CN108840063B - High-efficient intelligent automatic extension rod production line of cosmetic brushes - Google Patents
High-efficient intelligent automatic extension rod production line of cosmetic brushes Download PDFInfo
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- CN108840063B CN108840063B CN201810756879.0A CN201810756879A CN108840063B CN 108840063 B CN108840063 B CN 108840063B CN 201810756879 A CN201810756879 A CN 201810756879A CN 108840063 B CN108840063 B CN 108840063B
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- 239000002537 cosmetic Substances 0.000 title claims abstract description 59
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 35
- 238000001514 detection method Methods 0.000 claims abstract description 56
- 230000000007 visual effect Effects 0.000 claims abstract description 26
- 238000004026 adhesive bonding Methods 0.000 claims abstract description 15
- 239000003292 glue Substances 0.000 claims description 49
- 239000000463 material Substances 0.000 claims description 25
- 238000005507 spraying Methods 0.000 claims description 21
- 238000001816 cooling Methods 0.000 claims description 10
- 230000005540 biological transmission Effects 0.000 claims description 5
- 230000000149 penetrating effect Effects 0.000 claims description 2
- 238000003384 imaging method Methods 0.000 claims 1
- 230000002950 deficient Effects 0.000 abstract description 12
- 230000009286 beneficial effect Effects 0.000 abstract description 4
- 238000003780 insertion Methods 0.000 description 8
- 230000037431 insertion Effects 0.000 description 8
- 238000011179 visual inspection Methods 0.000 description 5
- 230000007547 defect Effects 0.000 description 4
- 210000001503 joint Anatomy 0.000 description 4
- 238000000034 method Methods 0.000 description 4
- 230000008569 process Effects 0.000 description 4
- 238000003860 storage Methods 0.000 description 4
- 230000009471 action Effects 0.000 description 3
- 238000010586 diagram Methods 0.000 description 3
- 238000007689 inspection Methods 0.000 description 3
- 230000007246 mechanism Effects 0.000 description 3
- 238000003032 molecular docking Methods 0.000 description 2
- 239000004831 Hot glue Substances 0.000 description 1
- 208000003464 asthenopia Diseases 0.000 description 1
- 238000010009 beating Methods 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 238000007599 discharging Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000001125 extrusion Methods 0.000 description 1
- 230000002349 favourable effect Effects 0.000 description 1
- 238000005286 illumination Methods 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 238000005096 rolling process Methods 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
- 230000003068 static effect Effects 0.000 description 1
- 230000001360 synchronised effect Effects 0.000 description 1
- 238000011144 upstream manufacturing Methods 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G43/00—Control devices, e.g. for safety, warning or fault-correcting
- B65G43/08—Control devices operated by article or material being fed, conveyed or discharged
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/34—Sorting according to other particular properties
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/36—Sorting apparatus characterised by the means used for distribution
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/74—Feeding, transfer, or discharging devices of particular kinds or types
- B65G47/90—Devices for picking-up and depositing articles or materials
- B65G47/907—Devices for picking-up and depositing articles or materials with at least two picking-up heads
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G2203/00—Indexing code relating to control or detection of the articles or the load carriers during conveying
- B65G2203/04—Detection means
- B65G2203/041—Camera
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/02—Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Labeling Devices (AREA)
- Coating Apparatus (AREA)
Abstract
The invention discloses a high-efficiency intelligent automatic cosmetic brush extension rod production line, which comprises a controller module, a gluing module, an extension rod module, a detection sorting module and a controller module, wherein the gluing module and the extension rod module are sequentially arranged along the flow direction of the production line; the detecting and sorting module comprises knob equipment, first visual detecting equipment and sorting equipment, wherein the knob equipment comprises a mounting plate, a first clamping device and a first rotary driving device, the first clamping device is rotatably connected to the mounting plate, and the first rotary driving device is used for driving the first clamping device to rotate; the first visual detection equipment comprises a first camera device, wherein the lens of the first camera device faces one side of the first clamping device; the sorting equipment comprises a manipulator adjacent to the first clamping device and a second clamping device, wherein the second clamping device is connected to the hand part of the manipulator. The invention can rapidly detect and accurately sort defective products, is beneficial to improving production efficiency and reducing labor cost.
Description
Technical Field
The invention relates to the technical field of cosmetic brush production, in particular to a connecting and assembling production line of a cosmetic brush head and a brush rod.
Background
The cosmetic brush comprises a brush head and a brush rod, wherein the brush hair is arranged on the brush head, and the brush head and the brush rod are generally bonded through glue, so that glue is required to be sprayed on the brush head of the cosmetic brush in the production process of the cosmetic brush, and then the brush rod can be connected to the brush head in a butt joint mode; when the brush head is connected with the brush rod in a butt joint way, the problems that marks such as trademarks on the brush rod are inconsistent with the marks on the brush head, glue overflows, the axes of the brush rod and the brush head are not aligned and connected askew and the like can exist; therefore, after the butt joint is finished, defective products with the defects are detected, and the defective products are sorted out, so that the defective products are prevented from flowing into subsequent processes or markets; at present, the sorting of defective products is mainly finished through manual visual inspection, but due to low efficiency of manual visual inspection and easy occurrence of eyestrain, the requirement of mass production can be met by configuring more manpower resource cost, and the problems of omission and the like caused by mistakes are also easy to occur.
Disclosure of Invention
In order to overcome the defects of the prior art, the invention provides the high-efficiency intelligent automatic connecting rod production line for the cosmetic brushes, which can rapidly and automatically detect and sort out defective products, has high sorting accuracy and is not easy to make mistakes.
