CN215430290U - Automatic aperture detection and screening device - Google Patents
Automatic aperture detection and screening device Download PDFInfo
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- CN215430290U CN215430290U CN202120904088.5U CN202120904088U CN215430290U CN 215430290 U CN215430290 U CN 215430290U CN 202120904088 U CN202120904088 U CN 202120904088U CN 215430290 U CN215430290 U CN 215430290U
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Abstract
The utility model relates to the field of aperture detection equipment, and provides an automatic aperture detection and screening device, which comprises: a machine platform; the sorting mechanism is arranged on the machine table and can automatically sort the materials to be detected; the feeding mechanism is arranged on the machine table and positioned on the side of the sorting mechanism, and can provide materials to be detected for the sorting mechanism; and the control console is arranged on the machine table and is used for controlling the opening and closing of the sorting mechanism and the feeding mechanism. Compared with the prior art, the utility model has the advantages that: the aperture of the product to be detected which can be automatically detected by the sorting mechanism is arranged, the qualified product and the unqualified product after detection are automatically distinguished, the automatic degree is high, the investment is less, the precision is high, the efficiency is high, and the aperture inspection process in an enterprise is very suitable.
Description
Technical Field
The utility model relates to the field of aperture detection equipment, in particular to an automatic aperture detection and screening device.
Background
The shaft parts are widely applied and are indispensable in the industries of automobiles, ships, electrical equipment, engineering machinery and the like, such as transmission shafts and crankshafts in automobiles, gear shafts of reduction boxes and the like. The aperture of the shaft is often the key dimension of the shaft parts, the aperture detection workload is huge, many enterprises depend on manual work, and some enterprises depend on manual detection modes such as calipers or handheld go-no-go gauges, so that the conditions of large investment, high error and low efficiency exist.
SUMMERY OF THE UTILITY MODEL
The utility model provides an automatic aperture detection and screening device aiming at the current situation of the prior art.
The technical scheme adopted by the utility model for solving the technical problems is as follows: it is proposed that an aperture automated inspection screening device comprises:
a machine platform;
the sorting mechanism is arranged on the machine table and can automatically sort the materials to be detected;
the feeding mechanism is arranged on the machine table and positioned on the side of the sorting mechanism, and can provide materials to be detected for the sorting mechanism;
and the control console is arranged on the machine table and is used for controlling the opening and closing of the sorting mechanism and the feeding mechanism.
In an above-mentioned aperture automated inspection sieving mechanism, the letter sorting mechanism includes:
the fixing plate is vertically arranged on the machine table;
a motor disposed on a rear surface of the fixing plate;
the rotation detection assembly is arranged on the front face of the fixing plate, one end of the rotation detection assembly is connected to an output shaft of the motor, and the motor can drive the rotation detection assembly to rotate around the output shaft of the motor;
the material guide cylinder is arranged on the machine table and is positioned below the rotary detection assembly, and the material guide cylinder can receive qualified materials detected by the rotary detection assembly;
and the defective product storage assembly is arranged on the machine table and positioned on the left side of the rotation detection assembly, and is used for receiving the unqualified materials detected on the rotation detection assembly.
In an above-mentioned aperture automated inspection screening device, the rotation detecting component includes:
a bracket disposed on the fixing plate;
the rotating shaft is rotatably arranged on the bracket, four detection rods are arranged on the outer side wall of the rotating shaft, and the included angle between every two adjacent detection rods is 90 degrees;
a first sensor disposed on the support.
In an above-mentioned aperture automated inspection sieving mechanism, the defective products storage assembly includes:
the first cylinder is vertically arranged at the top end of the fixing plate;
the mounting frame is arranged at the output end of the first cylinder;
a second cylinder disposed on the mounting bracket;
the material taking plate is arranged at the output end of the second cylinder;
and the storage box is arranged on the machine table.
At foretell aperture automated inspection sieving mechanism, be equipped with the slide rail on the fixed plate, the mounting bracket is close to one side of fixed plate is equipped with the spout, the slide rail with the spout slides and supports and lean on.
