CN114378464A - Automatic assembling and welding equipment for motor terminals - Google Patents
Automatic assembling and welding equipment for motor terminals Download PDFInfo
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- CN114378464A CN114378464A CN202011118246.0A CN202011118246A CN114378464A CN 114378464 A CN114378464 A CN 114378464A CN 202011118246 A CN202011118246 A CN 202011118246A CN 114378464 A CN114378464 A CN 114378464A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K31/00—Processes relevant to this subclass, specially adapted for particular articles or purposes, but not covered by only one of the preceding main groups
- B23K31/02—Processes relevant to this subclass, specially adapted for particular articles or purposes, but not covered by only one of the preceding main groups relating to soldering or welding
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
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- Resistance Welding (AREA)
- Automatic Assembly (AREA)
Abstract
The invention discloses automatic assembling and welding equipment for a motor terminal, and relates to the field of motor production equipment. The existing motor terminal assembly, welding and test need 3 individuals to complete, the number of personnel is large, the labor efficiency is low, the cost is high, the production speed is low, and the quality is unstable. The automatic spindle feeding device comprises a table, a six-station turntable and a human-computer interaction control device, wherein a spindle feeding assembly, a terminal feeding assembly, a terminal welding assembly, a spindle electrifying testing assembly, a defective product eliminating assembly and a spindle discharging assembly are arranged on the table in the order of stations around the six-station turntable, the six-station turntable is driven by a divider driving motor to rotate, the human-computer interaction control device is electrically connected with the divider driving motor and all the assemblies arranged around the six-station turntable, and a secondary positioning mechanism is arranged between the table and the six-station turntable. The automatic terminal assembling and welding of the spindle is realized, the production efficiency is improved, the labor cost is reduced, and the product quality is improved.
Description
Technical Field
The invention relates to the field of motor production equipment, in particular to automatic assembling and welding equipment for a motor terminal.
Background
At present, the existing motor terminal assembly, welding and test in the market at least need 3 people to accomplish this work, and personnel's quantity is many, and low in labor efficiency, labour cost is high, and production speed is slow, and production quality is unstable.
Disclosure of Invention
The technical problem to be solved and the technical task to be solved by the invention are to perfect and improve the prior technical scheme and provide the automatic assembling and welding equipment for the motor terminal, so as to realize automatic terminal assembling and welding, reduce labor cost and improve production efficiency and product quality. Therefore, the invention adopts the following technical scheme.
A motor terminal automatic assembly welding device comprises a table, a six-station turntable and a human-computer interaction control device, wherein a spindle feeding assembly for feeding a spindle, a terminal feeding assembly for feeding and assembling the terminal, a terminal welding assembly for welding the terminal, a spindle electrifying test assembly for detecting the welding quality of the terminal, a defective product eliminating assembly for removing unqualified products to be tested and a spindle blanking assembly for blanking the spindle are sequentially arranged on the table around the six-station turntable in the station sequence, a six-station divider and a divider driving motor connected with the six-station divider are arranged on the table below the six-station turntable, the six-station divider is connected with the six-station turntable, a workpiece positioning tool is arranged on six stations of the six-station turntable to position the spindle, the human-computer interaction control device and the divider driving motor, The automatic spindle feeding device comprises a spindle feeding assembly, a terminal welding assembly, a spindle electrifying testing assembly, a defective product eliminating assembly and a spindle discharging assembly which are all electrically connected, a positioning pin which is driven by a positioning jacking driving device and faces upwards vertically and used for accurate positioning is arranged on a table, and six positioning holes which are matched with the positioning pin and are distributed uniformly in a surrounding mode are arranged on a six-station turntable.
Under the control of a human-computer interaction control device, a spindle feeding assembly is used for realizing automatic feeding, a driving motor of a divider drives the divider to drive a six-station turntable to rotate by a station angle, a loaded spindle is driven to a station where a terminal feeding assembly is located to carry out terminal assembly, then the six-station turntable continues to rotate a spindle after the terminal assembly to a station where a terminal welding assembly is located to carry out welding, the six-station turntable continues to rotate to a station where a spindle energization testing assembly is located to carry out energization detection, after the detection is finished, the six-station turntable continues to rotate by a station to enable the detected spindle to reach a defective product rejection assembly, under the judgment control of the human-computer interaction control device, a defective product is rejected, a station continues to rotate to discharge the defective product, and when the six-station turntable rotates by one station, a positioning jacking driving device drives a positioning pin to upwards insert into a positioning hole, the accurate positioning is realized, when the next station works, the previous station simultaneously carries out the work task of the station, so that the work of each station can be processed in parallel, the automatic terminal assembly and welding of the spindle are effectively realized, the production efficiency is greatly improved, the labor cost is reduced, and the product quality is improved.
As a preferable technical means: the spindle feeding assembly comprises a clamping mechanism, a turnover mechanism and a feeding assembly base, the clamping mechanism and the turnover mechanism are arranged on the feeding assembly base, the clamping mechanism comprises a turnover seat, a clamping driving device arranged on the turnover seat and clamping fingers connected to the clamping driving device and used for clamping a spindle, the turnover mechanism comprises a turnover driving device, a linear guide rail, a rack and a gear meshed with the rack, the rack is matched with the linear guide rail in a sliding manner through a sliding groove block base at the lower end of the rack, the driving end of the turnover driving device is fixedly connected with the sliding groove block base through a connecting piece, the gear is fixedly connected with the turnover seat through a gear central shaft, the turnover seat is rotatably arranged on the feeding assembly base through the gear central shaft, and a turnover angle limiter is arranged on the feeding assembly base, the jacking material receiving device comprises a jacking material receiving driving device located below a station where the spindle feeding assembly is located, the driving end of the jacking material receiving driving device faces upwards, and the driving end is connected with a material receiving positioning support. The structure can conveniently realize the overturning feeding of the spindles, when the spindles are overturned and fed, the material receiving positioning support is driven by the jacking material receiving driving device to extend upwards to receive the spindles, then the spindles are retracted to be placed on the rotary table station, and the feeding action is completed through the workpiece positioning tool on the rotary table station.
