CN111443434A - Automatic machining equipment for ceramic ferrule - Google Patents
Automatic machining equipment for ceramic ferrule Download PDFInfo
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- CN111443434A CN111443434A CN202010424732.9A CN202010424732A CN111443434A CN 111443434 A CN111443434 A CN 111443434A CN 202010424732 A CN202010424732 A CN 202010424732A CN 111443434 A CN111443434 A CN 111443434A
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- G—PHYSICS
- G02—OPTICS
- G02B—OPTICAL ELEMENTS, SYSTEMS OR APPARATUS
- G02B6/00—Light guides; Structural details of arrangements comprising light guides and other optical elements, e.g. couplings
- G02B6/24—Coupling light guides
- G02B6/36—Mechanical coupling means
- G02B6/38—Mechanical coupling means having fibre to fibre mating means
- G02B6/3807—Dismountable connectors, i.e. comprising plugs
- G02B6/3869—Mounting ferrules to connector body, i.e. plugs
Abstract
The invention relates to automatic ceramic ferrule machining equipment which comprises a workbench, wherein a first vibrating disk underframe and a second vibrating disk underframe are arranged on the left side of the workbench, and the first vibrating disk underframe is positioned on the front side of the second vibrating disk underframe, and the automatic ceramic ferrule machining equipment is characterized in that: the middle part of the upper surface of the workbench is provided with a rotary material loading mechanism, the periphery of the rotary material loading mechanism is sequentially provided with a sleeve feeding mechanism, a plug feeding mechanism, a press-mounting mechanism, a first appearance detection mechanism, a second appearance detection mechanism and a discharging mechanism along the clockwise rotation direction of the rotary material loading mechanism, the upper end of the rotary material loading mechanism is provided with a defective product rejecting mechanism, a material box is fixed at a position corresponding to the material loading part of the rotary material loading mechanism on the upper surface of the workbench, and the material box is positioned on the front side of the first appearance detection mechanism; the sleeve feeding mechanism is used for placing the sleeve on a product positioning seat of the rotary material loading mechanism; the invention has high automation degree, improves the working efficiency, saves the labor cost and has good market application value.
Description
Technical Field
The invention relates to the technical field of powder material packaging equipment, in particular to automatic ceramic ferrule processing equipment.
Background
The optical fiber connector ceramic ferrule is also called ceramic ferrule. A precisely centered cylinder in the optical fiber connector plug has a micro-hole in the center for securing an optical fiber. The high-precision special ceramic element is a high-precision special ceramic element formed by processing a nano zirconia (ZrO2) material through a series of formulas, and the error of the hole diameter and the roundness is 0.5 Qing. The manufactured connector is a detachable and classified optical fiber movable connector, so that the connection, conversion and scheduling of optical channels are more flexible, and the optical communication system can be debugged and maintained.
At present, the development of the technical field of optical communication is vigorous, and the ceramic ferrule of the optical fiber connector is an important component of an optical communication network, is a ceramic powder injection molding product and is mainly used for realizing the precise butt joint of two non-permanent end faces among equipment, equipment and instruments, equipment and optical fibers in a system, so that the light energy output by the transmitting optical fiber is coupled into the receiving optical fiber to the maximum extent, and the important embodiment form of marking information construction is provided. Most of the existing ceramic ferrule equipment is semi-automatic equipment, and some procedures need manual operation, so that time and labor are wasted.
Accordingly, the prior art is deficient and needs improvement.
Disclosure of Invention
In order to overcome the defects in the prior art, the invention provides automatic machining equipment for a ceramic ferrule.
The technical scheme provided by the invention comprises a workbench, wherein a first vibrating disk underframe and a second vibrating disk underframe are arranged on the left side of the workbench, and the first vibrating disk underframe is positioned on the front side of the second vibrating disk underframe, and the technical scheme is characterized in that: the middle part of the upper surface of the workbench is provided with a rotary material loading mechanism, the periphery of the rotary material loading mechanism is sequentially provided with a sleeve feeding mechanism, a plug feeding mechanism, a press-mounting mechanism, a first appearance detection mechanism, a second appearance detection mechanism and a discharging mechanism along the clockwise rotation direction of the rotary material loading mechanism, the upper end of the rotary material loading mechanism is provided with a defective product rejecting mechanism, a material box is fixed at a position corresponding to the material loading part of the rotary material loading mechanism on the upper surface of the workbench, and the material box is positioned on the front side of the first appearance detection mechanism; the automatic product pressing device is characterized in that the sleeve feeding mechanism is used for placing the sleeve on a product positioning seat of the rotary material loading mechanism, the plug feeding mechanism is used for placing a plug in the sleeve in the product positioning seat, the pressing mechanism is used for pressing the sleeve and the plug, the appearance detection mechanism is used for detecting the appearance of a pressed product from the upper side, the CD visual detection mechanism is used for detecting the appearance of the pressed product from the side edge, the defective product rejection mechanism is used for taking out a detected unqualified product from the product positioning seat and placing the detected unqualified product in the material box, and the blanking mechanism is used for taking down a finished product from the product positioning seat of the rotary material loading mechanism and sending the finished product out of the workbench.
Preferably, the sleeve feeding mechanism comprises a vibrating disc, a direct vibration feeding device, a material pushing device, a feeding support and a sleeve taking device, the vibrating disc is fixed on the upper surface of a first vibrating disc chassis, the direct vibration feeding device is fixed on the upper surface of a workbench, the feeding end of the direct vibration feeding device is connected with the discharging port of the vibrating disc, the material pushing device is fixed on the discharging port of the direct vibration feeding device, the lower end of the feeding support is fixed on the workbench, the feeding support is located on the front side of the direct vibration feeding device, and the sleeve taking device is fixed at the upper end of the feeding support; the plug feeding mechanism and the sleeve feeding mechanism have the same structure.
