CN108842989A - Uv涂层的pp木塑装饰性静音塑胶地板及其生产工艺 - Google Patents

Uv涂层的pp木塑装饰性静音塑胶地板及其生产工艺 Download PDF

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CN108842989A
CN108842989A CN201810664461.7A CN201810664461A CN108842989A CN 108842989 A CN108842989 A CN 108842989A CN 201810664461 A CN201810664461 A CN 201810664461A CN 108842989 A CN108842989 A CN 108842989A
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coating
wood moulding
plastic floor
wood
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张强
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Anhui Yosemite Plastic Technology Co Ltd
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    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
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    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
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    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B38/00—Ancillary operations in connection with laminating processes
    • B32B38/16—Drying; Softening; Cleaning
    • B32B38/162—Cleaning
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    • C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D163/00—Coating compositions based on epoxy resins; Coating compositions based on derivatives of epoxy resins
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Abstract

本发明公开了一种UV涂层的PP木塑装饰性静音塑胶地板，包括PP木塑基材，所述PP木塑基材的上表面设有PP装饰面层，PP木塑基材的下表面设有软木层，所述PP装饰面层的上表面设有UV涂层。本发明采用PP作为木塑基材，在生产的过程中无需加入增塑剂，可以避免增塑剂对人体的伤害，在PP木塑基材的上表面设有PP装饰面层达到PVC地板的装饰效果，PP木塑基材的下表面设有软木层，可以起到静音的效果。本发明无醛、无增塑剂且静音降噪。

Description

UV涂层的PP木塑装饰性静音塑胶地板及其生产工艺
技术领域
本发明涉及UV涂层的PP木塑装饰性静音塑胶地板及其生产工艺，属于木塑地板技术领域。
背景技术
随着PVC地板的发展，塑胶地板越来越受到市场的认可，但是PVC地板再生产过程中不可避免的需要使用增塑剂，但是对人体有害的增塑剂被发现越来越多，这成为塑胶地板的难题，同时，目前的塑胶地板静音效果差。为此，我们提出一种UV涂层的PP木塑装饰性静音塑胶地板及其生产工艺。
发明内容
本发明的主要目的在于提供一种UV涂层的PP木塑装饰性静音塑胶地板及其生产工艺，使用PP为原材料，在生产的过程中无需加入增塑剂，可以避免增塑剂对人体的伤害，同时在基材的底部设有软木，可以起到静音的效果，可以有效解决背景技术中的问题。
为实现上述目的，本发明采取的技术方案为：
UV涂层的PP木塑装饰性静音塑胶地板，包括PP木塑基材，所述PP木塑基材的上表面设有PP装饰面层，PP木塑基材的下表面设有软木层，所述PP装饰面层的上表面设有UV涂层。
进一步的，所述UV涂层所使用的的涂料各组分包括20～23份环氧丙烯酸树脂、10～15份氧化季戊四醇丙烯酸酯，1～1.5份2，4，6-三甲基苯甲酰基-二苯基氧化膦，1～2份硅酮粉，0.7～1.1份有机硅防水剂。
进一步的，所述涂料的制备方法为：
(a)将上述组份的环氧丙烯酸树脂、氧化季戊四醇丙烯酸酯、2，4，6-三甲基苯甲酰基-二苯基氧化膦、硅酮粉、有机硅防水剂依次加入反应釜中配置成溶液；
(b)打开反应釜的搅拌装置，并将反应釜的温度调至60℃；
(c)不断搅拌使各组分在反应釜中充分混匀反应，形成均匀、透明的液体，即得所需的涂料。
本发明还提供一种UV涂层的PP木塑装饰性静音塑胶地板的生产工艺，包括如下步骤：(1)使用挤出机挤出PP木塑基材；
(2)在PP木塑基材的上表面和下表面分别复合热压有PP装饰面层和软木层；
(3)经过步骤(2)处理后的木塑地板冷却定型后使用清水将PP装饰面层的表面进行清洗并自然晾干；
(4)在PP装饰面层的表面均匀涂上一层UV涂料；
(5)打开UV光固化机，使其预热15～20min，UV灯发射的能量稳定后将涂有UV涂料的木塑地板置于UV光固化机中进行固化；
(6)固化完全后对木塑地板进行切割及深加工得到所需的木塑地板。
进一步的，所述UV涂料采用喷涂的方式进行涂覆。
进一步的，所述UV涂层的厚度为0.1～0.3cm。
进一步的，所述固化时间为6～8min。
本发明采用PP作为木塑基材，在生产的过程中无需加入增塑剂，可以避免增塑剂对人体的伤害，在PP木塑基材的上表面设有PP装饰面层达到PVC地板的装饰效果，PP木塑基材的下表面设有软木层，可以起到静音的效果。本发明无醛、无增塑剂且静音降噪。
附图说明
图1为本发明的整体结构示意图。
图中：1、软木层；2、PP木塑基材；3、UV涂层；4、PP装饰面层。
具体实施方式
为使本发明实现的技术手段、创作特征、达成目的与功效易于明白了解，下面结合具体实施方式，进一步阐述本发明。
如图1所示，本实施例提供一种UV涂层的PP木塑装饰性静音塑胶地板，包括PP木塑基材，所述PP木塑基材的上表面设有PP装饰面层，PP木塑基材的下表面设有软木层，所述PP装饰面层的上表面设有UV涂层。
采用PP作为木塑基材，在生产的过程中无需加入增塑剂，可以避免增塑剂对人体的伤害，在PP木塑基材的上表面设有PP装饰面层达到PVC地板的装饰效果，PP木塑基材的下表面设有软木层，可以起到静音的效果。
进一步的，所述UV涂层所使用的的涂料各组分包括20～23份环氧丙烯酸树脂、10～15份氧化季戊四醇丙烯酸酯，1～1.5份2，4，6-三甲基苯甲酰基-二苯基氧化膦，1～2份硅酮粉，0.7～1.1份有机硅防水剂。
进一步的，所述涂料的制备方法为：
(a)将上述组份的环氧丙烯酸树脂、氧化季戊四醇丙烯酸酯、2，4，6-三甲基苯甲酰基-二苯基氧化膦、硅酮粉、有机硅防水剂依次加入反应釜中配置成溶液；
(b)打开反应釜的搅拌装置，并将反应釜的温度调至60℃；
(c)不断搅拌使各组分在反应釜中充分混匀反应，形成均匀、透明的液体，即得所需的涂料。
采用环氧丙烯酸树脂和氧化季戊四醇丙烯酸酯作为原料，环氧丙烯酸树脂具有聚合速度快、成本低的特点，且氧化季戊四醇丙烯酸酯具有高活性、耐化学性好及耐划伤的特点，加入硅酮粉，可以起到防划伤的作用，加入的有机硅防水剂可以起到防水的作用。
本发明还提供一种UV涂层的PP木塑装饰性静音塑胶地板的生产工艺，包括如下步骤：(1)使用挤出机挤出PP木塑基材；
(2)在PP木塑基材的上表面和下表面分别复合热压有PP装饰面层和软木层；
(3)经过步骤(2)处理后的木塑地板冷却定型后使用清水将PP装饰面层的表面进行清洗并自然晾干，防止灰尘和水影响UV涂料的涂覆；
(4)在PP装饰面层的表面均匀涂上一层UV涂料；
(5)打开UV光固化机，使其预热15～20min，UV灯发射的能量稳定后将涂有UV涂料的木塑地板置于UV光固化机中进行固化；
(6)固化完全后对木塑地板进行切割及深加工得到所需的木塑地板。
在PP装饰面层的上表面喷涂UV涂料，不仅可以起到装饰的效果，同时还起到防划伤的作用。
进一步的，所述UV涂料采用喷涂的方式进行涂覆。
进一步的，所述UV涂层的厚度为0.1～0.3cm。
进一步的，所述固化时间为6～8min。
以上只通过说明的方式描述了本发明的某些示范性实施例，毋庸置疑，对于本领域的普通技术人员，在不偏离本发明的精神和范围的情况下，可以用各种不同的方式对所描述的实施例进行修正。因此，上述附图和描述在本质上是说明性的，不应理解为对本发明权利要求保护范围的限制。

