CN108872838B - Automatic circulation reflux equipment of intelligence stereo set electroplax test - Google Patents
Automatic circulation reflux equipment of intelligence stereo set electroplax test Download PDFInfo
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- CN108872838B CN108872838B CN201811061129.8A CN201811061129A CN108872838B CN 108872838 B CN108872838 B CN 108872838B CN 201811061129 A CN201811061129 A CN 201811061129A CN 108872838 B CN108872838 B CN 108872838B
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- 238000012360 testing method Methods 0.000 title claims abstract description 88
- 238000010992 reflux Methods 0.000 title claims abstract description 7
- 238000001514 detection method Methods 0.000 claims abstract description 76
- 239000000463 material Substances 0.000 claims abstract description 14
- 239000000523 sample Substances 0.000 claims description 10
- 230000001360 synchronised effect Effects 0.000 claims description 8
- 238000007599 discharging Methods 0.000 claims description 5
- 230000000694 effects Effects 0.000 description 20
- 238000000034 method Methods 0.000 description 4
- 230000005540 biological transmission Effects 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 2
- 241001465754 Metazoa Species 0.000 description 1
- 230000000712 assembly Effects 0.000 description 1
- 238000000429 assembly Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 125000004122 cyclic group Chemical group 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 239000012636 effector Substances 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 230000033001 locomotion Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000002093 peripheral effect Effects 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 238000011084 recovery Methods 0.000 description 1
- 238000012546 transfer Methods 0.000 description 1
Classifications
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01R—MEASURING ELECTRIC VARIABLES; MEASURING MAGNETIC VARIABLES
- G01R31/00—Arrangements for testing electric properties; Arrangements for locating electric faults; Arrangements for electrical testing characterised by what is being tested not provided for elsewhere
- G01R31/28—Testing of electronic circuits, e.g. by signal tracer
- G01R31/2801—Testing of printed circuits, backplanes, motherboards, hybrid circuits or carriers for multichip packages [MCP]
- G01R31/2806—Apparatus therefor, e.g. test stations, drivers, analysers, conveyors
- G01R31/2808—Holding, conveying or contacting devices, e.g. test adapters, edge connectors, extender boards
Abstract
The invention relates to the technical field of sound detection equipment, in particular to intelligent sound electric plate testing automatic circulation reflux equipment, which comprises a circulation conveying device, a testing jig, a turntable device, a first manipulator and a first manipulator, wherein the testing jig is circularly conveyed to the circulation conveying device; the invention has the advantages of high working efficiency, high stability and reliability, high automation degree, manpower and material resource saving and high testing precision.
Description
Technical Field
The invention relates to the technical field of sound detection equipment, in particular to intelligent sound electric plate testing automatic circulation reflux equipment.
Background
Sound means sounds other than human language and music, and includes sounds of natural environment, sounds of animals, sounds of machine tools, various sounds made by human motions, and the like. The sound box approximately comprises a power amplifier, peripheral equipment (including a pressure limiter, an effector, an equalizer, a VCD, a DVD, an intelligent sound box and the like), a sound console of a loudspeaker (a sound box and a loudspeaker), a microphone, a display device and the like. Wherein, the sound box is sound output equipment, a loudspeaker, a subwoofer and the like.
In the intelligent sound production process, circuit testing is required to be carried out on an internal circuit board (an electric board) of the intelligent sound equipment, so that accurate operation and subsequent assembly of the intelligent sound equipment are ensured. In the prior art, small-sized equipment is generally adopted for detection through manual operation, a large amount of manpower and equipment are needed for detection in mass production, a large amount of manpower and material resources are needed for work in undoubtedly, and detection errors are easy to occur in daily cyclic work in manual detection operation, so that the detection effect is poor; in the existing automatic detection equipment, after a group of acoustic electric plates are detected, the electric plates are required to be manually fixed on the jig for automatic detection, the jig cannot be recycled, manual recovery is required, and therefore overall working efficiency is low and automation degree is low.
Disclosure of Invention
In order to solve the problems, the invention provides the intelligent acoustic panel test automatic circulation reflux equipment which is high in working efficiency, stability, reliability, automation degree, manpower and material resources are saved, and test accuracy is high.