The technical scheme adopted for solving the technical problems is as follows:
the utility model provides a high-efficient intelligent automatic extension bar production line of cosmetic brushes, includes controller module and the play gluey module that sets gradually along the production line flow direction, extension bar module, still including setting up the detection letter sorting module of extension bar module low reaches, play gluey module, extension bar module and detection letter sorting module all electrically connect the controller module; the detection sorting module comprises knob equipment, first visual detection equipment and sorting equipment, wherein the knob equipment comprises a mounting plate, a first clamping device and a first rotary driving device, the first clamping device is rotatably connected to the mounting plate, and the first rotary driving device is used for driving the first clamping device to rotate; the first visual detection equipment comprises a first camera device with a lens facing one side of the first clamping device; the sorting equipment comprises a manipulator adjacent to the first clamping device and a second clamping device, wherein the second clamping device is connected with the hand of the manipulator.
As an improvement of the above technical solution, the knob device further includes a third clamping device disposed below the first clamping device.
Further, the glue dispensing module comprises a rotating shaft, a second rotary driving device, a fourth clamping device, a third rotary driving device, a glue dispensing device and a second lifting driving device, wherein the rotating shaft is rotatably connected to the glue dispensing table; the rotating shaft is horizontally arranged, and the rotating axis of the fourth clamping device is perpendicular to the rotating shaft.
Further, the connecting rod module comprises a fifth clamping device, a third lifting driving device for driving the fifth clamping device to move up and down, a sixth clamping device positioned above the fifth clamping device, and a fourth lifting driving device for driving the sixth clamping device to move up and down; the lower part of the glue spraying table is provided with a first sliding rail, and the glue spraying table can slide to the lower part of the fifth clamping device along the first sliding rail under the drive of the second horizontal driving device.
Further, the device also comprises an orientation adjustment module; the orientation adjustment module comprises orientation adjustment equipment, feeding equipment and second visual detection equipment, wherein the feeding equipment and the second visual detection equipment are arranged around the orientation adjustment equipment, and the orientation adjustment equipment, the feeding equipment and the second visual detection equipment are all electrically connected with the controller module; the orientation adjusting device comprises a tray body, an inserting seat rotatably connected to the upper surface of the tray body, a fourth rotary driving device for driving the inserting seat to rotate and a fifth rotary driving device for driving the tray body to rotate; the two groups of the plug-in mounting seats are symmetrically distributed on the left side and the right side of the rotating axis of the disc body in a central mode, and the second visual detection equipment is located on the right side of the disc body; the brush head orientation adjustment module and the brush rod orientation adjustment module are respectively arranged in the two orientation adjustment modules.
Further, the fourth rotary driving device is located below the tray body, and the positions and the number of the fourth rotary driving device correspond to those of the group of the plug-in sockets close to the second visual detection equipment.
Further, the orientation adjustment device comprises a lifting table and a fifth lifting driving device, wherein the lifting table and the fifth lifting driving device are arranged below the tray body, the lifting table moves up and down between a lower initial position and an upper adjustment position under the driving of the fifth lifting driving device, and the fourth rotation driving devices are arranged on the lifting table; when the lifting table is positioned at the adjusting position, the fourth rotary driving devices are in transmission connection with the corresponding plug-in mounting seats; when the lifting table is located at the initial position, the fourth rotary driving devices and the corresponding plug-in mounting seats are in a separation state.
The brush head material taking device comprises a brush head material taking table arranged above the left side of a tray body of the brush head orientation adjustment module, a seventh clamping device arranged on the brush head material taking table, and a third horizontal driving device for driving the brush head material taking table to drive the seventh clamping device to move to the glue beating module.
Further, the extension rod module comprises a fourth horizontal driving device which drives the sixth clamping device and the fourth lifting driving device to move to the upper left side of the tray body of the brush rod orientation adjusting module.
Further, the device also comprises a cooling box arranged at the downstream of the detection sorting module and a conveying device penetrating through the cooling box, and the conveying device sequentially passes through the detection sorting module and the cooling box along the conveying direction.
The beneficial effects of the invention are as follows: the invention sets up the detection sorting module in the low reaches of the module of the connecting rod, and the detection sorting module can gather the whole circumferential image information of the cosmetic brush through setting up the first rotary driving device, first clamping device and first pick-up device, then transmit this information to the controller module and analyze which cosmetic brushes have defects, and control the mechanical arm and second clamping device to realize the automatic sorting of defective products in the cosmetic brush through the detection result that the controller module analyzes; therefore, compared with the prior art, the automatic detection device has higher automation degree, can realize the rapid detection of defective products of the cosmetic brushes, accurately sorts the defective products, is beneficial to improving the production efficiency and reducing the labor cost, and can also avoid the sorting error rate caused by fatigue of operators.
Drawings
The invention will be further described with reference to the drawings and examples.
FIG. 1 is a top view of the overall structure of the present invention;
FIG. 2 is a schematic diagram of the detection sorting module according to the present invention;
FIG. 3 is a schematic view of the knob device according to the present invention;
fig. 4 is a schematic view of the sorting apparatus according to the present invention;
FIG. 5 is a schematic diagram of a gluing module according to the present invention;
FIG. 6 is a schematic view of the installation structure of the connecting rod module and the gluing module according to the present invention;
FIG. 7 is a schematic view of the mounting structure of the brush head orientation adjustment module and brush head reclaimer apparatus of the present invention;
FIG. 8 is a schematic view of the orientation adjustment apparatus of the present invention;
FIG. 9 is a schematic diagram of a second visual inspection apparatus according to the present invention;
FIG. 10 is a schematic view of a first embodiment of a socket according to the present invention;
FIG. 11 is a schematic view of the connection structure of the hub and the elastic member according to the present invention;
FIG. 12 is a schematic view of the structure of the connecting base according to the present invention;
FIG. 13 is a schematic view of a second embodiment of a socket according to the present invention;
fig. 14 is a schematic view of the structure of the brush head extracting apparatus of the present invention.