As a preferable technical means: the terminal feeding assembly component comprises a first support seat, a second support seat, a vibration seat, a terminal vibration disc, a terminal guide groove, a terminal moving mechanism, a spindle positioning and pressing mechanism and a terminal assembly pressing-in mechanism, wherein the spindle positioning and pressing mechanism and the terminal assembly pressing-in mechanism are arranged on the first support seat, the terminal moving mechanism is arranged on the second support seat, the terminal vibration disc is arranged on the vibration seat, a terminal guide outlet on the terminal vibration disc is connected with a terminal guide inlet of the terminal guide groove, a terminal guide outlet of the terminal guide groove is connected with a terminal receiving opening of the terminal moving mechanism, the terminal moving mechanism sends the terminal into the terminal assembly pressing-in mechanism after moving and turning the terminal, and the terminal assembly pressing-in mechanism presses the terminal into an assembly position on the spindle after the spindle positioning and pressing mechanism positions and presses the spindle. The structure can conveniently realize the straightening, moving, assembling and pressing of the terminal.
As a preferable technical means: the terminal moving mechanism comprises a chute driving device, a pushing driving device, a rotating driving device and a pushing driving device which are arranged on the second support seat, the chute driving device is vertically arranged, the upper surface of the chute driving device is connected with a terminal chute through a driving end, the terminal chute is provided with a terminal receiving opening, the pushing driving device is horizontally arranged, the driving end of the pushing driving device is connected with a second terminal pushing block, the driving end of the rotating driving device is connected with a rotating tool, a first transfer chute which is matched with the second terminal pushing block in a sliding manner is arranged between the second terminal pushing block and the rotating tool, the driving end of the pushing driving device is connected with a third terminal pushing block, the third terminal pushing block is matched with a second transfer chute arranged on the second support seat, and the terminal assembling and pressing mechanism comprises a vertical pressing driving device arranged on the first support seat, the driving end of the press-in driving device is connected with a first terminal material pushing block which moves vertically, the spindle positioning and pressing mechanism comprises a positioning and pressing driving device arranged on the first support seat, the driving end of the positioning and pressing driving device is connected with a positioning pressing plate, a vertical third transfer sliding groove is formed in the positioning pressing plate, the second transfer sliding groove is communicated with a rotating tool and the third transfer sliding groove, after the terminal enters a terminal receiving opening of the terminal sliding groove from a terminal guide groove, the sliding groove driving device drives the terminal sliding groove to move downwards to the material pushing position of the second terminal material pushing block, the push-in driving device drives the second terminal material pushing block to push the terminal into the rotating tool, the rotating tool is driven to rotate by the rotating driving device to enable the terminal to rotate to an angle to be assembled, and then the push-out driving device drives the third terminal material pushing block to push the terminal into the third transfer sliding groove, after the positioning pressing plate presses the spindle tightly, the first terminal pushing block is driven by the pressing-in driving device to press the terminal downwards to the spindle assembling position. The terminal can be effectively rotated and moved for many times, the direction change of the terminal is realized, and the terminal is finally pressed into an assembly position.
As a preferable technical means: terminal welding subassembly include welder, welder level to drive arrangement, the vertical drive arrangement of welder, welder controller, welding wire loading attachment, welding wire feeding device and welding subassembly support frame seat, the vertical drive arrangement's of welder drive end be located the lower extreme, the drive end is connected welder, the vertical drive arrangement of welder and welding wire feeding device connect in welder level to drive arrangement's drive end through connecting the base, welding wire loading attachment and welder level set up on welding subassembly support frame seat to drive arrangement, welder controller set up on the table. The structure can effectively realize automatic feeding of welding wires, and the welding gun moves to a welding point through position control of the welding gun horizontal driving device and the welding gun vertical driving device in horizontal and vertical directions, so that automatic welding of terminals is realized.
As a preferable technical means: the welding assembly support base comprises a vertical adjusting screw rod arranged on the table, 2 supporting guide rods positioned on two sides of the adjusting screw rod, and a driving device base fixedly connected with the welding gun level below the driving device, the adjusting screw rod is fixedly connected with the driving device base through a screw rod nut, the 2 supporting guide rods are fixedly connected with the driving device base through a plurality of tightness-adjustable sliding guiding fixing seats, and the welding wire loading device is fixedly connected with one of the supporting guide rods through the tightness-adjustable sliding guiding fixing seats. The height of the spindle can be conveniently adjusted by adjusting the screw rod according to the actual height of the welding position, and the spindle can be conveniently adapted to spindles with different heights.
As a preferable technical means: the spindle power-on testing assembly comprises a testing assembly support, a vertical driving testing driving device, 2 conductive probes, a pressing positioning plate, a probe seat and a driving device connecting seat, wherein the vertical driving testing driving device is arranged at the upper part of the testing assembly support, the driving device connecting seat is connected with the driving side of the vertical driving testing driving device, the probe seat is arranged on the pressing positioning plate, the pressing positioning plate is connected with a linear bearing arranged on the driving device connecting seat in a sliding fit mode through a plurality of guide columns, springs are sleeved on the guide columns, the 2 conductive probes are respectively aligned to the spindle and the detection position of a terminal, and the 2 conductive probes are connected to a power supply through power lines. The conductivity test can be conveniently realized, and unqualified product detection is convenient to carry out.
