CN108861553B - Automatic conveyer for precise chip card - Google Patents
Automatic conveyer for precise chip card Download PDFInfo
- Publication number
- CN108861553B CN108861553B CN201810805372.XA CN201810805372A CN108861553B CN 108861553 B CN108861553 B CN 108861553B CN 201810805372 A CN201810805372 A CN 201810805372A CN 108861553 B CN108861553 B CN 108861553B
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- China
- Prior art keywords
- chip card
- collecting box
- product collecting
- mirror image
- platform
- Prior art date
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- 230000002950 deficient Effects 0.000 claims abstract description 15
- 238000007689 inspection Methods 0.000 claims description 28
- 230000001360 synchronised effect Effects 0.000 claims description 13
- 230000003287 optical effect Effects 0.000 claims description 8
- 230000002146 bilateral effect Effects 0.000 claims description 2
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 abstract description 7
- 239000000741 silica gel Substances 0.000 abstract description 7
- 229910002027 silica gel Inorganic materials 0.000 abstract description 7
- 238000004519 manufacturing process Methods 0.000 description 6
- 238000013461 design Methods 0.000 description 5
- 238000010586 diagram Methods 0.000 description 4
- 239000000463 material Substances 0.000 description 4
- 238000000034 method Methods 0.000 description 4
- 230000008569 process Effects 0.000 description 4
- 238000010147 laser engraving Methods 0.000 description 3
- 238000001514 detection method Methods 0.000 description 2
- 230000006870 function Effects 0.000 description 2
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical compound [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 description 1
- 230000009471 action Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 239000003638 chemical reducing agent Substances 0.000 description 1
- 238000004891 communication Methods 0.000 description 1
- 239000002131 composite material Substances 0.000 description 1
- 238000012937 correction Methods 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 239000000499 gel Substances 0.000 description 1
- 238000007648 laser printing Methods 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 238000005259 measurement Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 229910052710 silicon Inorganic materials 0.000 description 1
- 239000010703 silicon Substances 0.000 description 1
- 230000003068 static effect Effects 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/74—Feeding, transfer, or discharging devices of particular kinds or types
- B65G47/90—Devices for picking-up and depositing articles or materials
- B65G47/901—Devices for picking-up and depositing articles or materials provided with drive systems with rectilinear movements only
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Testing Of Individual Semiconductor Devices (AREA)
- Specific Conveyance Elements (AREA)
Abstract
The invention discloses a precise chip card automatic conveyor in the technical field of chip card conveying equipment, which comprises an arc-shaped supporting platform, wherein an automatic conveying arm, a control platform, a good product collecting box, a defective product collecting box, seven groups of chip card storage frames and a mirror image checking module are respectively arranged at the top of the arc-shaped supporting platform, the automatic conveying arm is arranged at the center of the arc-shaped supporting platform and comprises a control motor, a mechanical arm and a miniature silica gel sucker, and the control platform is arranged at the rear part of the automatic conveying arm.
Description
Technical Field
The invention relates to the technical field of chip card conveying equipment, in particular to an automatic precise chip card conveyor.
Background
Chip cards, also known as IC cards, refer to cards that use a chip as the medium for transactions. The chip card not only supports a plurality of financial applications such as lending, electronic cash, electronic wallet, off-line payment, quick payment and the like, but also can be applied to a plurality of industries such as finance, transportation, communication, business, education, medical treatment, social security, travel entertainment and the like, really realizes one card with multiple functions, provides more abundant value-added clothing for customers, has large card capacity, has a working principle similar to that of a microcomputer, and can simultaneously have multiple functions. The chip cards are divided into pure chip cards and magnetic stripe chip composite cards, and the high security and the multifunctional application of the chip cards are now becoming the development trend of global bank cards.
When the conventional chip card conveyor is used for laser printing or engraving, the situation of unstable position control is faced, and most of problems occur in the convenience of machine design, including positioning of conveying positions, rigidity of materials, vacuum card sucking devices and the like. These problems cause unstable production, greatly affecting production quality and production progress. Generally, the mechanical device should not be disturbed from the outside during normal operation, such as for example, stopping inspection of the product quality or handling some process problems, and this mode of operation increases the instability of the device more or less, so that the production device must be highly stable and highly repeatable if a good stream of product is to be produced. But despite the reliability and repeatability of the vacuum chuck, transport and position positioning, the problem of chip-to-chip card overlap is not predictable or avoided. Because of the problems of static electricity on the surface of the chip card and sticking of material characteristics to each other for various reasons, the present invention has been designed based on this, to solve the above problems.
Disclosure of Invention
The present invention is directed to an automatic conveyor for precise chip cards, which solves the above-mentioned problems.
