CN112474420B - Full-automatic heparin tube letter sorting system - Google Patents

Full-automatic heparin tube letter sorting system Download PDF

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Publication number
CN112474420B
CN112474420B CN202011307197.5A CN202011307197A CN112474420B CN 112474420 B CN112474420 B CN 112474420B CN 202011307197 A CN202011307197 A CN 202011307197A CN 112474420 B CN112474420 B CN 112474420B
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conveying
sorting
plate
motor
blood collection
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CN112474420A (en
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徐勤
陈勇
徐溪和
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Shenzhen Huikang Biotechnology Co ltd
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Jiujiang Chenghe Laboratory Equipment Co ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B07SEPARATING SOLIDS FROM SOLIDS; SORTING
    • B07CPOSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
    • B07C5/00Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
    • B07C5/34Sorting according to other particular properties
    • B07C5/3412Sorting according to other particular properties according to a code applied to the object which indicates a property of the object, e.g. quality class, contents or incorrect indication
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B07SEPARATING SOLIDS FROM SOLIDS; SORTING
    • B07CPOSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
    • B07C5/00Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
    • B07C5/02Measures preceding sorting, e.g. arranging articles in a stream orientating
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B07SEPARATING SOLIDS FROM SOLIDS; SORTING
    • B07CPOSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
    • B07C5/00Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
    • B07C5/36Sorting apparatus characterised by the means used for distribution
    • B07C5/361Processing or control devices therefor, e.g. escort memory
    • B07C5/362Separating or distributor mechanisms
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B07SEPARATING SOLIDS FROM SOLIDS; SORTING
    • B07CPOSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
    • B07C5/00Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
    • B07C5/36Sorting apparatus characterised by the means used for distribution
    • B07C5/38Collecting or arranging articles in groups

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  • Automatic Analysis And Handling Materials Therefor (AREA)
  • Investigating Or Analysing Biological Materials (AREA)

Abstract

The invention discloses a full-automatic blood collection tube sorting system, which comprises: and the conveying mechanism is used for conveying the labeled blood collection tubes. And the scanning mechanism is used for scanning the blood sampling tubes conveyed by the conveying mechanism, determining information on the label and facilitating rear-end sorting. And the sorting mechanism is used for sorting the blood sampling tubes scanned in the scanning mechanism. And the blanking mechanism is used for collecting the blood sampling tubes sorted by the sorting mechanism. And the bottom plate is used for supporting the conveying mechanism, the scanning mechanism, the sorting mechanism and the blanking mechanism. And a controller. This full-automatic heparin tube letter sorting system simple structure scans the information on the heparin tube through scanning mechanism, then rethread letter sorting mechanism sorts, then rethread blanking mechanism collects. Sorting that can be quick to can not cause the heparin tube breakage when collecting the heparin tube, have the buffering to the heparin tube, make it slowly roll down. The detection efficiency and the collection quality of the blood collection tube are ensured.

Description

一种全自动采血管分拣系统A fully automatic blood collection tube sorting system

技术领域technical field

本发明涉及采血管分拣技术领域,尤其涉及一种全自动采血管分拣系统。The invention relates to the technical field of blood collection tube sorting, in particular to an automatic blood collection tube sorting system.

背景技术Background technique

目前医院使用真空采血管采取病人的血液或者体液样本以后,将病人的信息输入到电脑中,然后再将信息制成标签,需要将带有病人信息的标签贴在对应的真空采血管上作为标记。在采血等采集工作完成后,根据不同的检验项目,这些采血管需要按照检验项目分类,统一送往不同的检测室/检验设备检验。At present, after the hospital uses the vacuum blood collection tube to collect the patient's blood or body fluid samples, the patient's information is input into the computer, and then the information is made into a label. The label with the patient information needs to be affixed to the corresponding vacuum blood collection tube as a mark. . After the collection work such as blood collection is completed, according to different inspection items, these blood collection tubes need to be classified according to the inspection items and sent to different testing rooms/inspection equipment for inspection.

在现有的真空采血管分拣过程中,通常都是采用人工分拣的方式完成。人工分拣的操作方式存在容易出现分拣错误、采血管破损、分拣效率低等问题。而现有的分拣机结构复杂,分拣后的采血管收集时容易造成破碎。In the existing vacuum blood collection tube sorting process, it is usually done by manual sorting. The manual sorting operation method is prone to sorting errors, damaged blood collection tubes, and low sorting efficiency. However, the structure of the existing sorter is complex, and the sorted blood collection tubes are easily broken when collected.

中国发明专利201710909667.7公开了一种采血管分拣装置;Chinese invention patent 201710909667.7 discloses a blood collection tube sorting device;

中国发明专利201810201041.5公开了一种采血管智能分拣的方法及采血管智能分拣机;Chinese invention patent 201810201041.5 discloses a method for intelligent sorting of blood collection tubes and an intelligent sorting machine for blood collection tubes;

中国发明专利201810335945.7公开了一种采血管自动分拣仪。Chinese invention patent 201810335945.7 discloses an automatic sorting instrument for blood collection tubes.

发明内容SUMMARY OF THE INVENTION

为了解决上述现有技术存在的缺陷,本发明提出了一种全自动采血管分拣系统。In order to solve the above-mentioned defects in the prior art, the present invention proposes an automatic blood collection tube sorting system.

