CN108818912A - Prefabricated guide hole pervious concrete road pavement brick and its production system and technique - Google Patents
Prefabricated guide hole pervious concrete road pavement brick and its production system and technique Download PDFInfo
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- CN108818912A CN108818912A CN201810542784.9A CN201810542784A CN108818912A CN 108818912 A CN108818912 A CN 108818912A CN 201810542784 A CN201810542784 A CN 201810542784A CN 108818912 A CN108818912 A CN 108818912A
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 48
- 239000011449 brick Substances 0.000 title claims abstract description 35
- 239000011380 pervious concrete Substances 0.000 title claims abstract description 32
- 238000000034 method Methods 0.000 title abstract description 12
- 239000002344 surface layer Substances 0.000 claims abstract description 48
- 239000010410 layer Substances 0.000 claims abstract description 40
- 238000007493 shaping process Methods 0.000 claims abstract description 39
- 238000004140 cleaning Methods 0.000 claims abstract description 25
- 238000000465 moulding Methods 0.000 claims abstract description 17
- 238000012546 transfer Methods 0.000 claims abstract description 15
- 239000000203 mixture Substances 0.000 claims description 21
- 238000009826 distribution Methods 0.000 claims description 19
- 238000012423 maintenance Methods 0.000 claims description 17
- 238000012360 testing method Methods 0.000 claims description 17
- 239000004567 concrete Substances 0.000 claims description 16
- 238000006243 chemical reaction Methods 0.000 claims description 15
- 239000004744 fabric Substances 0.000 claims description 10
- 239000000463 material Substances 0.000 claims description 10
- 238000002360 preparation method Methods 0.000 claims description 7
- 230000000694 effects Effects 0.000 claims description 6
- 238000009434 installation Methods 0.000 claims description 6
- 230000007704 transition Effects 0.000 claims description 6
- 230000015572 biosynthetic process Effects 0.000 claims description 3
- 230000000903 blocking effect Effects 0.000 claims description 3
- 238000009415 formwork Methods 0.000 claims description 3
- 238000003825 pressing Methods 0.000 claims description 3
- 238000011144 upstream manufacturing Methods 0.000 claims description 3
- 238000010923 batch production Methods 0.000 claims 7
- 230000000149 penetrating effect Effects 0.000 claims 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 4
- 239000012615 aggregate Substances 0.000 description 3
- 238000005516 engineering process Methods 0.000 description 3
- 230000035699 permeability Effects 0.000 description 3
- 206010054949 Metaplasia Diseases 0.000 description 2
- 239000004568 cement Substances 0.000 description 2
- 239000003795 chemical substances by application Substances 0.000 description 2
- 238000011161 development Methods 0.000 description 2
- 230000015689 metaplastic ossification Effects 0.000 description 2
- 239000011148 porous material Substances 0.000 description 2
- 238000009738 saturating Methods 0.000 description 2
- 238000010521 absorption reaction Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000033228 biological regulation Effects 0.000 description 1
- 238000005253 cladding Methods 0.000 description 1
- 230000015271 coagulation Effects 0.000 description 1
- 238000005345 coagulation Methods 0.000 description 1
- 238000004891 communication Methods 0.000 description 1
- 230000006835 compression Effects 0.000 description 1
- 238000007906 compression Methods 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 230000007423 decrease Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 239000003673 groundwater Substances 0.000 description 1
- 239000002002 slurry Substances 0.000 description 1
- 239000002689 soil Substances 0.000 description 1
- 239000000758 substrate Substances 0.000 description 1
- 230000009182 swimming Effects 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B15/00—General arrangement or layout of plant ; Industrial outlines or plant installations
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B1/00—Producing shaped prefabricated articles from the material
- B28B1/08—Producing shaped prefabricated articles from the material by vibrating or jolting
- B28B1/087—Producing shaped prefabricated articles from the material by vibrating or jolting by means acting on the mould ; Fixation thereof to the mould
- B28B1/0873—Producing shaped prefabricated articles from the material by vibrating or jolting by means acting on the mould ; Fixation thereof to the mould the mould being placed on vibrating or jolting supports, e.g. moulding tables
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B1/00—Producing shaped prefabricated articles from the material
- B28B1/48—Producing shaped prefabricated articles from the material by removing material from solid section preforms for forming hollow articles, e.g. by punching or boring