In order to achieve the above purpose, the present invention provides the following technical solutions: the utility model provides a precision chip card automatic conveyor, includes arc supporting platform, arc supporting platform's top is provided with automatic transportation arm, control platform, yields collecting box, inferior quality product collecting box, seven groups chip card storage shelves and mirror image inspection module respectively, and automatic transportation arm sets up in arc supporting platform's centre of a circle department, automatic transportation arm includes control motor, arm and miniature silica gel sucking disc, control platform sets up the rear portion at automatic transportation arm, yields collecting box and inferior quality product collecting box are with automatic transportation arm bilateral symmetry, and yields collecting box and inferior quality product collecting box's opening all sets up in automatic transportation arm's output lower part, six groups chip card storage shelves and mirror image inspection module all set up in automatic transportation arm's the place ahead, and seven groups chip card storage shelves and mirror image inspection module all face the axle center of automatic transportation arm, the chip card is evenly installed to the inner chamber of chip card storage shelves, and the chip card sets up the below at automatic transportation arm's output, the axle center of mirror image inspection module and the axle center of automatic transportation arm output are on same straight line, control motor, chip card storage shelves and mirror image inspection module all pass through electric connection with external power supply platform.
Preferably, the chip card storage rack comprises a storage shell, an optical sensor is installed at the upper left corner of the outer wall of the storage shell, synchronous motors are symmetrically arranged on the upper and lower sides of the inner cavity of the storage shell, synchronous belts are installed between the two synchronous motors, a lower limit stroke sensor and an upper limit stroke sensor are respectively installed on the left side wall of the storage shell, the upper limit stroke sensor is arranged above the lower limit stroke sensor, and the optical sensor, the synchronous motors, the lower limit stroke sensor and the upper limit stroke sensor are all electrically connected with a control platform.
Preferably, the mirror image inspection module comprises a support base, a support rod and an adjustable XY sliding block table are respectively arranged at the top of the support base, the adjustable XY sliding block table is arranged at the rear part of the support rod, a mirror image platform is arranged at the top end of the support rod, an inspection lens is arranged at the top end of the adjustable XY sliding block table, the axis of the inspection lens and the axis of the mirror image platform are in the same straight line, and the adjustable XY sliding block table and the inspection lens are electrically connected with the control platform.
Preferably, the good product collecting box and the defective product collecting box have the same structure, and openings of the good product collecting box and the defective product collecting box are larger than the size of the chip card.
Preferably, the control platform comprises a PLC controller, a micro-digital processor, a storage processor, a drive controller and the like.
Compared with the prior art, the invention has the beneficial effects that:
1. the chip card conveyor can solve the problems of poor repeatability, instability and the like of the traditional chip card conveyor, so that the production downtime is reduced from 15 minutes for stopping every 8 hours to 5 minutes for stopping every 8 hours, and the new design greatly reduces the downtime and improves the reliability of equipment;
2. the invention adopts the alternating current servo motor to control the position positioning, and is matched with the harmonic speed reducer to increase the torsion force, so that the deviation of the mechanical positioning in the horizontal direction is not more than 0.02mm, the vertical deviation is not more than 0.01mm, in addition, the transmission arm for the chip card is also subjected to precise design and mechanical analysis, and the characteristics of light weight and high rigidity are achieved, meanwhile, the miniature silica gel sucker and the silica gel sucker are adopted on the design of the vacuum chip taking card, the problem of mutual adhesion between the chip card and the chip card is solved, the unbalanced problem caused by the thickness difference of the chip card is solved, especially, when 100 chip cards or more are stored in a storage rack, the problem is serious, the chip card can be effectively sucked up by vacuum, no matter whether the chip card is inclined during storage, the miniature silica gel sucker can tolerate the vertical deformation of about 1mm, after the chip card is sucked up by the miniature silica gel disc, the base position is not changed, the reliability of production can be increased, the problem of mutual adhesion between the chip card and the chip card is reduced, the problem of the two silicon gel sucker is easily overlapped with each time when the chip card is in a groove, and the chip card is easily separated by the chip card, and the problem of touching and the chip card is easily caused by the touch force of a user each time, and the chip card is avoided;
3. the chip card conveyor can set each action and each step only by connecting the chip card conveyor to the PLC, is convenient and reliable, is easy to use, reduces manual operation and mechanical maintenance, comprehensively achieves the advantages and effects of automation, and can be used for position deviation compensation or quality detection and analysis by adding an image system at will through modularized design.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings that are needed for the description of the embodiments will be briefly described below, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and that other drawings may be obtained according to these drawings without inventive effort for a person skilled in the art.
FIG. 1 is a schematic diagram of the structure of the present invention;
FIG. 2 is a schematic diagram of a chip card memory rack according to the present invention;
FIG. 3 is a schematic diagram of a mirror inspection module according to the present invention;
fig. 4 is a diagram of the motion trail of the automatic transporting arm of the present invention.