本发明的技术方案是这样实现的:The technical scheme of the present invention is realized as follows:

一种全自动采血管分拣系统,其特征在于,包括:An automatic blood collection tube sorting system, characterized in that it includes:

一输送机构,用于输送贴好标签的采血管;a delivery mechanism for delivering the labelled blood collection tubes;

所述输送机构中具有输送电机、固定板和输送带,所述固定板在输送带的两侧,所述输送带通过第一传送辊安装在固定板上,所述输送电机安装在固定板上且与第一传送辊连接,所述固定板上还具有固定槽,所述固定槽中具有挡件,所述挡件具有安装部和弧形导向部,所述安装部置于固定槽中,所述弧形导向部延伸至传送带的中间上端;The conveying mechanism has a conveying motor, a fixing plate and a conveying belt, the fixing plate is on both sides of the conveying belt, the conveying belt is installed on the fixing plate through the first conveying roller, and the conveying motor is installed on the fixing plate and connected with the first conveying roller, the fixing plate also has a fixing groove, the fixing groove has a blocking piece, the blocking piece has a mounting part and an arc guide part, the mounting part is placed in the fixing groove, the arc guide portion extends to the middle upper end of the conveyor belt;

一扫描机构,用于将输送机构中输送过来的采血管进行扫描,确定标签上的信息,便于后端分拣;A scanning mechanism, which is used to scan the blood collection tubes conveyed from the conveying mechanism to determine the information on the label, which is convenient for back-end sorting;

所述扫描机构中具有外罩、第一支撑座、第二支撑座和第一电机,所述外罩安装在第一支撑座和第二支撑座上,所述第一支撑座和第二支撑座之间具有传送带,所述传送带的中间两侧具有第二传送辊,所述第二传送辊中间具有旋转轴,所述第一电机安装在第一支撑座上,所述第一电机与其中一处旋转轴连接,所述外罩的内部还具有扫描仪,所述扫描仪在传送带的上端,所述扫描仪上具有第一红外线传感器;The scanning mechanism has a cover, a first support base, a second support base and a first motor, the cover is installed on the first support base and the second support base, and the first support base and the second support base are arranged between the first support base and the second support base. There is a conveyor belt between the two sides of the conveyor belt, there are second conveyor rollers on both sides of the middle of the conveyor belt, and there is a rotating shaft in the middle of the second conveyor roller. The rotating shaft is connected, the inside of the outer cover also has a scanner, the scanner is on the upper end of the conveyor belt, and the scanner has a first infrared sensor;

一分拣机构,用于将扫描机构中扫描后的采血管进行分拣;a sorting mechanism for sorting the blood collection tubes scanned in the scanning mechanism;

所述分拣机构具有皮带、第三电机和支撑板,所述支撑板上具有转动辊,所述转动辊与第三电机连接,所述第三电机安装在支撑板上,所述转动辊的两端具有轴承,所述轴承上具有固定件,所述固定件上具有定位部,所述定位部上具有多个传送件,所述传送件的下端具有铰接部,所述皮带上具有固定块,所述固定块上具有转轴,所述铰接部安装在转轴上,所述固定件上具有多处第二缺口,所述固定件上还具有第二红外线传感器,所述第二红外线传感器在第二缺口前端;The sorting mechanism has a belt, a third motor and a support plate, the support plate has a rotating roller, the rotating roller is connected with the third motor, the third motor is installed on the support plate, and the rotating roller is Bearings are provided at both ends, a fixing piece is arranged on the bearing, a positioning portion is arranged on the fixing piece, a plurality of transmission pieces are arranged on the positioning portion, a hinge portion is arranged at the lower end of the transmission piece, and a fixing block is arranged on the belt , the fixing block has a rotating shaft, the hinge part is mounted on the rotating shaft, the fixing part has a plurality of second notches, and the fixing part also has a second infrared sensor, the second infrared sensor is in the first Two-notch front end;

一落料机构,用于将分拣机构分拣的采血管收集;A blanking mechanism for collecting blood collection tubes sorted by the sorting mechanism;

所述落料机构具有收集箱,所述收集箱安装在第二缺口处;The blanking mechanism has a collection box, and the collection box is installed at the second gap;

一底板,用于支撑输送机构、扫描机构、分拣机构和落料机构;及a bottom plate for supporting the conveying mechanism, scanning mechanism, sorting mechanism and blanking mechanism; and

一控制器,用于控制输送机构、扫描机构、分拣机构和落料机构,且显示信息。A controller is used to control the conveying mechanism, the scanning mechanism, the sorting mechanism and the blanking mechanism, and display information.

在本发明的这种全自动采血管分拣系统中,所述传送带的外表面上具有防滑条纹。In the automatic blood collection tube sorting system of the present invention, the outer surface of the conveyor belt has anti-slip stripes.

在本发明的这种全自动采血管分拣系统中,所述外罩上具有第二电机,所述第二电机上具有第一齿轮,所述外罩的内部具有丝杆,所述外罩上具有通孔,所述丝杆安装在通孔中,所述丝杆上包括第一螺纹部、第二螺纹部、第二齿轮和滑动部,所述滑动部位于丝杆的两端,所述第二齿轮在丝杆的中间,所述第一螺纹部和第二螺纹部在第二齿轮的两端,且分别与滑动部连接,所述滑动部置于通孔中,所述第一螺纹部和第二螺纹部上的螺纹方向相反。In the automatic blood collection tube sorting system of the present invention, the cover has a second motor, the second motor has a first gear, the inside of the cover has a screw rod, and the cover has a communication The screw rod is installed in the through hole, the screw rod includes a first threaded part, a second threaded part, a second gear and a sliding part, the sliding parts are located at both ends of the screw rod, the second The gear is in the middle of the screw rod, the first threaded part and the second threaded part are at both ends of the second gear, and are respectively connected with the sliding part, the sliding part is placed in the through hole, the first threaded part and the The threads on the second threaded portion are in opposite directions.

