CN108861553A - Accurate chip card transfer mechanism - Google Patents
Accurate chip card transfer mechanism Download PDFInfo
- Publication number
- CN108861553A CN108861553A CN201810805372.XA CN201810805372A CN108861553A CN 108861553 A CN108861553 A CN 108861553A CN 201810805372 A CN201810805372 A CN 201810805372A CN 108861553 A CN108861553 A CN 108861553A
- Authority
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- China
- Prior art keywords
- chip card
- platform
- collecting box
- automatic transportation
- mirror image
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Links
- 230000007246 mechanism Effects 0.000 title claims abstract description 13
- 238000012546 transfer Methods 0.000 title claims abstract description 13
- 238000003860 storage Methods 0.000 claims abstract description 42
- 230000002950 deficient Effects 0.000 claims description 19
- 230000001360 synchronised effect Effects 0.000 claims description 14
- 238000007689 inspection Methods 0.000 claims description 9
- 230000003287 optical effect Effects 0.000 claims description 8
- 230000002146 bilateral effect Effects 0.000 claims description 3
- 238000012545 processing Methods 0.000 claims description 3
- 229920002379 silicone rubber Polymers 0.000 abstract description 9
- 238000013461 design Methods 0.000 abstract description 6
- 230000008901 benefit Effects 0.000 abstract description 3
- 230000000694 effects Effects 0.000 abstract description 3
- 230000033001 locomotion Effects 0.000 abstract description 3
- 238000012423 maintenance Methods 0.000 abstract description 2
- 238000012372 quality testing Methods 0.000 abstract description 2
- 238000004519 manufacturing process Methods 0.000 description 6
- 238000000034 method Methods 0.000 description 5
- 239000000463 material Substances 0.000 description 4
- 238000010586 diagram Methods 0.000 description 3
- 238000010147 laser engraving Methods 0.000 description 3
- 230000008569 process Effects 0.000 description 3
- 238000005259 measurement Methods 0.000 description 2
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 238000004891 communication Methods 0.000 description 1
- 239000002131 composite material Substances 0.000 description 1
- 238000001514 detection method Methods 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 238000007648 laser printing Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012544 monitoring process Methods 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 238000004064 recycling Methods 0.000 description 1
- 230000008439 repair process Effects 0.000 description 1
- 230000000630 rising effect Effects 0.000 description 1
- 239000000741 silica gel Substances 0.000 description 1
- 229910002027 silica gel Inorganic materials 0.000 description 1
- 239000000758 substrate Substances 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/74—Feeding, transfer, or discharging devices of particular kinds or types
- B65G47/90—Devices for picking-up and depositing articles or materials
- B65G47/901—Devices for picking-up and depositing articles or materials provided with drive systems with rectilinear movements only
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Testing Of Individual Semiconductor Devices (AREA)
- Specific Conveyance Elements (AREA)
Abstract
The invention discloses the accurate chip card transfer mechanisms of chip card conveying equipment technical field,Including curved support platform,Automatic transportation arm is respectively arranged at the top of the curved support platform,Control platform,Non-defective unit collecting box,Substandard products collecting box,Seven groups of chip card storage racks and mirror image check mould group,And the center point of curved support platform is arranged in automatic transportation arm,The automatic transportation arm includes control motor,Mechanical arm and miniature silicon rubber suction cup,The rear portion of automatic transportation arm is arranged in the control platform,Chip card conveyer of the invention need to only be docked with PLC,Just each movement and step can be set,It is convenient and reliable,It is easy to use,Reduce manpower operation and maintenance of machine,The advantages of reaching automation comprehensively and effect,On the other hand pass through modular design,The purposes such as quality testing and analysis more optionally can be compensated or carried out for position deviation plus picture system.
Description
Technical field
The present invention relates to chip card conveying equipment technical field, specially accurate chip card transfer mechanism.
Background technique
Chip card, also known as IC card refer to the card using chip as transaction medium.Chip card not only supports debt-credit note, electronics
The multinomial financial applications such as cash, stored value card, off line payment, rapid payment can also be applied to finance, traffic, communication, quotient
Multiple industry fields such as industry, education, medical treatment, social security and tourist recreation are really realized a card multipotency, are provided for client richer
Increment clothes, piece card capacity is big, and working principle is similar to microcomputer, can be provided simultaneously with multiple functions.Chip card divides again
For pure chip card and magnetic stripe chip composite card, the hair of global bank card is just had become with its high security and multifunctional application now
Exhibition trend.
