CN102339909B - Online potting adhesive curing device for junction box of solar photovoltaic modules - Google Patents
Online potting adhesive curing device for junction box of solar photovoltaic modules Download PDFInfo
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- CN102339909B CN102339909B CN201110341527.7A CN201110341527A CN102339909B CN 102339909 B CN102339909 B CN 102339909B CN 201110341527 A CN201110341527 A CN 201110341527A CN 102339909 B CN102339909 B CN 102339909B
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Abstract
The invention discloses an online potting adhesive curing device for a junction box for solar photovoltaic modules and belongs to the technical field of solar photovoltaic equipment. For solving the technical problem of how to carry out online curing on a potting adhesive in the junction box for the solar photovoltaic modules on an automatic production line, and the like, the invention designs a curing device which is characterized in that a continuous vertical lifting mechanism is provided with a plurality of movable platforms for placing solar photovoltaic modules, a horizontal transmission mechanism is arranged below the lifting mechanism, a sucking disc mechanism is arranged above the lifting mechanism, a photovoltaic module adhered with a junction box is transmitted to the platform of the lifting mechanism by the horizontal transmission mechanism, and then the potting adhesive in the junction box for the photovoltaic modules is subjected to online curing performed by a heating wind-blowing system. The curing device disclosed by the invention can transmit the photovoltaic modules while curing the potting adhesive in the junction box, which both ensures the curing time and saves space, thereby really realizing the continuous automatic production and improving the production efficiency.
Description
Technical field
The present invention relates to a kind of solidification equipment, particularly a kind of for online continuous solidification equipment behind the solar photovoltaic assembly junction box glue-pouring, belong to the photovoltaic equipment technical field.
Background technology
[0002] in the solar photovoltaic assembly production process, for avoiding in the terminal box conducting metal member (such as battery lead wire, the metal solder joint that is connected with lead-out wire, conducting strip and conducting terminal etc.) be exposed in the air and produce surface oxidation and corrosion and affect electric conductivity, general in the solar photovoltaic assembly terminal box, can pour into have insulation characterisitic gluey filler (such as two component silica gel, butyl rubber etc.), in order to cover the conducting metal member in the terminal box, thereby isolate contacting of these conducting metal members and air, glue-pouring device all is the mode that adopts manual off-line mostly at present, but because gluey filler needs certain curing time (because unlike material should not wait to dozens of minutes at tens minutes the time), solar photovoltaic assembly must be avoided before gluey filler solidifies, upset, the upright placement, otherwise can cause the gluey filler overflow that pours into, pile up and can't cover conducting metal member in the terminal box fully, for this reason, can only be after pouring into gluey filler, keep flat and wait for time enough with component palette is static, gluey filler is solidified fully, production efficiency is low, can't satisfy the online continuous production of automatic production line, Chinese patent 200880000176.X " forming the production line module of sizes photoelectric device " is although disclose a kind of on-line continuous production technology, but its terminal box is not to carry out online encapsulating and curing, if adopt off-line encapsulating curing mode, then floor space is large, solar photovoltaic assembly can only keep flat, can not directly put in storage, can not really realize online consecutive production.
Summary of the invention
The present invention is directed to the deficiencies in the prior art, solve the technical problems such as casting glue of how on automatic production line, to solidify online in the solar photovoltaic assembly terminal box, to enhance productivity, reduce energy consumption.
In order to realize above task, the technical solution used in the present invention is: design a kind of online potting adhesive curing device for the solar photovoltaic assembly terminal box, comprise the horizontal transport mechanism that is installed in the heating fortune wind system, the continous way vertical lifting mechanism, sucking disc mechanism, it is characterized in that described continous way vertical lifting mechanism is provided with the traveling table of a plurality of placement solar photovoltaic assemblies, horizontal transport mechanism is equipped with in the below of this elevating mechanism, the top of elevating mechanism is provided with sucking disc mechanism, the photovoltaic module that is bonded with terminal box is sent to by horizontal transport mechanism on the platform of elevating mechanism, solidifies online casting glue in the photovoltaic component terminal box by heating fortune wind system.