The technical scheme adopted by the invention is as follows: the utility model provides an automatic circulation reflow apparatus of intelligence stereo set electroplax test, includes circulation conveyor, and circulation is carried in circulation conveyor's test fixture, sets up in circulation conveyor turns to the carousel device that carries with test fixture, sets up in the first manipulator of carousel device one side, first manipulator is including the detection manipulator that is used for testing the stereo set electroplax and the material loading manipulator that is used for the stereo set electroplax material loading, circulation conveyor one side is provided with the unloading manipulator of getting the material unloading with the stereo set electroplax after testing from test fixture.
According to the technical scheme, the circulating conveying device comprises a transverse conveying assembly, a vertical conveying assembly and a connecting frame, and the turntable device is arranged on the connecting frame to connect the transverse conveying assembly with the vertical conveying assembly.
The further improvement to above-mentioned scheme is, horizontal conveying assembly includes first carriage and the second carriage that links to each other with first carriage, first carriage sets up first support frame, installs in the first motor of first support frame, with the first conveyer chain that first motor drive links to each other, the second carriage includes the second support frame that links to each other with first carriage, installs in the second motor of second support frame, with the first conveyer belt that second motor drive links to each other, first conveyer chain links to each other with first conveyer belt.
The vertical conveying assembly comprises a third conveying frame and a fourth conveying frame connected with the third conveying frame, wherein the third conveying frame comprises a third supporting frame, a third motor arranged on the third supporting frame and a second conveying chain connected with the third motor in a driving way; the fourth conveying frame comprises a fourth supporting frame, a fourth motor arranged on the fourth supporting frame and a third conveying chain connected with the fourth motor in a driving mode, and the second conveying chain is connected with the fourth conveying chain.
The technical scheme is further improved in that the third conveying frame is provided with a positioning detection assembly, the positioning detection assembly comprises a positioning seat arranged on the third supporting frame, and a detection module arranged on one side of the positioning seat of the third supporting frame.
The turntable device comprises a base, a rotary driving seat arranged on the base, a disc connected with the rotary driving seat in a driving way, and a fifth conveying frame arranged on the surface of the disc, wherein the fifth conveying frame comprises a fifth supporting frame, a synchronous wheel set arranged on the fifth supporting frame and a fifth motor connected with the synchronous wheel set in a driving way.
The test fixture comprises a fixture plate, a placing groove is formed in the fixture plate and used for placing the acoustic electric plate, a detection plate is arranged above the placing groove and used for detecting the acoustic electric plate, a plurality of probes are arranged on the detection plate and correspond to the placing groove, a plurality of detection terminals connected with the probes are arranged on the surface of the detection plate, and clamping plates are arranged on two sides of the fixture plate and used for fixing the detection plate.
The further improvement of the scheme is that the first manipulator comprises a base, a first swing arm arranged on the base, a second swing arm arranged on the first swing arm, a third swing arm arranged on the second swing arm, a first swing arm arranged on the third swing arm, and a driving part arranged on the second swing arm of the first swing arm.
The technical scheme is further improved in that the detection mould is installed on the driving part of the detection manipulator, and the sucker modules are installed on the driving parts of the feeding manipulator and the discharging manipulator.
The beneficial effects of the invention are as follows:
according to the first aspect, the circulating conveying device is arranged to convey the test jig in a circulating manner, the acoustic electric plate is fixedly arranged on the test jig, the acoustic electric plate follows the test jig to convey in a circulating manner on the circulating conveying device, the acoustic electric plate is tested in the conveying process, the test effect is good, and the degree of automation is high; in the second aspect, the turntable device is arranged to realize rotary circulating conveying of the test jig, the jig can be rotated in the conveying process of the test jig, and the test jig is continuously conveyed on the circulating conveying device after rotation, so that the test jig has a good conveying effect and good stability, is convenient to test and use an acoustic electric plate, and has strong practicability; according to the third aspect, the first manipulator is arranged on one side of the turntable, specifically comprises a detection manipulator and a feeding manipulator, the acoustic electric plate is fed through the feeding manipulator, the acoustic electric plate is fixed on the test jig after being taken by the manipulator, the fixing effect is good, the test is convenient to convey, the test effect is improved, the detection manipulator is used for arranging a detection mould on the test manipulator, the acoustic electric plate on the test jig is detected through the detection mould, the detection effect is good, the working efficiency is high, the degree of automation is high, and the test precision is high; in the fourth aspect, a blanking manipulator is arranged to grab and blanking the detected sound electric plate, and full-automatic material taking and setting is adopted, so that the degree of automation is high.