在本发明的这种全自动采血管分拣系统中,所述丝杆上具有夹持件,所述夹持件分别安装在第一螺纹部和第二螺纹部上,所述夹持件具有移动部和夹持部,所述移动部安装在丝杆上,所述夹持部上具有限位部和第一缺口,所述限位部在第一缺口的两端,所述限位部的中间具有滚轮槽和定位槽,所述滚轮槽中具有滚轮,所述定位槽中具有定位块,所述滚轮安装在定位块上,所述定位块上具有定位杆,所述定位杆的外部套有第一弹簧,所述滚轮槽和定位槽的槽口处具有安装板,所述安装板通过螺丝安装在夹持件上,所述安装板上具有定位孔,所述定位杆置于定位孔中,所述第一弹簧一端与定位块接触,另一端与安装板接触。In the automatic blood collection tube sorting system of the present invention, the screw rod is provided with a clamping member, the clamping member is respectively installed on the first threaded portion and the second threaded portion, and the clamping member has A moving part and a clamping part, the moving part is mounted on the screw rod, the clamping part has a limiting part and a first notch, the limiting part is at both ends of the first notch, and the limiting part There is a roller groove and a positioning groove in the middle of the roller groove, the roller groove has a roller, the positioning groove has a positioning block, the roller is installed on the positioning block, and the positioning block has a positioning rod. A first spring is sleeved, a mounting plate is provided at the slot of the roller groove and the positioning groove, the mounting plate is mounted on the clamping piece by screws, the mounting plate has a positioning hole, and the positioning rod is placed in the positioning In the hole, one end of the first spring is in contact with the positioning block, and the other end is in contact with the mounting plate.

在本发明的这种全自动采血管分拣系统中,所述外罩上还具有第一气缸,所述第一气缸上具有挡料板,所述挡料板安装在外罩的后端。In the automatic blood collection tube sorting system of the present invention, the outer cover is further provided with a first cylinder, and the first cylinder is provided with a baffle plate, and the baffle plate is installed at the rear end of the outer cover.

在本发明的这种全自动采血管分拣系统中,所述第二缺口下端具有顶板,所述顶板的下端具有连接杆,所述连接杆下端具有第三气缸,所述第三气缸安装在底板上。In the automatic blood collection tube sorting system of the present invention, the lower end of the second gap has a top plate, the lower end of the top plate has a connecting rod, and the lower end of the connecting rod has a third air cylinder, and the third air cylinder is installed in the on the bottom plate.

在本发明的这种全自动采血管分拣系统中,所述收集箱的下端具有连接板,所述连接板上具有旋转电机,所述旋转电机上具有电机杆,所述电机杆上具有三处部分齿轮,所述部分齿轮的齿牙角度为120°,三处所述部分齿轮之间的角度为120°,所述收集箱的内壁上具有限位槽,所述限位槽中具有缓冲板,所述缓冲板的下端具有齿条,所述齿条与部分齿轮啮合连接,所述缓冲板的两侧具有限位杆孔,所述限位槽的下端具有支撑块,所述支撑块上具有限位杆,所述限位杆置于所述限位杆孔中,所述限位杆的外部套有第二弹簧,所述第二弹簧的一端与支撑块接触,另一端与缓冲板接触。In the automatic blood collection tube sorting system of the present invention, the lower end of the collection box has a connecting plate, the connecting plate has a rotating motor, the rotating motor has a motor rod, and the motor rod has three There are some gears at the place, the tooth angle of the partial gears is 120°, the angle between the three partial gears is 120°, the inner wall of the collection box has a limit groove, and the limit groove has a buffer. Plate, the lower end of the buffer plate has a rack, the rack is meshed with part of the gear, the two sides of the buffer plate have limit rod holes, the lower end of the limit slot has a support block, the support block There is a limit rod on it, the limit rod is placed in the limit rod hole, the outer part of the limit rod is sleeved with a second spring, one end of the second spring is in contact with the support block, and the other end is in contact with the buffer board contact.

实施本发明的这种全自动采血管分拣系统,具有以下有益效果:该全自动采血管分拣系统结构简单,通过扫描机构进行扫描采血管上的信息,然后再通过分拣机构分拣,然后再通过落料机构进行收集。能够快速的进行分拣,并且在收集采血管时不会造成采血管破碎,对采血管具有缓冲,使其缓慢滚下。保证了采血管的检测效率和收集质量。The automatic blood collection tube sorting system implemented in the present invention has the following beneficial effects: the fully automatic blood collection tube sorting system has a simple structure, scans the information on the blood collection tubes by the scanning mechanism, and then sorts by the sorting mechanism, Then it is collected by the blanking mechanism. It can be sorted quickly, and the blood collection tube will not be broken when collecting the blood collection tube, and it has a buffer for the blood collection tube to slowly roll down. The detection efficiency and collection quality of blood collection tubes are guaranteed.