The continous way vertical lifting mechanism comprises movable claw, chain wheel driving mechanism and Worm wheel transmission mechanism, and a plurality of movable claws are fixed on the traveling table that consists of a plurality of placement solar photovoltaic assemblies on the chain of chain wheel driving mechanism.Movable claw in the continous way vertical lifting mechanism is " L " type thin plate, and two arms that are somebody's turn to do " L " type thin plate vertically form the traveling table of placing photovoltaic module mutually, also are provided with the fixed head that is connected with the chain of chain wheel driving mechanism on the movable claw.
The continous way vertical lifting mechanism has two covers at least, and the top of two cover elevating mechanisms is provided with a cover sucking disc mechanism.Connected by Worm wheel transmission mechanism between the two cover continous way vertical lifting mechanisms, wherein the photovoltaic module on the one set of lifting mechanism moves upward, and the photovoltaic module on the another set of elevating mechanism moves downward.Photovoltaic module upwards is sent to tip position by the continous way vertical lifting mechanism, and the photovoltaic module that is positioned at the top is transferred on the platform that elevating mechanism moves downward by sucking disc mechanism.
Chain wheel driving mechanism comprises that chain is contained on the sprocket wheel that is positioned at same vertical plane by a plurality of sprocket wheels, chain and two vertical transmission mechanisms that major axis consists of, and is positioned at shared major axis of two sprocket wheels of same level face.One end of the major axis of chain wheel driving mechanism bottom is equipped with worm gear, and this worm gear is meshed with Worm wheel transmission mechanism.
For the online potting adhesive curing device of solar photovoltaic assembly terminal box, also comprise the frame of fixed chain wheels transmission mechanism and Worm wheel transmission mechanism, this frame is provided with guide-track groove and guide rail, and frame is along guide rail movement.
Horizontal transport mechanism comprises loading bay and the discharge pedestal that is connected by pulley transmission mechanism.
Sucking disc mechanism comprises guide rail and is fixed on sucker fixed head on the pulley transmission mechanism, on the described sucker fixed head cylinder, sucker and roller is housed, and drives roller by pulley transmission mechanism and moves at guide rail.
Adopt continous way vertical-lift mechanism, lie in from level to level successively solar photovoltaic assembly on the movable claw of vertical-lift mechanism, movable claw drives and moves downward after solar photovoltaic assembly moves upward again, until after guaranteeing enough curing times, pass out to subsequent processing from delivery outlet again.
The good effect that the present invention produces: simple in structure, be sent on the traveling table of continous way vertical lifting mechanism by horizontal transport mechanism behind the online encapsulating of solar photovoltaic assembly terminal box, photovoltaic module is placed steadily, is not tilted, and by the continous way vertical lifting mechanism solar photovoltaic assembly is sent to subsequent processing, in the process that transmits solar photovoltaic assembly, solidify the casting glue in the terminal box, both guaranteed curing time, save again the space, really realize continuous automatic production, improved production efficiency.
Description of drawings
Fig. 1: front of the present invention sectional structure schematic diagram.
Fig. 2: side of the present invention sectional structure schematic diagram.
Fig. 3: the structural representation of chain wheel driving mechanism of the present invention.
Fig. 4: the schematic side view of worm gear drive of the present invention mechanism.
Fig. 5: the schematic top plan view of horizontal transport of the present invention mechanism.
Fig. 6: the structural representation of sucking disc mechanism of the present invention.
Fig. 7: the structural representation of movable claw of the present invention.
Among Fig. 1 to Fig. 7,1, horizontal transport mechanism, 2, movable claw, 3, chain wheel driving mechanism, 4, Worm wheel transmission mechanism, 5, sucking disc mechanism, 6, heating fortune wind system, 7, solar photovoltaic assembly, 8, frame.
Embodiment
The online potting adhesive curing device that is used for the solar photovoltaic assembly terminal box of the present invention's design, comprise horizontal transport mechanism, continous way vertical-lift mechanism, sucking disc mechanism and heating fortune wind system, horizontal transport mechanism is positioned at continous way vertical-lift mechanism bottom, sucking disc mechanism is positioned at the top of continous way vertical-lift mechanism, horizontal transport mechanism, continous way vertical-lift mechanism, sucking disc mechanism is installed in the inside of heating fortune wind system, continous way vertical-lift mechanism comprises movable claw, chain wheel driving mechanism and Worm wheel transmission mechanism, a plurality of movable claws are fixed on the chain of chain wheel driving mechanism, and Worm wheel transmission mechanism and chain wheel driving mechanism are connected with a joggle by worm gear.