As a preferable technical means: the unqualified product rejection assembly comprises a rejection assembly base, a transverse moving driving device, a lifting driving device, a clamping driving device, a full material detection sensor and an unqualified product flow passage, wherein the transverse moving driving device is arranged at the upper part of the rejection assembly base, the lifting driving device is connected with the driving end of the transverse moving driving device through a transverse moving connecting seat, the transverse moving connecting seat is connected with the rejection assembly base through a guide sliding assembly, 2 sets of guide sliding assemblies are arranged on the upper side and the lower side of the transverse moving driving device respectively and are arranged in parallel with the transverse moving driving device, the clamping driving device is connected with the driving end fixed at the lower end of the lifting driving device, the driving end of the clamping driving device faces downwards, the driving end of the clamping driving device is connected with a spindle clamping claw, the unqualified product flow passage is arranged on a table at an inclination angle, and the full material detection sensor is arranged on the rejection assembly base, the detection head of the full material detection sensor is aligned to the full material position of the spindle on the unqualified product material flow passage. The assembly takes out unqualified products to be tested and places the unqualified products in an unqualified product flow channel through the driving of the transverse moving driving device, the lifting driving device and the clamping driving device, and the full-material detection sensor sends a signal to the human-computer interaction control device to give an alarm after detecting that the unqualified products in the unqualified product flow channel are full, so that an operator is informed of timely cleaning.
As a preferable technical means: spindle unloading subassembly include unloading subassembly support, unloading lift drive, unloading rotary driving device, unloading clamping jaw drive, clamping jaw bedplate and be used for pressing from both sides 2 sets of clamping jaws of getting the spindle, unloading lift drive connect the top of being fixed in unloading subassembly support through the lift drive bedplate, unloading rotary driving device connect the drive end that is fixed in unloading lift drive downside through the rotary driving device bedplate, 2 sets of clamping jaws connect the both ends downside in the clamping jaw bedplate symmetrically, the middle part of clamping jaw bedplate connect the drive end in unloading rotary driving device downside, the centre of rotation of clamping jaw bedplate is equipped with a decurrent back shaft and is fixed with the sub-unit connection of unloading subassembly support, rotatable coupling between back shaft and the clamping jaw bedplate. The spindle blanking assembly descends the blanking clamping jaw driving device to a grabbing position through the blanking lifting driving device, the blanking clamping jaw driving device controls the clamping jaw to clamp a product tightly, the blanking lifting driving device lifts the blanking clamping jaw driving device to an upper limit position, and finally the blanking rotary driving device controls the blanking rotary driving device to rotate 180 degrees to a blanking position to perform product blanking.
As a preferable technical means: the table is provided with an equipment shield, and the human-computer interaction control device is arranged in the middle of the equipment shield and is positioned on the operation side of spindle feeding. The height and the position of the human-computer interaction control device are proper, so that the human-computer interaction operation is facilitated.
As a preferable technical means: and a jacking supporting plate driven by a jacking supporting driving device is respectively arranged under the station where the terminal feeding assembly component and the spindle electrifying test component are positioned.
Has the advantages that: the equipment can effectively realize the feeding, terminal assembling, terminal welding, unqualified product detection, unqualified product rejection and qualified product blanking of the spindle, can realize the pipelined six-station parallel processing through the six-station control operation of the turntable, effectively realizes the automatic terminal assembling and welding of the spindle, greatly improves the production efficiency, reduces the labor cost and improves the product quality.
Drawings
FIG. 1 is a schematic diagram of the present invention.
FIG. 2 is a schematic diagram of the layout of the stations of the components of the present invention.
Fig. 3 is a schematic structural view of a six-station turntable according to the invention.
Fig. 4 is a schematic structural view of the spindle feeding assembly of the invention.
Fig. 5 is a schematic structural view of the terminal loading assembly of the present invention.
Fig. 6 is a schematic structural view of a terminal loading assembly according to another aspect of the present invention.
Fig. 7 is a schematic view of the structure of the terminal welding assembly of the present invention.
Fig. 8 is a schematic view of another exemplary terminal weld assembly according to the present invention.
Fig. 9 is a schematic structural view of a spindle power-on test assembly of the present invention.
FIG. 10 is a schematic view of the reject removing assembly according to the present invention.
Fig. 11 is a schematic structural view of the spindle blanking assembly of the present invention.
In the figure: 1-a table; 2-six station turntables; 3-a human-computer interaction control device; 4-spindle feeding assembly; 5-terminal feeding assembly; 6-terminal weld assembly; 7-spindle energization testing component; 8-unqualified product eliminating component; 9-a spindle blanking assembly; 10-equipment shield; 11-a six-station divider; 12-a divider drive motor; 13-workpiece positioning tooling; 14-a spindle; 15-positioning and jacking driving devices; 16-a locating pin; 17-jacking support driving device; 18-jacking the supporting plate; 201-positioning holes; 401-jacking the material receiving driving device; 402-receiving material positioning support; 403-a loading assembly base; 404-a turning seat; 405-a clamp drive; 406-gripping fingers; 407-turnover driving means; 408-a linear guide; 409-a rack; 410-gear; 411-a runner block base; 412-a connector; 501-a first support base; 502-a second leg rest; 503-a vibration seat; 504-terminal vibrating disk; 505-terminal guide groove; 506-a chute drive; 507-a push-in drive device; 508-a rotation drive; 509-push-out drive; 510-a terminal runner; 511-a second terminal push block; 512-rotating the tool; 513 — a first transfer chute; 514-third terminal pusher block; 515-a second transfer chute; 516-a press-in drive; 517-first terminal pusher block; 518-positioning the compression drive; 519-positioning a pressure plate; 520-a third transfer chute; 601-a welding gun; 602-driving the welding gun horizontally; 603-vertical driving device of welding gun; 604-a welding gun controller; 605-a wire loading device; 606-wire feeding means; 607-welding the assembly holder; 608-a connection base; 60701-adjusting screw rod; 60702-support guides; 60703-drive mount; 60704-lead screw nut; 60705-guiding slide holder; 701-a test component holder; 702-vertical drive test drive; 703-conductive probes; 704-pressing the positioning plate; 705-probe seat; 706-drive unit connection socket; 707-guide post; 708-linear bearings; 709-a spring; 801-rejection component base; 802-traverse drive means; 803-lifting drive means; 804-a gripping drive; 805-full detection sensor; 806-unqualified product flow channel; 807-traversing connecting seat; 808-a guide slide assembly; 809-spindle gripping claw; 901-a blanking assembly support; 902-a blanking lifting driving device; 903-a feeding rotary driving device; 904-a blanking clamping jaw driving device; 905-a clamping jaw base plate; 906-a clamping jaw; 907-lifting driving device seat board; 908-rotation drive seat plate; 909-support axis.