附图说明Description of drawings

图1为本发明的全自动采血管分拣系统结构示意图;1 is a schematic structural diagram of an automatic blood collection tube sorting system of the present invention;

图2为图1的俯视图;Fig. 2 is the top view of Fig. 1;

图3为图2中的A-A处剖面图;Fig. 3 is the sectional view at A-A place in Fig. 2;

图4为图1中的输送机构部分结构示意图;Fig. 4 is the partial structural schematic diagram of the conveying mechanism in Fig. 1;

图5为图4中的挡件结构示意图;FIG. 5 is a schematic structural diagram of the stopper in FIG. 4;

图6为图1中的扫描机构结构示意图;6 is a schematic structural diagram of the scanning mechanism in FIG. 1;

图7为图6的内部结构示意图;Fig. 7 is the internal structure schematic diagram of Fig. 6;

图8为图7的俯视图;Fig. 8 is the top view of Fig. 7;

图9为图8中的B-B处剖面图;Fig. 9 is a sectional view at B-B in Fig. 8;

图10为图7中的夹持件结构爆炸图;Fig. 10 is an exploded view of the clamping member structure in Fig. 7;

图11为图10的另一方向结构示意图;FIG. 11 is a schematic view of the structure in another direction of FIG. 10;

图12为图1中分拣机构结构示意图和落料机构结构示意图;Figure 12 is a schematic structural diagram of the sorting mechanism and a schematic structural diagram of the blanking mechanism in Figure 1;

图13为图12中的分拣机构部分结构示意图;Fig. 13 is a schematic diagram of the partial structure of the sorting mechanism in Fig. 12;

图14为图13中的传送件结构示意图;FIG. 14 is a schematic structural diagram of the transmission member in FIG. 13;

图15为图12中的落料机构结构示意图;Figure 15 is a schematic structural diagram of the blanking mechanism in Figure 12;

图16为图15的另一方向结构示意图;FIG. 16 is a schematic view of the structure in another direction of FIG. 15;

图17为图16的爆炸图;Fig. 17 is the exploded view of Fig. 16;

图18为图17中的部分结构示意图;Fig. 18 is a partial structural schematic diagram in Fig. 17;

图19为图18中的C处局部放大图。FIG. 19 is a partial enlarged view of C in FIG. 18 .

具体实施方式Detailed ways

下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述。The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention.

如图1至19所示,本发明的这种全自动采血管分拣系统。由于医院在采集任何检验标本前,都需先对盛装标本的采血管5进行标识并选择相应的采血管5,而且还需要在采血管5外贴上包含科室、床号、姓名、性别、住院号、检验项目、检验目的及送验日期等信息的采血管5标签。这些信息输入到电脑中,再将其信息制成标签,贴在采血管5上,进行分拣。As shown in Figures 1 to 19, the automatic blood collection tube sorting system of the present invention is shown. Because the hospital needs to identify the blood collection tube 5 containing the specimen and select the corresponding blood collection tube 5 before collecting any test specimens, and also need to paste the department, bed number, name, gender, hospitalization outside the blood collection tube 5 5 labels of blood collection tubes with information such as number, inspection item, inspection purpose, and date of delivery for inspection. These information are input into the computer, and then the information is made into a label, which is attached to the blood collection tube 5 for sorting.

包括:include:

输送机构1,用于输送贴好标签的采血管5。The delivery mechanism 1 is used to deliver the labeled blood collection tube 5 .

输送机构1中具有输送电机(图中未示出)、固定板6和输送带7,固定板6在输送带7的两侧,输送带7通过第一传送辊8安装在固定板6上,输送电机安装在固定板6上且与第一传送辊8连接。固定板6上还具有固定槽9,固定槽9中具有挡件10,挡件10具有安装部11和弧形导向部12,安装部11置于固定槽9中,弧形导向部12延伸至传送带7的中间上端。The conveying mechanism 1 has a conveying motor (not shown in the figure), a fixing plate 6 and a conveying belt 7, the fixing plate 6 is on both sides of the conveying belt 7, and the conveying belt 7 is installed on the fixing plate 6 through the first conveying roller 8, The conveying motor is mounted on the fixing plate 6 and connected to the first conveying roller 8 . The fixing plate 6 also has a fixing groove 9, the fixing groove 9 has a stopper 10, the stopper 10 has a mounting part 11 and an arc guide part 12, the mounting part 11 is placed in the fixing groove 9, and the arc guide part 12 extends to The upper middle end of the conveyor belt 7 .

通过输送电机的转动,使得采血管5在输送带7上被运载,然后到达挡件10处时,被弧形导向部12导向,使得采血管5摆正。Through the rotation of the conveying motor, the blood collection tube 5 is carried on the conveyor belt 7, and when it reaches the stopper 10, it is guided by the arc guide portion 12, so that the blood collection tube 5 is straightened.

扫描机构2,用于将输送机构1中输送过来的采血管5进行扫描,确定标签上的信息,便于后端分拣。The scanning mechanism 2 is used to scan the blood collection tube 5 conveyed from the conveying mechanism 1 to determine the information on the label, which is convenient for rear-end sorting.

