CN106903069B - X-ray detection equipment - Google Patents
X-ray detection equipment Download PDFInfo
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- CN106903069B CN106903069B CN201710104340.2A CN201710104340A CN106903069B CN 106903069 B CN106903069 B CN 106903069B CN 201710104340 A CN201710104340 A CN 201710104340A CN 106903069 B CN106903069 B CN 106903069B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/34—Sorting according to other particular properties
- B07C5/3416—Sorting according to other particular properties according to radiation transmissivity, e.g. for light, x-rays, particle radiation
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/02—Measures preceding sorting, e.g. arranging articles in a stream orientating
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- General Health & Medical Sciences (AREA)
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- Analysing Materials By The Use Of Radiation (AREA)
Abstract
The embodiment of the invention discloses X-ray detection equipment, which is used for solving the problem of low efficiency caused by long working time of the X-ray detection equipment in the prior art. The embodiment comprises the following steps: the X-ray detection device comprises a first rack, a material taking mechanism and an X-ray detection platform; the X-ray detection platform is arranged in the first stand; an imaging device fixed on the first frame is arranged above the X-ray detection platform; a feeding mechanism is arranged on one side of the first rack; a discharging mechanism is arranged on one side of the first rack, which is symmetrical to the feeding mechanism; the material taking mechanism is arranged on the first rack above the X-ray detection platform; the material taking mechanism comprises a stepping motor, a first guide rail and a bracket; the first guide rail is fixedly arranged on the first rack; the bracket is arranged on the first guide rail; the stepping motor is connected with the bracket; the stepping motor is used for driving the bracket to horizontally move on the first guide rail; fixing plates are respectively arranged at two ends of the bracket; a first cylinder is fixedly arranged on each fixing plate; the cylinder shaft of the first cylinder is connected with a material taking clamp.
Description
Technical Field
The invention relates to the technical field of detection, in particular to X-ray detection equipment.
Background
In general, electronic devices such as imaging devices, communication devices, optical instruments, and the like, a lithium battery is widely used as a power storage unit. Before the lithium battery leaves a factory, the performance of the lithium battery is usually detected, and the product leaving the factory can meet related requirements.
The commonly used battery detection equipment comprises X-ray detection equipment, and X-rays penetrate through a battery to be detected to detect all parameters of the battery, but the material taking mechanism on the conventional X-ray detection equipment uses a material taking clamp to complete the material taking process, and the material is usually placed on a corresponding material discharging conveyor belt after being grabbed, so that the excessive time is consumed in the moving process, and the detection efficiency of the whole X-ray detection equipment is low.
Therefore, it is an important subject of research by those skilled in the art to provide an X-ray detection device with high detection efficiency.
Disclosure of Invention
The embodiment of the invention discloses X-ray detection equipment, which is used for solving the problem of low efficiency caused by long working time of the X-ray detection equipment in the prior art.
The embodiment of the invention provides X-ray detection equipment, which comprises a first rack, a material taking mechanism and an X-ray detection platform, wherein the material taking mechanism comprises a first rack and a first X-ray detection platform;
the X-ray detection platform is arranged in the first rack; an imaging device fixed on the first frame is arranged above the X-ray detection platform;
a feeding mechanism is arranged on one side of the first rack; a discharging mechanism is arranged on one side of the first rack, which is symmetrical to the feeding mechanism;
the material taking mechanism is arranged on a first rack above the X-ray detection platform;
the material taking mechanism comprises a stepping motor, a first guide rail and a bracket;
the first guide rail is fixedly arranged on the first rack;
the bracket is arranged on the first guide rail; the stepping motor is connected with the bracket; the stepping motor is used for driving the bracket to horizontally move on the first guide rail;
fixing plates are respectively arranged at two ends of the bracket;
a first cylinder is fixedly arranged on each fixing plate;
a cylinder shaft of the first cylinder is connected with a material taking clamp;
the first cylinder is used for driving the material taking clamp to move in the vertical direction.