According to the invention, firstly, the acoustic electric plate is grabbed and fed onto the test jig through the feeding manipulator, the driving jig is conveyed by the circulating conveying device, when the acoustic electric plate is conveyed to the turntable device, the circuit test is carried out on the acoustic electric plate on the test jig through the detecting manipulator, after the test is finished, the turntable device rotates by 90 degrees and then continues to be conveyed on the circulating conveying device, the acoustic electric plate is conveyed to the blanking manipulator to grab and discharge the tested acoustic electric plate for classified placement, the follow-up treatment is convenient, the test jig continues to be conveyed on the circulating conveying device in a circulating manner after the blanking, the overall working efficiency is high, the stability and the reliability are strong, the degree of automation is high, the manpower and material resources are saved, and the test precision is high.
Drawings
FIG. 1 is a schematic perspective view of the present invention;
FIG. 2 is a schematic top view of the present invention;
FIG. 3 is a schematic perspective view of a lateral transfer assembly of the present invention;
FIG. 4 is a schematic perspective view of a vertical transport assembly according to the present invention;
FIG. 5 is a schematic perspective view of a testing fixture and a turntable device according to the present invention;
FIG. 6 is a schematic perspective view of another view of the testing fixture and turntable device of the present invention;
FIG. 7 is a schematic perspective view of a detection manipulator according to the present invention;
fig. 8 is a schematic perspective view of a loading manipulator and a unloading manipulator according to the present invention.
Reference numerals illustrate: the circular conveying device 100, the transverse conveying assembly 110, the first conveying frame 111, the first motor 113, the first conveying chain 114, the vertical conveying assembly 120, the positioning detection assembly 121, the positioning seat 122, the detection module 123, the connecting frame 130, the test jig 200, the jig plate 210, the placing groove 220, the detection plate 230, the probe 240, the detection terminal 250, the turntable device 300, the base 310, the rotary driving seat 320, the disc 330, the fifth conveying frame 340, the synchronous wheel set 350, the fifth motor 360, the detection manipulator 400, the first swing arm 410, the second swing arm 420, the third swing arm 430, the first swing arm 440, the second swing arm 450, the detection mould 460, the feeding manipulator 500, the sucker module 510 and the blanking manipulator 600.
Detailed Description
The invention will be further described with reference to the accompanying drawings.
As shown in fig. 1-2, an automatic circulation reflux device for testing an intelligent sound electric plate comprises a circulation conveying device 100, a testing jig 200 circularly conveyed to the circulation conveying device 100, a turntable device 300 arranged on the circulation conveying device 100 and used for conveying the testing jig 200 in a turning way, and a first manipulator arranged on one side of the turntable device 300, wherein the first manipulator comprises a detection manipulator 400 used for testing the sound electric plate and a feeding manipulator 500 used for feeding the sound electric plate, and a discharging manipulator 600 used for taking and discharging the tested sound electric plate from the testing jig 200 is arranged on one side of the circulation conveying device 100.
The circulating conveying device 100 comprises a transverse conveying assembly 110, a vertical conveying assembly 120 and a connecting frame 130, the turntable device 300 is arranged on the connecting frame 130 to connect the transverse conveying assembly 110 and the vertical conveying assembly 120, specifically, the two groups of transverse conveying assemblies 110 and the vertical conveying module are connected to form the circulating conveying device, the connecting frame 130 is arranged to mount the turntable device 300 to realize circulating conveying, when the test fixture 200 enters the turntable device 300 from the transverse conveying assembly 110 to detect or complete feeding, the turntable rotates by 90 degrees to convey the test fixture 200 to the vertical conveying assembly 120, and otherwise, the test fixture 200 is also conveyed into the transverse conveying assembly 110 through the vertical conveying assembly 120.