When traditional chip card conveyer is for laser printing or engraving, feelings all unstable in face of a position control
Condition, it is convenient that most problem appears at machine design, including transmit position positioning, material stiffness, vacuum suction card device etc.
Deng.These problems are led to that production is unstable, largely effect on the quality of production and manufacturing schedule.In general, mechanical equipment is normal
When operation, some technological problems, this operational mode should not be checked the quality of the products or handled by external interference, such as pause
More or less can all increase the unstability of equipment, so such as to produce first-class product, production equipment be sure to high stability and
High duplication.Block but while can ensure that and inhaled in vacuum, the reproducibility and reliability of transmission and position positioning, chip card and chip
Overlap problem between card still cannot be predicted and be avoided.Because being based on many reasons, such as chip card surface electrostatic and material
Characteristic pastes mutually the problems such as equal, is based on this, the present invention devises accurate chip card transfer mechanism, to solve the above problems.
Summary of the invention
The purpose of the present invention is to provide accurate chip card transfer mechanisms, to solve mentioned above in the background art ask
Topic.
To achieve the above object, the present invention provides the following technical solutions：Accurate chip card transfer mechanism, including arc branch
Platform is supportted, is respectively arranged with automatic transportation arm, control platform, non-defective unit collecting box, substandard products at the top of the curved support platform
Collecting box, seven groups of chip card storage racks and mirror image check mould group, and the center of circle of curved support platform is arranged in automatic transportation arm
Place, the automatic transportation arm include control motor, mechanical arm and miniature silicon rubber suction cup, and the control platform setting is being transported automatically
The rear portion of defeated arm, the non-defective unit collecting box and substandard products collecting box are about automatic transportation arm bilateral symmetry, and non-defective unit collecting box
The output lower end of automatic transportation arm is arranged at the opening of substandard products collecting box, chip card storage rack and mirror image described in six groups
Check that mould group is arranged at the front of automatic transportation arm, and seven groups of chip card storage racks and mirror image check mould group towards automatic
The axle center of arm is transported, the inner cavity of the chip card storage rack is uniformly equipped with chip card, and chip card is arranged in automatic transportation
The lower section of the output end of arm, the mirror image check that the axle center of inspection mirror of mould group and the axle center of automatic transportation arm output end exist
On same straight line, it is flat that control motor, chip card storage rack and the mirror image of the automatic transportation arm check that mould group passes through control
Platform and extraneous power supply are electrically connected.
Preferably, the chip card storage rack includes storage housing, and the upper left corner of the storage housing outer wall is equipped with light
Inductor is learned, the inner cavity of the storage housing is symmetrical above and below to be provided with synchronous motor, is equipped between synchronous motor described in two groups
Synchronous belt, the left side wall of the storage housing are separately installed with lower bound range inductor and upper limit stroke inductor, and the upper limit
Stroke inductor is arranged in the top of lower bound range inductor, the optical sensor, synchronous motor, lower bound range inductor and
Upper limit stroke inductor is electrically connected between control platform.
Preferably, the mirror image checks that mould group includes support base, and support is respectively arranged at the top of the support base
Bar and adjustable XY sliding block platform, and the rear portion of support rod is arranged in adjustable XY sliding block platform, the top of the support rod is provided with mirror image
Platform, the top of the adjustable XY sliding block platform are provided with inspection camera lens, and check that the axle center of camera lens and the axle center of mirror image platform exist
On same straight line, the adjustable XY sliding block platform and inspection camera lens are electrically connected between control platform.
Preferably, the non-defective unit collecting box is identical as the structure of substandard products collecting box, and non-defective unit collecting box and substandard products collecting box
Opening be all larger than the size of chip card.
Preferably, the control platform includes PLC controller, micro- digital processing unit, storage processor and drive control device
Deng.