Optionally, the take-out clamp comprises two clamping members and a mounting plate;
the mounting plate is connected with a cylinder shaft of the first cylinder; the mounting plate is connected with a connecting plate; a horizontal support plate is connected to the connecting plate;
two ends of the horizontal support plate are respectively provided with a second cylinder;
each second air cylinder is connected with the clamping component through an air cylinder shaft; the two clamping parts are parallel to each other;
the second air cylinder is used for driving the clamping component to move in the horizontal direction.
Optionally, two clamping blocks are fixedly mounted on the clamping component;
the clamping block is used for clamping materials.
Optionally, the X-ray detection platform includes a first motor, a second motor, a test component, and a second rack, where the second rack is a hollow structure; an X-ray source is arranged inside the second rack;
the X-ray source is arranged below the test component;
a first X-direction transmission mechanism is arranged on one side of the top end of the second rack; the other side is provided with a second X-direction transmission mechanism; the first X-direction transmission mechanism and the second X-direction transmission mechanism are parallel to each other;
the test component is arranged on the first X-direction transmission mechanism and the second X-direction transmission mechanism;
the testing component is of a planar frame structure, and a Y-direction transmission mechanism is arranged on one side of the testing component; a slide rail is arranged on one side of the test part opposite to the Y-direction transmission mechanism;
the Y-direction transmission mechanism is provided with a material box; one side of the material box is arranged on the Y-direction transmission mechanism, and the other side of the material box is arranged on the slide rail; the material box is used for placing the detected material;
the first motor is connected with the first X-direction transmission mechanism and the second X-direction transmission mechanism; the first motor is used for driving the first X-direction transmission mechanism and the second X-direction transmission mechanism to work and driving the test component to move in the X-axis direction;
the second motor is connected with the Y-direction transmission mechanism; the second motor is used for driving the Y-direction transmission mechanism to work and driving the material box to move on the sliding rail along the Y-axis direction.
Optionally, wherein the first X-direction drive mechanism comprises a first drive belt; two ends of the first transmission belt are sleeved with first rollers, and the first rollers are connected with the first motor;
the second X-direction transmission mechanism comprises a second transmission belt; and second rollers are sleeved at two ends of the second transmission belt, and the first motor is connected with the second rollers at one end of the second transmission belt through a transmission shaft.
The Y-direction transmission mechanism comprises a third transmission belt; and third rollers are sleeved at two ends of the third transmission belt and connected with the second motor.
Optionally, the feeding mechanism comprises a third rack, a third motor and a feeding conveyor belt;
the two ends of the feeding conveyor belt are sleeved with first rolling shafts; the first roller is connected with the third motor;
the third rack is arranged at the feeding end of the feeding conveyor belt; a second guide rail is arranged in the third rack; the second guide rail is connected with a feeding mechanical arm; the feeding mechanical arm is used for clamping materials onto the feeding conveyor belt.
Optionally, a barcode scanning gun is arranged on one side of the feeding conveyor belt.
Optionally, the discharging mechanism comprises a fourth frame, a fourth motor and a discharging conveyor belt;
two ends of the discharging conveyor belt are sleeved with second rollers; the second roller is connected with the fourth motor;
the fourth rack is arranged at the discharge end of the discharge conveyor belt; a third guide rail is arranged in the fourth rack; the third guide rail is connected with a discharging manipulator; the discharging manipulator is used for taking off qualified materials from the discharging conveyor belt.
Optionally, a sorting device is arranged on one side of the discharge conveyor belt;
the sorting device comprises a unqualified product placing box and a fifth rack; a fourth guide rail is arranged on the fifth rack; the fourth guide rail is connected with a sorting manipulator;
the sorting mechanical arm is connected with an identification component;
the identification component is used for controlling the sorting manipulator to sort between qualified materials and unqualified materials;
an unqualified product conveyor belt is arranged below the fifth rack;
the sorting manipulator is used for clamping and placing unqualified materials on the unqualified product conveyor belt;
the unqualified product placing box is arranged at the discharge end of the unqualified product conveying belt; the unqualified product placing box is used for storing the unqualified materials.
