24, and the striker plate 24 is arranged at the rear end of the outer cover 13.
The second motor 25 is arranged on the outer cover 13, the first gear 26 is arranged on the second motor 25, the screw rod 27 is arranged inside the outer cover 13, the through hole 28 is arranged on the outer cover 13, the screw rod 27 is installed in the through hole 28, the screw rod 27 comprises a first threaded part 29, a second threaded part 30, a second gear 31 and a sliding part 32, the sliding part 32 is arranged at two ends of the screw rod 27, the second gear 31 is arranged in the middle of the screw rod 27, the first threaded part 29 and the second threaded part 30 are arranged at two ends of the second gear 31 and are respectively connected with the sliding part 32, the sliding part 32 is arranged in the through hole 28, and the thread directions of the first threaded part 29 and the second threaded part 30 are opposite.
The screw 27 has a clamping member 33, the clamping member 33 is mounted on the first screw portion 29 and the second screw portion 30, respectively, the clamping member 33 has a moving portion 34 and a clamping portion 35, the moving portion 34 is mounted on the screw 27, and the moving portion 34 also has threads (not shown) matching the first screw portion 29/the second screw portion 30, respectively. The clamping part 35 is provided with a limiting part 36 and a first notch 37, the limiting part 36 is arranged at two ends of the first notch 37, the middle of the limiting part 36 is provided with a roller groove 38 and a positioning groove 39, the roller groove 38 is provided with a roller 40, the positioning groove 39 is provided with a positioning block 41, the roller 40 is arranged on the positioning block 41, the positioning block 41 is provided with a positioning rod 42, the positioning rod 42 is sleeved with a first spring 43, the notch parts of the roller groove 38 and the positioning groove 39 are provided with a mounting plate 44, the mounting plate 44 is arranged on the clamping part 33 through a screw 45, the mounting plate 44 is provided with a positioning hole 46, the positioning rod 42 is arranged in the positioning hole 46, one end of the first spring 43 is in contact with the positioning block 41, and the other end of the first spring is in contact with the mounting plate 44.
After the blood collection tube 5 is conveyed to the conveyor belt 7 in the housing 13, the first infrared sensor 22 receives information, and the first cylinder 23 quickly falls the baffle plate 24 to block the blood collection tube 5. Then the second motor 25 rotates the first gear 26, the first gear 26 rotates the second gear 31 on the lead screw 27, so that the lead screw 27 rotates, the sliding part 32 moves in the through hole 28, the clamping pieces 33 on the first threaded part 29 and the second threaded part 30 move, and the clamping pieces 33 can move towards each other or away from each other because the thread directions on the first threaded part 29 and the second threaded part 30 are opposite. Thus, the middle cartridge 5 can be held, the roller 40 in the middle of the stopper 36 contacts the cartridge 5, the first spring 43 is compressed, and the positioning rod 42 moves through the positioning hole 46. At this time, the first motor 16 can be started to drive the transmission belt 17 to transmit, and then the blood collection tube 5 is driven to rotate, and the transmission belt 17 has the anti-slip stripes 18, so that the friction force is large. The scanner 21 inside the housing 13 scans the label on the blood collection tube 5, and the label may be a barcode or a two-dimensional code.
After the scanning is completed, the second motor 25 rotates in the reverse direction, the clamping member 33 is unfolded, the first cylinder 23 retracts the baffle plate 24, the blood collection tube 5 at the front end is conveyed by the conveying belt 7, and the blood collection tube 5 in the middle of the clamping member 33 is pushed away.
And the sorting mechanism 3 is used for sorting the blood sampling tubes 5 scanned in the scanning mechanism 2.
The sorting mechanism 3 has a belt 47, a third motor 48, and a support plate 49, the support plate 49 has a rotating roller 50 thereon, the rotating roller 50 is connected to the third motor 48, and the third motor 48 is mounted on the support plate 49. The rotating roller 50 has bearings 51 at both ends thereof, a fixing member 52 on the bearings 51, a positioning portion 53 on the fixing member 52, a plurality of conveying members 54 on the positioning portion 53, a hinge portion 55 at a lower end of the conveying member 54, a fixing block 56 on the belt 47, a rotating shaft 57 on the fixing block 56, and the hinge portion 55 mounted on the rotating shaft 57. The fixing member 52 is provided with a plurality of second notches 58, the fixing member 52 is further provided with a second infrared sensor 59, and the second infrared sensor 59 is arranged at the front end of the second notches 58.