At foretell aperture automated inspection sieving mechanism, it is equipped with the draw-in groove to get flitch lower part, the width of draw-in groove is greater than the diameter of check rod is less than the external diameter of waiting to examine the material.
In an above-mentioned aperture automated inspection sieving mechanism, feed mechanism includes:
the storage rack is arranged on the machine table and is positioned on the right side of the rotation detection assembly;
a third cylinder disposed on the mounting bracket;
and the material pushing plate is arranged at the output end of the third cylinder.
At foretell an aperture automated inspection sieving mechanism, the supporter is close to the one end of rotatory determine module is equipped with the constant head tank, constant head tank one side is equipped with the second sensor, the second sensor can detect whether have the material that detects on the constant head tank.
Compared with the prior art, the utility model has the advantages that: the aperture of the product to be detected which can be automatically detected by the sorting mechanism is arranged, the qualified product and the unqualified product after detection are automatically distinguished, the automatic degree is high, the investment is less, the precision is high, the efficiency is high, and the aperture inspection process in an enterprise is very suitable.
Drawings
FIG. 1 is a perspective view of an automatic aperture detecting and screening apparatus according to the present invention;
FIG. 2 is a perspective view of a sorting mechanism of the automatic aperture detecting and screening apparatus of the present invention;
FIG. 3 is a perspective view of a feeding mechanism of an automatic aperture detecting and screening device according to the present invention;
in the figure, the machine table 10, the sorting mechanism 20, the fixing plate 21, the slide rail 211, the motor 22, the rotation detecting assembly 23, the bracket 231, the rotating shaft 232, the first sensor 234, the detecting rod 235, the guide cylinder 24, the defective product accommodating assembly 25, the first cylinder 251, the mounting frame 252, the chute 2521, the second cylinder 253, the material taking plate 254, the card slot 2541, the accommodating box 255, the feeding mechanism 30, the material placing frame 31, the positioning slot 311, the third cylinder 32, the material pushing plate 33, the second sensor 34, and the control console 40.
Detailed Description
The following are specific embodiments of the present invention and are further described with reference to the drawings, but the present invention is not limited to these embodiments.
As shown in fig. 1 to 3, an automatic aperture detecting and screening apparatus of the present invention includes: machine 10, sorting mechanism 20, feed mechanism 30 and control console 40.
Specifically, the sorting mechanism 20 is arranged on the machine table 10, and the sorting mechanism 20 can automatically sort products to be detected and separate qualified products from unqualified products after detection; the feeding mechanism 30 is arranged on the machine table 10 and is positioned at the side of the sorting mechanism 20, and the feeding mechanism 20 can provide a product to be detected for the sorting mechanism 20; the console 40 is disposed on the machine platform, and the console can be used to control the opening and closing of the sorting mechanism 20 and the feeding mechanism 30.
The mode that current aperture detection means is manual measurement mostly, and the during operation, the inspector can use slide caliper rule or go to the no-go gage and go to measure the aperture for whether the inspection aperture is in within the tolerance range of drawing mark, the mode that manual detection often has the circumstances that drop into big, the error is high, inefficiency, so often can appear in the real work, the product of producing can take place about the unqualified condition of aperture size in a large number.
Therefore, the automatic aperture detection and screening device is designed, the sorting mechanism 20 arranged on the device can automatically detect the aperture, and automatically distinguish the qualified products and the unqualified products of the aperture of the detected product, and the device has the advantages of high automation degree, less investment, high precision and high efficiency, and is very suitable for the aperture inspection process in a factory.
As shown in fig. 1 and 2, the sorting mechanism 20 includes: a fixing plate 21, a motor 22, a rotation detecting unit 23, a material guide cylinder 24, and a defective product storage unit 25.