Compared with prior art, the beneficial effects of the invention are as follows：
1, chip card conveyer of the invention can solve the repeated not good enough and unstable of above-mentioned traditional chip card conveyer
The problems such as qualitative, makes production downtime just stop 5 points by running just to stop being reduced to run for every eight hours for 15 minutes for every eight hours
Clock, new design greatly reduce downtime and improve the reliability of equipment；
2, the present invention controls position positioning using AC servomotor, and harmonic wave speed reducing machine is cooperated to increase torsion, makes machine
Deviation is not more than 0.02mm in the horizontal direction for tool positioning, and vertical missing is also not more than 0.01mm, is furthermore used for the biography of chip card
It send arm to also pass through sophisticated design and carry out mechanical analysis, and reaches the speciality of lightweight and high rigidity, while in vacuum coring
Miniature silicon rubber suction cup and silicon rubber suction cup are used in the design of piece card, are not only solved between chip card and chip card and are sticked together mutually
The problem of, also solve the imbalance problem that chip card is generated by difference in thickness, especially storage 100 open chip card or with
On in storage shelf, problem is more serious, exactly chip card can effectively be inhaled with vacuum using the benefit of miniature silicon rubber suction cup
The case where rising, whether tilting regardless of chip card in storage, this miniature silicon rubber suction cup may be allowed the vertical deformation amount of about 1mm,
After chip card is picked up by miniature silica gel disk, substrate will be against and ensure that base position is constant, just can increase production in this way
Reliability reduces bad product rate, as soon as silicon rubber suction cup is put in, to deposit the interior both sides of card slot be also a simple and practical method, function
As operator separates the chip card of overlapping with finger, because resistance will be generated when every chip card contacts silicon rubber suction cup
And frictional force, it is just avoided that in each card taking in this way, the problem of chip card is Chong Die with chip card occurs；
3, chip card conveyer of the invention need to only be docked with PLC, just each movement and step can be set, side
It can lean on, be easy the advantages of using, reducing manpower operation and maintenance of machine, reach automation comprehensively and effect, it is on the other hand logical
Modular design is crossed, more optionally can compensate or carry out quality testing and analysis etc. for position deviation plus picture system and use
On the way.
Detailed description of the invention
In order to illustrate the technical solution of the embodiments of the present invention more clearly, will be described below to embodiment required
Attached drawing is briefly described, it should be apparent that, drawings in the following description are only some embodiments of the invention, for ability
For the those of ordinary skill of domain, without creative efforts, it can also be obtained according to these attached drawings other attached
Figure.
Fig. 1 is schematic structural view of the invention；
Fig. 2 is chip card storage rack structural schematic diagram of the present invention；
Fig. 3 is that mirror image of the present invention checks modular structure schematic diagram；
Fig. 4 is automatic transportation arm motion trajectory diagram of the present invention.
In attached drawing, parts list represented by the reference numerals are as follows：
1- curved support platform, 2- automatic transportation arm, 3- control platform, 4- non-defective unit collecting box, 5- substandard products collecting box, 6-
Chip card storage rack, 61- storage housing, 62- optical sensor, 63- synchronous motor, 64- synchronous belt, 65- lower bound range sense
Answer device, 66- upper limit stroke inductor, 7- mirror image checks mould group, 71- support base, 72- support rod, 73- is adjustable XY sliding block platform,
74- mirror image platform, 75- check camera lens, 8- chip card.
Specific embodiment
Following will be combined with the drawings in the embodiments of the present invention, and technical solution in the embodiment of the present invention carries out clear, complete
Site preparation description, it is clear that described embodiments are only a part of the embodiments of the present invention, instead of all the embodiments.It is based on
Embodiment in the present invention, it is obtained by those of ordinary skill in the art without making creative efforts all other
Embodiment shall fall within the protection scope of the present invention.
Fig. 1-4 is please referred to, the present invention provides a kind of technical solution：Accurate chip card transfer mechanism, including curved support
Platform 1, the top of curved support platform 1 are respectively arranged with automatic transportation arm 2, control platform 3, non-defective unit collecting box 4, substandard products and receive
5, seven groups of chip card storage racks 6 of header and mirror image check mould group 7, and the circle of curved support platform 1 is arranged in automatic transportation arm 2
At the heart, automatic transportation arm includes control motor, mechanical arm and miniature silicon rubber suction cup, and control platform 3 is arranged in automatic transportation hand
The rear portion of arm 2, non-defective unit collecting box 4 and substandard products collecting box 5 about the bilateral symmetry of automatic transportation arm 2, and non-defective unit collecting box 4 and time
The opening of product collecting box 5 is arranged at the output lower end of automatic transportation arm 2, seven groups of chip card storage racks 6 and mirror image inspection
Mould group 7 is arranged at the front of automatic transportation arm 2, and seven groups of chip card storage racks 6 and mirror image check mould group 7 towards automatic
The axle center of arm 2 is transported, the inner cavity of chip card storage rack 6 is uniformly equipped with chip card 8, and chip card 8 is arranged in automatic transportation
The lower section of the output end of arm 2, mirror image check that the axle center of inspection mirror of mould group 7 and the axle center of 2 output end of automatic transportation arm exist
On same straight line, control motor, chip card storage rack 6 and the mirror image of automatic transportation arm 2 check that mould group 7 passes through control platform
3 are electrically connected with extraneous power supply.