The second notch 58 has a top plate 60 at the lower end thereof, a connecting rod 61 at the lower end of the top plate 60, and a third cylinder 62 at the lower end of the connecting rod 61, the third cylinder 62 being mounted on the bottom plate 76.
And the blanking mechanism 4 is used for collecting the blood sampling tubes 5 sorted by the sorting mechanism 3.
The blanking mechanism 4 has a collection box 64, the collection box 64 being mounted at the second notch 58. The collection box 64 may be provided in a plurality of collection boxes 64 of different types, which are detected, preserved, sampled, etc., according to actual conditions.
The collecting box 64 is provided with a connecting plate 65 at the lower end, a rotating motor 66 is arranged on the connecting plate 65, a motor rod 67 is arranged on the rotating motor 66, three partial gears 68 are arranged on the motor rod 67, the tooth angle of each partial gear 68 is 120 degrees, and the angle between every two partial gears 68 is 120 degrees. The collecting box 64 is provided with a limiting groove 69 on the inner wall, a buffer plate 70 is arranged in the limiting groove 69, the lower end of the buffer plate 70 is provided with a rack 71, and the rack 71 is meshed and connected with a part of the gears 68. This enables the three partial gears 68 to bring the three racks 71 into mesh, respectively, without moving the three racks 71 at the same time.
The buffer plate 70 has a limit rod hole 72 at both sides thereof, a support block 73 at the lower end of the limit groove 69, a limit rod 74 on the support block 73, the limit rod 74 being disposed in the limit rod hole 72, a second spring 75 being sleeved outside the limit rod 74, one end of the second spring 75 being in contact with the support block 73, and the other end being in contact with the buffer plate 70. When the partial gear 68 is not engaged with the rack 71, the buffer plate 70 can be restored by the elastic force of the second spring 75.
The belt 47 of the sorting mechanism 3 is driven by the third motor 48, and then the conveying member 54 on the belt 47 is moved to carry the blood sampling tubes 5 after scanning, so that the conveying member 54 has a large friction force, and the anti-skid strips 18 can also be arranged on the conveying member 54. The two ends of the transmission member 54 are placed on the positioning portions 53 of the fixing member 52, and only when reaching the second gap 58, the transmission member is placed on the top plate 60. Then, when the second infrared sensor 59 receives the passage of the blood collection tube 5, it sends a signal to a different third cylinder 63. When it is necessary to carry the blood collection tubes 5 into one of the collection boxes 64, the third cylinder 63 far from the collection box 64 pushes the top plate 60 upward, and the third cylinder 63 near the collection box 64 pulls the top plate 60, the hinge 55 at the lower end of the conveying member 54 rotates on the rotating shaft 57, and the conveying members 54 at the second notches 58 are rotated in an inclined state, so that the blood collection tubes 5 roll into the collection box 64.
Meanwhile, in order to avoid the blood collection tube 5 from breaking when rolling down, the rotating motor 66 drives the motor rod 67 to rotate, firstly, the gear 68 at the top end is made to rotate, the gear 68 is engaged with the rack 71, the buffer plate 70 is dropped, the second spring 75 is compressed, the limiting rod 74 enters the limiting rod hole 72, the blood collection tube 5 rolls down and drops on the buffer plate 70 at the second position, the motor rod 67 continues to rotate, the buffer plate 70 at the second position is pulled down, then the second spring continues to rotate, the buffer plate 70 at the third position is pulled down, and then the third spring rolls into the collection box 64. The condition that the blood sampling tube 5 breaks when rolling down from the eminence has effectively been avoided to this structure, has also avoided the blood in the blood sampling tube 5 to take place violent vibrations simultaneously.
And the bottom plate 76 is used for supporting the conveying mechanism 1, the scanning mechanism 2, the sorting mechanism 3 and the blanking mechanism 4.
And the controller 77 is used for controlling the conveying mechanism 1, the scanning mechanism 2, the sorting mechanism 3 and the blanking mechanism 4 and displaying information.
The above description is only for the purpose of illustrating the preferred embodiments of the present invention and is not to be construed as limiting the invention, and any modifications, equivalents and improvements made within the spirit and principles of the present invention are intended to be included within the scope of the present invention.