Preferably, the sleeve part taking device comprises a cylinder support, a first jacking cylinder, a Y-shaped joint, a triangular plate, a first fixing rod, a connecting rod, a second fixing rod, a first sliding plate, a first sliding rail, a sliding seat, a first cylinder fixing plate, a lifting cylinder, a part taking connecting plate, a second sliding rail, a cylinder mounting plate and a first finger cylinder, wherein the rear end of the cylinder support is fixedly connected with the lower right corner of the front wall of the feeding support, the fixed end of the first jacking cylinder is rotatably connected with the front end of the cylinder support, the working end of the first jacking cylinder is fixedly connected with the lower end of the Y-shaped joint, the upper end of the Y-shaped joint is rotatably connected with the lower end of the triangular plate, the rear end of the first fixing rod is fixedly connected with the upper side of the front wall of the feeding support, the right end of the triangular plate is rotatably connected with the front end of the first fixing rod, the right end of the connecting rod is rotatably, the rear end of the fixed rod II is fixedly connected with the middle part of the front wall of the sliding plate I, the sliding rail I is fixed on the lower surface of the sliding plate I, the sliding seat is fixed at the upper end of the feeding support and is in sliding connection with the first sliding rail, the lower side of the front wall of the cylinder fixing plate is fixedly connected with the right side of the rear wall of the first sliding plate, the lifting cylinder is fixed on the front wall of the cylinder fixing plate, the working end of the lifting cylinder is clamped with the front end of the workpiece taking connecting plate, the upper end of the second sliding plate is fixedly connected with the rear side of the lower surface of the workpiece taking connecting plate, the second sliding rail is fixed on the front wall of the second sliding plate, the second rail is in sliding connection with a sliding block fixed on the rear wall of the cylinder fixing plate, the front wall of the cylinder mounting plate is fixedly connected with the lower side of the rear wall of the second sliding plate, the first finger cylinder is fixed on the right wall of the cylinder mounting plate, and two fingers of the first finger cylinder are respectively fixed with a clamping block for clamping the sleeve.
Preferably, the press-fitting mechanism comprises a press-down support, a press-down top plate, a press-down bottom plate, a press-down cylinder, a press-down guide rod, a press head and a jacking positioning support device, the press-down support is fixed on the workbench, the press-down top plate and the press-down bottom plate are symmetrically fixed on the press-down support from top to bottom, the press-down cylinder is fixed on the press-down top plate, the working end of the press-down cylinder penetrates through the press-down top plate and is fixedly connected with the upper end of the press-down guide rod, the lower end of the press-down guide rod penetrates through the press-down bottom plate and is fixedly connected with the upper end of the press head, a guide sleeve is fixed at the contact position of the press-down bottom plate and the press-down guide rod, the press-down guide rod is slidably connected with the guide sleeve, the jacking positioning support device is arranged on the front side of.
Preferably, jacking positioning support device includes jacking cylinder two, direction slide cartridge, kicking block, locating piece, cylinder fixing base, first propelling movement cylinder and cushion, jacking cylinder two is fixed on the workstation, the direction slide cartridge is fixed on jacking cylinder two, the work end of jacking cylinder two and the lower extreme joint of kicking block, the kicking block is located the direction slide cartridge, the upper surface at the kicking block is fixed to the locating piece, the upper surface of locating piece is fixed with two shop bolts, the left wall of cylinder fixing base and the right wall fixed connection of direction slide cartridge, the right wall at the cylinder fixing base is fixed to first propelling movement cylinder, just the work end of first propelling movement cylinder passes the right-hand member joint of cylinder fixing base and cushion, an opening has been seted up with the corresponding position department of cushion to the right wall of kicking block, the cushion inlays in the opening.
Preferably, the rotary material loading mechanism comprises a hollow rotary platform, a stepping motor, a first synchronizing wheel, a second synchronizing wheel and a rotary table, the hollow rotary platform is fixed on the upper surface of the working table, the stepping motor is fixed on the lower surface of the working table, the first synchronizing wheel is fixedly connected with the working end of the stepping motor, the second synchronizing wheel is fixedly connected with one end of the input end of the hollow rotary platform, the second synchronizing wheel is located right above the first synchronizing wheel, a strip-shaped hole is formed in the position, corresponding to the first synchronizing wheel, of the upper surface of the working table, the first synchronizing wheel is in chain transmission connection with the second synchronizing wheel, the middle of the lower surface of the rotary table is fixedly connected with the output end of the hollow rotary platform, a plurality of round holes are uniformly formed in the periphery of the upper surface of the rotary table, and a product positioning seat is fixed between every two round holes.
Preferably, the mechanism is rejected to the substandard product is including rejecting bottom plate, revolving cylinder one, slip table cylinder two, cylinder connecting block and finger cylinder two, the lower surface middle part of rejecting the bottom plate is connected with cavity revolving platform's fixed platform upper surface fixed connection, revolving cylinder one is fixed at the upper surface of rejecting the bottom plate, the stiff end of slip table cylinder one passes through cylinder connecting plate one with revolving cylinder one's work end and is connected, the stiff end of slip table cylinder two is connected through cylinder connecting plate two with the work end of slip table cylinder one, the stiff end of cylinder connecting block and the work end fixed connection of slip table cylinder two, finger cylinder two fixes the right wall at cylinder connecting block, two fingers of finger cylinder two are fixed with the clamp splice respectively.