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B13/00—Feeding the unshaped material to moulds or apparatus for producing shaped articles; Discharging shaped articles from such moulds or apparatus
- B28B13/02—Feeding the unshaped material to moulds or apparatus for producing shaped articles
- B28B13/0215—Feeding the moulding material in measured quantities from a container or silo
- B28B13/026—Feeding the moulding material in measured quantities from a container or silo by using a movable hopper transferring the moulding material to the moulding cavities
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B13/00—Feeding the unshaped material to moulds or apparatus for producing shaped articles; Discharging shaped articles from such moulds or apparatus
- B28B13/04—Discharging the shaped articles
- B28B13/06—Removing the shaped articles from moulds
- B28B13/065—Removing the shaped articles from moulds by applying electric current or other means of discharging, e.g. pneumatic or hydraulic discharging means
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B17/00—Details of, or accessories for, apparatus for shaping the material; Auxiliary measures taken in connection with such shaping
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B7/00—Moulds; Cores; Mandrels
- B28B7/0029—Moulds or moulding surfaces not covered by B28B7/0058 - B28B7/36 and B28B7/40 - B28B7/465, e.g. moulds assembled from several parts
-
- E—FIXED CONSTRUCTIONS
- E01—CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
- E01C—CONSTRUCTION OF, OR SURFACES FOR, ROADS, SPORTS GROUNDS, OR THE LIKE; MACHINES OR AUXILIARY TOOLS FOR CONSTRUCTION OR REPAIR
- E01C11/00—Details of pavings
- E01C11/22—Gutters; Kerbs ; Surface drainage of streets, roads or like traffic areas
- E01C11/224—Surface drainage of streets
- E01C11/225—Paving specially adapted for through-the-surfacing drainage, e.g. perforated, porous; Preformed paving elements comprising, or adapted to form, passageways for carrying off drainage
-
- E—FIXED CONSTRUCTIONS
- E01—CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
- E01C—CONSTRUCTION OF, OR SURFACES FOR, ROADS, SPORTS GROUNDS, OR THE LIKE; MACHINES OR AUXILIARY TOOLS FOR CONSTRUCTION OR REPAIR
- E01C5/00—Pavings made of prefabricated single units
- E01C5/06—Pavings made of prefabricated single units made of units with cement or like binders
Landscapes
- Engineering & Computer Science (AREA)
- Ceramic Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Mechanical Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Architecture (AREA)
- Civil Engineering (AREA)
- Structural Engineering (AREA)
- Road Paving Structures (AREA)
Abstract
The invention discloses a kind of prefabricated guide hole pervious concrete road pavement brick and its production systems and technique, belong to pervious concrete road pavement brick and its technical field of producing.Including the die treatment area for preparing mold（1）, surface layer shaping area for making porous permeable surface layer（2）, structure sheaf shaping area for making guide hole permeable structure layer（3）, product conserve area（4）, product stripping area（5）With mold cleaning area（6）Six working portions pass through mold delivery track between six parts（7）With mold delivery track（7）The circuit transfer trajectory at both ends（8）Form a closed circulation flow production line.The present invention is easy to make, can pouring molding using the technological process of production proposed by the present invention extensive, industrialized production may be implemented.
Description
Technical field
The present invention relates to a kind of prefabricated guide hole pervious concrete road pavement brick and its production technologies, belong to pervious concrete pavement
Brick and its technical field of producing.
Background technique
The existing continuous aggravation with urbanization process, concrete road surface is also constantly being increased, is being brought to trip
While convenience, a series of problems is also brought such as:（1）Urban waterlogging easily occurs；（2）Underground water cannot be mended timely
It fills, level of ground water is caused to decline；（3）Generate " tropical island effect " etc..China GB/T50378-2006《Green building assessment standard》
In pervious surface area ratio outside public building room and house is set forth regulation not less than 40% and 45%.It is permeable mixed
Solidifying soil surface not only solves the above problems, but also has the function of sound absorption, noise abatement.
In recent years pervious concrete road pavement brick obtains very big development, for solving the problems, such as that road surface is permeable, and achieves
Certain effect.But traditional permeable pavement brick has that not good enough two of the low and permeable state of intensity, main cause are to pass
System porous pavement permeability rate and intensity contradict, and present technology also cannot achieve the two while reach optimum state, this
It is one of the most important reason for limiting permeable pavement brick development.