Detailed Description
Referring to fig. 1 to 4, the high-efficiency intelligent automatic cosmetic brush extension rod production line comprises a controller module, a gluing module 1 and an extension rod module 2 which are sequentially arranged along the flow direction of the production line, and a detection sorting module 3 arranged at the downstream of the extension rod module 2, wherein the gluing module 1, the extension rod module 2 and the detection sorting module 3 are all electrically connected with the controller module; the detecting and sorting module 3 comprises a knob device 31, a first visual detecting device 32 and a sorting device 33, wherein the knob device 31 comprises a mounting plate 311, a first clamping device 312 rotatably connected to the mounting plate 311, and a first rotary driving device 313 for driving the first clamping device 312 to rotate; the first vision inspection apparatus 32 includes a first camera 321 with a lens facing the first clamping device 312; the sorting apparatus 33 comprises a manipulator 331 adjacent to the first clamping device 312 and a second clamping device 332, the second clamping device 332 being connected to the hand of the manipulator 331. When the makeup brush products which are just subjected to the butt joint of the brush head and the brush rod after passing through the upstream gluing module 1 and the connecting rod module 2 of the production line flow to the detection sorting module 3, the controller module firstly controls the first clamping device 312 to clamp the makeup brush, and then controls the first rotary driving device 313 to drive the first clamping device 312 and the makeup brush to integrally rotate, so that all positions of the makeup brush in the circumferential direction can be displayed to the first camera 321; meanwhile, the controller module controls the first camera device 321 to collect image information, and the first camera device 321 transmits the collected image information to the controller module; then the controller module rapidly analyzes which cosmetic brush products have defects according to the acquired image information, controls the manipulator 331 to drive the second clamping device 332 to move to the position of the first clamping device 312 and clamp the cosmetic brush, and then controls the first clamping device 312 to loosen the clamping of the cosmetic brush; and then the controller module controls the manipulator 331 and the second clamping device 332 to sort the defective products and the normal products onto the defective product storage or transportation device and the normal product storage or transportation device respectively according to the detection result obtained by analysis, so that the rapid detection and the accurate sorting of the defective products are realized.
In this embodiment, in order to enable simultaneous detection of a plurality of cosmetic brushes, specifically, the first clamping device 312 is provided with a plurality of and arranged in a row; moreover, in order to drive all the first clamping devices 312 to rotate simultaneously by adopting one driver, the manufacturing cost of the equipment is saved; specifically, the first clamping device 312 includes a clamping member 3121 for clamping the cosmetic brush and a rotation shaft 3122 connected to the clamping member 3121, and the first rotation driving device 313 includes a first servo motor, an output shaft of the first servo motor is connected to the rotation shaft 3122 of one of the first clamping devices 312, and the rotation shafts 3122 of two adjacent first clamping devices 312 are in transmission connection with each other through a synchronous belt. And, in order to make the first clamping device 312 rotate the cosmetic brush, the cosmetic brush can rotate around its own axis, so as to facilitate the collection of image information, and the central axis of the rotating shaft 3122 is collinear with the central axis of the cosmetic brush clamped by the clamping member 3121. Meanwhile, in detail, the clamping member 3121 includes a pneumatic three-jaw chuck and clamping jaws connected to respective jaws of the pneumatic three-jaw chuck, and a central axis of the rotation shaft 3122 passes through a center of the pneumatic three-jaw chuck.
In order to enhance the connection between the cosmetic brush head and the brush bar, in this embodiment, in particular, the knob device 31 further comprises a third clamping device 314 disposed below the first clamping device 312. Before the whole cosmetic brush rotates and the first camera 321 collects image information, the brush rod and the brush head of the cosmetic brush are respectively clamped by the first clamping device 312 and the third clamping device 314, and then the first rotary driving device 313 drives the first clamping device 312 to drive the brush rod to rotate, so that relative rotation is generated between the brush rod and the brush head; glue at the connecting part of the brush head and the brush rod in the process of relative rotation can be more uniformly covered on the connecting part due to factors such as friction extrusion between the brush head and the brush rod, so that the brush head and the brush rod can be firmly bonded after the glue is solidified, the connecting effect between the brush head and the brush rod is improved, the quality of a cosmetic brush product is improved, and the reject ratio is reduced. After the relative rotation between the brush rod and the brush head is completed, the third clamping device 314 releases the clamping of the brush head, and then the first rotary driving device 313 drives the first clamping device 312 to drive the whole cosmetic brush to rotate and display the cosmetic brush to the first camera device 321, and the first camera device 321 acquires image information; the relative knob between the brush bar and the brush head is completed before the first camera 321 collects the image information, because the knob is less likely to cause the problem that glue overflows from the connecting part.
In this embodiment, since the cosmetic brush is vertically upright with the brush head at the lower end thereof clamped on the first clamping device 312 during detection, and the cosmetic brush is required to be placed upside down when being transported downstream or placed in the storage device; therefore, specifically, the hand of the manipulator 331 is provided with a first overturning table 333, the second clamping device 332 is disposed on the first overturning table 333, and the manipulator 331 is provided with a first overturning driving device 334 for driving the first overturning table 333 to rotate around a horizontal axis so as to enable the cosmetic brush to overturn from an upright state to an inverting device through the first overturning table 333 and the first overturning driving device 334. Preferably, the manipulator 331 is a TURIN four-axis manipulator.