Claims (7)

1.UV涂层的PP木塑装饰性静音塑胶地板，其特征在于：包括PP木塑基材，所述PP木塑基材的上表面设有PP装饰面层，PP木塑基材的下表面设有软木层，所述PP装饰面层的上表面设有UV涂层。
2.根据权利要求1所述的一种UV涂层的PP木塑装饰性静音塑胶地板，其特征在于：所述UV涂层所使用的的涂料各组分包括20～23份环氧丙烯酸树脂、10～15份氧化季戊四醇丙烯酸酯，1～1.5份2，4，6-三甲基苯甲酰基-二苯基氧化膦，1～2份硅酮粉，0.7～1.1份有机硅防水剂。
3.根据权利要求2所述的一种UV涂层的PP木塑装饰性静音塑胶地板，其特征在于：所述涂料的制备方法为：
(a)将上述组份的环氧丙烯酸树脂、氧化季戊四醇丙烯酸酯、2，4，6-三甲基苯甲酰基-二苯基氧化膦、硅酮粉、有机硅防水剂依次加入反应釜中配置成溶液；
(b)打开反应釜的搅拌装置，并将反应釜的温度调至60℃；
(c)不断搅拌使各组分在反应釜中充分混匀反应，形成均匀、透明的液体，即得所需的涂料。
4.权利要求1～3所述的塑胶地板的生产工艺，其特征在于包括如下步骤：
(1)使用挤出机挤出PP木塑基材；
(2)在PP木塑基材的上表面和下表面分别复合热压有PP装饰面层和软木层；
(3)经过步骤(2)处理后的木塑地板冷却定型后使用清水将PP装饰面层的表面进行清洗并自然晾干；
(4)在PP装饰面层的表面均匀涂上一层UV涂料；
(5)打开UV光固化机，使其预热15～20min，UV灯发射的能量稳定后将涂有UV涂料的木塑地板置于UV光固化机中进行固化；
(6)固化完全后对木塑地板进行切割及深加工得到所需的木塑地板。
5.根据权利要求4所述的一种UV涂层的PP木塑装饰性静音塑胶地板的生产工艺，其特征在于：所述UV涂料采用喷涂的方式进行涂覆。
6.根据权利要求4所述的一种UV涂层的PP木塑装饰性静音塑胶地板的生产工艺，其特征在于：所述UV涂层的厚度为0.1～0.3cm。
7.根据权利要求4所述的一种UV涂层的PP木塑装饰性静音塑胶地板的生产工艺，其特征在于：所述固化时间为6～8min。
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