CN202308015U - Online pouring sealant solidifying device of connecting box of solar photovoltaic assembly - Google Patents
Online pouring sealant solidifying device of connecting box of solar photovoltaic assembly Download PDFInfo
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- CN202308015U CN202308015U CN2011204284254U CN201120428425U CN202308015U CN 202308015 U CN202308015 U CN 202308015U CN 2011204284254 U CN2011204284254 U CN 2011204284254U CN 201120428425 U CN201120428425 U CN 201120428425U CN 202308015 U CN202308015 U CN 202308015U
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- solar photovoltaic
- photovoltaic assembly
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- terminal box
- transmission mechanism
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Abstract
The utility model relates to an online pouring sealant solidifying device of a connecting box of a solar photovoltaic assembly and belongs to the technical field of solar photovoltaic devices. In order to solve technical problems of how to solidifying pouring sealant in the solar photovoltaic assembly online on an automatic production line and the like, the utility model provides the online pouring sealant solidifying device of the connecting box of a solar photovoltaic assembly. The online pouring sealant solidifying device of the connecting box of a solar photovoltaic assembly includes at least two sets of continuous vertical lifting mechanisms. A set of suction mechanism is arranged above the two sets of the lifting mechanisms. A horizontal transmission mechanism is installed below the lifting mechanisms. The continuous vertical lifting mechanisms include moving claws, chain wheel transmission mechanisms and worm gear transmission mechanisms. The moving claws are fixed on the chain wheel transmission mechanisms, thereby forming a plurality of moving platforms receiving the solar photovoltaic assembly. The online pouring sealant solidifying device of the connecting box of a solar photovoltaic assembly is simple in structure, and can solidify the pouring sealant in the connecting box in a conveying process of the photovoltaic assembly. Thus, the real continuous automatic production is realized and the production efficiency is improved.
Description
Technical field
The utility model relates to a kind of solidification equipment, particularly a kind ofly is used for online continuous solidification equipment behind the solar photovoltaic assembly terminal box encapsulating, belongs to the photovoltaic equipment technical field.
Background technology
In the solar photovoltaic assembly production process; For avoiding conducting metal member in the terminal box (like battery lead wire, metal solder joint, conducting strip and the conducting terminal etc. that are connected with lead-out wire) to be exposed to producing surface oxidation in the air and corrosion influences electric conductivity, generally in the solar photovoltaic assembly terminal box, can pour into gluey filler (like two component silica gel, butyl rubber etc.), in order to cover the conducting metal member in the terminal box with insulation characterisitic; Thereby isolate contacting of these conducting metal members and air; Glue-pouring device all is the mode of the manual off-line of employing mostly at present, but because gluey filler needs certain curing time (because of unlike material should not wait to dozens of minutes at tens minutes the time), solar photovoltaic assembly must be avoided inclination, upset, the upright placement before gluey filler solidifies; Otherwise the gluey filler overflow that can cause pouring into, accumulation and can't cover the conducting metal member in the terminal box fully; For this reason, can only be after pouring into gluey filler, keep flat and wait for time enough with component palette is static; Make gluey filler full solidification; Production efficiency is low, can't satisfy the online continuous production of automatic production line, and Chinese patent 200880000176.X " forming the production line module of multiple sized photovoltaic devices " is though disclose a kind of on-line continuous production technology; But its terminal box is not online carry out encapsulating and curing; If adopt off-line encapsulating curing mode, then floor space is big, and solar photovoltaic assembly can only keep flat; Can not directly put in storage, can not really realize online continuity production.
The utility model content
The utility model is to the deficiency of prior art, how to solve the technical problems such as casting glue in the online curing solar photovoltaic assembly terminal box on automatic production line, to enhance productivity, cuts down the consumption of energy.
In order to realize above task; The technical scheme that the utility model adopts is: design a kind of online solar photovoltaic assembly terminal box encapsulating solidification equipment; Comprise the horizontal transport mechanism, continous way vertical lifting mechanism, the sucking disc mechanism that are installed in the heating fortune wind system; It is characterized in that said continous way vertical lifting mechanism has two covers at least, and two the cover elevating mechanisms the top be provided with one the cover sucking disc mechanism, horizontal transport mechanism is equipped with in the below of elevating mechanism; Said continous way vertical lifting mechanism comprises movable claw, chain wheel driving mechanism and Worm wheel transmission mechanism, and a plurality of movable claws are fixed on the movable platform that constitutes a plurality of placement solar photovoltaic assemblies on the chain wheel driving mechanism.