Referring to fig. 5, in this embodiment, specifically, the glue dispensing module 1 includes a rotating shaft 12 rotatably connected to a glue dispensing table 11, a second rotary driving device 13 for driving the rotating shaft 12 to rotate, a fourth clamping device 14 rotatably connected to the rotating shaft 12, a third rotary driving device 15 for driving the fourth clamping device 14 to rotate, a glue dispensing device 16 disposed above the fourth clamping device 14, and a second lifting driving device 17 for driving the glue dispensing device 16 to move up and down; the rotating shaft 12 is horizontally arranged, and the rotating axis of the fourth clamping device 14 is perpendicular to the rotating shaft 12. When the brush head is transported to the glue dispensing module 1, the fourth clamping device 14 clamps and fixes the brush head and keeps the brush hair on the brush head downwards, then the second rotary driving device 13 drives the rotary shaft 12 to rotate, the rotary shaft 12 drives the fourth clamping device 14 and the brush head to rotate and incline by a certain angle, so that the part, needing glue to be dispensed, of the side surface of the brush head faces the glue dispensing device 16 and is positioned right below the glue dispensing device 16, then the second lifting driving device 17 drives the glue dispensing device 16 to move downwards and approach the brush head, then the glue dispensing device 16 starts to dispense glue, and meanwhile, the third rotary driving device 15 drives the fourth clamping device 14 to drive the brush head to rotate, so that the glue injected by the glue dispensing device 16 can be uniformly and comprehensively coated on the part, needing glue dispensing, of the brush head along the circumferential direction of the brush head; after dispensing is completed, the third rotary driving device 15 and the dispensing device 16 stop working, and meanwhile, the second lifting driving device 17 drives the dispensing device 16 to move upwards to return to the initial position. The glue spraying module 1 disclosed by the invention can automatically finish the glue spraying operation of the cosmetic brush head, has high automation degree, does not need manual participation, and is favorable for reducing the labor intensity of operators, so that the glue spraying efficiency is high, and the production speed is high; in addition, the invention can uniformly and comprehensively coat the glue on the surface of the brush head, which needs to be glued, along the circumferential direction of the brush head of the cosmetic brush, so that the connection strength of the brush head and the brush rod can be effectively ensured after the production of the cosmetic brush is finished, and the product quality of the cosmetic brush is improved.
Referring to fig. 6, in an embodiment, the link module 2 includes a fifth clamping device 21, a third lifting driving device 22 for driving the fifth clamping device 21 to move up and down, a sixth clamping device 23 located above the fifth clamping device 21, and a fourth lifting driving device 24 for driving the sixth clamping device 23 to move up and down; a first sliding rail 18 is arranged below the glue spraying table 11, and the glue spraying table 11 can slide to the lower side of the fifth clamping device 21 along the first sliding rail 18 under the driving of the second horizontal driving device 19. When the brush head finishes the glue spraying, the second horizontal driving device 19 drives the glue spraying table 11 to slide to the lower part of the fifth clamping device 21 along the first sliding rail 18; then the fifth clamping device 21 is driven by the third lifting driving device 22 to move downwards to be close to the brush head, and then the fifth clamping device 21 clamps the brush head while the fourth clamping device 14 releases the brush head; then the fifth clamping device 21 clamps the brush head to move upwards to return under the drive of the third lifting driving device 22, and at the same time, the glue spraying table 11 resets and moves to the lower part of the glue dispensing device 16 to prepare for the glue spraying operation of the next brush head; the sixth clamping device 23 clamps the brush rod to move downwards under the drive of the fourth lifting driving device 24, and enables the brush rod to be connected to the brush head in an abutting mode; after the docking is completed, the fourth lifting driving device 24 drives the sixth clamping device 23 to move back to the position. Therefore, the connecting rod module 2 of the invention uses the fifth clamping device 21 and the third lifting driving device 22 as the transfer structure, so that the abutting operation of the brush head and the brush rod is not required to be performed on the glue spraying table 11, the glue spraying table 11 can return to the lower part of the glue spraying device 16 in the abutting operation process of the brush head and the brush rod, and the glue spraying operation of the next brush head is prepared in advance, therefore, the invention is beneficial to improving the connecting and assembling efficiency of the brush head and the brush rod and improving the production capacity of the whole cosmetic brush production line.
Referring to fig. 1 and fig. 7 to 9, in this embodiment, in order to align the mark on the cosmetic brush head with the mark on the brush rod when in docking, an orientation adjustment module is specifically further included; the orientation adjustment module comprises an orientation adjustment device 41, a feeding device 42 and a second visual detection device 43, wherein the feeding device 42 and the second visual detection device 43 are arranged around the orientation adjustment device 41, and the orientation adjustment device 41, the feeding device 42 and the second visual detection device 43 are all electrically connected with the controller module; the orientation adjustment device 41 comprises a tray 411, a socket 412 rotatably connected to the upper surface of the tray 411, a fourth rotation driving device 413 for driving the socket 412 to rotate, and a fifth rotation driving device 414 for driving the tray 411 to rotate; the two sets of the inserting seats 412 are symmetrically distributed on the left and right sides of the rotation axis of the tray 411, and the second visual detection device 43 is located on the right side of the tray 411; the two orientation adjustment modules are respectively a brush head orientation adjustment module 4a and a brush rod orientation adjustment module 4b.