Detailed Description
The technical scheme of the invention is further explained in detail by combining the drawings in the specification.
As shown in fig. 1-11, an automatic assembling and welding device for motor terminals comprises a table 1, a six-station turntable 2 and a human-computer interaction control device 3, wherein a spindle feeding assembly 4 for feeding a spindle 14, a terminal feeding assembly 5 for feeding and assembling the terminal, a terminal welding assembly 6 for welding the terminal, a spindle energization testing assembly 7 for detecting the welding quality of the terminal, a defective product eliminating assembly 8 for removing a defective product and a spindle blanking assembly 9 for blanking the spindle 14 are sequentially arranged on the table 1 around the six-station turntable 2 in the station sequence, a six-station divider 11 and a divider driving motor 12 connected with the six-station divider 11 are arranged on the table 1 below the six-station turntable 2, the six-station divider 11 is connected with the six-station turntable 2, a workpiece positioning tool 13 is arranged on six stations of the six-station turntable 2 for positioning the spindle 14, the human-computer interaction control device 3 is electrically connected with a divider driving motor 12, a spindle feeding assembly 4, a terminal feeding assembly 5, a terminal welding assembly 6, a spindle electrifying testing assembly 7, a defective product eliminating assembly 8 and a spindle discharging assembly 9, a positioning pin 16 which is driven by a positioning jacking driving device 15 and faces upwards vertically and used for accurate positioning is arranged on the table 1, the upper end of the positioning pin 16 is provided with a guiding taper, and six positioning holes 201 which are matched with the positioning pin 16 and distributed uniformly in a surrounding mode are arranged on the six-station turntable 2.
In order to realize the overturning and feeding of the spindle 14, the spindle feeding assembly 4 comprises a clamping mechanism, a turnover mechanism and a feeding assembly base 403, the clamping mechanism and the turnover mechanism are arranged on the feeding assembly base 403, the clamping mechanism comprises a turnover seat 404, a clamping driving device 405 arranged on the turnover seat 404 and clamping fingers 406 connected on the clamping driving device 405 and used for clamping the spindle 14, the turnover mechanism comprises an overturning driving device 407, a linear guide rail 408, a rack 409 and a gear 410 meshed with the rack 409, the rack 409 is matched with the linear guide rail 408 in a sliding way through a sliding groove block base 411 at the lower end of the rack 409, the driving end of the overturning driving device 407 is fixedly connected with the sliding groove block base 411 through a connecting piece 412, the gear 410 is fixedly connected with the turnover seat 404 through a central shaft of the gear 410, the turnover seat 404 is rotatably arranged on the feeding assembly base 403 through the central shaft of the gear 410, a turnover angle limiter is arranged on the feeding assembly base 403, the jacking material receiving device comprises a jacking material receiving driving device 401 located below the station where the spindle feeding assembly 4 is located, the driving end of the jacking material receiving driving device 401 faces upwards, and the driving end is connected with a material receiving positioning support 402. The structure can conveniently realize 180-degree overturning feeding of the spindle 14, when the spindle is overturned and fed, the material receiving positioning support 402 is driven by the jacking material receiving driving device 401 to extend upwards to receive the spindle 14, then the spindle 14 is placed on the turntable station in a retracting manner, and the feeding action is completed through the workpiece positioning tool 13 on the turntable station.
In order to realize terminal assembly, the terminal feeding assembly 5 comprises a first bracket seat 501, a second bracket seat 502, a vibration seat 503, a terminal vibration disk 504, a terminal guide groove 505, a terminal moving mechanism, a spindle positioning pressing mechanism and a terminal assembly pressing mechanism, wherein the spindle positioning pressing mechanism and the terminal assembly pressing mechanism are arranged on the first bracket seat 501, the terminal moving mechanism is arranged on the second bracket seat 502, the terminal vibration disk 504 is arranged on the vibration seat 503, a terminal outlet on the terminal vibration disk 504 is connected with a terminal inlet of the terminal guide groove 505, a terminal outlet of the terminal guide groove 505 is connected with a terminal receiving port of the terminal moving mechanism, the terminal moving mechanism turns the terminal movement and then sends the terminal movement to the terminal assembly pressing mechanism, after the spindle positioning and pressing mechanism positions and presses the spindle 14, the terminal assembling and pressing mechanism presses the terminal into an assembling position on the spindle 14. The structure can conveniently realize the straightening, moving, assembling and pressing of the terminal.