扫描机构2中具有外罩13、第一支撑座14、第二支撑座15和第一电机16。外罩13安装在第一支撑座14和第二支撑座15上。第一支撑座14和第二支撑座15之间具有传送带17,传送带17的外表面上具有防滑条纹18。传送带17的中间两侧具有第二传送辊19,第二传送辊19中间具有旋转轴20,第一电机16安装在第一支撑座14上,第一电机16与其中一处旋转轴20连接。外罩13的内部还具有扫描仪21,扫描仪21在传送带17的上端,扫描仪21上具有第一红外线传感器22。The scanning mechanism 2 has a cover 13 , a first support base 14 , a second support base 15 and a first motor 16 . The cover 13 is mounted on the first support base 14 and the second support base 15 . There is a conveyor belt 17 between the first support base 14 and the second support base 15 , and the outer surface of the conveyor belt 17 has anti-slip stripes 18 . The conveying belt 17 has second conveying rollers 19 on both sides in the middle, and a rotating shaft 20 in the middle of the second conveying roller 19 . The inside of the housing 13 also has a scanner 21 , the scanner 21 is located at the upper end of the conveyor belt 17 , and the scanner 21 has a first infrared sensor 22 .

外罩13上还具有第一气缸23,第一气缸23上具有挡料板24,挡料板24安装在外罩13的后端。The outer cover 13 also has a first cylinder 23 , and the first cylinder 23 has a baffle plate 24 , and the baffle plate 24 is installed at the rear end of the outer cover 13 .

外罩13上具有第二电机25,第二电机25上具有第一齿轮26,外罩13的内部具有丝杆27,外罩13上具有通孔28,丝杆27安装在通孔28中,丝杆27上包括第一螺纹部29、第二螺纹部30、第二齿轮31和滑动部32,滑动部32位于丝杆27的两端,第二齿轮31在丝杆27的中间,第一螺纹部29和第二螺纹部30在第二齿轮31的两端,且分别与滑动部32连接,滑动部32置于通孔28中,第一螺纹部29和第二螺纹部30上的螺纹方向相反。The cover 13 has a second motor 25, the second motor 25 has a first gear 26, the inside of the cover 13 has a lead screw 27, the cover 13 has a through hole 28, the lead screw 27 is installed in the through hole 28, the lead screw 27 It includes a first threaded portion 29, a second threaded portion 30, a second gear 31 and a sliding portion 32. The sliding portion 32 is located at both ends of the screw rod 27, the second gear 31 is in the middle of the screw rod 27, and the first threaded portion 29 The second threaded portion 30 and the second threaded portion 30 are at both ends of the second gear 31 and are respectively connected with the sliding portion 32 . The sliding portion 32 is placed in the through hole 28 .

丝杆27上具有夹持件33,夹持件33分别安装在第一螺纹部29和第二螺纹部30上,夹持件33具有移动部34和夹持部35,移动部34安装在丝杆27上,移动部34上也具有螺纹(图中未示出),分别与第一螺纹部29/第二螺纹部30匹配。夹持部35上具有限位部36和第一缺口37,限位部36在第一缺口37的两端,限位部36的中间具有滚轮槽38和定位槽39,滚轮槽38中具有滚轮40,定位槽39中具有定位块41,滚轮40安装在定位块41上,定位块41上具有定位杆42,定位杆42的外部套有第一弹簧43,滚轮槽38和定位槽39的槽口处具有安装板44,安装板44通过螺丝45安装在夹持件33上,安装板44上具有定位孔46,定位杆42置于定位孔46中,第一弹簧43一端与定位块41接触,另一端与安装板44接触。The screw rod 27 has a clamping member 33, the clamping member 33 is installed on the first threaded part 29 and the second threaded part 30 respectively, the clamping member 33 has a moving part 34 and a clamping part 35, and the moving part 34 is installed on the screw The rod 27 and the moving part 34 also have threads (not shown in the figure), which are respectively matched with the first threaded part 29/the second threaded part 30. The clamping part 35 has a limit part 36 and a first notch 37, the limit part 36 is at both ends of the first notch 37, the limit part 36 has a roller groove 38 and a positioning groove 39 in the middle, and the roller groove 38 has a roller 40. There is a positioning block 41 in the positioning groove 39, the roller 40 is installed on the positioning block 41, the positioning block 41 has a positioning rod 42, and the outside of the positioning rod 42 is covered with a first spring 43, the groove of the roller groove 38 and the groove of the positioning groove 39 There is a mounting plate 44 at the mouth, the mounting plate 44 is mounted on the clamping member 33 by screws 45, the mounting plate 44 has a positioning hole 46, the positioning rod 42 is placed in the positioning hole 46, and one end of the first spring 43 is in contact with the positioning block 41. , and the other end is in contact with the mounting plate 44 .