Wherein, chip card storage rack 6 includes storage housing 61, and the upper left corner of 61 outer wall of storage housing is equipped with optical sensor
Device 62, the inner cavity of storage housing 61 is symmetrical above and below to be provided with synchronous motor 63, is equipped with synchronous skin between two groups of synchronous motors 63
Band 64, the left side wall of storage housing 61 are separately installed with lower bound range inductor 65 and upper limit stroke inductor 66, and upper restricted driving
The top of lower bound range inductor 65, optical sensor 62, synchronous motor 63, lower bound range inductor is arranged in journey inductor 66
65 and upper limit stroke inductor 66 be electrically connected between control platform 3, by control platform 3 to optical sensor 62, under
The analysis of 66 monitoring data result of restricted driving journey inductor 65 and upper limit stroke inductor controls the starting of synchronous motor 63, thus
Realize being transported up automatically to 61 inside chip card 8 of storage housing.
Wherein, mirror image checks that mould group 7 includes support base 71, and the top of support base 71 is respectively arranged with 72 He of support rod
Adjustable XY sliding block platform 73, and the rear portion of support rod 72 is arranged in adjustable XY sliding block platform 73, the top of support rod 72 is provided with mirror image
Platform 74, the top of adjustable XY sliding block platform 73, which is provided with, checks camera lens 75, and checks axle center and the mirror image platform 74 of camera lens 75
On the same line, adjustable XY sliding block platform 73 and inspection camera lens 75 are electrically connected between control platform 3, by adjustable in axle center
XY sliding block platform 73 and optical check of the mutual cooperation realization to chip card 8 in automatic transportation arm 2 for checking camera lens 75, inspection
As a result it is transmitted in control platform 3, control platform 3 controls automatic transportation arm 2 according to the result of inspection and is put into chip card 8
In non-defective unit collecting box 4 or substandard products collecting box 5.
Wherein, non-defective unit collecting box 4 is identical as the structure of substandard products collecting box 5, and non-defective unit collecting box 4 and substandard products collecting box 5
Opening is all larger than the size of chip card 8, and the convenient recycling to chip card 8 stores.
Wherein, control platform 3 includes PLC controller, micro- digital processing unit, storage processor and drive control device etc., side
Just the write-in of 3 pairs of the control platform control for conveying detection device and control command.
One of the present embodiment has particular application as：The present invention passes through control platform startup power supply when in use, when starting electricity
When source, the control motor of automatic transportation arm can auto-returned base position (position one), then go to position two, and be sucked out the
One chip card is sent to picture check position and carries out position deviation measurement, and measurement result can automatically enter computer and repair for position
Just, then chip card is sent to laser engraving machine operating position (position nine to ten) and carries out laser engraving process, whenever chip card
Second chip card will ramp up after being removed, until being all removed to chip cards all in storage shelf, whenever engraving process
It completes, chip card can be sent to picture check position and be analyzed, and chip card can be sent to non-defective unit collection based on the analysis results
Case or defective products collecting box, this process flow can constantly repeat, until until all chip cards are all removed.
In the description of this specification, the description of reference term " one embodiment ", " example ", " specific example " etc. means
Particular features, structures, materials, or characteristics described in conjunction with this embodiment or example are contained at least one implementation of the invention
In example or example.In the present specification, schematic expression of the above terms may not refer to the same embodiment or example.
Moreover, particular features, structures, materials, or characteristics described can be in any one or more of the embodiments or examples to close
Suitable mode combines.