In order to realize the orientation change and movement of the terminal, the terminal moving mechanism comprises a chute driving device 506, a pushing driving device 507, a rotating driving device 508 and a pushing driving device 509 which are arranged on the second support base 502, the chute driving device 506 is vertically arranged, a terminal chute 510 is connected to the upper surface of the chute driving device 506 through a driving end, a terminal receiving opening is arranged on the terminal chute 510, the pushing driving device 507 is horizontally arranged, the driving end of the pushing driving device 507 is connected with a second terminal pushing block 511, the driving end of the rotating driving device 508 is connected with a rotating tool 512, a first transfer chute 513 matched with the second terminal pushing block 511 in a sliding way is arranged between the second terminal pushing block 511 and the rotating tool 512, the driving end of the pushing driving device 509 is connected with a third terminal pushing block 514, the third terminal pushing block 514 is matched with a second transfer chute 515 arranged on the second support base 502, the terminal assembling and pressing mechanism comprises a vertical pressing driving device 516 arranged on the first bracket seat 501, the driving end of the pressing driving device 516 is connected with a first terminal pushing block 517 which moves vertically, the spindle positioning and pressing mechanism comprises a positioning and pressing driving device 518 arranged on the first bracket seat 501, the driving end of the positioning and pressing driving device 518 is connected with a positioning pressing plate 519, a vertical third transfer sliding groove 520 is arranged on the positioning pressing plate 519, the second transfer sliding groove 515 is communicated with a rotating tool 512 and the third transfer sliding groove 520, after a terminal enters a terminal receiving opening of the terminal sliding groove 510 from a terminal guide groove 505, the sliding groove driving device 506 drives the terminal sliding groove 510 to move downwards to a pushing position of the second terminal pushing block 511, the second terminal pushing block 511 is driven by the pressing driving device 507 to push the terminal to enter the rotating tool 512, the rotating tool 512 is driven by the rotating driving device 508 to rotate, so that the terminal rotates to an angle to be assembled, then, the pushing-out driving device 509 drives the third terminal pushing block 514 to push the terminal into the third transfer chute 520, and after the positioning pressing plate 519 presses the spindle 14, the pressing-in driving device 516 drives the first terminal pushing block 517 to press the terminal downward to the spindle 14 assembling position. The terminal can be effectively rotated and moved for many times, the direction change of the terminal is realized, and the terminal is finally pressed into an assembly position.
In order to realize automatic welding, the terminal welding assembly 6 comprises a welding gun 601, a welding gun horizontal driving device 602, a welding gun vertical driving device 603, a welding gun controller 604, a welding wire loading device 605, a welding wire feeding device 606 and a welding assembly support seat 607, wherein the driving end of the welding gun vertical driving device 603 is arranged at the lower end and is connected with the welding gun 601, the welding gun vertical driving device 603 and the welding wire feeding device 606 are connected with the driving end of the welding gun horizontal driving device 602 through a connecting base 608, the welding wire loading device 605 and the welding gun horizontal driving device 602 are arranged on the welding assembly support seat 607, and the welding gun controller 604 is arranged on the table 1. The structure can effectively realize automatic feeding of welding wires, and the welding gun 601 moves to a welding point through position control of the welding gun horizontal driving device 602 and the welding gun vertical driving device 603 in the horizontal direction and the vertical direction, so that automatic welding of terminals is realized.
In order to adjust the height of the spindles 14 with different heights in a matching manner, the welding assembly support base 607 comprises an adjusting screw 60701 vertically arranged on the table 1, 2 support guide rods 60702 positioned on two sides of the adjusting screw 60701, and a driving device base 60703 fixedly connected to the lower surface of the welding gun horizontal driving device 602, the adjusting screw 60701 is fixedly connected with the driving device base 60703 through a screw nut 60704, 2 support guide rods 60702 are fixedly connected with the driving device base 60703 through 2 guide sliding fixing seats 60705 capable of being adjusted in an elastic manner, and the welding wire loading device 605 is fixedly connected with one support guide rod 60702 through the guide sliding fixing seat 60705 capable of being adjusted in an elastic manner. The height can be conveniently adjusted by the adjusting screw 60701 according to the actual height of the welding position, so that the spindle 14 with different heights can be conveniently adapted.
In order to realize the detection of unqualified products, the spindle energization testing assembly 7 comprises a testing assembly support 701, a vertical driving testing driving device 702, 2 conductive probes 703, a pressing positioning plate 704, a probe seat 705 and a driving device connecting seat 706, wherein the vertical driving testing driving device 702 is arranged at the upper part of the testing assembly support 701, the driving device connecting seat 706 is connected with the driving side of the vertical driving testing driving device 702, the probe seat 705 is arranged on the pressing positioning plate 704, the pressing positioning plate 704 is connected with a linear bearing 708 arranged on the driving device connecting seat 706 in a sliding fit manner through a plurality of guide columns 707, springs 709 are sleeved on the guide columns 707, the 2 conductive probes 703 are respectively aligned with the detection positions of the spindle 14 and the terminals, and the 2 conductive probes 703 are connected to a power supply through power lines. The conductivity test can be conveniently realized, and unqualified product detection is convenient to carry out.