当采血管5被输送到外罩13中的传送带7上后,第一红外传感器22接收到信息,第一气缸23快速的将挡料板24落下,挡住采血管5。然后第二电机25带动第一齿轮26转动,第一齿轮26带动丝杆27上的第二齿轮31转动,使得丝杆27转动,滑动部32在通孔28中移动,第一螺纹部29和第二螺纹部30上的夹持件33运动,由于第一螺纹部29和第二螺纹部30上的螺纹方向是相反的,所以能够使得夹持件33相向运动或者背向运动。从而能够将中间的采血管5夹持,限位部36中间的滚轮40接触采血管5,然后第一弹簧43被压缩,定位杆42在定位孔46中移动。此时的第一电机16便可以启动,带动传送带17传动,然后采血管5被带动旋转,由于传送带17上具有防滑条纹18,所以摩擦力较大。而外罩13内部的扫描仪21则会对着采血管5上的标签进行扫描,而标签可以采用条形码或者二维码。When the blood collection tube 5 is transported to the conveyor belt 7 in the housing 13 , the first infrared sensor 22 receives the information, and the first air cylinder 23 quickly drops the baffle plate 24 to block the blood collection tube 5 . Then the second motor 25 drives the first gear 26 to rotate, the first gear 26 drives the second gear 31 on the screw rod 27 to rotate, so that the screw rod 27 rotates, the sliding part 32 moves in the through hole 28, the first threaded part 29 and the The clamping members 33 on the two threaded portions 30 move. Since the thread directions on the first threaded portion 29 and the second threaded portion 30 are opposite, the clamping members 33 can move toward each other or move back. Therefore, the middle blood collection tube 5 can be clamped, the roller 40 in the middle of the limiting portion 36 contacts the blood collection tube 5 , and then the first spring 43 is compressed, and the positioning rod 42 moves in the positioning hole 46 . At this time, the first motor 16 can be started to drive the conveyor belt 17 to drive, and then the blood collection tube 5 is driven to rotate. Since the conveyor belt 17 has anti-slip stripes 18, the frictional force is large. The scanner 21 inside the housing 13 scans the label on the blood collection tube 5, and the label can be a barcode or a two-dimensional code.

当扫描完成之后,第二电机25反向转动,展开夹持件33,第一气缸23将挡料板24收起,前端的采血管5被输送带7输送,将夹持件33中间的采血管5推送走。When the scanning is completed, the second motor 25 rotates in the reverse direction, unfolds the clamping member 33, the first air cylinder 23 retracts the baffle plate 24, the blood collection tube 5 at the front end is transported by the conveyor belt 7, and the collection tube 33 in the middle of the clamping member 33 is transported. Vessel 5 is pushed away.

分拣机构3,用于将扫描机构2中扫描后的采血管5进行分拣。The sorting mechanism 3 is used for sorting the blood collection tubes 5 scanned in the scanning mechanism 2 .

分拣机构3具有皮带47、第三电机48和支撑板49,支撑板49上具有转动辊50,转动辊50与第三电机48连接,第三电机48安装在支撑板49上。转动辊50的两端具有轴承51,轴承51上具有固定件52,固定件52上具有定位部53,定位部53上具有多个传送件54,传送件54的下端具有铰接部55,皮带47上具有固定块56,固定块56上具有转轴57,铰接部55安装在转轴57上。固定件52上具有多处第二缺口58,固定件52上还具有第二红外线传感器59,第二红外线传感器59在第二缺口58前端。The sorting mechanism 3 has a belt 47 , a third motor 48 and a support plate 49 , the support plate 49 has a rotating roller 50 , the rotating roller 50 is connected with the third motor 48 , and the third motor 48 is installed on the support plate 49 . Both ends of the rotating roller 50 are provided with bearings 51, the bearings 51 are provided with a fixed part 52, the fixed part 52 is provided with a positioning part 53, the positioning part 53 is provided with a plurality of transmission parts 54, the lower end of the transmission part 54 is provided with a hinge part 55, the belt 47 There is a fixed block 56 thereon, the fixed block 56 is provided with a rotating shaft 57, and the hinge part 55 is installed on the rotating shaft 57. The fixing member 52 has a plurality of second notches 58 , the fixing member 52 also has a second infrared sensor 59 , and the second infrared sensor 59 is at the front end of the second notches 58 .

第二缺口58下端具有顶板60,顶板60的下端具有连接杆61,连接杆61下端具有第三气缸62,第三气缸62安装在底板76上。The lower end of the second notch 58 has a top plate 60 , the lower end of the top plate 60 has a connecting rod 61 , the lower end of the connecting rod 61 has a third cylinder 62 , and the third cylinder 62 is installed on the bottom plate 76 .

落料机构4,用于将分拣机构3分拣的采血管5收集。The blanking mechanism 4 is used to collect the blood collection tubes 5 sorted by the sorting mechanism 3 .

落料机构4具有收集箱64,收集箱64安装在第二缺口58处。收集箱64可以设置多个,分别为不同的类别的收集箱64,有需要检测的,有需要保藏的,有需要采样的等等,根据实际情况进行设置。The blanking mechanism 4 has a collection box 64 , and the collection box 64 is installed at the second notch 58 . A plurality of collection boxes 64 can be set, which are different types of collection boxes 64, some need to be detected, some need to be preserved, some need to be sampled, etc., which are set according to actual conditions.

收集箱64的下端具有连接板65,连接板65上具有旋转电机66,旋转电机66上具有电机杆67,电机杆67上具有三处部分齿轮68,部分齿轮68的齿牙角度为120°,三处部分齿轮68之间的角度为120°。收集箱64的内壁上具有限位槽69,限位槽69中具有缓冲板70,缓冲板70的下端具有齿条71,齿条71与部分齿轮68啮合连接。这样能够使得三处的部分齿轮68能够分别带动三处的齿条71啮合,而不会同时使得三处齿条71移动。The lower end of the collection box 64 has a connecting plate 65, the connecting plate 65 has a rotating motor 66, the rotating motor 66 has a motor rod 67, the motor rod 67 has three partial gears 68, and the tooth angle of the partial gears 68 is 120°, The angle between the three partial gears 68 is 120°. The inner wall of the collecting box 64 is provided with a limiting groove 69 , and a buffer plate 70 is arranged in the limiting groove 69 . In this way, the partial gears 68 at the three locations can drive the gear racks 71 at the three locations to engage with each other, without simultaneously causing the racks 71 at the three locations to move.