As shown in fig. 3 to 4, the transverse conveying assembly 110 includes a first conveying frame 111 and a second conveying frame connected to the first conveying frame 111, the first conveying frame 111 is provided with a first supporting frame 112, a first motor 113 installed on the first supporting frame 112, a first conveying chain 114 connected to the first motor 113 in a driving manner, the second conveying frame includes a second supporting frame connected to the first conveying frame 111, a second motor installed on the second supporting frame, a first conveying belt connected to the second motor in a driving manner, and the first conveying chain 114 is connected to the first conveying belt, specifically, the conveying is realized by adopting motor driving, the conveying effect is good, the first conveying frame 111 and the second conveying frame are connected, the structure is simple, the assembly is convenient, the cost is low, the conveying stability is good, the installation is convenient, and the degree of automation is high.
The vertical conveying assembly 120 comprises a third conveying frame and a fourth conveying frame connected with the third conveying frame, the third conveying frame comprises a third supporting frame, a third motor arranged on the third supporting frame and a second conveying chain connected with the third motor in a driving way; the fourth carriage includes the fourth support frame, installs in the fourth motor of fourth support frame and the third transmission chain that fourth motor drive links to each other, the second transmission chain links to each other with the fourth transmission chain, and specifically third carriage and fourth carriage effect are the same with the effect of first carriage 111 and second carriage, all adopt two sets of carriage concatenation, save the cost, convenient assembling, and stability is good in transportation, and the reliability is strong, and degree of automation is high.
The further improvement is, third carriage has set up location detection component 121, location detection component 121 is including setting up the positioning seat 122 at the third support frame, install in the detection module 123 that the third support frame is located positioning seat 122 one side, set up location detection component 121 and can detect the stereo set electroplax of placing on test fixture 200, specifically detect test fixture 200 in the below through detection module 123 after positioning fixture 200 is fixed a position through positioning seat 122, detect the circuit connection condition of stereo set electroplax, the detection effect is good, it is convenient to detect, the practicality is strong.
As shown in fig. 5 to 6, the test fixture 200 includes a fixture plate 210, a placement groove 220 formed in the fixture plate 210 for placing an acoustic panel, a detection plate 230 erected above the placement groove 220 and used for detecting the acoustic panel, a plurality of probes 240 corresponding to the placement groove 220 are arranged on the detection plate 230, a plurality of detection terminals 250 connected with the probes 240 are arranged on the surface of the detection plate 230, clamping plates are arranged on two sides of the fixture plate 210 for clamping and fixing the detection plate 230, the placement groove 220 is arranged for fixedly placing the acoustic panel, the probes 240 mounted on the detection plate 230 are used for carrying out corresponding test on a circuit to be detected on the acoustic panel, the detection terminals 250 on the probes 240 are directly connected when the acoustic panel is detected by the detection manipulator 400, the detection effect is good, the detection is convenient, the detection precision is high, and the detection efficiency is high.
The turntable device 300 comprises a base 310, a rotary driving seat 320 installed on the base 310, a disc 330 in driving connection with the rotary driving seat 320, and a fifth conveying frame 340 arranged on the surface of the disc 330, wherein the fifth conveying frame 340 comprises a fifth supporting frame, a synchronous wheel set 350 installed on the fifth supporting frame, a fifth motor 360 in driving connection with the synchronous wheel set 350, in particular, the base 310 is installed on the connecting frame 130, the rotary driving seat 320 is a rotary cylinder, and the rotary cylinder drives the disc 330 to rotate by 90 degrees to drive the fifth conveying frame 340 to rotate; the fifth conveying frame 340 is driven by a servo motor, when the test fixture 200 enters the fifth conveying frame 340, conveying is stopped, feeding is performed through the feeding manipulator 500, or an acoustic electric plate on the test fixture 200 is detected through the detection manipulator 400, after detection or feeding is completed, the servo motor continuously drives the synchronous wheel set 350 to drive the test fixture 200 to convey, the conveying effect is good, the stability is high, the design is reasonable, the control effect is good, and manpower and material resources are saved.