Preferably, the blanking mechanism comprises a blanking support, a third jacking cylinder, a lifting plate, a second rotary cylinder, a blanking connecting plate, a third finger cylinder and a conveyor belt discharging device, the blanking support is fixed on the workbench, the third jacking cylinder is fixed in the middle of a blanking top plate of the blanking support, the working end of the third jacking cylinder is fixedly connected with the middle of the lower surface of the lifting plate, four corners of the lower surface of the lifting plate are respectively fixed with a guide shaft, the lower ends of the four guide shafts penetrate through the blanking top plate, a sliding sleeve is respectively fixed at the contact position of the blanking top plate and each guide shaft, each guide shaft is slidably connected with each corresponding sliding sleeve, the second rotary cylinder is fixed on the upper surface of the lifting plate, the left side of the lower surface of the blanking connecting plate is fixedly connected with the working end of the second rotary cylinder, and the third finger cylinder is fixed on the right side of, the conveyor belt discharging device is arranged on the front side of the discharging support.
Preferably, outward appearance detection mechanism one is including detecting the pillar, detecting mounting panel, X axle manual regulation module, slide and CCD visual detection device one, it fixes on the workstation to detect the pillar, the back wall of detection mounting panel and the upper portion fixed connection who detects the pillar, the antetheca at the detection mounting panel is fixed to X axle manual regulation module, the back wall of slide and the removal end fixed connection of X axle manual regulation module, the stiff end of CCD visual detection device one and the antetheca fixed connection of slide, just CCD visual detection device one is located one of them product positioning seat top on the carousel.
Compared with the prior art, the invention has the advantages that the mechanisms are matched with each other to work, the sleeve and the plug can be assembled, products are detected by the first appearance detection mechanism and the second appearance detection mechanism, unqualified products are taken out by the defective product removing mechanism, and good products are sent out of the workbench by the blanking mechanism, so that the whole process does not need manual participation, the working efficiency is improved, the accuracy of the core inserting is high, the press mounting is stable, and the completion degree is high; the invention has high automation degree, improves the working efficiency, saves the labor cost and has good market application value.
Drawings
FIG. 1 is a schematic view of the overall structure of the present invention;
FIG. 2 is a schematic structural diagram of a sleeve feeding mechanism according to the present invention;
FIG. 3 is a schematic structural view of a sleeve removing device according to the present invention;
FIG. 4 is a schematic view of the pushing device of the present invention;
FIG. 5 is a schematic structural view of the press-fitting mechanism of the present invention;
FIG. 6 is a schematic structural view of a blanking mechanism according to the present invention;
as shown in the figure: 1. a work table; 2. a first vibrating disc underframe; 3. a second vibrating disk underframe; 4. a rotary material loading mechanism; 5. a sleeve feeding mechanism; 6. a plug feeding mechanism; 7. a press-fitting mechanism; 8. a first appearance detection mechanism; 9. a second appearance detection mechanism; 10. a blanking mechanism; 51. a vibrating pan; 52. a direct vibration feeding device; 53. a material pushing device; 54. a feeding support; 55. a sleeve pickup device; 531. a material pushing slide seat; 532. a material pushing slide block; 533. a cylinder support block; 534. a second push cylinder; 551. jacking a first cylinder; 552. a set square; 553. a connecting rod; 554. a first sliding plate; 555. a lifting cylinder; 556. taking a connecting plate; 557. a second sliding plate; 558. a cylinder mounting plate; 559. a finger cylinder I; 71. pressing the support; 72. pressing down the air cylinder; 73. pressing down the guide rod; 74. a pressure head; 75. a second jacking cylinder; 76. a guide slide cylinder; 77. a top block; 78. positioning blocks; 79. cushion blocks; 101. a blanking support; 102. a third jacking cylinder; 103. a lifting plate; 104. a second rotating cylinder; 105. blanking connecting plates; 106. and a finger cylinder III.
Detailed Description
In order to facilitate an understanding of the invention, the invention is described in more detail below with reference to the accompanying drawings and specific examples. Preferred embodiments of the present invention are shown in the drawings. This invention may, however, be embodied in many different forms and should not be construed as limited to the embodiments set forth herein. Rather, these embodiments are provided so that this disclosure will be thorough and complete.
It will be understood that when an element is referred to as being "secured to" another element, it can be directly on the other element or intervening elements may also be present. When an element is referred to as being "connected" to another element, it can be directly connected to the other element or intervening elements may also be present. The use of the terms "fixed," "integrally formed," "left," "right," and the like in this specification is for illustrative purposes only, and elements having similar structures are designated by the same reference numerals in the figures.
Unless defined otherwise, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention belongs. The terminology used in the description of the invention herein is for the purpose of describing particular embodiments only and is not intended to be limiting of the invention.
The present invention will be described in detail with reference to the accompanying drawings.