The online potting adhesive curing device that is used for the solar photovoltaic assembly terminal box, comprise horizontal transport mechanism 1, chain wheel driving mechanism 3, Worm wheel transmission mechanism 4, movable claw 2, sucking disc mechanism 5, frame 8 and heating fortune wind system 6, horizontal transport mechanism 1 comprises loading bay and discharge pedestal, loading bay is connected by pulley mechanism 103 with discharge pedestal, 105 motions of motor belt wheel mechanism 101 band moving axis, axle 105 drives pulley mechanism 102 motions that are installed on the loading bay support, driving simultaneously pulley mechanism 103 drives, pulley mechanism 103 is with again moving axis 106 motions, axle 106 drives again pulley mechanism 104 motions on the discharge pedestal support, solar photovoltaic assembly 7 is placed on the pulley mechanism 102 and 104 belt 107 of loading bay and discharge pedestal, and belt 107 drives solar photovoltaic assemblies 7 motions.The upper lower sprocket 302 of chain wheel driving mechanism 3 is installed in respectively on major axis 303 and the lower major axis 304, upper major axis 303 and lower major axis 304 are fixed on the frame 8, movable claw 2 is fixed on the chain 301 of sprocket drive structure 3 by the fixed head 202 at back, Worm wheel transmission mechanism 4 worm gears 401 are meshed with the worm gear 305 of lower major axis 304 front ends of chain wheel driving mechanism 3 respectively, the synchronous machine 402 of Worm wheel transmission mechanism 4 drives worm gear 401 and rotates, worm gear 401 makes chain wheel driving mechanism 3 motions by worm gear 305, drive simultaneously movable claw 2 on the chain 301 and do up and down and move both vertically, synchronous machine 402 is fixed on the frame 8.Heating fortune wind system 6 passes through framework 601 with horizontal transport mechanism 1, chain wheel driving mechanism 3 and Worm wheel transmission mechanism 4 are wrapped in inside, the guide rail 801 of frame 8 is installed on the framework 601, cooperate with the guide-track groove 802 on the frame 8, frame 8 can move to adjust along guide rail 801 spacing of movable claw 2, the assembly that adapts to different size, sucking disc mechanism 5 comprises pulley transmission mechanism 502, sucker fixed head 503 and track 504, cylinder, sucker 501 and roller 505 are installed on the sucker fixed head 503, sucking disc mechanism 5 is installed on the framework 601, sucker fixed head 503 is installed on the belt of pulley transmission mechanism 502, pulley transmission mechanism 502 drive rollers 505 are done at guide rail 504 and are seesawed, sucker 501 moves up and down under cylinder action, sucker 501 holds the solar photovoltaic assembly 7 on the placement plate 201 of the movable claw 2 that moves upward and moves on the movable claw 2 that moves downward, and solar photovoltaic assembly 7 is put on the placement plate 201 of the movable claw 2 that moves downward again.
The course of work is as follows:
When first solar photovoltaic assembly 7 behind the junction box glue-pouring begins to enter in this device entrance, horizontal transport mechanism 1 is arrived to signal in the porch, horizontal transport mechanism 1 setting in motion, after solar photovoltaic assembly 7 transmission entered the fixed position of loading bay, 1 stop motion of horizontal transport mechanism, Worm wheel transmission mechanism 4 entrys into service this moment, and transmission is to chain wheel driving mechanism 3 motions, chain 301 drives movable claw 2 solar photovoltaic assembly 7 is lifted and move upward to next work step, Worm wheel transmission mechanism 4 runnings stop, movable claw 2 stops to rise simultaneously, this moment horizontal transport mechanism 1 setting in motion, behind the fixed position in second solar photovoltaic assembly, the 7 transmission motion devices, again stop motion of horizontal transport mechanism 1, again entry into service and drive chain wheel driving mechanism 3 motion of Worm wheel transmission mechanism 4, the movable claw 2 of next work step lifts and moves upward to next work step with solar photovoltaic assembly 7 again, Worm wheel transmission mechanism 4 runnings stop, movable claw 2 stops to rise simultaneously, so circulation, when movable claw 2 moves upward to first solar photovoltaic assembly 7 the top work step and stops, this moment, the sucker of sucking disc mechanism 5 picked up solar photovoltaic assembly 7, and move on the movable claw 2 of vertical-lift mechanism of back, movable claw 2 drives first solar photovoltaic assembly 7 to begin to move downward, when movable claw 2 moves upward to second solar photovoltaic assembly 7 the top work step and stops, the sucker 501 of sucking disc mechanism 5 picks up solar photovoltaic assembly 7 again, and move on the movable claw 2 of vertical-lift mechanism of back, movable claw 2 drives second solar photovoltaic assembly 7 to begin to move downward, so repeatedly, when first solar photovoltaic assembly 7 moves downward the discharge pedestal position of horizontal transport mechanism 1, movable claw 2 is put into solar photovoltaic assembly 7 on the discharge pedestal, 1 motion of horizontal transport mechanism is finished a solidification process with its carrying device.