In order to remove unqualified products, the unqualified product eliminating assembly 8 comprises an eliminating assembly base 801, a transverse moving driving device 802, a lifting driving device 803, a clamping driving device 804, a full material detection sensor 805 and an unqualified product flow passage 806, wherein the transverse moving driving device 802 is arranged on the upper part of the eliminating assembly base 801, the lifting driving device 803 is connected with the driving end of the transverse moving driving device 802 through a transverse moving connecting seat 807, the transverse moving connecting seat 807 is connected with the eliminating assembly base 801 through a guide sliding assembly 808, the guide sliding assemblies 808 are 2 sets and are respectively arranged on the upper side and the lower side of the transverse moving driving device 802 and are parallel to the transverse moving driving device 802, the clamping driving device 804 is connected and fixed at the driving end of the lower end of the lifting driving device 803, the driving end of the clamping driving device 804 faces downwards, the driving end of the clamping driving device is connected with a spindle claw 809, the unqualified product flow passage 806 is arranged on the table 1 in an inclined angle, the full material detection sensor 805 is arranged on the rejecting assembly base 801, and the detection head of the full material detection sensor 805 is aligned to the full material position of the spindle 14 on the unqualified product material flow channel 806. The assembly takes out unqualified products to be tested and places the unqualified products in the unqualified product flow channel 806 through the driving of the transverse moving driving device 802, the lifting driving device 803 and the clamping driving device 804, and the full material detection sensor 805 sends a signal to the human-computer interaction control device 3 to give an alarm after detecting that the unqualified products in the unqualified product flow channel 806 are full, so that an operator is informed of timely cleaning.
In order to realize qualified product blanking, the spindle blanking assembly 9 comprises a blanking assembly bracket 901, a blanking lifting driving device 902 and a blanking rotary driving device 903, the blanking clamping jaw driving device 904, the clamping jaw seat plate 905 and 2 sets of clamping jaws 906 for clamping the spindle 14, the blanking lifting driving device 902 is connected and fixed at the top of the blanking assembly support 901 through the lifting driving device seat plate 907, the blanking rotary driving device 903 is connected and fixed at the driving end at the lower side of the blanking lifting driving device 902 through the rotary driving device seat plate 908, 2 sets of clamping jaws 906 are symmetrically connected at the lower sides of two ends of the clamping jaw seat plate 905, the middle part of the clamping jaw seat plate 905 is connected at the driving end at the lower side of the blanking rotary driving device 903, a downward supporting shaft 909 is arranged at the rotating center of the clamping jaw seat plate 905 and is connected and fixed with the lower part of the blanking assembly support 901, and the supporting shaft 909 is rotatably connected with the clamping jaw seat plate 905. The spindle blanking assembly 9 descends the blanking clamping jaw driving device 904 to a grabbing position through the blanking lifting driving device 902, controls the clamping jaw 906 to clamp qualified products, then lifts the blanking clamping jaw driving device 904 to an upper limit position through the blanking lifting driving device 902, and finally rotates 180 degrees to a blanking position through the control of the blanking rotation driving device 903 to perform qualified product blanking.
In order to facilitate man-machine interaction operation and protection, an equipment shield 10 is arranged on the table 1, and the man-machine interaction control device 3 is arranged in the middle of the equipment shield 10 and is positioned on the feeding operation side of the spindle 14. The height and the position of the human-computer interaction control device 3 are proper, so that the human-computer interaction operation is facilitated.
In order to prevent the table 1 from being pressed and deformed to cause production faults, a jacking supporting plate 18 driven by a jacking supporting driving device 17 is respectively arranged right below a station where the terminal feeding assembly component 5 and the spindle electrifying test component 7 are located. Can effectively prevent the table 1 from being deformed by pressure to cause production failure.
Under the control of the human-computer interaction control device 3, the spindle feeding component 4 is used for realizing automatic feeding, the divider driving motor 12 drives the divider to drive the six-station turntable 2 to rotate by a station angle, the fed spindles 14 are driven to a station where the terminal feeding assembly component 5 is located to carry out terminal assembly, then the six-station turntable 2 continues to rotate the spindles 14 after the terminal assembly to a station where the terminal welding component 6 is located to carry out welding, after the welding, the six-station turntable 2 continues to rotate to a station where the spindle energization testing component 7 is located to carry out energization detection, after the detection is finished, the six-station turntable 2 continues to rotate by a station to enable the detected spindles 14 to reach the unqualified product rejection component 8, unqualified products are rejected under the judgment control of the human-computer interaction control device 3, a station continues to rotate, qualified products are discharged, when the six-station turntable 2 rotates for each station, the positioning jacking driving device 15 drives the positioning pin 16 to be inserted into the positioning hole 201 upwards to realize accurate positioning, and when the next station works, the previous station simultaneously performs the work task of the station, so that the work of each station can be processed in parallel, the automatic terminal assembly and welding of the assembly line type spindle 14 are effectively realized, the production efficiency is greatly improved, the labor cost is reduced, and the product quality is improved.
In this example, except that the jacking material receiving driving device 401, the pressing-in driving device 516, the welding gun horizontal driving device 602, and the welding gun vertical driving device 603 adopt electric cylinders, other driving devices all adopt air cylinders.
The above automatic assembling and welding equipment for motor terminals shown in fig. 1-11 is a specific embodiment of the present invention, and already embodies the outstanding substantive features and significant advances of the present invention, and it is within the scope of the present invention to modify the same in shape, structure, etc. according to the practical needs.
Claims (10)
1. The utility model provides a motor terminal automatic assembly welding equipment which characterized in that: the device comprises a table (1), six-station turntables (2) and a human-computer interaction control device (3), wherein a spindle feeding assembly (4) for feeding a spindle (14), a terminal feeding assembly (5) for feeding and assembling a terminal, a terminal welding assembly (6) for welding the terminal, a spindle energization testing assembly (7) for detecting the welding quality of the terminal, an unqualified product removing assembly (8) for removing a product which is unqualified to be tested and a spindle blanking assembly (9) for blanking the spindle (14) are arranged on the table (1) around the six-station turntables (1) below the six-station turntables (2), a six-station divider (11) and a divider driving motor (12) connected with the six-station divider are arranged on the table (1) below the six-station turntables (2), and the six-station divider (11) is connected with the six-station turntables (2), the automatic spindle positioning device is characterized in that workpiece positioning tools (13) are arranged on six stations of the six-station turntable (2) to position spindles (14), the human-computer interaction control device (3) is electrically connected with a divider driving motor (12), a spindle feeding assembly (4), a terminal feeding assembly (5), a terminal welding assembly (6), a spindle energization testing assembly (7), a defective product eliminating assembly (8) and a spindle discharging assembly (9), a vertical upward positioning pin (16) driven by a positioning jacking driving device (15) and used for accurate positioning is arranged on the table (1), and six positioning holes (201) which are matched with the positioning pin (16) and are uniformly distributed in a surrounding mode are formed in the six-station turntable (2).