Movable claw in the continous way vertical lifting mechanism is " L " type thin plate, and the vertical each other traveling table of placing photovoltaic module that forms of two arms that are somebody's turn to do " L " type thin plate also is provided with the fixed head that is connected with the chain of chain wheel driving mechanism on the movable claw.
The continous way vertical lifting mechanism has two covers at least, is connected by Worm wheel transmission mechanism between the two cover continous way vertical lifting mechanisms, and wherein the photovoltaic module on the one set of lifting mechanism moves upward, and the photovoltaic module on the another set of elevating mechanism moves downward.Photovoltaic module upwards is sent to tip position by the continous way vertical lifting mechanism, and the photovoltaic module that is positioned at the top is transferred on the platform that elevating mechanism moves downward by sucking disc mechanism.
Chain wheel driving mechanism comprises the vertical transmission mechanism that is made up of a plurality of sprocket wheels, chain and major axis, and chain is contained on the sprocket wheel that is positioned at same vertical plane, and is positioned at the shared major axis of two sprocket wheels of same horizontal plane.One end of the major axis of chain wheel driving mechanism bottom is equipped with worm gear, and this worm gear is meshed with Worm wheel transmission mechanism.
The online encapsulating solidification equipment that is used for the solar photovoltaic assembly terminal box also comprises the frame of fixed chain wheels transmission mechanism and Worm wheel transmission mechanism, and this frame is provided with guide-track groove and guide rail, and frame is along guide rail movement.
Horizontal transport mechanism comprises loading bay and the discharge pedestal that is connected by pulley transmission mechanism.
Sucking disc mechanism comprises guide rail and is fixed on the sucker fixed head on the pulley transmission mechanism, on the said sucker fixed head cylinder, sucker and roller is housed, and drives roller by pulley transmission mechanism and on guide rail, moves.
Adopt continous way vertical-lift mechanism; Lie in solar photovoltaic assembly on the movable claw of vertical-lift mechanism successively from level to level; Movable claw drives and moves downward after solar photovoltaic assembly moves upward again, and after guaranteeing enough curing times, passes out to subsequent processing from delivery outlet again.
The good effect that the utility model produces: simple in structure; Be sent on the traveling table of continous way vertical lifting mechanism by horizontal transport mechanism behind the online encapsulating of solar photovoltaic assembly terminal box; Photovoltaic module is placed steadily, is not tilted, and by the continous way vertical lifting mechanism solar photovoltaic assembly is sent to subsequent processing, in the process that transmits solar photovoltaic assembly, solidifies the casting glue in the terminal box; Both guaranteed curing time; Save the space again, really realized continuous automatic production having improved production efficiency.
Description of drawings
Fig. 1: the front sectional structure sketch map of the utility model.
Fig. 2: the side sectional structure sketch map of the utility model.
Fig. 3: the structural representation of the utility model chain wheel driving mechanism.
Fig. 4: the schematic side view of the utility model worm gear drive mechanism.
Fig. 5: the schematic top plan view of the utility model horizontal transport mechanism.
Fig. 6: the structural representation of the utility model sucking disc mechanism.
Fig. 7: the structural representation of the utility model movable claw.
Among Fig. 1 to Fig. 7,1, horizontal transport mechanism, 2, movable claw, 3, chain wheel driving mechanism, 4, Worm wheel transmission mechanism, 5, sucking disc mechanism, 6, heating fortune wind system, 7, solar photovoltaic assembly, 8, frame.
Embodiment
The online encapsulating solidification equipment that is used for the solar photovoltaic assembly terminal box of the utility model design; Comprise horizontal transport mechanism, continous way vertical-lift mechanism, sucking disc mechanism and heating fortune wind system; Horizontal transport mechanism is positioned at continous way vertical-lift mechanism bottom; Sucking disc mechanism is positioned at the top of continous way vertical-lift mechanism; Horizontal transport mechanism, continous way vertical-lift mechanism, sucking disc mechanism are installed in the inside of heating fortune wind system; Continous way vertical-lift mechanism comprises movable claw, chain wheel driving mechanism and Worm wheel transmission mechanism, and a plurality of movable claws are fixed on the chain of chain wheel driving mechanism, and Worm wheel transmission mechanism and chain wheel driving mechanism are connected with a joggle by worm gear.