缓冲板70的两侧具有限位杆孔72,限位槽69的下端具有支撑块73,支撑块73上具有限位杆74,限位杆74置于限位杆孔72中,限位杆74的外部套有第二弹簧75,第二弹簧75的一端与支撑块73接触,另一端与缓冲板70接触。当部分齿轮68没有与齿条71啮合时,便可以通过第二弹簧75的弹力将缓冲板70复位。Both sides of the buffer plate 70 are provided with limit rod holes 72, the lower end of the limit slot 69 has a support block 73, the support block 73 has a limit rod 74, the limit rod 74 is placed in the limit rod hole 72, the limit rod A second spring 75 is sheathed on the outside of 74 , one end of the second spring 75 is in contact with the support block 73 , and the other end is in contact with the buffer plate 70 . When part of the gear 68 is not engaged with the rack 71 , the buffer plate 70 can be reset by the elastic force of the second spring 75 .

分拣机构3上的皮带47通过第三电机48带动,然后使得皮带47上的传送件54运动,将扫描之后的采血管5运载,为利于传送件54具有较大的摩擦力,也可以在上面设置防滑条纹18。而传送件54的两端是放置在固定件52的定位部53上,只有到达第二缺口58处时,才会放置在顶板60上。然后第二红外线传感器59接收到具有采血管5经过时,将信号输送到不同的第三气缸63中。当需要将采血管5运载到其中一个收集箱64中时,此时远离这个收集箱64的第三气缸63推动顶板60向上,而靠近这个收集箱64的第三气缸63则拉动顶板60,传送件54下端的铰接部55在转轴57上转动,处于第二缺口58处的多个传送件54被旋转呈倾斜的状态,使得采血管5滚动到这个收集箱64中。The belt 47 on the sorting mechanism 3 is driven by the third motor 48, and then the transmission member 54 on the belt 47 is moved to carry the blood collection tube 5 after scanning. Anti-slip stripes 18 are provided on it. The two ends of the conveying member 54 are placed on the positioning portion 53 of the fixing member 52 , and are placed on the top plate 60 only when they reach the second notch 58 . Then, the second infrared sensor 59 transmits a signal to a different third cylinder 63 when it receives the passing of the blood collection tube 5 . When the blood collection tube 5 needs to be carried into one of the collection boxes 64, the third cylinder 63 away from the collection box 64 pushes the top plate 60 upward, while the third cylinder 63 close to the collection box 64 pulls the top plate 60 to transfer The hinge part 55 at the lower end of the member 54 rotates on the rotating shaft 57 , and the plurality of transmission members 54 at the second notches 58 are rotated to be inclined, so that the blood collection tube 5 rolls into the collection box 64 .

同时,为避免采血管5在滚下时发生破裂,通过旋转电机66带动电机杆67转动,首先使得最上端的部分齿轮68转动,部分齿轮68与齿条71啮合,将缓冲板70落下,第二弹簧75被压缩,限位杆74进入到限位杆孔72中,采血管5滚下,落到第二处的缓冲板70上,电机杆67继续转动,使得第二处的缓冲板70被拉下,然后再继续转动,将第三处的缓冲板70拉下,然后滚到收集箱64中。该结构有效的避免了采血管5从高处滚下时破裂的情况,同时也避免了采血管5中的血液发生剧烈的震动。At the same time, in order to prevent the blood collection tube 5 from breaking when it is rolled down, the motor rod 67 is driven to rotate by the rotating motor 66, first, the uppermost part of the gear 68 is rotated, and part of the gear 68 is meshed with the rack 71, the buffer plate 70 is dropped, and the second The spring 75 is compressed, the limit rod 74 enters the limit rod hole 72, the blood collection tube 5 rolls down and falls on the second buffer plate 70, and the motor rod 67 continues to rotate, so that the second buffer plate 70 is blocked. Pull down, and then continue to turn, pull down the third buffer plate 70, and then roll into the collection box 64. This structure effectively avoids the rupture of the blood collection tube 5 when it is rolled down from a high place, and also prevents the blood in the blood collection tube 5 from vibrating violently.

底板76,用于支撑输送机构1、扫描机构2、分拣机构3和落料机构4。The bottom plate 76 is used to support the conveying mechanism 1 , the scanning mechanism 2 , the sorting mechanism 3 and the blanking mechanism 4 .

控制器77,用于控制输送机构1、扫描机构2、分拣机构3和落料机构4,且显示信息。The controller 77 is used to control the conveying mechanism 1, the scanning mechanism 2, the sorting mechanism 3 and the blanking mechanism 4, and display information.

以上所述仅为本发明的较佳实施例而已,并不用以限制本发明,凡在本发明的精神和原则之内,所作的任何修改,等同替换和改进等,均应包含在本发明的保护范围之内。The above descriptions are only preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent replacements and improvements made within the spirit and principles of the present invention shall be included in the scope of the present invention. within the scope of protection.