As shown in fig. 1 to 6, including workstation 1, the left side of workstation 1 is provided with vibration dish chassis one 2 and vibration dish chassis two 3, vibration dish chassis one 2 is located the front side of vibration dish chassis two 3, its characterized in that: a rotary material loading mechanism 4 is arranged in the middle of the upper surface of the workbench 1, a sleeve feeding mechanism 5, a plug feeding mechanism 6, a press-mounting mechanism 7, a first appearance detection mechanism 8, a second appearance detection mechanism 9 and a blanking mechanism 10 are sequentially arranged around the rotary material loading mechanism 4 along the clockwise rotation direction, a defective product removing mechanism is arranged at the upper end of the rotary material loading mechanism 4, a material box is fixed at a position corresponding to the material loading part of the rotary material loading mechanism 4 on the upper surface of the workbench 1, and the material box is positioned on the front side of the first appearance detection mechanism 8; the automatic press-fitting device is characterized in that a sleeve feeding mechanism 5 places the sleeve on a product positioning seat of a rotary material loading mechanism 4, a plug feeding mechanism 6 places a plug in the sleeve in the product positioning seat, a press-fitting mechanism 7 presses the sleeve and the plug, an appearance detection mechanism I8 detects the appearance of a press-fitted product from the upper side, a CD visual detection mechanism II detects the appearance of the press-fitted product from the side edge, a defective product rejection mechanism takes out a detected unqualified product from the product positioning seat and places the detected unqualified product in the material box, and a discharging mechanism 10 takes out a finished product from the product positioning seat of the rotary material loading mechanism 4 and sends the finished product out of a workbench 1.
Preferably, the sleeve feeding mechanism 5 comprises a vibrating disc 51, a straight vibrating feeding device 52, a pushing device 53, a feeding support 54 and a sleeve taking device 55, the vibrating disc 51 is fixed on the upper surface of the vibrating disc underframe i 2, the straight vibrating feeding device 52 is fixed on the upper surface of the workbench 1, the feeding end of the straight vibrating feeding device 52 is connected with the discharging port of the vibrating disc 51, the pushing device 53 is fixed on the discharging port of the straight vibrating feeding device 52, the lower end of the feeding support 54 is fixed on the workbench 1, the feeding support 54 is located on the front side of the straight vibrating feeding device 52, and the sleeve taking device 55 is fixed on the upper end of the feeding support 54; the plug feeding mechanism 6 and the sleeve feeding mechanism 5 have the same structure.
Preferably, the sleeve taking device 55 comprises a cylinder support, a first jacking cylinder 551, a Y-shaped joint, a triangular plate 552, a first fixed rod, a connecting rod 553, a second fixed rod, a first sliding plate 554, a first sliding rail, a sliding seat, a cylinder fixed plate, a lifting cylinder 555, a taking connecting plate 556, a second sliding plate 557, a second sliding rail, a cylinder mounting plate 558 and a first finger cylinder 559, wherein the rear end of the cylinder support is fixedly connected with the lower right corner of the front wall of the feeding support 54, the fixed end of the first jacking cylinder 551 is rotatably connected with the front end of the cylinder support, the working end of the first jacking cylinder 551 is fixedly connected with the lower end of the Y-shaped joint, the upper end of the Y-shaped joint is rotatably connected with the lower end of the triangular plate 552, the rear end of the first fixed rod 553 is fixedly connected with the upper side of the front wall of the feeding support 54, the right end of the triangular plate 552 is rotatably connected with the front end of the first fixed rod, the left end of the connecting rod 553 is rotatably connected with the front end of a second fixing rod, the rear end of the second fixing rod is fixedly connected with the middle part of the front wall of the first sliding plate 554, the first sliding rail is fixed on the lower surface of the first sliding plate 554, the sliding seat is fixed on the upper end of the feeding support 54 and is slidably connected with the first sliding rail, the lower side of the front wall of the cylinder fixing plate is fixedly connected with the right side of the rear wall of the first sliding plate 554, the lifting cylinder 555 is fixed on the front wall of the cylinder fixing plate, the working end of the lifting cylinder 555 is clamped with the front end of the picking-up connecting plate 556, the upper end of the second sliding plate 557 is fixedly connected with the rear side of the lower surface of the picking-up connecting plate 556, the second sliding rail is fixed on the front wall of the second sliding plate 557 and is slidably connected with the sliding block fixed on the rear wall of the cylinder fixing plate, the front wall of the cylinder mounting plate, and a clamping block for clamping the sleeve is fixed on each of the two fingers of the finger cylinder I559.
Preferably, the press-fitting mechanism 7 comprises a lower press support 71, a lower press top plate, a lower press bottom plate, a lower press cylinder 72, a lower press guide rod 73, a press head 74 and a jacking positioning support device, the lower pressing support 71 is fixed on the workbench 1, the lower pressing top plate and the lower pressing bottom plate are vertically and symmetrically fixed on the lower pressing support 71, the lower pressing cylinder 72 is fixed on the lower pressing top plate, and the working end of the lower air cylinder 72 passes through the lower press top plate and is fixedly connected with the upper end of the lower press guide rod 73, the lower end of the lower pressing guide rod 73 penetrates through a lower pressing bottom plate to be fixedly connected with the upper end of the pressing head 74, a guide sleeve is fixed at the contact position of the lower pressing bottom plate and the lower pressing guide rod 73, the lower pressure guide rod 73 is connected with the guide sleeve in a sliding way, the jacking positioning and supporting device is arranged at the front side of the lower pressure support 71, and the jacking positioning and supporting device is positioned below one of the product positioning seats of the rotary material loading mechanism 4.