The fixed plate 21 is vertically arranged on the machine table 10; the motor 22 is arranged on the back of the fixed plate 21; the rotation detection assembly 23 is arranged on the front surface of the fixing plate 21, one end of the rotation detection assembly 23 is connected to an output shaft of the motor 22, and the motor 22 can drive the rotation detection assembly 23 to rotate around the output shaft of the motor 22; the material guide cylinder 24 is arranged on the mechanism 10 and below the rotation detection assembly 23, and the material guide cylinder 24 can receive qualified products detected by the rotation detection assembly 23; the defective product storage assembly 25 is arranged on the machine table 10 and is positioned on the left side of the rotation detection assembly 23, and the defective product storage assembly 25 is used for storing defective products detected on the rotation detection assembly 23.
During operation, at first open the control switch on the control cabinet 40, make letter sorting mechanism 20 and feed mechanism 30 all be in the on-state, feed mechanism 30 begins to provide the product of waiting to detect the aperture for letter sorting mechanism 20, rotatory detection component 23 receives the product after, motor 22 action drives the axis direction clockwise rotation of the axle of rotatory detection product 24 round the output of motor 22, the qualified product of size can fall into guide cylinder 24 after rotatory detection component 23 is rotatory for the first time, the unqualified product of size can be accomodate by defective products storage component 25 after rotatory detection component 23 is rotatory for the second time, and keep apart with the qualified product of size.
Further, the rotation detecting assembly 23 includes: a bracket 231, a rotating shaft 232 and a first sensor 234.
The holder 231 is disposed on the fixing plate 21; the rotating shaft 232 is rotatably arranged on the bracket 231, four detection rods 235 are arranged on the outer side wall of the rotating shaft 232, and the included angle between every two adjacent detection rods 235 is 90 degrees; the first sensor 234 is disposed on the holder 231.
Before use, the outer diameters of the detecting rods 235 are firstly determined according to the aperture of the product to be detected, the outer diameter of each detecting rod 235 is equal, and the outer diameter of each detecting rod 235 is equal to the minimum value of the aperture of the qualified product.
After the detection lever 235 is confirmed, the rotation shaft 232 is manually rotated to adjust the position of the detection lever 262 such that one of the detection levers 262 is mounted on the rotation shaft 232 with the axial direction thereof parallel to the horizontal direction.
After the position of the detecting rod 262 is adjusted, the starting switches of the sorting mechanism 20 and the feeding mechanism 30 on the console 40 are turned on, so that the feeding mechanism 30 starts to convey the product to be detected onto the detecting rod 235 which is close to and horizontally placed, after the first sensor 234 detects that the product to be detected conveyed by the feeding mechanism 30 is received on the detecting rod 235, the motor 22 drives the rotating shaft 232 to rotate 90 degrees clockwise, so that the second detecting rod 235 is in a horizontal state and close to the feeding mechanism 30.
After the motor 22 drives the rotating shaft 232 to rotate clockwise by 90 degrees, the feeding mechanism 30 can transport the product onto the second detecting rod 235 again, after the first sensor 234 detects that the product to be detected, which is transported by the feeding mechanism 30, is received on the detecting rod 235 for the second time, the motor 22 can drive the rotating shaft 232 to rotate clockwise by 90 degrees again, and the feeding mechanism 30 can perform feeding operation again until the products are all detected and the sorting mechanism 20 and the feeding mechanism 30 receive the closing signal.
When the detecting rod 235 with the product is rotated to a vertically downward state, if the aperture of the product on the detecting rod 235 is acceptable (i.e., the aperture is smaller than or equal to the outer diameter of the detecting rod 235), the product will fall into the material guiding cylinder 24 under the self-gravity effect, and if the aperture of the product is not acceptable (i.e., the aperture is smaller than the outer diameter of the detecting rod 235), the product will not fall into the material guiding cylinder 24, but will follow the detecting rod 235 to rotate 90 ° again and approach the defective product receiving assembly 25, and will be received by the defective product receiving assembly 25.
As shown in fig. 1 and 2, the defective product storage unit 25 includes: the device comprises a first air cylinder 251, a mounting frame 252, a second air cylinder 253, a material taking plate 254 and a containing box 255.