In the drawings, the list of components represented by the various numbers is as follows:
the device comprises a 1-arc-shaped supporting platform, a 2-automatic conveying arm, a 3-control platform, a 4-good product collecting box, a 5-defective product collecting box, a 6-chip card storing rack, a 61-storing shell, a 62-optical sensor, a 63-synchronous motor, a 64-synchronous belt, a 65-lower limit stroke sensor, a 66-upper limit stroke sensor, a 7-mirror image checking module, a 71-supporting base, a 72-supporting rod, a 73-adjustable XY sliding block platform, a 74-mirror image platform, a 75-checking lens and an 8-chip card.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
Referring to fig. 1-4, the present invention provides a technical solution: the top of the arc-shaped supporting platform 1 is respectively provided with an automatic conveying arm 2, a control platform 3, a good product collecting box 4, a defective product collecting box 5, seven groups of chip card storage frames 6 and a mirror image checking module 7, the automatic conveying arm 2 is arranged at the center of the arc-shaped supporting platform 1, the automatic conveying arm comprises a control motor, a mechanical arm and a miniature silica gel sucker, the control platform 3 is arranged at the rear part of the automatic conveying arm 2, the good product collecting box 4 and the defective product collecting box 5 are bilaterally symmetrical relative to the automatic conveying arm 2, openings of the good product collecting box 4 and the defective product collecting box 5 are arranged at the lower part of the output end of the automatic conveying arm 2, the seven groups of chip card storage frames 6 and the mirror image checking module 7 are arranged in front of the automatic conveying arm 2, the seven groups of chip card storage frames 6 and the mirror image checking module 7 are all oriented to the axle center of the automatic conveying arm 2, the inner cavity of the chip card storage frames 6 is uniformly provided with the chip card 8, the chip card 8 is arranged below the output end of the automatic conveying arm 2, the axle center of the checking module 7 and the output end of the automatic conveying arm 2 are electrically connected with the same through the control platform 3 and the power supply module 6.
The chip card storage rack 6 comprises a storage shell 61, an optical sensor 62 is installed at the upper left corner of the outer wall of the storage shell 61, a synchronous motor 63 is symmetrically arranged on the upper and lower sides of an inner cavity of the storage shell 61, a synchronous belt 64 is installed between the two synchronous motors 63, a lower limit stroke sensor 65 and an upper limit stroke sensor 66 are respectively installed on the left side wall of the storage shell 61, the upper limit stroke sensor 66 is arranged above the lower limit stroke sensor 65, the optical sensor 62, the synchronous motor 63, the lower limit stroke sensor 65 and the upper limit stroke sensor 66 are electrically connected with the control platform 3, the analysis of data results is monitored by the control platform 3 on the optical sensor 62, the lower limit stroke sensor 65 and the upper limit stroke sensor 66, and the starting of the synchronous motor 63 is controlled, so that automatic upward transportation of the chip card 8 in the storage shell 61 is realized.
The mirror image inspection module 7 includes a support base 71, a support rod 72 and an adjustable XY slider table 73 are respectively provided at the top of the support base 71, the adjustable XY slider table 73 is provided at the rear of the support rod 72, a mirror image platform 74 is provided at the top of the support rod 72, an inspection lens 75 is provided at the top of the adjustable XY slider table 73, the axis of the inspection lens 75 is on the same straight line with the axis of the mirror image platform 74, the adjustable XY slider table 73 and the inspection lens 75 are electrically connected with the control platform 3, optical inspection of the chip card 8 in the automatic transportation arm 2 is realized through the mutual cooperation of the adjustable XY slider table 73 and the inspection lens 75, the inspection result is transmitted to the control platform 3, and the control platform 3 controls the automatic transportation arm 2 to place the chip card 8 into the good product collection box 4 or the defective product collection box 5 according to the inspection result.
The good product collecting box 4 and the defective product collecting box 5 have the same structure, and openings of the good product collecting box 4 and the defective product collecting box 5 are larger than the size of the chip card 8, so that the chip card 8 can be conveniently recovered and stored.
The control platform 3 comprises a PLC controller, a micro-digital processor, a storage processor, a drive controller and the like, and is convenient for the control platform 3 to control the conveying detection equipment and write in control commands.
One specific application of this embodiment is: when the automatic chip card engraving machine is used, a power supply is started through the control platform, when the power supply is started, the control motor of the automatic transportation arm automatically returns to a reference position (position one), then the automatic transportation arm rotates to a position two, the first chip card is sucked out and sent to an image checking position for position deviation measurement, a measured result can be automatically input into a computer for position correction, then the chip card is sent to a laser engraving working position (position nine to ten) for performing a laser engraving process, a second chip card can be lifted upwards after the chip card is taken away until all the chip cards in the storage rack are taken away, each time the engraving process is completed, the chip card can be sent to the image checking position and analyzed, and the chip card can be sent to a good product collecting box or a defective product collecting box according to the analysis result, and the process flow can be repeated until all the chip cards are taken away.