Optionally, a display is installed on the first rack, a computer is installed in the first rack, the display is connected with the computer, and the computer is connected with the image enhancement device through a bus.
According to the technical scheme, the embodiment of the invention has the following advantages:
the embodiment of the invention provides X-ray detection equipment which comprises a first rack, a material taking mechanism and an X-ray detection platform; the X-ray detection platform is arranged in the first rack; an imaging device fixed on the first frame is arranged above the X-ray detection platform; a feeding mechanism is arranged on one side of the first rack; a discharging mechanism is arranged on one side of the first rack, which is symmetrical to the feeding mechanism; the material taking mechanism is arranged on the first rack above the X-ray detection platform; the material taking mechanism comprises a stepping motor, a first guide rail and a bracket; the first guide rail is fixedly arranged on the first rack; the bracket is arranged on the first guide rail; the stepping motor is connected with the bracket; the stepping motor is used for driving the bracket to horizontally move on the first guide rail; fixing plates are respectively arranged at two ends of the bracket; a first cylinder is fixedly arranged on each fixing plate; a cylinder shaft of the first cylinder is connected with a material taking clamp; the first air cylinder is used for driving the material taking clamp to move in the vertical direction. In this embodiment, get material structure that uses on X-ray detection equipment is provided with a material taking clamp respectively at the both ends of support, can get the material back at first material taking clamp, and the blowing can be accomplished to second material taking clamp simultaneously for material taking mechanism's work efficiency improves greatly.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to these drawings without inventive exercise.
Fig. 1 is a schematic structural diagram of an X-ray detection apparatus provided in an embodiment of the present invention;
FIG. 2 is a right side view of the structure of an X-ray inspection apparatus provided in the embodiment of the present invention;
FIG. 3 is a left side view of the structure of an X-ray inspection apparatus provided in the embodiment of the present invention;
FIG. 4 is a top view of an X-ray inspection apparatus according to an embodiment of the present invention;
fig. 5 is a schematic structural diagram of a material taking mechanism in an X-ray detection apparatus according to an embodiment of the present invention;
fig. 6 is a schematic structural diagram of an X-ray detection platform in an X-ray detection apparatus provided in an embodiment of the present invention;
fig. 7 is a schematic structural diagram of a sorting device in an X-ray detection apparatus provided in an embodiment of the present invention;
illustration of the drawings: a material taking mechanism 1; an X-ray detection stage 2; an imaging device 3; a feeding conveyor belt 4; a second guide rail 5; a feeding manipulator 6; a bar code scanning gun 7; a third guide rail 8; a discharging manipulator 9; an outfeed conveyor belt 10; a sorting manipulator 11; a fourth guide rail 12; a first guide rail 13; a bracket 14; a fixed plate 15; a first cylinder 16; a mounting plate 17; a connecting plate 18; a second cylinder 19; a clamping member 20; a clamping block 21; a first motor 22; a first roller 23; a first drive belt 24; a transmission shaft 25; a second roller 26; a second belt 27; a second motor 28; a third roller 29; a third belt 30; a slide rail 31; an X-ray source 32; a material box 33; a test part 34; a nonconforming product storage box 35; reject conveyor 36.
Detailed Description
The embodiment of the invention discloses X-ray detection equipment, which is used for solving the problem of low efficiency caused by long working time of the X-ray detection equipment in the prior art.
The technical solutions in the embodiments of the present invention are described in detail below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be obtained by a person skilled in the art without making any creative effort based on the embodiments in the present invention, belong to the protection scope of the present invention.