As shown in fig. 7 to 8, the first manipulator includes a base, a first swing arm 410 mounted on the base, a second swing arm 420 mounted on the first swing arm 410, a third swing arm 430 mounted on the second swing arm 420, a first rotating arm 440 mounted on the third swing arm 430, and a driving part of the second rotating arm 450 mounted on the first rotating arm 440, specifically, a five-axis manipulator, which can be used for large-scale new grabbing and rotating, thereby greatly improving the detection effect and the detection precision, saving manpower and material resources, and improving the working efficiency.
The detection mould 460 is installed to the drive division of detection manipulator 400, sucking disc module 510 is all installed to the drive division of material loading manipulator 500 and unloading manipulator 600, corresponds with pick-up plate 230 through detection module 123 to the probe 240 on the pick-up plate 230 realizes detecting with stereo set electric plate contact, and the detection effect is good, and detection precision is high, sets up sucking disc module 510 and snatchs fixedly to the product, snatchs conveniently, and stability is good, improves the precision of use.
In the first aspect, the circulating conveying device 100 is arranged to circularly convey the test jig 200, the acoustic electric plate is fixedly arranged on the test jig 200, the acoustic electric plate is circularly conveyed on the circulating conveying device 100 along with the test jig 200, and the acoustic electric plate is tested in the conveying process, so that the test effect is good and the automation degree is high; in the second aspect, the turntable device 300 is arranged to realize rotary circulation conveying of the test jig 200, so that the jig can be rotated in the conveying process of the test jig 200, and the test jig can be continuously conveyed on the circulation conveying device 100 after rotation, so that the test jig has good conveying effect, good stability, convenience in testing and using of the acoustic electric plate and strong practicability; in the third aspect, a first manipulator is arranged on one side of the turntable, specifically, the first manipulator comprises a detection manipulator 400 and a feeding manipulator 500, the acoustic electric plate is respectively fed through the feeding manipulator 500, and is fixed on the test jig 200 after being taken by a manipulator mode, the fixing effect is good, the test is convenient to carry, the test effect is improved, the test manipulator is used for arranging a detection mould 460 on the test manipulator, the acoustic electric plate on the test jig 200 is detected through the detection mould 460, the detection effect is good, the working efficiency is high, the degree of automation is high, and the test precision is high; in the fourth aspect, the blanking manipulator 600 is arranged to grab and blanking the detected acoustic electric plate, and full-automatic material taking arrangement is adopted, so that the degree of automation is high.
According to the invention, firstly, the acoustic electric plate is grabbed and loaded onto the test jig 200 through the loading manipulator 500, the driving jig is conveyed by the circulating conveying device 100, when the acoustic electric plate is conveyed to the turntable device 300, the circuit test is carried out on the acoustic electric plate on the test jig 200 through the detection manipulator 400, after the test is completed, the turntable device 300 rotates by 90 degrees and then is continuously conveyed on the circulating conveying device 100, the acoustic electric plate grabs and loads after the test are classified and placed at the position of the unloading manipulator 600, the subsequent processing is convenient, the test jig 200 is continuously and circularly conveyed on the circulating conveying device 100 after the unloading, the overall working efficiency is high, the stability and the reliability are strong, the degree of automation is high, the manpower and material resources are saved, and the test precision is high.
The foregoing examples illustrate only a few embodiments of the invention and are described in detail herein without thereby limiting the scope of the invention. It should be noted that it will be apparent to those skilled in the art that several variations and modifications can be made without departing from the spirit of the invention, which are all within the scope of the invention. Accordingly, the scope of protection of the present invention is to be determined by the appended claims.