The online encapsulating solidification equipment that is used for the solar photovoltaic assembly terminal box; Comprise horizontal transport mechanism 1, chain wheel driving mechanism 3, Worm wheel transmission mechanism 4, movable claw 2, sucking disc mechanism 5, frame 8 and heating fortune wind system 6; Horizontal transport mechanism 1 comprises loading bay and discharge pedestal, and loading bay is connected through pulley mechanism 103 with discharge pedestal, and motor belt wheel mechanism 101 drives axle 105 motions; Axle 105 drives pulley mechanism 102 motions that are installed on the loading bay support; Drive pulley mechanism 103 simultaneously and drive, pulley mechanism 103 drives axle 106 motions again, and axle 106 drives pulley mechanism 104 motions on the discharge pedestal support again; Solar photovoltaic assembly 7 is placed on the pulley mechanism 102 and 104 belt 107 of loading bay and discharge pedestal, and belt 107 drives solar photovoltaic assemblies 7 motions.The last lower sprocket 302 of chain wheel driving mechanism 3 is installed in respectively on major axis 303 and the following major axis 304; Last major axis 303 is fixed on the frame 8 with following major axis 304; Movable claw 2 is fixed on the chain 301 of chain gear transmission structure 3 through the fixed head 202 at back; Worm wheel transmission mechanism 4 worm gears 401 are meshed with the worm gear 305 of following major axis 304 front ends of chain wheel driving mechanism 3 respectively, and the synchronous machine 402 of Worm wheel transmission mechanism 4 drives worm gears 401 and rotates, and worm gear 401 makes chain wheel driving mechanism 3 motions through worm gear 305; Drive movable claw 2 on the chain 301 simultaneously and do up and down and move both vertically, synchronous machine 402 is fixed on the frame 8.Heating fortune wind system 6 is wrapped in inside through framework 601 with horizontal transport mechanism 1, chain wheel driving mechanism 3 and Worm wheel transmission mechanism 4; The guide rail 801 of frame 8 is installed on the framework 601; Cooperate with the guide-track groove 802 on the frame 8, frame 8 can be moved along guide rail 801 and adjusted the spacing of movable claw 2, adapts to the assembly of different size; Sucking disc mechanism 5 comprises pulley transmission mechanism 502, sucker fixed head 503 and track 504; Cylinder, sucker 501 and roller 505 are installed on the sucker fixed head 503, and sucking disc mechanism 5 is installed on the framework 601, and sucker fixed head 503 is installed on the belt of pulley transmission mechanism 502; Pulley transmission mechanism 502 drive rollers 505 are done on guide rail 504 and are seesawed; Sucker 501 moves up and down under cylinder action, and sucker 501 holds the solar photovoltaic assembly 7 on the placing plate 201 of the movable claw that moves upward 2 and moves on the movable claw 2 that moves downward, and solar photovoltaic assembly 7 is put on the placing plate 201 of the movable claw 2 that moves downward again.
When first solar photovoltaic assembly 7 behind the terminal box encapsulating begins to get in this device inlet, the porch to signal to horizontal transport mechanism 1, horizontal transport mechanism 1 setting in motion; After solar photovoltaic assembly 7 transmission entered the fixed position of loading bay, 1 stop motion of horizontal transport mechanism, Worm wheel transmission mechanism 4 entrys into service this moment; And transmission gives chain wheel driving mechanism 3 motions, and chain 301 drives movable claws 2 solar photovoltaic assembly 7 is lifted and move upward to next work step, and Worm wheel transmission mechanism 4 runnings stop; Simultaneously movable claw 2 stops to rise, this moment horizontal transport mechanism 1 setting in motion, behind the fixed position in second solar photovoltaic assembly, the 7 transmission motion devices; Horizontal transport mechanism 1 stop motion again, Worm wheel transmission mechanism 4 entry into service and drive chain wheel driving mechanism 3 motion again, the movable claw 2 of next work step lifts and moves upward to next work step with solar photovoltaic assembly 7 again; Worm wheel transmission mechanism 4 runnings stop; Simultaneously movable claw 2 stops to rise, and so circulation is when movable claw 2 moves upward to first solar photovoltaic assembly 7 the top work step and stops; This moment, the sucker of sucking disc mechanism 5 picked up solar photovoltaic assembly 7; And move on the movable claw 2 of vertical-lift mechanism of back, movable claw 2 drives first solar photovoltaic assembly 7 to begin to move downward, when movable claw 2 moves upward to second solar photovoltaic assembly 7 the top work step and stops; The sucker 501 of sucking disc mechanism 5 picks up solar photovoltaic assembly 7 again; And move on the movable claw 2 of vertical-lift mechanism of back, movable claw 2 drives second solar photovoltaic assembly 7 to begin to move downward, so repeatedly; When first solar photovoltaic assembly 7 moves downward the discharge pedestal position of horizontal transport mechanism 1; Movable claw 2 is put into solar photovoltaic assembly 7 on the discharge pedestal, and 1 motion of horizontal transport mechanism is accomplished a solidification process with its carrying device.