When the brush head orientation adjustment module 4a or the brush rod orientation adjustment module 4b adjusts the angle of the brush head or the angle of the brush rod, firstly, the controller module controls the feeding device 42 to take out the brush head or the brush rod from the storage device such as the tray, and then controls the feeding device 42 to insert the brush head or the brush rod on the group of inserting seats 412 close to the second visual detection device 43; then the controller module controls the second visual detection device 43 to collect the image information of the brush rod or the brush head on the plug-in mounting seat 412, and the second visual detection device 43 transmits the collected image information to the controller module; then the controller module rapidly analyzes the angular position of the mark orientation on the brush head or the brush rod according to the collected image information, and automatically calculates the angle required to rotate when the mark on the brush head or the brush rod reaches the preset angular position; then the controller module controls the fourth rotary driving device 413 to drive the plug-in seat 412 to rotate by the angle, so that the mark on the brush head or the brush rod faces to a preset angle; then, the controller module controls the fifth rotary driving device 414 to drive the tray 411 to rotate 180 degrees so that the positions of the two sets of sockets 412 are exchanged, and the brush head or brush rod with the adjusted angle also comes to a side far away from the second visual inspection device 43 to be conveniently taken down and transported to the gluing module 1 or the connecting rod module 2. At the same time, the controller module controls the feeding device 42 to insert the next brush head or brush rod into the set of inserting seats 412 near the second visual inspection device 43 at this time, so as to prepare for the angular adjustment of the next brush head or brush rod, so as to improve the production efficiency.
Since only one set of sockets 412 need to be driven to rotate during each adjustment of the angular position of the brush head or the brush bar, in order to reduce the number of the fourth rotation driving devices 413, the production cost is saved, specifically, the fourth rotation driving devices are located below the tray 411, and the positions and the number of the fourth rotation driving devices correspond to the set of sockets 412 close to the second visual detection device 43. Specifically, the orientation adjustment device 41 includes a lifting platform 416 and a fifth lifting driving device 415 disposed below the tray 411, the lifting platform 416 is driven by the fifth lifting driving device 415 to move up and down between a lower initial position and an upper adjustment position, and the fourth rotation driving devices 413 are disposed on the lifting platform 416; when the lifting platform 416 is located at the adjustment position, the fourth rotation driving devices 413 are in a transmission connection state with the corresponding sockets 412; when the lifting platform 416 is located at the initial position, the fourth rotation driving devices 413 are disengaged from the corresponding sockets 412. When the angular position of the brush rod or the brush head is adjusted, the fifth lifting driving device 415 is started to drive the lifting table 416 to lift to the adjusting position, so that the fourth rotary driving device 413 can normally drive the inserting seat 412 and the brush rod or the brush head to rotate; when the tray 411 needs to rotate 180 degrees, the fifth lifting driving device 415 is started to drive the lifting platform 416 to descend to the initial position, so that the fourth rotation driving device 413 is separated from the socket 412, and the tray 411 is prevented from rotating to drive the fourth rotation driving device 413 to rotate to the other side together. Meanwhile, preferably, the fifth lifting driving device 415 is a lifting cylinder; of course, according to practical situations, the fifth lifting driving device 415 may adopt a cylinder mechanism, and other types of linear driving structures such as a rack-and-pinion mechanism, a screw slider mechanism, and the like may be selected.
In this embodiment, specifically, the fourth rotation driving device 413 includes a fourth servomotor 4131 connected to the lifting platform 416, the upper end of the output shaft of the fourth servomotor 4131 is connected to a friction wheel shaft 4132, the friction wheel shafts 4132 are located right below the corresponding inserting seats 412, and the lower ends of the inserting seats 412 protrude from the tray 411. When the lifting platform 416 is lifted to the adjustment position, the upper end surface of the friction wheel shaft 4132 is in pressing contact with the lower end surface of the socket 412, so that when the fourth servo motor 4131 works, under the action of static friction force, the friction wheel shaft 4132 can drive the socket 412 to rotate together, that is, the fourth rotation driving device 413 and the socket 412 are in a transmission connection state; when the lifting platform 416 is lowered to the initial position, the friction wheel shaft 4132 is disengaged from the socket 412, that is, the fourth rotation driving device 413 is disengaged from the socket 412. In order to reduce the friction between the socket 412 and the disk 411, specifically, a rolling bearing is mounted between the socket 412 and the disk 411.
In this embodiment, specifically, the sockets 412 in the same group are arranged in a row, and the second vision inspection device 43 includes a second image capturing device 431 and a fifth horizontal driving device 432 that drives the second image capturing device 431 to move along the arrangement direction of the sockets 412. In detection, the second image capturing device 431 is driven by the fifth horizontal driving device 432 to sequentially pass through each of the close set of sockets 412 to perform image capturing and detection on each brush head or brush rod, so that the number of the second image capturing devices 431 is reduced, and the manufacturing cost is reduced. Also, the second vision inspection apparatus 43 further includes an illumination device 433 for illuminating light toward one side of the tray 411 for assisting the supplementary light.
Because of the differences in the structure of the brush head and the brush bar, the socket 412 in the brush head orientation adjustment module 4a is structurally different from the socket 412 in the brush bar orientation adjustment module 4b, and the socket 412 has two different embodiments.