Referring to fig. 1 to 4, an embodiment of an X-ray detection apparatus provided in the embodiment of the present invention includes:
the X-ray detection device comprises a first rack, a material taking mechanism 1 and an X-ray detection platform 2;
the X-ray detection platform 2 is arranged in the first frame; an imaging device 3 fixed on the first frame is arranged above the X-ray detection platform 2; it should be noted that the X-ray source 32 in the X-ray detection platform 2 is aligned with the imaging device 3;
a feeding mechanism is arranged on one side of the first rack; a discharging mechanism is arranged on one side of the first rack, which is symmetrical to the feeding mechanism; it should be noted that the feeding mechanism, the X-ray detection platform 2 and the discharging mechanism form a U-shape.
The material taking mechanism 1 is arranged on a first rack above the X-ray detection platform 2;
the material taking mechanism 1 comprises a stepping motor, a first guide rail 13 and a bracket 14;
the first guide rail 13 is fixedly arranged on the first frame;
the bracket 14 is mounted on the first rail 13; the stepper motor is connected to the support 14; the stepper motor is used for driving the bracket 14 to horizontally move on the first guide rail 13;
fixing plates 15 are respectively arranged at two ends of the bracket 14;
a first air cylinder 16 is fixedly arranged on each fixing plate 15;
a cylinder shaft of the first cylinder 16 is connected with a material taking clamp;
the first cylinder 16 is used to drive the reclaiming clamp in vertical direction.
In this embodiment, the material taking clamp is connected with the first cylinder 16, so that the material taking clamp can move in the vertical direction, when the first material taking clamp moves downwards, the material to be detected on the material taking mechanism can be taken in a clamping manner, at the same time when the first material taking clamp starts to take the material, the second material taking clamp also moves downwards, the material which is detected on the test platform is taken in a clamping manner, then the support 14 moves horizontally, the first material taking clamp puts the material to be detected on the test platform, and the second material taking clamp puts the material which is detected on the discharge mechanism.
Referring to fig. 5, the material taking clamp in the embodiment of the present invention includes two clamping members 20 and a mounting plate 17;
the mounting plate 17 is connected with a cylinder shaft of the first cylinder 16, and the mounting plate 17 is parallel to the first cylinder 16;
the mounting plate 17 is connected with a connecting plate 18, the concrete connection mode is bolt connection, and the connection mode is not limited here and can be fixed and connected in other modes; the connecting plate 18 is also connected with a horizontal support plate, the concrete connection mode is bolt connection, and the connection mode is not limited in the above and can be connected in other modes; it should be noted that the connecting plate 18 is a triangular connecting plate, a longer right-angle side is fixedly connected with the mounting plate 17, and a shorter right-angle side is fixedly connected with the horizontal support plate.
The horizontal support plate is a rectangular horizontal support plate, two ends of the horizontal support plate are respectively provided with a second cylinder 19, each second cylinder 19 is connected with a clamping part 20, the two clamping parts 20 are parallel to each other, the clamping parts 20 are connected with the second cylinders 19, and the two clamping parts 20 can move in the horizontal direction;
two clamping blocks 21, specifically, bolted connections, are fixedly mounted on the clamping component 20, and here, there is no limitation, and other fixing manners may be adopted; the clamping block 21 is mainly used for clamping materials, the clamping block 21 is L-shaped, a longer part of the clamping block 21 is fixedly connected with the clamping component 20, a protruding block (a shorter part) is arranged on the clamping block 21 and is perpendicular to the surface of the clamping block 21, and the protruding block is mainly used for supporting the materials to be detected.