The first cylinder 251 is vertically arranged at the top end of the fixed plate 21; the mounting frame 252 is arranged at the output end of the first cylinder 251, and the first cylinder 251 can drive the mounting frame 252 to move along the axial direction of the first cylinder 251 when acting; the second cylinder 253 is disposed on the mounting frame 252; the material taking plate 254 is arranged at the output end of the second cylinder 253, and the second cylinder 253 can drive the material taking plate 254 to move along the axial direction of the second cylinder 253 when acting; the storage box 255 is disposed on the machine 10.
Before the work, adjust the height of mounting bracket 252 through first cylinder 251 earlier to adjust and get the distance between flitch 254 and the measuring stick 263, make and get flitch 254 and can reach the user demand, after the altitude mixture control of mounting bracket 252 was accomplished, motor 22 drives the measuring rod 235 and rotates, after first measuring rod 235 takes the unqualified product clockwise rotation 180 in aperture, second cylinder 253 moves, under the drive of second cylinder 253, it pushes away the product on the measuring rod 253 in the containing box 255 to get flitch 254.
Further preferably, be equipped with slide rail 211 on the fixed plate 21, mounting bracket 252 is close to fixed plate 21 one side and is equipped with spout 2521, and slide rail 211 supports with the activity of spout 2521 and leans on, and slide rail 211 and the setting of spout 2521 can further guarantee, and fixed plate 21 can move along the length direction of fixed plate 21 when first cylinder 251 drives to guarantee the accuracy of whole device, reduce inspection error.
As another preferable scheme of the present invention, the material taking plate 254 is provided at a lower portion thereof with a slot 2541, and a width of the slot 2541 is larger than an outer diameter of the detection rod 235 and smaller than an outer diameter of the product to be detected.
As shown in fig. 1 and 3, the feeding mechanism 30 includes: a shelf 31, a third cylinder 32 and a pusher plate 33.
The storage rack 31 is arranged on the machine table 10 and is positioned at the right side of the rotary detection component 23, and the storage rack 31 is used for placing a product to be detected; the third cylinder 32 is disposed on the mounting frame 252; a stripper plate 33 is provided at the output end of the third cylinder 32.
Before work, place the product that waits to detect on supporter 31 earlier, when waiting to carry out the material loading operation, third cylinder 32 starts to drive ejector pad 33 and pushes into in the middle of the detection pole 235 with the product on the supporter 31.
As another preferred embodiment of the present invention, a positioning slot 311 is disposed at one end of the article placing shelf 31 close to the rotation detecting component 23, a second sensor 34 is disposed at one side of the positioning slot 311, the second sensor 34 can detect whether there is a product to be detected on the positioning slot 311, when the feeding mechanism 30 is in the starting state and the second sensor 34 detects that there is a product on the positioning slot 311, the third cylinder 32 drives the material pushing plate 33 to move, and when the material pushing plate 33 moves, the product on the positioning slot 311 is inserted into the detecting rod 235.
It should be noted that all the directional indicators (such as up, down, left, right, front, and rear … …) in the embodiment of the present invention are only used to explain the relative position relationship between the components, the movement situation, etc. in a specific posture (as shown in the drawing), and if the specific posture is changed, the directional indicator is changed accordingly.
Moreover, descriptions of the present invention as relating to "first," "second," "a," etc. are for descriptive purposes only and are not to be construed as indicating or implying relative importance or implicit ly indicating a number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include at least one such feature. In the description of the present invention, "a plurality" means at least two, e.g., two, three, etc., unless specifically limited otherwise.
In the present invention, unless otherwise expressly stated or limited, the terms "connected," "secured," and the like are to be construed broadly, and for example, "secured" may be a fixed connection, a removable connection, or an integral part; can be mechanically or electrically connected; they may be directly connected or indirectly connected through intervening media, or they may be connected internally or in any other suitable relationship, unless expressly stated otherwise. The specific meanings of the above terms in the present invention can be understood by those skilled in the art according to specific situations.
In addition, the technical solutions in the embodiments of the present invention may be combined with each other, but it must be based on the realization of those skilled in the art, and when the technical solutions are contradictory or cannot be realized, such a combination of technical solutions should not be considered to exist, and is not within the protection scope of the present invention.