Referring to fig. 10 to 12, a first embodiment of the socket 412; because the cosmetic brushes are in various specifications and sizes, the brush heads are correspondingly in various specifications and sizes; therefore, in order to enable the socket 412 to match with brush heads of different sizes and specifications, specifically, a core 417 and an elastic member 418 are disposed at an upper end of the socket 412, the core 417 is in a vertical column shape, a plurality of accommodating grooves 4171 are formed in a side surface of the core, the elastic member 418 is disposed in the accommodating groove 4171, one end of the elastic member 418 is fixedly connected with the core 417, and a middle portion of the elastic member 418 is bent and protrudes to an outer side of the accommodating groove 4171. Because the lower end of the brush head is generally brush hair and the upper end is of a hollow tubular structure, the brush head can be inversely sleeved at the upper end of the plug-in seat 412 when the brush head is adjusted; since the elastic member 418 has elasticity, when the size of the brush head is large, the larger the size of the elastic member 418 expands due to the elastic force, the fewer the portion accommodated in the accommodating groove 4171; when the size of the brush head is smaller, the size of the elastic member 418 is smaller and the portion to be accommodated in the accommodating groove 4171 is larger; therefore, even if the size of the brush head is changed, the curved and convex portion of the middle portion of the elastic member 418 will always abut against the inner wall of the tubular structure at the upper end of the brush head under the action of the elastic force. Also, in order to mount the convenient hub 417 on the socket 412, specifically, a connection hub 419 connecting the socket 412 and the hub 417 is further included, the connection hub 419 includes a bottom plate portion 4191 and an annular protrusion portion 4192 provided at a central portion of an upper surface of the bottom plate portion 4191, the hub 417 is mounted at a central portion of the annular protrusion portion 4192, an open groove 4193 is provided at a position where the annular protrusion portion 4192 faces the receiving groove 4171, and the central portion of the elastic member 418 is bent through the open groove 4193; the upper end of the plug-in mounting seat 412 is provided with a mounting cavity matched with the shape of the chassis part 4191; the seat 417 is fixedly connected to the plug-in mounting base 412 through the connecting base 419, and the connecting base 419 covers and protects the seat 417 from damage of the seat 417 and the elastic member 418; in order to fix the hub 417 to the connection base 419, a first connection hole 4194 is formed in the bottom center of the hub 417, a second connection hole is formed in the center of the chassis portion 4191 of the connection base 419, and the hub 417 is fixedly connected to the connection base 419 by a connection member passing through the first connection hole 4194 and the second connection hole. Meanwhile, the receiving groove 4171 and the elastic member 418 are correspondingly provided with a plurality of receiving grooves and evenly distributed around the central axis of the seat 417, so that the brush head is not offset to one side of the inserting seat 412 when the brush head is reversely sleeved on the inserting seat 412, the detection of the marking angle position on the brush head by the second visual detection device 43 is facilitated, and the clamping and taking of the brush head by the taking module are also facilitated.
Referring to fig. 13, a second embodiment of the socket 412; because the cosmetic brushes have various specifications and sizes, the brush holders correspondingly have various specifications and sizes; therefore, in order to enable the socket 412 to adapt to brush holders with different diameter and size specifications, specifically, a socket hole 4121 is provided at the center of the socket 412, a plurality of clamping sliders 4122 are provided on the socket 412, the clamping sliders 4122 can slide along the radial direction of the socket 4121, a clamping spring is provided at a position of the socket 412 corresponding to each clamping slider 4122, and the clamping spring drives the clamping sliders 4122 to retract toward the center of the socket 4121 under the action of elastic force. Thus, the brush bar inserted in the insertion hole 4121 can be clamped by the clamping slider 4122 only when the diameter size of the brush bar is smaller than the diameter of the insertion hole 4121. In addition, the clamping slider 4122 and the clamping spring are uniformly distributed around the central axis of the insertion hole 4121, so that the brush bar is not offset to one side of the insertion seat 412 when being inserted into the insertion seat 412, and the second visual detection device 43 is convenient for detecting the identification angle position on the brush bar. Meanwhile, in order to enable the clamping slider 4122 to automatically slide in the outer direction of the insertion hole 4121 under the pushing of the brush bar when the brush bar is inserted into the insertion seat 412, specifically, a chamfer or rounded corner is provided at the upper end of one side of the clamping slider 4122 near the center of the insertion hole 4121.
Referring to fig. 14, in the present embodiment, in order to be able to transport the brush head of which angle is adjusted by the brush head orientation adjustment module 4a to the gluing module 1; specifically, the device further comprises a brush head material taking device 5 connected with the brush head orientation adjustment module 4a and the glue spraying module 1, the brush head material taking device 5 comprises a brush head material taking table 51 arranged above the left side of the tray 411 of the brush head orientation adjustment module 4a, a seventh clamping device 52 arranged on the brush head material taking table 51, and a third horizontal driving device 53 for driving the brush head material taking table 51 to drive the seventh clamping device 52 to move to the glue spraying module 1. And as mentioned above, since the brush head needs to be reversely buckled and inserted on the inserting seat 412, the brush head needs to be positively clamped on the fourth clamping device 14 in the middle of the gluing module 1; thus, in particular, the brush head material taking device 5 includes a second overturning platform 54 and a second overturning driving device 55 that are disposed on the brush head material taking platform 51, the second overturning driving device 55 can drive the second overturning platform 54 to rotate around a horizontal axis perpendicular to the moving direction of the brush head material taking platform 51, and the seventh clamping device 52 is disposed on the second overturning platform 54; when the brush head material taking table 51 drives the seventh clamping device 52 and the brush head to move to the discharging position of the next process, the second overturning driving device 55 drives the second overturning table 54 to rotate 180 degrees so as to change the brush head from the inverted state to the normal state; meanwhile, since the left-right position and the height of the seventh clamping device 52 when clamping the brush head are likely not to correspond to the left-right position and the height of the fourth clamping device 14, specifically, the brush head material taking table 51 is provided with a lifting plate 56 and a sixth lifting driving device 57, the sixth lifting driving device 57 can drive the lifting plate 56 to slide up and down, and the second overturning table 54 and the second overturning driving device 55 are both arranged on the lifting plate 56; the second overturning platform 54 is provided with a first pushing plate 58 and a first pushing driving device 59, and the seventh clamping devices 52 are both arranged on the first pushing plate 58; when the brush head material taking table 51 moves to a position where the rear side is close to the tray 411, the first pushing driving device 59 may drive the first pushing plate 58 to drive the seventh clamping device 52 to come right above the close group of inserting seats 412; when the brush head material taking table 51 moves to the front side gluing module 1, the first pushing driving device 59 may drive the first pushing plate 58 to drive the seventh clamping device 52 to go above the fourth clamping device 14, then the sixth lifting driving device 57 drives the lifting plate 56 to drive the second overturning table 54, the first pushing plate 58, the seventh clamping device 52 and the brush head to approach the fourth clamping device 14 together, then the fourth clamping device 14 clamps the brush head and the seventh clamping device 52 releases the brush head.