Present embodiment is used for the online potting adhesive curing device of solar photovoltaic assembly terminal box, adopt the adjacent continous way vertical-lift mechanism in two cover front and back, sucking disc mechanism can be in the top operation of two cover vertical-lift mechanisms, in the every cover vertical-lift mechanism quadruplet chain wheel driving mechanism is arranged, chain wheel driving mechanism is corresponding in twos, solar photovoltaic assembly is placed on the traveling table that is made of movable claw in the chain wheel driving mechanism, the sprocket wheel that is positioned at the same level face in per two cover chain wheel driving mechanisms shares respectively a major axis, sprocket wheel is installed on the major axis, and the front end that is positioned at the major axis of bottom is equipped with worm gear.Also have two cover Worm wheel transmission mechanisms in the vertical-lift mechanism, be positioned in the middle of the two cover continous way vertical-lift mechanisms and the chain wheel driving mechanism corresponding position, every cover is equipped with the worm gear of direction down, is meshed with two worm gears on the major axis of former and later two chain wheel driving mechanism bottoms.The movable claw direction of motion in the two cover continous way vertical-lift mechanisms is opposite, first movement in vertical direction position of the movable claw that moves upward is lower than the placement photovoltaic module platform of horizontal transport mechanism, and last movement in vertical direction position of the movable claw that moves downward also is lower than the placement photovoltaic module platform of horizontal transport mechanism.
Embodiment does not repeat them here with embodiment 1.
Claims (11)
1. online potting adhesive curing device that is used for the solar photovoltaic assembly terminal box, comprise the horizontal transport mechanism that is installed in the heating fortune wind system, the continous way vertical lifting mechanism, sucking disc mechanism, it is characterized in that described continous way vertical lifting mechanism comprises movable claw, chain wheel driving mechanism and Worm wheel transmission mechanism, a plurality of movable claws are fixed on the traveling table that consists of a plurality of placement solar photovoltaic assemblies on the chain of chain wheel driving mechanism, horizontal transport mechanism is equipped with in the below of this elevating mechanism, the top of elevating mechanism is provided with sucking disc mechanism, the photovoltaic module that is bonded with terminal box is sent to by horizontal transport mechanism on the platform of elevating mechanism, solidifies online casting glue in the photovoltaic component terminal box by heating fortune wind system.
2. the online potting adhesive curing device for the solar photovoltaic assembly terminal box according to claim 1, it is characterized in that the movable claw in the described continous way vertical lifting mechanism is " L " type thin plate, two arms that are somebody's turn to do " L " type thin plate vertically form the traveling table of placing photovoltaic module mutually, also are provided with the fixed head that is connected with the chain of chain wheel driving mechanism on the movable claw.
3. the online potting adhesive curing device for the solar photovoltaic assembly terminal box according to claim 1 is characterized in that described continous way vertical lifting mechanism has two covers at least, and the top of two cover elevating mechanisms is provided with a cover sucking disc mechanism.
4. the online potting adhesive curing device for the solar photovoltaic assembly terminal box according to claim 1, it is characterized in that described chain wheel driving mechanism comprises the vertical transmission mechanism that is made of a plurality of sprocket wheels, chain and major axis, chain is contained on the sprocket wheel that is positioned at same vertical plane, and is positioned at shared major axis of two sprocket wheels of same level face.