Referring to fig. 6, the X-ray detection platform in the embodiment of the present invention mainly includes a first motor 22, a second motor 28, a testing component 34, and a second frame, where the second frame is a hollow structure; the X-ray source 32 is arranged in the second machine frame;
the X-ray source 32 is disposed below the test part 34;
a first X-direction transmission mechanism is arranged on one side of the top end of the second rack; the other side is provided with a second X-direction transmission mechanism; the first X-direction transmission mechanism and the second X-direction transmission mechanism are parallel to each other;
the test component 34 is arranged on the first X-direction transmission mechanism and the second X-direction transmission mechanism;
the test component 34 is a planar frame structure, and a Y-direction transmission mechanism is arranged on one side of the test component 34; a slide rail 31 is arranged on one side of the test part 34 opposite to the Y-direction transmission mechanism;
a material box 33 is arranged on the Y-direction transmission mechanism; one side of the material box 33 is arranged on the Y-direction transmission mechanism, and the other side is arranged on the slide rail 31; the material box 33 is used for placing the detected material;
the first motor 22 is connected with the first X-direction transmission mechanism and the second X-direction transmission mechanism; the first motor 22 is used for driving the first X-direction transmission mechanism and the second X-direction transmission mechanism to work, and driving the test component 34 to move in the X-axis direction;
the second motor 28 is connected with the Y-direction transmission mechanism; the second motor 28 is used for driving the Y-direction transmission mechanism to work, and driving the material box 33 to move on the slide rail 31 along the Y-axis direction.
The X-ray detection platform 2 in the embodiment of the invention has the specific advantages that the material to be detected in the test platform can move in the X-axis direction and the Y-axis direction, so that the X-ray source can detect each part of the material without adjustment, the time required by detection is reduced, and the detection efficiency is greatly improved.
The first X-direction transmission mechanism in the embodiment of the present invention specifically includes a first transmission belt 24, wherein first rollers 23 are sleeved at both ends of the first transmission belt 24, one of the first rollers 23 is connected with a first motor 22, and the first motor 22 rotates the roller, so as to drive the first transmission belt 24 to move, and drive the test component 34 to move in the X-axis direction.
The second X-direction transmission mechanism in the embodiment of the present invention specifically includes a second transmission belt 27, two ends of the second transmission belt 27 are sleeved with second rollers 26, one of the second rollers 26 (the second roller 26 opposite to the first roller 23 connected to the first motor 22) is connected to the first motor 22 through a transmission shaft 25, and the first motor 22 is connected to the first X-direction transmission mechanism and the second X-direction transmission mechanism, so that the first X-direction transmission mechanism and the second X-direction transmission mechanism operate synchronously, and the stability of the movement of the test component 34 in the X-axis direction is increased.
The Y-direction transmission mechanism in the embodiment of the present invention specifically includes a third belt 30, a third roller 29 is sleeved on the third belt 30, where the third roller 29 is connected to the second motor 28, and the second motor 28 moves the third roller 29 to drive the third belt 30 to move, so that the material box 33 can be driven by the third belt 30 to move on the slide rail 31 along the Y-axis direction.
The feeding mechanism in the embodiment of the invention mainly comprises a third rack, a third motor and a feeding conveyor belt 4;
the two ends of the feeding conveyor belt 4 are sleeved with first rollers; the first rolling shaft is connected with a third motor;
the third frame is arranged at the feeding end of the feeding conveyor belt 4; a second guide rail 5 is arranged in the third rack; the second guide rail 5 is connected with a feeding manipulator 6; the feeding mechanical arm 6 is used for clamping the materials onto the feeding conveyor belt 4.
A bar code scanning gun 7 is arranged on one side of the feeding conveyor belt 4 and used for inputting the bar code of each product into a computer.
Referring to fig. 7, the discharging mechanism in the embodiment of the present invention mainly includes a fourth frame, a fourth motor, and a discharging conveyor 10;
two ends of the discharging conveyor belt 10 are sleeved with second rollers; the second roller is connected with a fourth motor;
the fourth frame is arranged at the discharge end of the discharge conveyor belt 10; a third guide rail 8 is arranged in the fourth frame; a discharging manipulator 9 is connected to the third guide rail 8; the outfeed robot 9 is used to remove the reject material from the outfeed conveyor 10.