Referring to fig. 6, in the present embodiment, in order to be able to transport the brush bar of which angle is adjusted by the brush bar orientation adjustment module 4b to the extension bar module 2; specifically, the extension bar module 2 includes a fourth horizontal driving device 25 that drives the sixth clamping device 23 and the fourth lifting driving device 24 to move together to an upper left side of the tray 411 of the brush bar orientation adjustment module 4b. When the sixth clamping device 23 comes to the upper left side of the tray 411, the fourth lifting driving device 24 drives the sixth clamping device 23 to move down to be close to the inserting seat 412 and clamp the brush bar with the adjusted angle position, and then the sixth clamping device 23 moves to the upper side of the fifth clamping device 21 under the driving of the fourth horizontal driving device 25 and the fourth lifting driving device 24.
Referring to fig. 3, in this embodiment, in order to transport the cosmetic brush with the brush head and the brush rod docked by the extension rod module 2 to the detection and sorting module 3, specifically, the knob device 31 includes a material transporting table 315 and a first horizontal driving device 316, the third clamping device 314 is disposed on the material transporting table 315, and the first horizontal driving device 316 drives the material transporting table 315 to move to a side above the fifth clamping device 21. Meanwhile, since the left and right positions and the heights of the first clamping device 312 and the fifth clamping device 21 do not correspond, the material conveying platform 315 is provided with a second pushing plate 317 and a second pushing driving device 318, the third clamping device 314 is disposed on the second pushing plate 317, and the knob device 31 further includes a first lifting driving device 319 for driving the mounting plate 311 to move up and down. When the cosmetic brushes are transported from the extension bar module 2 to the detection sorting module 3, first, the third clamping device 314 is driven by the first horizontal driving device 316 and the second pushing driving device 318 to come right above the fifth clamping device 21, at this time, the brush heads and the brush bars are clamped on the fifth clamping device 21, and then the third clamping device 314 clamps the brush heads of the cosmetic brushes, and at the same time, the fifth clamping device 21 releases the clamping of the cosmetic brushes; then the third clamping device 314 is driven by the first horizontal driving device 316 and the second pushing driving device 318 to return to the lower part of the first clamping device 312, and then the first lifting driving device 319 drives the first clamping device 312 to move downwards to be close to the third clamping device 314 and clamp the brush rod part of the cosmetic brush, so that the relative knob of the cosmetic brush head and the brush rod is realized.
Referring to fig. 1, in the present embodiment, specifically, a cooling box 6 disposed downstream of the detection and sorting module 3, and a transporting device 7 passing through the cooling box 6, the transporting device 7 passing through the detection and sorting module 3 and the cooling box 6 in sequence along a transporting direction; the normal cosmetic brushes sorted by the detection sorting module 3 continue to be transported downstream through the transporting device 7, and when the cosmetic brushes pass through the cooling box 6, the hot melt adhesive at the connecting part of the brush head and the brush rod can be quickly solidified, so that the cosmetic brushes can be packaged without waiting for a long time.
The present invention is not limited to the above embodiments, but can be achieved by any similar or identical means.
Claims (10)
1. The utility model provides a high-efficient intelligent automatic extension rod production line of cosmetic brush, includes controller module and gluing module (1), extension rod module (2) that set gradually along the production line flow direction, its characterized in that: the device further comprises a detection sorting module (3) arranged at the downstream of the connecting rod module (2), wherein the gluing module (1), the connecting rod module (2) and the detection sorting module (3) are electrically connected with the controller module; the detection sorting module (3) comprises knob equipment (31), first visual detection equipment (32) and sorting equipment (33), wherein the knob equipment (31) comprises a mounting plate (311), a first clamping device (312) rotatably connected to the mounting plate (311) and a first rotary driving device (313) for driving the first clamping device (312) to rotate; the first visual detection device (32) comprises a first imaging device (321) with a lens facing to one side of the first clamping device (312); the sorting equipment (33) comprises a manipulator (331) and a second clamping device (332) which are arranged adjacent to the first clamping device (312), and the second clamping device (332) is connected to the hand part of the manipulator (331).
2. The efficient intelligent automatic cosmetic brush connecting rod production line according to claim 1, characterized in that: the knob device (31) further comprises a third clamping means (314) arranged below the first clamping means (312).