Claims (5)

1. The utility model provides a full-automatic heparin tube letter sorting system which characterized in that includes:
the conveying mechanism is used for conveying the labeled blood collection tube;
the conveying mechanism is provided with a conveying motor, a fixing plate and a conveying belt, the fixing plate is arranged on two sides of the conveying belt, the conveying belt is arranged on the fixing plate through a first conveying roller, the conveying motor is arranged on the fixing plate and connected with the first conveying roller, the fixing plate is further provided with a fixing groove, a blocking piece is arranged in the fixing groove and provided with an installation part and an arc-shaped guide part, the installation part is arranged in the fixing groove, and the arc-shaped guide part extends to the upper end of the middle of the conveying belt;
the scanning mechanism is used for scanning the blood sampling tubes conveyed by the conveying mechanism to determine information on the labels, so that rear-end sorting is facilitated;
the scanning mechanism is provided with an outer cover, a first supporting seat, a second supporting seat and a first motor, the outer cover is installed on the first supporting seat and the second supporting seat, a conveying belt is arranged between the first supporting seat and the second supporting seat, second conveying rollers are arranged on two sides of the middle of the conveying belt, a rotating shaft is arranged in the middle of each second conveying roller, the first motor is installed on the first supporting seat and connected with one rotating shaft, a scanner is further arranged inside the outer cover and located at the upper end of the conveying belt, and a first infrared sensor is arranged on the scanner;
the outer cover is provided with a second motor, the second motor is provided with a first gear, the outer cover is internally provided with a screw rod, the outer cover is provided with a through hole, the screw rod is arranged in the through hole and comprises a first threaded part, a second gear and a sliding part, the sliding part is positioned at two ends of the screw rod, the second gear is positioned in the middle of the screw rod, the first threaded part and the second threaded part are positioned at two ends of the second gear and are respectively connected with the sliding part, the sliding part is arranged in the through hole, the thread directions of the first threaded part and the second threaded part are opposite,
the screw rod is provided with a clamping piece, the clamping piece is respectively arranged on a first screw thread part and a second screw thread part, the clamping piece is provided with a moving part and a clamping part, the moving part is arranged on the screw rod, the clamping part is provided with a limiting part and a first notch, the limiting part is arranged at two ends of the first notch, the middle of the limiting part is provided with a roller groove and a positioning groove, a roller is arranged in the roller groove, a positioning block is arranged in the positioning groove, the roller is arranged on the positioning block, the positioning rod is sleeved with a first spring, mounting plates are arranged at the notch parts of the roller groove and the positioning groove, the mounting plates are arranged on the clamping piece through screws, the mounting plates are provided with positioning holes, the positioning rod is arranged in the positioning holes, one end of the first spring is in contact with the positioning block, and the other end of the first spring is in contact with the mounting plates,
the sorting mechanism is used for sorting the blood sampling tubes scanned in the scanning mechanism;
the sorting mechanism is provided with a belt, a third motor and a supporting plate, wherein the supporting plate is provided with a rotating roller, the rotating roller is connected with the third motor, the third motor is installed on the supporting plate, two ends of the rotating roller are provided with bearings, the bearings are provided with fixing parts, the fixing parts are provided with positioning parts, the positioning parts are provided with a plurality of conveying parts, the lower ends of the conveying parts are provided with hinged parts, the belt is provided with a fixing block, the fixing block is provided with a rotating shaft, the hinged parts are installed on the rotating shaft, the fixing parts are provided with a plurality of second notches, the fixing parts are further provided with second infrared sensors, and the second infrared sensors are arranged at the front ends of the second notches;
the blanking mechanism is used for collecting the blood sampling tubes sorted by the sorting mechanism;
the blanking mechanism is provided with a collecting box which is arranged at the second notch;
the bottom plate is used for supporting the conveying mechanism, the scanning mechanism, the sorting mechanism and the blanking mechanism; and
and the controller is used for controlling the conveying mechanism, the scanning mechanism, the sorting mechanism and the blanking mechanism and displaying information.
2. The fully automated blood collection tube sorting system according to claim 1, wherein the conveyor belt has anti-slip stripes on its outer surface.
3. The fully automatic blood collection tube sorting system according to claim 1, wherein the housing further has a first cylinder thereon, the first cylinder having a striker plate thereon, the striker plate being mounted at a rear end of the housing.
4. The fully automatic blood collection tube sorting system according to claim 1, wherein the second notch has a top plate at a lower end thereof, a connecting rod is provided at a lower end of the top plate, and a third cylinder is provided at a lower end of the connecting rod and mounted on a bottom plate.
5. The fully automatic blood collection tube sorting system according to claim 1, wherein the collection box has a connection plate at a lower end thereof, the connection plate has a rotating motor thereon, the rotating motor has a motor shaft thereon, the motor shaft has three partial gears thereon, a tooth angle of the partial gears is 120 °, an angle between the three partial gears is 120 °, the collection box has a limiting groove on an inner wall thereof, a buffer plate is disposed in the limiting groove, the buffer plate has a rack at a lower end thereof, the rack is engaged with the partial gears, the buffer plate has limiting rod holes at both sides thereof, the limiting groove has a support block at a lower end thereof, the support block has a limiting rod disposed therein, the limiting rod is disposed in the limiting rod hole, a second spring is sleeved outside the limiting rod, and one end of the second spring is in contact with the support block, the other end is contacted with the buffer plate.
CN202011307197.5A 2020-11-19 2020-11-19 Full-automatic heparin tube letter sorting system Active CN112474420B (en)

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