2. The automatic assembling and welding equipment for the motor terminal according to claim 1, characterized in that: the spindle feeding assembly (4) comprises a clamping mechanism, a turnover mechanism, a feeding assembly base (403) and a jacking receiving device, wherein the clamping mechanism and the turnover mechanism are arranged on the feeding assembly base (403), the clamping mechanism comprises a turnover seat (404), a clamping driving device (405) arranged on the turnover seat (404) and clamping fingers (406) connected to the clamping driving device (405) and used for clamping a spindle (14), the turnover mechanism comprises a turnover driving device (407), a linear guide rail (408), a rack (409) and a gear (410) meshed with the rack (409), the rack (409) is matched with the linear guide rail (408) in a sliding manner through a sliding groove block base (411) at the lower end of the rack (409), and the driving end of the turnover driving device (407) is fixedly connected with the sliding groove block base (411) through a connecting piece (412), the lifting and receiving device is characterized in that the gear (410) is fixedly connected with the turnover seat (404) through a gear (410) central shaft, the turnover seat (404) is rotatably arranged on the feeding assembly base (403) through the gear (410) central shaft, a turnover angle limiter is arranged on the feeding assembly base (403), the lifting and receiving device comprises a lifting and receiving driving device (401) located below a station where the spindle feeding assembly (4) is located, the driving end of the lifting and receiving driving device (401) faces upwards, and the driving end is connected with a receiving positioning support (402).
3. The automatic assembling and welding equipment for the motor terminal according to claim 1, characterized in that: the terminal feeding assembly component (5) comprises a first bracket seat (501), a second bracket seat (502), a vibration seat (503), a terminal vibration disc (504), a terminal guide groove (505), a terminal moving mechanism, a spindle positioning pressing mechanism and a terminal assembly pressing mechanism, wherein the spindle positioning pressing mechanism and the terminal assembly pressing mechanism are arranged on the first bracket seat (501), the terminal moving mechanism is arranged on the second bracket seat (502), the terminal vibration disc (504) is arranged on the vibration seat (503), a terminal guide outlet on the terminal vibration disc (504) is connected with a terminal guide inlet of the terminal guide groove (505), a terminal guide outlet of the terminal guide groove (505) is connected with a terminal receiving opening of the terminal moving mechanism, the terminal moving mechanism feeds the terminal assembly pressing mechanism into the terminal after moving and turning the terminal, and the spindle (14) is positioned and pressed by the spindle positioning pressing mechanism, the terminal fitting press-in mechanism presses the terminal into a fitting position on the spindle (14).
4. The automatic assembling and welding equipment for the motor terminal according to claim 3, characterized in that: the terminal moving mechanism comprises a chute driving device (506), a pushing driving device (507), a rotating driving device (508) and a pushing driving device (509) which are arranged on the second support seat (502), the chute driving device (506) is vertically arranged, the upper surface of the chute driving device (506) is connected with a terminal chute (510) through a driving end, the terminal chute (510) is provided with a terminal receiving opening, the pushing driving device (507) is horizontally arranged, the driving end of the pushing driving device (507) is connected with a second terminal pushing block (511), the driving end of the rotating driving device (508) is connected with a rotating tool (512), a first transferring chute (513) matched with the second terminal pushing block (511) in a sliding mode is arranged between the second terminal pushing block (511) and the rotating tool (512), the driving end of the pushing driving device (509) is connected with a third terminal pushing block (514), the third terminal pushing block (514) is matched with a second transfer sliding groove (515) arranged on the second support seat (502), the terminal assembling and pressing mechanism comprises a vertical pressing driving device (516) arranged on the first support seat (501), the driving end of the pressing driving device (516) is connected with a first terminal pushing block (517) which moves vertically, the spindle positioning and pressing mechanism comprises a positioning and pressing driving device (518) arranged on the first support seat (501), the driving end of the positioning and pressing driving device (518) is connected with a positioning pressing plate (519), a vertical third transfer sliding groove (520) is arranged on the positioning pressing plate (519), the second transfer sliding groove (515) is communicated with a rotating tool (512) and the third transfer sliding groove (520), and after a terminal enters a terminal receiving opening of the terminal sliding groove (510) from the terminal guide groove (505), the sliding groove driving device (506) drives the terminal sliding groove (510) to move downwards to a material pushing position of the second terminal pushing block (511), the pushing driving device (507) drives the second terminal pushing block (511) to push the terminal to enter the rotating tool (512), the rotating driving device (508) drives the rotating tool (512) to rotate so that the terminal rotates to an angle to be assembled, the pushing driving device (509) drives the third terminal pushing block (514) to push the terminal to the third transfer sliding groove (520), and after the spindle (14) is pressed by the positioning pressing plate (519), the pressing driving device (516) drives the first terminal pushing block (517) to press the terminal downwards to the assembling position of the spindle (14).