Preferably, the jacking positioning and supporting device comprises a second jacking cylinder 75, a guide sliding cylinder 76, a top block 77, a positioning block 78, a cylinder fixing seat, a first pushing cylinder and a cushion block 79, the second jacking cylinder 75 is fixed on the workbench 1, the guide sliding cylinder 76 is fixed on the second jacking cylinder 75, the working end of the second jacking cylinder 75 is clamped with the lower end of the top block 77, the top block 77 is positioned in the guide sliding cylinder 76, the positioning block 78 is fixed on the upper surface of the top block 77, two positioning pins are fixed on the upper surface of the positioning block 78, the left wall of the cylinder fixing seat is fixedly connected with the right wall of the guide sliding cylinder 76, the first pushing cylinder is fixed on the right wall of the cylinder fixing seat, the working end of the first pushing cylinder penetrates through the cylinder fixing seat to be clamped with the right end of the cylinder cushion block 79, an opening is formed in the position, corresponding to the right wall of the cushion block 79, of the top block 77, the pad 79 is embedded in the opening.
Preferably, the rotary material loading mechanism 4 comprises a hollow rotary platform, a stepping motor, a first synchronizing wheel, a second synchronizing wheel and a turntable, the hollow rotating platform is fixed on the upper surface of the workbench 1, the stepping motor is fixed on the lower surface of the workbench 1, the first synchronizing wheel is fixedly connected with the working end of the stepping motor, the second synchronizing wheel is fixedly connected with one end of the input end of the hollow rotating platform, the second synchronizing wheel is positioned right above the first synchronizing wheel, a strip-shaped hole is arranged at the position of the upper surface of the workbench 1 corresponding to the first synchronizing wheel, the first synchronizing wheel and the second synchronizing wheel are in transmission connection through a chain, the middle of the lower surface of the turntable is fixedly connected with the output end of the hollow rotating platform, a plurality of round holes are uniformly formed in the periphery of the upper surface of the rotary table, and a product positioning seat is fixed between every two round holes.
Preferably, the mechanism is rejected to the substandard product is including rejecting bottom plate, revolving cylinder one, slip table cylinder two, cylinder connecting block and finger cylinder two, the lower surface middle part of rejecting the bottom plate is connected with cavity revolving platform's fixed platform upper surface fixed connection, revolving cylinder one is fixed at the upper surface of rejecting the bottom plate, the stiff end of slip table cylinder one passes through cylinder connecting plate one with revolving cylinder one's work end and is connected, the stiff end of slip table cylinder two is connected through cylinder connecting plate two with the work end of slip table cylinder one, the stiff end of cylinder connecting block and the work end fixed connection of slip table cylinder two, finger cylinder two fixes the right wall at cylinder connecting block, two fingers of finger cylinder two are fixed with the clamp splice respectively.
Preferably, the blanking mechanism 10 includes a blanking support 101, a third jacking cylinder 102, a lifting plate 103, a second rotary cylinder 104, a blanking connecting plate 105, a third finger cylinder 106 and a conveyor belt discharging device, the blanking support 101 is fixed on the workbench 1, the third jacking cylinder 102 is fixed in the middle of a blanking top plate of the blanking support 101, a working end of the third jacking cylinder 102 is fixedly connected with the middle of the lower surface of the lifting plate 103, four corners of the lower surface of the lifting plate 103 are respectively fixed with a guide shaft, the lower ends of the four guide shafts all penetrate through the blanking top plate, a sliding sleeve is respectively fixed at a contact position of the blanking top plate and each guide shaft, each guide shaft is slidably connected with each corresponding sliding sleeve, the second rotary cylinder 104 is fixed on the upper surface of the lifting plate 103, the left side of the lower surface of the blanking connecting plate 105 is fixedly connected with the working end of the second rotary cylinder 104, the third finger cylinder 106 is fixed on the right side of the upper surface of the blanking connecting plate 105, and the conveyor belt discharging device is arranged on the front side of the blanking support 101.
Preferably, outward appearance detection mechanism 8 is including detecting the pillar, detecting mounting panel, X axle manual regulation module, slide and CCD visual detection device one, it fixes on workstation 1 to detect the pillar, the back wall of detection mounting panel and the upper portion fixed connection who detects the pillar, the antetheca at the detection mounting panel is fixed to X axle manual regulation module, the back wall of slide and the removal end fixed connection of X axle manual regulation module, the stiff end of CCD visual detection device one and the antetheca fixed connection of slide, just one of them product positioning seat top that CCD visual detection device one is located on the carousel.
Further, the direct-vibration feeding device 52 comprises a feeding support 54, a direct-vibration feeding track, wherein the feeding support 54 is fixed on the workbench 1, the direct-vibration feeding support 54 is fixed on the feeding support, the feeding track is fixed on the direct-vibration feeding track, the left end of the feeding track is connected with a discharge hole of the vibration disc 51, and the right end of the feeding track is connected with a material receiving hole of the material pushing device 53.
Further, the material pushing device 53 includes a material pushing slide 531, a material pushing slide 532, a cylinder support block 533 and a second pushing cylinder 534, the left wall of the material pushing slide 531 is fixedly connected to the right end of the material loading rail, the material pushing slide 532 is slidably connected to the material pushing slide 531, the rear end of the cylinder support block 533 is fixedly connected to the front end of the material pushing slide 531, the second pushing cylinder 534 is fixed to the cylinder support block 533, and the working end of the second pushing cylinder 534 is connected to the rear end of the material pushing slide 532 in a clamping manner.
Furthermore, a groove for placing a sleeve is formed in the position, corresponding to the product flow channel of the feeding rail, of the upper surface of the material pushing slider 532.
Further, the second appearance detection mechanism 9 comprises a detection base, an XY-axis moving module and a second CCD visual detection device, the detection base is fixed on the workbench 1, the XY-axis moving module is fixed on the detection base, and a fixed end of the second CCD visual detection device is fixedly connected with a moving end of the XY-axis moving module.