A sorting device is further arranged on one side of the discharging conveyor belt 10, and comprises an unqualified product placing box 35 and a fifth rack; a fourth guide rail 12 is arranged on the fifth frame; the fourth guide rail 12 is connected with a sorting manipulator 11;
the sorting mechanical arm 11 is connected with an identification component;
the identification component is used for controlling the sorting manipulator 11 to sort between qualified materials and unqualified materials;
an unqualified product conveyor belt 36 is arranged below the fifth rack;
the sorting manipulator 11 is used for clamping and placing unqualified materials on the unqualified product conveyor belt 36;
the unqualified product placing box 35 is arranged at the discharge end of the unqualified product conveyor belt 36; the nonconforming product placing box 35 is used for storing nonconforming materials. The number of reject holding boxes 35 in this embodiment is not limited.
Note that, the material mentioned in this embodiment is a battery with a tray.
The embodiment of the invention also comprises a display, the display is arranged on the first rack, the computer is arranged in the first rack, the display is connected with the computer, and the computer is connected with the image enhancement device through the bus.
The periphery of the X-ray detection device provided by the embodiment of the invention also comprises a shell, and the shell can block the harm of X-rays to workers.
The above is a detailed description of a specific structure of an X-ray detection device provided by the present invention, and the following will further describe the X-ray detection device by an application method, and an application example of an X-ray detection device provided by an embodiment of the present invention includes:
the material is taken from a feeding manipulator clamp to a feeding conveyor belt, the material is conveyed to a material taking mechanism after being scanned by a bar code scanning gun under the driving of the conveyor belt, a first material taking clamp in the material taking mechanism clamps the material from the feeding conveyor belt, at the same time, the other material taking clamp in the material taking mechanism clamps the material on an X-ray testing platform, the material on the X-ray testing platform is detected, an imaging device transmits data to a computer and judges whether the material with the bar code is qualified or not, if the material with the bar code is unqualified, the computer transmits a signal to an identification component on a sorting manipulator, when the two material taking clamps clamp the material, a support of the material taking mechanism is driven by a stepping motor to run, when the first material taking clamp moves to the position right above the X-ray testing platform and the second material taking clamp moves to the position right above a discharging conveyor belt, the support stops running, the first material taking clamp puts the material to the X-ray testing platform, the second material taking clamp puts the material to the material on the discharging conveyor belt, the unqualified material begins to be sorted, the sorting manipulator, the sorted material is placed on the discharging conveyor belt, and the unqualified product is continuously picked and the discharging manipulator.
The above is a detailed description of the overall process of the X-ray detection device, and the following will also set forth the application methods of several important components one by one;
the concrete operating principle of the material taking mechanism is as follows:
the taking mechanism is mainly applied to X-ray detection equipment, and is mainly installed on a rack of the X-ray detection equipment, and mainly comprises a guide rail, a stepping motor and a support, wherein the guide rail is fixedly connected with the rack on the X-ray detection equipment, the stepping motor drives the support to horizontally move on the guide rail, two ends of the support are respectively provided with a fixed plate, each fixed plate is connected with a first air cylinder, the first air cylinder is connected with a taking clamp, when the taking mechanism starts to operate, the first taking clamp is positioned right above a feeding assembly line, the first taking clamp is driven by the first air cylinder to move upwards, when materials are positioned in two clamping components, a second air cylinder starts to work, so that the clamping components are inwards close to each other to clamp the materials, and then the materials are driven by the first air cylinder to ascend to the original positions; the same time, the second is got material clamp and is pressed from both sides directly over testing platform, also downstream under the drive of another first cylinder, the material on testing platform is got to the beginning clamp, concrete operation process is unanimous with the process of above-mentioned description, all accompany the material back on two are got the material clamps, one section distance of step motor drive support horizontal motion, make the first material clamp of getting press from both sides directly over testing platform, the second is got material clamp and is pressed from both sides directly over the unloading assembly line, then put down the material simultaneously, at this moment, accomplish the process of a complete clamp material and blowing, then continue to repeat foretell step.