Claims (4)
1. An intelligent sound electric plate test automatic circulation reflux device is characterized in that: the device comprises a circulating conveying device, a testing jig which is circularly conveyed to the circulating conveying device, a turntable device which is arranged at the circulating conveying device and used for turning and conveying the testing jig, and a first manipulator which is arranged at one side of the turntable device, wherein the first manipulator comprises a detection manipulator used for testing an acoustic electric plate and a feeding manipulator used for feeding the acoustic electric plate, and a discharging manipulator which is used for taking and discharging the tested acoustic electric plate from the testing jig is arranged at one side of the circulating conveying device;
the rotary table device is arranged on the connecting frame to connect the transverse conveying assembly with the vertical conveying assembly; the vertical conveying assembly comprises a third conveying frame and a fourth conveying frame connected with the third conveying frame, the third conveying frame comprises a third supporting frame, a third motor arranged on the third supporting frame and a second conveying chain connected with the third motor in a driving way; the fourth conveying frame comprises a fourth supporting frame, a fourth motor arranged on the fourth supporting frame and a third conveying chain in driving connection with the fourth motor, and the second conveying chain is connected with the fourth conveying chain;
the third conveying frame is provided with a positioning detection assembly, and the positioning detection assembly comprises a positioning seat arranged on the third supporting frame and a detection module arranged on one side of the positioning seat of the third supporting frame;
the turntable device comprises a base, a rotary driving seat arranged on the base, a disc connected with the rotary driving seat in a driving way, and a fifth conveying frame arranged on the surface of the disc, wherein the fifth conveying frame comprises a fifth supporting frame, a synchronous wheel set arranged on the fifth supporting frame and a fifth motor connected with the synchronous wheel set in a driving way;
the test jig comprises a jig plate, a placing groove used for placing the acoustic electric plate is formed in the jig plate, a detection plate used for detecting the acoustic electric plate is arranged above the placing groove and erected on the jig plate, a plurality of probes are arranged on the detection plate and correspond to the placing groove, a plurality of detection terminals connected with the probes are arranged on the surface of the detection plate, and clamping plates are arranged on two sides of the jig plate and are used for clamping and fixing the detection plate.
2. The intelligent audio panel test automatic circulation reflow apparatus of claim 1, wherein: the transverse conveying assembly comprises a first conveying frame and a second conveying frame connected with the first conveying frame, the first conveying frame is provided with a first supporting frame, a first motor connected with a first motor drive is arranged on the first conveying frame, the second conveying frame comprises a second supporting frame connected with the first conveying frame, a second motor connected with the second supporting frame is arranged on the second conveying frame, a first conveying belt connected with the second motor drive is arranged on the second conveying frame, and the first conveying chain is connected with the first conveying belt.
3. The intelligent audio panel test automatic circulation reflow apparatus of claim 1, wherein: the first manipulator comprises a base, a first swing arm arranged on the base, a second swing arm arranged on the first swing arm, a third swing arm arranged on the second swing arm, a first rotating arm arranged on the third swing arm, and a driving part arranged on the second rotating arm of the first rotating arm.
4. An intelligent audio panel test automatic circulation reflow apparatus in accordance with claim 3, wherein: the detection mould is installed to the drive division of detection manipulator, the sucking disc module is all installed to the drive division of material loading manipulator and unloading manipulator.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811061129.8A CN108872838B (en) | 2018-09-12 | 2018-09-12 | Automatic circulation reflux equipment of intelligence stereo set electroplax test |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811061129.8A CN108872838B (en) | 2018-09-12 | 2018-09-12 | Automatic circulation reflux equipment of intelligence stereo set electroplax test |
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| Publication Number | Publication Date |
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| CN108872838A CN108872838A (en) | 2018-11-23 |
| CN108872838B true CN108872838B (en) | 2024-04-05 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201811061129.8A Active CN108872838B (en) | 2018-09-12 | 2018-09-12 | Automatic circulation reflux equipment of intelligence stereo set electroplax test |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN114137466B (en) * | 2021-11-29 | 2024-04-02 | 经续检验技术(东莞)有限公司 | Automatic circulating inspection equipment for test pencil |
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| CN105142383A (en) * | 2015-08-18 | 2015-12-09 | 周俊雄 | Automatic assembly machine for universal serial bus (USB) module and assembly method of automatic assembly machine |
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