In the description of the present specification, the descriptions of the terms "one embodiment," "example," "specific example," and the like, mean that a particular feature, structure, material, or characteristic described in connection with the embodiment or example is included in at least one embodiment or example of the present invention. In this specification, schematic representations of the above terms do not necessarily refer to the same embodiments or examples. Furthermore, the particular features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.
The preferred embodiments of the invention disclosed above are intended only to assist in the explanation of the invention. The preferred embodiments are not exhaustive or to limit the invention to the precise form disclosed. Obviously, many modifications and variations are possible in light of the above teaching. The embodiments were chosen and described in order to best explain the principles of the invention and the practical application, to thereby enable others skilled in the art to best understand and utilize the invention. The invention is limited only by the claims and the full scope and equivalents thereof.
Claims (3)
1. Accurate chip card automatic conveyor, including arc supporting platform (1), its characterized in that: the top of arc supporting platform (1) is provided with automatic transportation arm (2), control platform (3), good product collecting box (4), defective product collecting box (5), seven chip card storage frame (6) and mirror image inspection module (7) of group respectively, and automatic transportation arm (2) set up in the centre of a circle department of arc supporting platform (1), control platform (3) set up the rear portion at automatic transportation arm (2), good product collecting box (4) and defective product collecting box (5) are with respect to automatic transportation arm (2) bilateral symmetry, and the opening of good product collecting box (4) and defective product collecting box (5) all sets up in the output lower part of automatic transportation arm (2), six sets of chip card storage frame (6) and mirror image inspection module (7) all set up in the place ahead of automatic transportation arm (2), and seven chip card storage frame (6) and mirror image inspection module (7) all face the axle center of automatic transportation arm (2), chip card (8) are evenly installed to the inner chamber of chip card storage frame (6), and chip card (8) set up in the output of automatic transportation arm (2) of the same end (2), the output of mirror image inspection module (7) is at the output of the same end of the output of the same one side (2) of the mirror image inspection module (2) The chip card storage rack (6) and the mirror image checking module (7) are electrically connected with an external power supply through the control platform (3);
the chip card storage rack (6) comprises a storage shell (61), wherein an optical sensor (62) is arranged at the upper left corner of the outer wall of the storage shell (61), synchronous motors (63) are symmetrically arranged in the upper and lower directions of an inner cavity of the storage shell (61), a synchronous belt (64) is arranged between the two synchronous motors (63), a lower limit stroke sensor (65) and an upper limit stroke sensor (66) are respectively arranged on the left side wall of the storage shell (61), the upper limit stroke sensor (66) is arranged above the lower limit stroke sensor (65), and the optical sensor (62), the synchronous motors (63), the lower limit stroke sensor (65) and the upper limit stroke sensor (66) are electrically connected with the control platform (3);
the mirror image inspection module (7) comprises a supporting base (71), a supporting rod (72) and an adjustable XY sliding block table (73) are respectively arranged at the top of the supporting base (71), the adjustable XY sliding block table (73) is arranged at the rear of the supporting rod (72), a mirror image platform (74) is arranged at the top end of the supporting rod (72), an inspection lens (75) is arranged at the top end of the adjustable XY sliding block table (73), the axle center of the inspection lens (75) and the axle center of the mirror image platform (74) are on the same straight line, and the adjustable XY sliding block table (73) and the inspection lens (75) are electrically connected with the control platform (3).
2. The precision chip card automatic conveyor according to claim 1, wherein: the structure of the good product collecting box (4) is the same as that of the defective product collecting box (5), and the openings of the good product collecting box (4) and the defective product collecting box (5) are both larger than the size of the chip card (8).
3. The precision chip card automatic conveyor according to claim 1, wherein: the control platform (3) comprises a PLC controller, a micro-digital processor, a storage processor and a drive controller.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810805372.XA CN108861553B (en) | 2018-07-20 | 2018-07-20 | Automatic conveyer for precise chip card |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810805372.XA CN108861553B (en) | 2018-07-20 | 2018-07-20 | Automatic conveyer for precise chip card |
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| Publication Number | Publication Date |
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| CN108861553A CN108861553A (en) | 2018-11-23 |
| CN108861553B true CN108861553B (en) | 2024-02-06 |
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| CN201810805372.XA Active CN108861553B (en) | 2018-07-20 | 2018-07-20 | Automatic conveyer for precise chip card |
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