The specific working principle of the X-ray detection platform is as follows:
when a material taking mechanism of the X-ray detection equipment puts materials to be detected on a material box of the test platform, parameters set according to a numerical control program, such as a plurality of positions of a battery, need to be detected, because an X-ray source needs to be aligned with an imaging device on an X-ray machine, when a plurality of positions are tested, the battery needs to be moved to detect different positions of the battery, for example, when the top of the battery needs to be detected, a first X-direction transmission mechanism and a second X-direction transmission mechanism work under the driving of a first motor to drive a test component to move in the X-axis direction, after the X-axis direction is adjusted, a Y-direction transmission mechanism works under the driving of a second motor to drive the material box to move in the Y-axis direction, after the X-axis direction and the Y-axis direction are adjusted, at the moment, after the X-ray source is aligned with the specific position of the battery to be detected, detection is carried out, and after data is transmitted to a computer through corresponding equipment, the parameters of the battery can be obtained.
Wherein, the specification of the detectable battery of X-ray detection platform:
the dislocation distance of naked electric core angular position negative pole and positive pole can be detected, the outputable data of detecting each interlayer in the display and statistics analysis goes out maximum value, minimum value, average value. The number of layers (ROI) of the examination object can be set according to the requirement, and the maximum number is 30 layers (taking a sample provided by the first party as a reference standard).
While the X-ray detection device provided by the present invention has been described in detail, for a person skilled in the art, according to the idea of the embodiment of the present invention, the specific implementation and the application scope may be changed, and in summary, the content of the present description should not be construed as limiting the present invention.
Claims (7)
1. The X-ray detection equipment is characterized by comprising a first rack, a material taking mechanism and an X-ray detection platform;
the X-ray detection platform is arranged in the first rack; an imaging device fixed on the first frame is arranged above the X-ray detection platform;
a feeding mechanism is arranged on one side of the first rack; a discharging mechanism is arranged on one side of the first rack, which is symmetrical to the feeding mechanism;
the material taking mechanism is arranged on a first rack above the X-ray detection platform;
the material taking mechanism comprises a stepping motor, a first guide rail and a bracket;
the first guide rail is fixedly arranged on the first rack;
the bracket is arranged on the first guide rail; the stepping motor is connected with the bracket; the stepping motor is used for driving the bracket to horizontally move on the first guide rail;
fixing plates are respectively arranged at two ends of the bracket;
a first cylinder is fixedly arranged on each fixing plate;
a cylinder shaft of the first cylinder is connected with a material taking clamp;
the first air cylinder is used for driving the material taking clamp to move in the vertical direction;
the X-ray detection platform comprises a first motor, a second motor, a test part and a second rack, and the second rack is of a hollow structure; an X-ray source is arranged inside the second rack;
the X-ray source is arranged below the test component;
a first X-direction transmission mechanism is arranged on one side of the top end of the second rack; the other side is provided with a second X-direction transmission mechanism; the first X-direction transmission mechanism and the second X-direction transmission mechanism are parallel to each other;
the test component is arranged on the first X-direction transmission mechanism and the second X-direction transmission mechanism;
the testing component is of a planar frame structure, and a Y-direction transmission mechanism is arranged on one side of the testing component; a slide rail is arranged on one side of the test part opposite to the Y-direction transmission mechanism;
the Y-direction transmission mechanism is provided with a material box; one side of the material box is arranged on the Y-direction transmission mechanism, and the other side of the material box is arranged on the sliding rail; the material box is used for placing the detected material;
the first motor is connected with the first X-direction transmission mechanism and the second X-direction transmission mechanism; the first motor is used for driving the first X-direction transmission mechanism and the second X-direction transmission mechanism to work and driving the test component to move in the X-axis direction;
the second motor is connected with the Y-direction transmission mechanism; the second motor is used for driving the Y-direction transmission mechanism to work and driving the material box to move on the sliding rail along the Y-axis direction;
the material taking clamp comprises two clamping components and a mounting plate;
the mounting plate is connected with a cylinder shaft of the first cylinder; the mounting plate is connected with a connecting plate; a horizontal support plate is connected to the connecting plate;
two ends of the horizontal support plate are respectively provided with a second cylinder;
each second cylinder is connected with the clamping component through a cylinder shaft; the two clamping parts are parallel to each other;
the second air cylinder is used for driving the clamping component to move in the horizontal direction.