Present invention disclosed above preferred embodiment is only intended to help to illustrate the present invention.There is no detailed for preferred embodiment
All details are described, are not limited the invention to the specific embodiments described.Obviously, according to the content of this specification,
It can make many modifications and variations.These embodiments are chosen and specifically described to this specification, is in order to better explain the present invention
Principle and practical application, so that skilled artisan be enable to better understand and utilize the present invention.The present invention is only
It is limited by claims and its full scope and equivalent.
Claims (5)
1. accurate chip card transfer mechanism, including curved support platform (1), it is characterised in that：The curved support platform (1)
Top be respectively arranged with automatic transportation arm (2), control platform (3), non-defective unit collecting box (4), substandard products collecting box (5), seven groups
Chip card storage rack (6) and mirror image check mould group (7), and automatic transportation arm (2) setting is in the center of circle of curved support platform (1)
Place, the control platform (3) are arranged in the rear portion of automatic transportation arm (2), the non-defective unit collecting box (4) and substandard products collecting box
(5) about automatic transportation arm (2) bilateral symmetry, and the opening of non-defective unit collecting box (4) and substandard products collecting box (5) is arranged at certainly
The output lower end of dynamic transport arm (2), chip card storage rack (6) described in six groups and mirror image check that mould group (7) are arranged at certainly
The front of dynamic transport arm (2), and seven groups of chip card storage racks (6) and mirror image check mould group (7) towards automatic transportation arm
(2) inner cavity in axle center, the chip card storage rack (6) is uniformly equipped with chip card (8), and chip card (8) is arranged automatic
The lower section of the output end of arm (2) is transported, the mirror image checks the axle center and automatic transportation arm (2) of the inspection mirror of mould group (7)
The axle center of output end on the same line, control motor, chip card storage rack (6) and the mirror image of the automatic transportation arm (2)
Check that mould group (7) are electrically connected by control platform (3) and extraneous power supply.
2. precision chip card transfer mechanism according to claim 1, it is characterised in that：The chip card storage rack (6)
Including storage housing (61), the upper left corner of storage housing (61) outer wall is equipped with optical sensor (62), the storage case
The inner cavity of body (61) is symmetrical above and below to be provided with synchronous motor (63), and synchronous motor described in two groups is equipped with synchronous belt between (63)
(64), the left side wall of the storage housing (61) is separately installed with lower bound range inductor (65) and upper limit stroke inductor
(66), and upper limit stroke inductor (66) setting is in the top of lower bound range inductor (65), the optical sensor (62), same
Step motor (63), lower bound range inductor (65) and upper limit stroke inductor (66) are electrically connected between control platform (3).
3. precision chip card transfer mechanism according to claim 1, it is characterised in that：The mirror image checks mould group (7)
Including support base (71), support rod (72) and adjustable XY sliding block platform are respectively arranged at the top of the support base (71)
(73), and adjustable XY sliding block platform (73) is arranged at the rear portion of support rod (72), and the top of the support rod (72) is provided with mirror image
Platform (74), the top of the adjustable XY sliding block platform (73) be provided with check camera lens (75), and check camera lens (75) axle center with
The axle center of mirror image platform (74) on the same line, the adjustable XY sliding block platform (73) and checks camera lens (75) and control platform
(3) it is electrically connected between.
4. precision chip card transfer mechanism according to claim 1, it is characterised in that：The non-defective unit collecting box (4) with
The structure of substandard products collecting box (5) is identical, and the opening of non-defective unit collecting box (4) and substandard products collecting box (5) is all larger than chip card (8)
Size.
5. precision chip card transfer mechanism according to claim 1, it is characterised in that：The control platform (3) includes
PLC controller, micro- digital processing unit, storage processor and drive control device etc..
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810805372.XA CN108861553B (en) | 2018-07-20 | 2018-07-20 | Automatic conveyer for precise chip card |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810805372.XA CN108861553B (en) | 2018-07-20 | 2018-07-20 | Automatic conveyer for precise chip card |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN108861553A true CN108861553A (en) | 2018-11-23 |
| CN108861553B CN108861553B (en) | 2024-02-06 |
Family
ID=64303770
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201810805372.XA Active CN108861553B (en) | 2018-07-20 | 2018-07-20 | Automatic conveyer for precise chip card |
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| Country | Link |
|---|---|
| CN (1) | CN108861553B (en) |
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