5. The automatic assembling and welding equipment for the motor terminal according to claim 1, characterized in that: terminal welding subassembly (6) include welder (601), welder level to drive arrangement (602), the vertical drive arrangement of welder (603), welder controller (604), welding wire loading attachment (605), welding wire feeding device (606) and welding subassembly support seat (607), the drive end of the vertical drive arrangement of welder (603) be located the lower extreme, the drive end is connected welder (601), the vertical drive arrangement of welder (603) and welding wire feeding device (606) connect in the drive end of welder level to drive arrangement (602) through connecting base (608), welding wire loading attachment (605) and welder level set up on welding subassembly support seat (607) to drive arrangement (602), welding gun controller (604) set up on table (1).
6. The automatic assembling and welding equipment for the motor terminal according to claim 5, characterized in that: welding set mount (607) including vertical set up accommodate the lead screw (60701) on desk (1), be located accommodate the lead screw (60701) both sides 2 support guide arms (60702), connect and be fixed in the welder level to drive arrangement base (60703) below drive arrangement (602), accommodate the lead screw (60701) through screw-nut (60704) and drive arrangement base (60703) be connected fixedly, 2 support guide arm (60702) lead smooth fixing base (60705) and drive arrangement base (60703) be connected fixedly through a plurality of elasticity regulations, welding wire loading attachment (605) lead smooth fixing base (60705) through elasticity regulation connect and be fixed in on one of them support guide arm (60702).
7. The automatic assembling and welding equipment for the motor terminal according to claim 1, characterized in that: the spindle energization testing assembly (7) comprises a testing assembly support (701), a vertical driving testing driving device (702), 2 conductive probes (703), a pressing positioning plate (704), a probe seat (705) and a driving device connecting seat (706), wherein the vertical driving testing driving device (702) is arranged at the upper part of the testing assembly support (701), the driving device connecting seat (706) is connected with the driving side of the vertical driving testing driving device (702), the probe seat (705) is arranged on the pressing positioning plate (704), the pressing positioning plate (704) is in sliding fit connection with a linear bearing (708) arranged on the driving device connecting seat (706) through a plurality of guide columns (707), springs (709) are sleeved on the guide columns (707), and the 2 conductive probes (703) are respectively aligned with the detection positions of a spindle (14) and a terminal, the 2 conductive probes (703) are connected to a power supply through power lines.
8. The automatic assembling and welding equipment for the motor terminal according to claim 1, characterized in that: the unqualified product rejection assembly (8) comprises a rejection assembly base (801), a transverse moving driving device (802), a lifting driving device (803), a clamping driving device (804), a full material detection sensor (805) and an unqualified product flow channel (806), wherein the transverse moving driving device (802) is arranged at the upper part of the rejection assembly base (801), the lifting driving device (803) is connected with the driving end of the transverse moving driving device (802) through a transverse moving connecting seat (807), the transverse moving connecting seat (807) is connected with the rejection assembly base (801) through a guide sliding assembly (808), the guide sliding assemblies (808) are 2 in number and are respectively arranged at the upper side and the lower side of the transverse moving driving device (802) and are arranged in parallel with the transverse moving driving device (802), and the clamping driving device (804) is connected and fixed at the driving end of the lower end of the lifting driving device (803), the driving end of the clamping driving device (804) faces downwards, the driving end of the clamping driving device is connected with a spindle clamping claw (809), the unqualified product flow channel (806) is arranged on the table (1) in an inclined angle, the full material detection sensor (805) is arranged on the rejecting assembly base (801), and the detection head of the full material detection sensor (805) is aligned to the full material position of a spindle (14) on the unqualified product flow channel (806).
9. The automatic assembling and welding equipment for the motor terminal according to claim 1, characterized in that: the spindle blanking assembly (9) comprises a blanking assembly support (901), a blanking lifting driving device (902), a blanking rotary driving device (903), a blanking clamping jaw driving device (904), a clamping jaw seat plate (905) and 2 sets of clamping jaws (906) for clamping a spindle (14), wherein the blanking lifting driving device (902) is connected and fixed at the top of the blanking assembly support (901) through a lifting driving device seat plate (907), the blanking rotary driving device (903) is connected and fixed at the driving end at the lower side of the blanking lifting driving device (902) through a rotary driving device seat plate (908), the 2 sets of clamping jaws (906) are symmetrically connected at the lower sides of two ends of the clamping jaw seat plate (905), the middle part of the clamping jaw seat plate (905) is connected at the driving end of the blanking rotary driving device (903) at the lower side, a downward supporting shaft (909) is arranged at the rotary center of the clamping jaw seat plate (905) and is connected and fixed with the lower part of the blanking assembly support (901), the supporting shaft (909) is rotatably connected with the clamping jaw seat plate (905).
10. The automatic assembling and welding equipment for the motor terminal according to claim 1, characterized in that: an equipment shield (10) is arranged on the table (1), and the human-computer interaction control device (3) is arranged in the middle of the equipment shield (10) and is positioned on the feeding operation side of the spindle (14).
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| CN202011118246.0A CN114378464B (en) | 2020-10-19 | 2020-10-19 | Automatic assembling and welding equipment for motor terminals |
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| CN202011118246.0A CN114378464B (en) | 2020-10-19 | 2020-10-19 | Automatic assembling and welding equipment for motor terminals |
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| CN114378464B CN114378464B (en) | 2023-08-29 |
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| CN115945857A (en) * | 2023-01-30 | 2023-04-11 | 泰州神舟传动科技有限公司 | Automatic welding transposition fixed platform for axle housing |
| CN116117398A (en) * | 2023-03-07 | 2023-05-16 | 昆山佐菲机电科技有限公司 | Motor stator welding equipment |
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| CN116117398B (en) * | 2023-03-07 | 2023-08-29 | 昆山佐菲机电科技有限公司 | Motor stator welding equipment |
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| CN114378464B (en) | 2023-08-29 |
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