2. The X-ray inspection apparatus of claim 1, wherein two clamping blocks are fixedly mounted on the clamping member;
the clamping block is used for clamping materials.
3. The X-ray inspection apparatus of claim 1, wherein the first X-direction drive mechanism comprises a first drive belt; two ends of the first transmission belt are sleeved with first rollers, and the first rollers are connected with the first motor;
the second X-direction transmission mechanism comprises a second transmission belt; the two ends of the second transmission belt are sleeved with second rollers, and the first motor is connected with the second rollers at one end of the second transmission belt through a transmission shaft;
the Y-direction transmission mechanism comprises a third transmission belt; and third rollers are sleeved at two ends of the third transmission belt and are connected with the second motor.
4. The X-ray inspection apparatus of claim 1, wherein the feed mechanism comprises a third gantry, a third motor, and a feed conveyor;
the two ends of the feeding conveyor belt are sleeved with first rolling shafts; the first roller is connected with the third motor;
the third rack is arranged at the feeding end of the feeding conveyor belt; a second guide rail is arranged in the third rack; the second guide rail is connected with a feeding mechanical arm; the feeding manipulator is used for clamping materials onto the feeding conveyor belt.
5. The X-ray inspection apparatus of claim 4, wherein a barcode scanning gun is disposed on one side of the input conveyor belt.
6. The X-ray inspection apparatus of claim 1, wherein the outfeed mechanism comprises a fourth gantry, a fourth motor, and an outfeed conveyor belt;
two ends of the discharging conveyor belt are sleeved with second rollers; the second roller is connected with the fourth motor;
the fourth rack is arranged at the discharge end of the discharge conveyor belt; a third guide rail is arranged in the fourth rack; the third guide rail is connected with a discharging manipulator; the discharging manipulator is used for taking off qualified materials from the discharging conveyor belt.
7. The X-ray inspection apparatus of claim 6, wherein one side of the outfeed conveyor belt is provided with a sorting device;
the sorting device comprises a unqualified product placing box and a fifth rack; a fourth guide rail is arranged on the fifth rack; the fourth guide rail is connected with a sorting manipulator;
the sorting mechanical arm is connected with an identification component;
the identification component is used for controlling the sorting manipulator to sort between qualified materials and unqualified materials;
a unqualified product conveying belt is arranged below the fifth rack;
the sorting mechanical arm is used for clamping and placing unqualified materials onto the unqualified product conveyor belt;
the unqualified product placing box is arranged at the discharge end of the unqualified product conveying belt; the unqualified product placing box is used for storing the unqualified materials.
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN107470172A (en) * | 2017-08-25 | 2017-12-15 | 宁波力神动力电池系统有限公司 | A kind of unqualified battery screening plant |
| CN107499614A (en) * | 2017-08-31 | 2017-12-22 | 郑州大学 | A kind of sylphon rejecting mechanism of medicine packing box |
| CN110207745A (en) * | 2018-02-28 | 2019-09-06 | 深圳市艾兰特科技有限公司 | A kind of laminated batteries x-ray on-line detector and its application method |
| CN108398443A (en) * | 2018-03-14 | 2018-08-14 | 深圳市昱燊科技有限公司 | A kind of X-ray wafer detection device |
| CN109047025A (en) * | 2018-07-24 | 2018-12-21 | 广东正业科技股份有限公司 | A kind of X-ray automatic checkout system |
| CN111551569B (en) * | 2020-04-28 | 2021-01-08 | 合肥格泉智能科技有限公司 | International express image checking system based on X-ray machine |
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