5. the online potting adhesive curing device for the solar photovoltaic assembly terminal box according to claim 4 is characterized in that an end of the major axis of described chain wheel driving mechanism bottom is equipped with worm gear, and this worm gear is meshed with Worm wheel transmission mechanism.
6. according to claim 3 or 5 described online potting adhesive curing devices for the solar photovoltaic assembly terminal box, it is characterized in that being connected by Worm wheel transmission mechanism between the two cover continous way vertical lifting mechanisms.
7. the online potting adhesive curing device for the solar photovoltaic assembly terminal box according to claim 6, it is characterized in that described two cover continous way vertical lifting mechanisms, wherein the photovoltaic module on the one set of lifting mechanism moves upward, and the photovoltaic module on the another set of elevating mechanism moves downward.
8. the online potting adhesive curing device for the solar photovoltaic assembly terminal box according to claim 7, it is characterized in that described photovoltaic module upwards is sent to tip position by the continous way vertical lifting mechanism, the photovoltaic module that is positioned at the top is transferred on the platform that elevating mechanism moves downward by sucking disc mechanism.
9. the online potting adhesive curing device for the solar photovoltaic assembly terminal box according to claim 1 characterized by further comprising the frame of fixed chain wheels transmission mechanism and Worm wheel transmission mechanism, and this frame is provided with guide-track groove and guide rail, and frame is along guide rail movement.
10. the online potting adhesive curing device for the solar photovoltaic assembly terminal box according to claim 1 is characterized in that described horizontal transport mechanism comprises loading bay and the discharge pedestal that is connected by pulley transmission mechanism.
11. the online potting adhesive curing device for the solar photovoltaic assembly terminal box according to claim 1, it is characterized in that described sucking disc mechanism comprises guide rail and is fixed on sucker fixed head on the pulley transmission mechanism, on the described sucker fixed head cylinder, sucker and roller are housed, drive roller by pulley transmission mechanism and move at guide rail.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201110341527.7A CN102339909B (en) | 2011-11-02 | 2011-11-02 | Online potting adhesive curing device for junction box of solar photovoltaic modules |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201110341527.7A CN102339909B (en) | 2011-11-02 | 2011-11-02 | Online potting adhesive curing device for junction box of solar photovoltaic modules |
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| Publication Number | Publication Date |
|---|---|
| CN102339909A CN102339909A (en) | 2012-02-01 |
| CN102339909B true CN102339909B (en) | 2013-04-24 |
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| CN201110341527.7A Expired - Fee Related CN102339909B (en) | 2011-11-02 | 2011-11-02 | Online potting adhesive curing device for junction box of solar photovoltaic modules |
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Families Citing this family (3)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN111313806A (en) * | 2018-12-12 | 2020-06-19 | 神华（北京）光伏科技研发有限公司 | Photovoltaic device and building with same |
| CN112340148A (en) * | 2020-11-05 | 2021-02-09 | 山东利和饲料科技有限公司 | Feed in bags levels pile up neatly mechanism |
| CN113828158A (en) * | 2021-10-28 | 2021-12-24 | 佛山市铁人环保科技有限公司 | Integral type silica sol fertilizer purification equipment |
Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4468915A (en) * | 1981-11-30 | 1984-09-04 | Parry John C | Satellite packaging system |
| US6220720B1 (en) * | 1999-07-16 | 2001-04-24 | Princeton Tectonics, Inc. | Flashlight |
| CN101541486A (en) * | 2007-08-31 | 2009-09-23 | 应用材料股份有限公司 | Production line module for forming multiple sized photovoltaic devices |
-
2011
- 2011-11-02 CN CN201110341527.7A patent/CN102339909B/en not_active Expired - Fee Related
Patent Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4468915A (en) * | 1981-11-30 | 1984-09-04 | Parry John C | Satellite packaging system |
| US6220720B1 (en) * | 1999-07-16 | 2001-04-24 | Princeton Tectonics, Inc. | Flashlight |
| CN101541486A (en) * | 2007-08-31 | 2009-09-23 | 应用材料股份有限公司 | Production line module for forming multiple sized photovoltaic devices |
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| CN102339909A (en) | 2012-02-01 |
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