3. The efficient intelligent automatic cosmetic brush connecting rod production line according to claim 1, characterized in that: the gluing module (1) comprises a rotating shaft (12) rotatably connected to a gluing table (11), a second rotary driving device (13) for driving the rotating shaft (12) to rotate, a fourth clamping device (14) rotatably connected to the rotating shaft (12), a third rotary driving device (15) for driving the fourth clamping device (14) to rotate, a glue dispensing device (16) arranged above the fourth clamping device (14) and a second lifting driving device (17) for driving the glue dispensing device (16) to move up and down; the rotating shaft (12) is horizontally arranged, and the rotating axis of the fourth clamping device (14) is perpendicular to the rotating shaft (12).
4. The efficient intelligent automatic cosmetic brush connecting rod production line according to claim 3, wherein: the connecting rod module (2) comprises a fifth clamping device (21), a third lifting driving device (22) for driving the fifth clamping device (21) to move up and down, a sixth clamping device (23) positioned above the fifth clamping device (21), and a fourth lifting driving device (24) for driving the sixth clamping device (23) to move up and down; the lower part of the glue spraying table (11) is provided with a first sliding rail (18), and the glue spraying table (11) can slide to the lower part of the fifth clamping device (21) along the first sliding rail (18) under the driving of the second horizontal driving device (19).
5. The efficient intelligent automatic cosmetic brush connecting rod production line according to claim 4, wherein: the device also comprises an orientation adjustment module; the orientation adjustment module comprises orientation adjustment equipment (41), feeding equipment (42) and second visual detection equipment (43) which are arranged around the orientation adjustment equipment (41), and the orientation adjustment equipment (41), the feeding equipment (42) and the second visual detection equipment (43) are all electrically connected with the controller module; the orientation adjustment device (41) comprises a disc body (411), a plug-in seat (412) rotatably connected to the upper surface of the disc body (411), a fourth rotary driving device (413) for driving the plug-in seat (412) to rotate, and a fifth rotary driving device (414) for driving the disc body (411) to rotate; the two groups of the plug-in mounting seats (412) are distributed on the left side and the right side of the rotation axis of the disc body (411) in a central symmetry manner, and the second visual detection equipment (43) is positioned on the right side of the disc body (411); the two orientation adjustment modules are respectively a brush head orientation adjustment module (4 a) and a brush rod orientation adjustment module (4 b).
6. The efficient intelligent automatic cosmetic brush connecting rod production line according to claim 5, wherein: the fourth rotary driving device (413) is located below the tray body (411), and the positions and the number of the fourth rotary driving device are corresponding to those of the group of the plug-in sockets (412) close to the second visual detection equipment (43).
7. The efficient intelligent automatic cosmetic brush connecting rod production line according to claim 6, wherein: the orientation adjustment device (41) comprises a lifting table (416) and a fifth lifting driving device (415), wherein the lifting table (416) is arranged below the tray body (411), the lifting table (416) moves up and down between a lower initial position and an upper adjustment position under the driving of the fifth lifting driving device (415), and the fourth rotation driving devices (413) are arranged on the lifting table (416); when the lifting platform (416) is positioned at the adjusting position, the fourth rotary driving devices (413) are in transmission connection with the corresponding plug-in mounting seats (412); when the lifting platform (416) is located at the initial position, the fourth rotation driving devices (413) and the corresponding inserting seats (412) are in a separated state.
8. The efficient intelligent automatic cosmetic brush connecting rod production line according to any one of claims 5-7, characterized in that: the device is characterized by further comprising a brush head material taking device (5) connected with the brush head directional adjustment module (4 a) and the glue spraying module (1), wherein the brush head material taking device (5) comprises a brush head material taking table (51) arranged above the left side of a disc body (411) of the brush head directional adjustment module (4 a), a seventh clamping device (52) arranged on the brush head material taking table (51), and a third horizontal driving device (53) for driving the seventh clamping device (52) to move to the glue spraying module (1) by the brush head material taking table (51).
9. The efficient intelligent automatic cosmetic brush connecting rod production line according to any one of claims 5-7, characterized in that: the extension rod module (2) comprises a fourth horizontal driving device (25) which drives the sixth clamping device (23) and the fourth lifting driving device (24) to move to the upper left side of the disc body (411) of the brush rod orientation adjusting module (4 b).
10. The efficient intelligent automatic cosmetic brush connecting rod production line according to claim 1, characterized in that: the device is characterized by further comprising a cooling box (6) arranged at the downstream of the detection sorting module (3) and a conveying device (7) penetrating through the cooling box (6), wherein the conveying device (7) sequentially passes through the detection sorting module (3) and the cooling box (6) along the conveying direction.
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| CN201810756879.0A CN108840063B (en) | 2018-07-10 | 2018-07-10 | High-efficient intelligent automatic extension rod production line of cosmetic brushes |
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| CN201810756879.0A CN108840063B (en) | 2018-07-10 | 2018-07-10 | High-efficient intelligent automatic extension rod production line of cosmetic brushes |
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| CN108840063B true CN108840063B (en) | 2023-11-28 |
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| CN106112510A (en) * | 2016-07-19 | 2016-11-16 | 张帆 | Cosmetic brush assemble method |
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| CN105675624A (en) * | 2015-12-29 | 2016-06-15 | 浙江理工大学 | Optical fiber crack multi-angle vision detection apparatus for ultrasonic welded parts |
| CN106112510A (en) * | 2016-07-19 | 2016-11-16 | 张帆 | Cosmetic brush assemble method |
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