Further, CCD visual detection device one and CCD visual detection device two all belong to prior art, as long as can realize all being suitable for this technical scheme to the module that product appearance detected.
Further, conveyer belt discharging device is prior art, as long as can realize all being applicable to this technical scheme at the device of X axle direction transported substance product.
The working principle is as follows: when the equipment starts to work, firstly, a stepping motor of the material loading mechanism 4 is rotated to drive a first synchronizing wheel to rotate, a second synchronizing wheel and a rotary table are driven to synchronously rotate, the rotary table drives a product positioning seat to move to the position of a sleeve feeding mechanism 5, the sleeve feeding mechanism 5 starts to work, a vibrating disc 51 sends a sleeve to a feeding port of a feeding track, then a straight vibrating feeding device 52 sends the sleeve to a groove of a material pushing device 53, a second pushing cylinder 534 pushes a material pushing slider 532 to move backwards to the lower side of a sleeve taking device 55, a first jacking cylinder 551 pushes a triangular plate 552 upwards, the triangular plate 552 drives a first sliding plate 554 and a first finger cylinder 559 to move rightwards, the first finger cylinder 559 moves to the position right above the groove, a lifting cylinder 555 pulls the taking piece 556 and the second sliding plate 557 to move downwards, the first finger cylinder 559 clamps the sleeve in the groove, and the lifting cylinder 555 resets, the jacking cylinder continues to push the triangular plate 552 upwards, so that the first finger cylinder 559 grabs the sleeve to move to the position above the product positioning seat, the lifting cylinder 555 pulls the piece taking connecting plate 556 and the second sliding plate 557 to move downwards, and the first finger cylinder 559 puts the sleeve into the product positioning seat;
then the rotary material loading mechanism 4 drives the product positioning seat with the sleeve to move to the position of the plug feeding mechanism 6, the plug feeding mechanism 6 puts the plug into the sleeve according to the process of the sleeve feeding mechanism 5, the rotary material loading mechanism 4 drives the product to move to the position of the press-mounting mechanism 7, at the moment, the jacking positioning and supporting device works, the jacking cylinder II 75 pushes the positioning block 78 to move upwards, the two positioning pins are inserted into the positioning holes corresponding to the lower surface of the product positioning seat, the first pushing cylinder pushes the cushion block 79 to be inserted into the opening of the jacking block 77, and then the pressing cylinder 72 pushes the pressing guide rod 73 and the pressing head 74 to move downwards to press the product;
after the pressing is finished, the rotary material loading mechanism 4 drives the product to move to a position of a first appearance detection mechanism 8, the appearance detection mechanism 8 detects the appearance of the product from the upper part, the rotary material loading mechanism 4 drives the product to move to a position of a second appearance detection mechanism 9, the second appearance detection mechanism 9 detects the appearance of the product from the side surface, if the detection is unqualified, a defective product removing mechanism grabs the product from the product positioning seat and moves to the upper part of a material box, the defective product is thrown into the material box, if the detection is qualified, the rotary material loading mechanism 4 continuously drives the product to move to a position of a blanking mechanism 10, a second rotary air cylinder 104 drives a third finger air cylinder 106 to rotate to the position right above the product, a third jacking air cylinder 102 pulls a lifting plate 103 and the finger air cylinder to move downwards, the third finger air cylinder 106 clamps the product from the product positioning seat, the second rotary air cylinder 104 clamps the product to a conveying belt of a conveying belt discharging device after the third, finally, the product is sent out of the workbench 1 by a conveyor belt discharging device; and finishing the work of the equipment.
Has the advantages that: according to the invention, through the mutual cooperation of the mechanisms, the sleeve and the plug can be assembled, products are detected through the first appearance detection mechanism and the second appearance detection mechanism, unqualified products are taken out through the defective product removing mechanism, good products are sent out of the workbench through the blanking mechanism, the whole process does not need manual participation, the working efficiency is improved, the accuracy of the core inserting is high, the press mounting is stable, and the completion degree is high; the invention has high automation degree, improves the working efficiency, saves the labor cost and has good market application value.
The technical features mentioned above are combined with each other to form various embodiments which are not listed above, and all of them are regarded as the scope of the present invention described in the specification; also, modifications and variations may be suggested to those skilled in the art in light of the above teachings, and it is intended to cover all such modifications and variations as fall within the true spirit and scope of the invention as defined by the appended claims.
Claims (9)
1. The utility model provides a pottery lock pin automatic processing equipment which characterized in that: including the workstation, the left side of workstation is provided with vibration dish chassis one and vibration dish chassis two, vibration dish chassis one is located the front side of vibration dish chassis two, its characterized in that: the middle part of the upper surface of the workbench is provided with a rotary material loading mechanism, the periphery of the rotary material loading mechanism is sequentially provided with a sleeve feeding mechanism, a plug feeding mechanism, a press-mounting mechanism, a first appearance detection mechanism, a second appearance detection mechanism and a discharging mechanism along the clockwise rotation direction of the rotary material loading mechanism, the upper end of the rotary material loading mechanism is provided with a defective product rejecting mechanism, a material box is fixed at a position corresponding to the material loading part of the rotary material loading mechanism on the upper surface of the workbench, and the material box is positioned on the front side of the first appearance detection mechanism; the automatic product pressing device is characterized in that the sleeve feeding mechanism is used for placing the sleeve on a product positioning seat of the rotary material loading mechanism, the plug feeding mechanism is used for placing a plug in the sleeve in the product positioning seat, the pressing mechanism is used for pressing the sleeve and the plug, the appearance detection mechanism is used for detecting the appearance of a pressed product from the upper side, the CD visual detection mechanism is used for detecting the appearance of the pressed product from the side edge, the defective product rejection mechanism is used for taking out a detected unqualified product from the product positioning seat and placing the detected unqualified product in the material box, and the blanking mechanism is used for taking down a finished product from the product positioning seat of the rotary material loading mechanism and sending the finished product out of the workbench.