The specific embodiments described herein are merely illustrative of the spirit of the utility model. Various modifications, additions and substitutions for the described embodiments may be made by those skilled in the art without departing from the scope and spirit of the utility model as defined by the accompanying claims.
Claims (8)
1. An automatic aperture detection and screening device, comprising:
a machine platform;
the sorting mechanism is arranged on the machine table and can automatically sort the materials to be detected;
the feeding mechanism is arranged on the machine table and positioned on the side of the sorting mechanism, and can provide materials to be detected for the sorting mechanism;
and the control console is arranged on the machine table and is used for controlling the opening and closing of the sorting mechanism and the feeding mechanism.
2. The apparatus of claim 1, wherein the sorting mechanism comprises:
the fixing plate is vertically arranged on the machine table;
a motor disposed on a rear surface of the fixing plate;
the rotation detection assembly is arranged on the front face of the fixing plate, one end of the rotation detection assembly is connected to an output shaft of the motor, and the motor can drive the rotation detection assembly to rotate around the output shaft of the motor;
the material guide cylinder is arranged on the machine table and is positioned below the rotary detection assembly, and the material guide cylinder can receive qualified materials detected by the rotary detection assembly;
and the defective product storage assembly is arranged on the machine table and positioned on the left side of the rotation detection assembly, and is used for receiving the unqualified materials detected on the rotation detection assembly.
3. The automated aperture inspection screening apparatus of claim 2, wherein the rotation detection assembly comprises:
a bracket disposed on the fixing plate;
the rotating shaft is rotatably arranged on the bracket, four detection rods are arranged on the outer side wall of the rotating shaft, and the included angle between every two adjacent detection rods is 90 degrees;
a first sensor disposed on the support.
4. The apparatus according to claim 3, wherein the defective product receiving assembly comprises:
the first cylinder is vertically arranged at the top end of the fixing plate;
the mounting frame is arranged at the output end of the first cylinder;
a second cylinder disposed on the mounting bracket;
the material taking plate is arranged at the output end of the second cylinder;
and the storage box is arranged on the machine table.
5. The automatic aperture detecting and screening apparatus of claim 4, wherein the fixed plate has a slide rail, the mounting bracket has a slide groove on a side thereof adjacent to the fixed plate, and the slide rail slidably abuts against the slide groove.
6. The automatic aperture detecting and screening device as claimed in claim 4, wherein a slot is formed at the lower part of the material taking plate, and the width of the slot is larger than the diameter of the detecting rod and smaller than the outer diameter of the material to be detected.
7. The apparatus for automatically inspecting and screening apertures according to claim 4, wherein said feeding mechanism comprises:
the storage rack is arranged on the machine table and is positioned on the right side of the rotation detection assembly;
a third cylinder disposed on the mounting bracket;
and the material pushing plate is arranged at the output end of the third cylinder.
8. The automatic aperture detecting and screening apparatus of claim 7, wherein a positioning groove is disposed at an end of the rack adjacent to the rotation detecting assembly, and a second sensor is disposed at one side of the positioning groove and is capable of detecting whether the positioning groove contains the material to be detected.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202120904088.5U CN215430290U (en) | 2021-04-28 | 2021-04-28 | Automatic aperture detection and screening device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202120904088.5U CN215430290U (en) | 2021-04-28 | 2021-04-28 | Automatic aperture detection and screening device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN215430290U true CN215430290U (en) | 2022-01-07 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202120904088.5U Active CN215430290U (en) | 2021-04-28 | 2021-04-28 | Automatic aperture detection and screening device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN215430290U (en) |
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2021
- 2021-04-28 CN CN202120904088.5U patent/CN215430290U/en active Active
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| EE01 | Entry into force of recordation of patent licensing contract |
Assignee: Ningbo Beilun Dagang Technology Innovation Service Center Co.,Ltd. Assignor: Ningbo Polytechnic Contract record no.: X2022330000845 Denomination of utility model: An automatic aperture detection and screening device Granted publication date: 20220107 License type: Common License Record date: 20221226 |
|
| EE01 | Entry into force of recordation of patent licensing contract |