Present embodiment is used for the online encapsulating solidification equipment of solar photovoltaic assembly terminal box; Adopt the adjacent continous way vertical-lift mechanism in two cover front and back; Sucking disc mechanism can be in the tops operation of two cover vertical-lift mechanisms, in the every cover vertical-lift mechanism quadruplet chain wheel driving mechanism is arranged, and chain wheel driving mechanism is corresponding in twos; Solar photovoltaic assembly is placed on the traveling table that is made up of movable claw in the chain wheel driving mechanism; Be positioned at the shared major axis of sprocket wheel difference of same horizontal plane in per two cover chain wheel driving mechanisms, sprocket wheel is installed on the major axis, and the front end that is positioned at the major axis of bottom is equipped with worm gear.Also have two cover Worm wheel transmission mechanisms in the vertical-lift mechanism; Be positioned in the middle of the two cover continous way vertical-lift mechanisms and the chain wheel driving mechanism corresponding position; Every cover is equipped with the worm gear towards lower direction, is meshed with two worm gears on the major axis of former and later two chain wheel driving mechanism bottoms.The movable claw direction of motion in the two cover continous way vertical-lift mechanisms is opposite; First movement in vertical direction position of the movable claw that moves upward is lower than the placement photovoltaic module platform of horizontal transport mechanism, and last movement in vertical direction position of the movable claw that moves downward also is lower than the placement photovoltaic module platform of horizontal transport mechanism.
Embodiment repeats no more at this with embodiment 1.
Claims (10)
1. online solar photovoltaic assembly terminal box encapsulating solidification equipment; Comprise the horizontal transport mechanism, continous way vertical lifting mechanism, the sucking disc mechanism that are installed in the heating fortune wind system; It is characterized in that said continous way vertical lifting mechanism has two covers at least; And the top of two cover elevating mechanisms is provided with a cover sucking disc mechanism, and horizontal transport mechanism is equipped with in the below of elevating mechanism; Said continous way vertical lifting mechanism comprises movable claw, chain wheel driving mechanism and Worm wheel transmission mechanism, and a plurality of movable claws are fixed on the movable platform that constitutes a plurality of placement solar photovoltaic assemblies on the chain wheel driving mechanism.
2. online solar photovoltaic assembly terminal box encapsulating solidification equipment according to claim 1; It is characterized in that the movable claw in the said continous way vertical lifting mechanism is " L " type thin plate; The vertical each other movable platform of placing photovoltaic module that forms of two arms that are somebody's turn to do " L " type thin plate also is provided with the fixed head that is connected with chain wheel driving mechanism on the movable claw.
3. online solar photovoltaic assembly terminal box encapsulating solidification equipment according to claim 1; It is characterized in that said chain wheel driving mechanism comprises the vertical transmission mechanism that is made up of a plurality of sprocket wheels, chain and major axis; Chain is contained on the sprocket wheel that is positioned at same vertical plane, and is positioned at the shared major axis of two sprocket wheels of same horizontal plane.
4. online solar photovoltaic assembly terminal box encapsulating solidification equipment according to claim 3 is characterized in that an end of the major axis of said chain wheel driving mechanism bottom is equipped with worm gear, and this worm gear is meshed with Worm wheel transmission mechanism.