2. The apparatus of claim 1, wherein: the sleeve feeding mechanism comprises a vibrating disc, a direct vibration feeding device, a material pushing device, a feeding support and a sleeve taking device, the vibrating disc is fixed on the upper surface of a first vibrating disc underframe, the direct vibration feeding device is fixed on the upper surface of a workbench, the feeding end of the direct vibration feeding device is connected with the discharging port of the vibrating disc, the material pushing device is fixed on the discharging port of the direct vibration feeding device, the lower end of the feeding support is fixed on the workbench, the feeding support is located on the front side of the direct vibration feeding device, and the sleeve taking device is fixed at the upper end of the feeding support; the plug feeding mechanism and the sleeve feeding mechanism have the same structure.
3. The apparatus of claim 2, wherein: the sleeve taking device comprises a cylinder support, a first jacking cylinder, a Y-shaped joint, a triangular plate, a first fixing rod, a connecting rod, a second fixing rod, a first sliding plate, a first sliding rail, a sliding seat, a cylinder fixing plate, a lifting cylinder, a taking connecting plate, a second sliding rail, a cylinder mounting plate and a first finger cylinder, wherein the rear end of the cylinder support is fixedly connected with the lower right corner of the front wall of the feeding support, the fixed end of the first jacking cylinder is rotatably connected with the front end of the cylinder support, the working end of the first jacking cylinder is fixedly connected with the lower end of the Y-shaped joint, the upper end of the Y-shaped joint is rotatably connected with the lower end of the triangular plate, the rear end of the first fixing rod is fixedly connected with the upper side of the front wall of the feeding support, the right end of the triangular plate is rotatably connected with the front end of the first fixing rod, the right end of the connecting rod is rotatably connected with, the rear end of the fixed rod II is fixedly connected with the middle part of the front wall of the sliding plate I, the sliding rail I is fixed on the lower surface of the sliding plate I, the sliding seat is fixed at the upper end of the feeding support and is in sliding connection with the first sliding rail, the lower side of the front wall of the cylinder fixing plate is fixedly connected with the right side of the rear wall of the first sliding plate, the lifting cylinder is fixed on the front wall of the cylinder fixing plate, the working end of the lifting cylinder is clamped with the front end of the workpiece taking connecting plate, the upper end of the second sliding plate is fixedly connected with the rear side of the lower surface of the workpiece taking connecting plate, the second sliding rail is fixed on the front wall of the second sliding plate, the second rail is in sliding connection with a sliding block fixed on the rear wall of the cylinder fixing plate, the front wall of the cylinder mounting plate is fixedly connected with the lower side of the rear wall of the second sliding plate, the first finger cylinder is fixed on the right wall of the cylinder mounting plate, and two fingers of the first finger cylinder are respectively fixed with a clamping block for clamping the sleeve.
4. The apparatus of claim 1, wherein: the press-fitting mechanism comprises a press-down support, a press-down top plate, a press-down bottom plate, a press-down cylinder, a press-down guide rod, a press head and a jacking positioning support device, the press-down support is fixed on a workbench, the press-down top plate and the press-down bottom plate are fixed on the press-down support in a vertically symmetrical mode, the press-down cylinder is fixed on the press-down top plate, the working end of the press-down cylinder penetrates through the upper end fixed connection of the press-down top plate and the press head, the lower end of the press-down guide rod penetrates through the upper end fixed connection of the press-down bottom plate and the press head, a guide sleeve is fixed at the contact position of the press-down bottom plate and the press-down guide rod, the press-down guide rod is connected with the guide sleeve in a sliding mode, the jacking positioning support device is arranged on the front side of the press-.
5. The apparatus of claim 4, wherein: jacking positioning support device includes jacking cylinder two, direction slide cartridge, kicking block, locating piece, cylinder fixing base, first propelling movement cylinder and cushion, jacking cylinder two is fixed on the workstation, the direction slide cartridge is fixed on jacking cylinder two, the working end of jacking cylinder two and the lower extreme joint of kicking block, the kicking block is located the direction slide cartridge, the upper surface at the kicking block is fixed to the locating piece, the last fixed surface of locating piece has two shop bolts, the left wall of cylinder fixing base and the right wall fixed connection of direction slide cartridge, the right wall at the cylinder fixing base is fixed to first propelling movement cylinder, just the working end of first propelling movement cylinder passes the right-hand member joint of cylinder fixing base and cushion, an opening has been seted up with the corresponding position department of cushion to the right wall of kicking block, the cushion inlays in the opening.
6. The apparatus of claim 1, wherein: the rotary material carrying mechanism comprises a hollow rotary platform, a stepping motor, a first synchronizing wheel, a second synchronizing wheel and a rotary table, the hollow rotary platform is fixed on the upper surface of the working table, the stepping motor is fixed on the lower surface of the working table, the first synchronizing wheel is fixedly connected with the working end of the stepping motor, the second synchronizing wheel is fixedly connected with one end of the input end of the hollow rotary platform, the second synchronizing wheel is located right above the first synchronizing wheel, a strip-shaped hole is formed in the corresponding position of the upper surface of the working table and the first synchronizing wheel, the first synchronizing wheel is connected with the second synchronizing wheel through chain transmission, the middle of the lower surface of the rotary table is fixedly connected with the output end of the hollow rotary platform, a plurality of round holes are uniformly formed in the periphery of the upper surface of the rotary table, and a product positioning seat is fixed between every two round holes.
7. The apparatus of claim 6, wherein: the defective product removing mechanism comprises a removing bottom plate, a first rotating cylinder, a first sliding table cylinder, a second sliding table cylinder, a cylinder connecting block and a second finger cylinder, wherein the middle of the lower surface of the removing bottom plate is fixedly connected with the upper surface of a fixed platform of the hollow rotating platform, the first rotating cylinder is fixed on the upper surface of the removing bottom plate, the fixed end of the first sliding table cylinder is connected with the working end of the first rotating cylinder through a first cylinder connecting plate, the fixed end of the second sliding table cylinder is connected with the working end of the first sliding table cylinder through a second cylinder connecting plate, the fixed end of the cylinder connecting block is fixedly connected with the working end of the second sliding table cylinder, the second finger cylinder is fixed on the right wall of the cylinder connecting block, and two fingers of the second finger cylinder are respectively.
8. The apparatus of claim 1, wherein: the blanking mechanism comprises a blanking support, a third jacking cylinder, a lifting plate, a second rotary cylinder, a blanking connecting plate, a third finger cylinder and a conveyor belt discharging device, the blanking support is fixed on a workbench, the second jacking cylinder is fixed in the middle of a blanking top plate of the blanking support, the working end of the third jacking cylinder is fixedly connected with the middle of the lower surface of the lifting plate, four corners of the lower surface of the lifting plate are respectively fixed with a guide shaft, the lower ends of the four guide shafts penetrate through the blanking top plate, the contact position of the blanking top plate and each guide shaft is respectively fixed with a sliding sleeve, each guide shaft is in sliding connection with each corresponding sliding sleeve, the second rotary cylinder is fixed on the upper surface of the lifting plate, the left side of the lower surface of the blanking connecting plate is fixedly connected with the working end of the second rotary cylinder, and the third finger cylinder is fixed on the right, the conveyor belt discharging device is arranged on the front side of the discharging support.
9. The apparatus of claim 6, wherein: appearance detection mechanism one is including detecting the pillar, detecting mounting panel, X axle manual regulation module, slide and CCD visual detection device one, it fixes on the workstation to detect the pillar, the back wall of detection mounting panel and the upper portion fixed connection who detects the pillar, the antetheca at the detection mounting panel is fixed to X axle manual regulation module, the back wall of slide and the removal end fixed connection of X axle manual regulation module, the stiff end of CCD visual detection device one and the antetheca fixed connection of slide, just one of them product positioning seat top that CCD visual detection device one is located on the carousel.
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| Application Number | Priority Date | Filing Date | Title |
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| CN202010424732.9A CN111443434B (en) | 2020-05-19 | 2020-05-19 | Automatic machining equipment for ceramic ferrule |
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| Application Number | Priority Date | Filing Date | Title |
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| CN202010424732.9A CN111443434B (en) | 2020-05-19 | 2020-05-19 | Automatic machining equipment for ceramic ferrule |
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| CN112589409A (en) * | 2020-12-23 | 2021-04-02 | 山西汇诚晋海科技有限公司 | Automatic machining equipment for optical fiber ceramic tail handle inserting core |
| CN112828584A (en) * | 2020-12-22 | 2021-05-25 | 深圳市巴科光电科技股份有限公司 | LED lighting device insulating rubber head and gasket assembling system |
| CN113523776A (en) * | 2021-08-12 | 2021-10-22 | 宁波考比锐特智能科技有限公司 | Automatic clamp assembling and detecting equipment |
| CN113526079A (en) * | 2021-08-12 | 2021-10-22 | 徐根花 | Optical fiber ceramic double-station feeding device |
| CN114378464A (en) * | 2020-10-19 | 2022-04-22 | 浙江希尔机器人有限公司 | Automatic assembling and welding equipment for motor terminals |
| CN117139767A (en) * | 2023-10-27 | 2023-12-01 | 合肥先进封装陶瓷有限公司 | Ceramic package shell conveying device and assembly equipment thereof |
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| CN111443434B (en) | 2021-07-30 |
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Effective date of registration: 20210713 Address after: 518000 Jinxiang Metropolitan Garden, No. 1168 Honggang Road, Qingshuihe Street, Luohu District, Shenzhen City, Guangdong Province Applicant after: SHENZHEN AERFA WISDOM TECHNOLOGY Co.,Ltd. Address before: 518000 Guangdong province Shenzhen District Longgang District Bantian Street cloth road long Rong building A-6C Applicant before: SHENZHEN LANSITENG SCIENCE & TECHNOLOGY Co.,Ltd. |
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Effective date of registration: 20220627 Address after: 518052 floor 1, unit a, building 13, Vanke Qianhai enterprise mansion, No. 63, Qianwan 1st Road, Qianhai Shenzhen Hong Kong cooperation zone, Nanshan street, Qianhai Shenzhen Hong Kong cooperation zone, Shenzhen, Guangdong Province Patentee after: Shenzhen Qianhai Zhongjian Chenxing Technology Co.,Ltd. Address before: 518000 Jinxiang Metropolitan Garden, No. 1168 Honggang Road, Qingshuihe Street, Luohu District, Shenzhen City, Guangdong Province Patentee before: SHENZHEN AERFA WISDOM TECHNOLOGY Co.,Ltd. |