5. according to claim 1 or 4 described online solar photovoltaic assembly terminal box encapsulating solidification equipments, it is characterized in that connecting by Worm wheel transmission mechanism between the two cover continous way vertical lifting mechanisms.
6. online solar photovoltaic assembly terminal box encapsulating solidification equipment according to claim 5; It is characterized in that described two cover continous way vertical lifting mechanisms; Wherein the photovoltaic module on the one set of lifting mechanism moves upward, and the photovoltaic module on the another set of elevating mechanism moves downward.
7. online solar photovoltaic assembly terminal box encapsulating solidification equipment according to claim 6; It is characterized in that said photovoltaic module upwards is sent to tip position by the continous way vertical lifting mechanism, the photovoltaic module that is positioned at the top is transferred on the platform that elevating mechanism moves downward by sucking disc mechanism.
8. online solar photovoltaic assembly terminal box encapsulating solidification equipment according to claim 1 is characterized in that also comprising the frame of fixed chain wheels transmission mechanism and Worm wheel transmission mechanism, and this frame is provided with guide-track groove and guide rail, and frame is along guide rail movement.
9. online solar photovoltaic assembly terminal box encapsulating solidification equipment according to claim 1 is characterized in that said horizontal transport mechanism comprises loading bay and the discharge pedestal that is connected by pulley transmission mechanism.
10. online solar photovoltaic assembly terminal box encapsulating solidification equipment according to claim 1; It is characterized in that described sucking disc mechanism comprises guide rail and is fixed on the sucker fixed head on the pulley transmission mechanism; On the said sucker fixed head cylinder, sucker and roller are housed, drive roller by pulley transmission mechanism and on guide rail, move.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011204284254U CN202308015U (en) | 2011-11-02 | 2011-11-02 | Online pouring sealant solidifying device of connecting box of solar photovoltaic assembly |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011204284254U CN202308015U (en) | 2011-11-02 | 2011-11-02 | Online pouring sealant solidifying device of connecting box of solar photovoltaic assembly |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN202308015U true CN202308015U (en) | 2012-07-04 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2011204284254U Expired - Lifetime CN202308015U (en) | 2011-11-02 | 2011-11-02 | Online pouring sealant solidifying device of connecting box of solar photovoltaic assembly |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN202308015U (en) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103434880A (en) * | 2013-08-14 | 2013-12-11 | 惠州华阳通用电子有限公司 | Sheet material piler |
| CN108861553A (en) * | 2018-07-20 | 2018-11-23 | 金展科技（佛山）有限公司 | Accurate chip card transfer mechanism |
| CN109103136A (en) * | 2018-08-31 | 2018-12-28 | 蚌埠凯盛工程技术有限公司 | The substrate storage device of thin-film solar cells production line |
| CN117334787A (en) * | 2023-10-13 | 2024-01-02 | 弗斯迈智能科技(江苏)有限公司 | Curing equipment is used in photovoltaic module production |
-
2011
- 2011-11-02 CN CN2011204284254U patent/CN202308015U/en not_active Expired - Lifetime
Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103434880A (en) * | 2013-08-14 | 2013-12-11 | 惠州华阳通用电子有限公司 | Sheet material piler |
| CN103434880B (en) * | 2013-08-14 | 2016-06-29 | 惠州华阳通用电子有限公司 | A kind of sheet material piler |
| CN108861553A (en) * | 2018-07-20 | 2018-11-23 | 金展科技（佛山）有限公司 | Accurate chip card transfer mechanism |
| CN108861553B (en) * | 2018-07-20 | 2024-02-06 | 金展科技（佛山）有限公司 | Automatic conveyer for precise chip card |
| CN109103136A (en) * | 2018-08-31 | 2018-12-28 | 蚌埠凯盛工程技术有限公司 | The substrate storage device of thin-film solar cells production line |
| CN117334787A (en) * | 2023-10-13 | 2024-01-02 | 弗斯迈智能科技(江苏)有限公司 | Curing equipment is used in photovoltaic module production |
| CN117334787B (en) * | 2023-10-13 | 2024-06-04 | 弗斯迈智能科技(江苏)有限公司 | Curing equipment is used in photovoltaic module production |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CX01 | Expiry of patent term |
Granted publication date: 20120704 |
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| CX01 | Expiry of patent term |