Summary of the invention
Place, the present invention provide a kind of prefabricated guide hole pervious concrete road pavement brick in order to overcome the above-mentioned deficiencies of the prior art
And its production system and technique, this pervious concrete road pavement brick is by two parts of guide hole permeable structure layer and porous permeable surface layer
Composition, guide hole permeable structure layer is by the way of artificial guide hole, with the primary load outside receiving；Surface layer is using traditional porous
Pervious concrete structure primarily serves the effect for preventing blockage structure layer.This guide hole pervious concrete road pavement brick changes tradition
The permeable mode of permeable pavement brick solves the problems, such as that intensity cannot mutually be taken into account with permeability rate.This invention also solves its industry
The problem of metaplasia produces.
The present invention is achieved through the following technical solutions：A kind of prefabricated guide hole pervious concrete road pavement brick, spy is by leading
Hole permeable structure layer and porous permeable surface layer two parts form, and have in guide hole permeable structure layer and penetrate guide hole permeable structure layer
Artificial permeable guide hole, guide hole permeable structure layer account for the 80-90% of specimen thickness, are primarily subjected to the external loads of test specimen；Porous permeable
Surface layer primarily serves the effect for preventing guide hole permeable structure layer from blocking.
Including the die treatment area for preparing mold（1）, surface layer shaping area for making porous permeable surface layer（2）,
For making the structure sheaf shaping area of guide hole permeable structure layer（3）, product conserve area（4）, product stripping area（5）And mold cleaning
Area（6）Six working portions pass through mold delivery track between six parts（7）With mold delivery track（7）The circuit at both ends turns
It switches tracks（8）Form a closed circulation flow production line.
The mold delivery track（7）Two parallel circuits are formed, i.e. production circuit and demoulding circuit, the circuit turns
It switches tracks（8）It is arranged vertically on the both ends in production circuit and demoulding circuit；The die treatment area（1）, surface layer shaping area（2）,
Structure sheaf shaping area（3）, product conserve area（4）It is sequentially arranged on production circuit, the product stripping area（5）And mold cleaning
Area（6）It is sequentially arranged on demoulding circuit, the die device of formation（9）Mobile route be：Die device（9）First pass through mold
Treatment region（1）, using surface layer shaping area（2）, using structure sheaf shaping area（3）It is saturating to prepare the guide hole with artificial permeable guide hole
Water-bound layer conserves area using product（4）, then die device（9）Circuit transfer trajectory through one end（8）It is moved to demoulding
Circuit, then along mold delivery track（7）Into product stripping area（5）It is demoulded, finally enters mold cleaning area（6）It carries out clear
Reason, forms a production cycle；Then die device（9）Circuit transfer trajectory through the other end（8）It is moved to production circuit, then
It is secondary to enter die treatment area（1）Start next production cycle；
The structure sheaf shaping area（3）Have：For forming the pore-creating apparatus of artificial permeable guide hole in guide hole permeable structure layer, use
In the lifting device of control pore-creating apparatus lifting, the structure sheaf distribution device of feeding into mold above pore-creating apparatus,
Vibration device below die device, for controlling the lifting device of vibration device lifting；The pore-creating apparatus includes net
The pore-creating bracket of trellis, pore-creating bracket lower part are equipped with the pore-creating needle of multiple needle points straight down.
The pore-creating apparatus pore-creating needle（3-9）It is uniformly distributed and is mounted on pore-creating bracket（3-8）One side directed downwardly, pore-creating dress
It sets lower section and forms pore-creating shaping work area, the pore-creating bracket（1-1）Both ends the lifting tackle that connect with lifting device is housed
（3-10）；
The lifting device includes hoist engine（3-1）And by column（3-3）And top-support（3-12）The lifting support of composition,
The hoist engine（3-1）It is connected and is located at the top of entire molding equipment with the top-support of two sides, lifting support top
Both ends are equipped with fixed pulley（3-2）, hoist engine passes through twisted rope（3-13）With fixed pulley（3-2）And lifting tackle（3-10）It is connected；
The structure sheaf distribution device is located above the pore-creating apparatus, and structure sheaf distribution device is included in lifting support two sides and sets
The stringer set（3-6）, stringer（3-6）It is upper that Crane Rail is housed（3-4）, the Crane Rail of two sides（3-4）Between equipped with can be along row
Track road（3-4）The driving of sliding（3-5）, driving（3-5）It is upper that cloth bucket is housed（3-7）；
The vibration device includes shake table（3-11）, shake table（3-11）It is mounted directly on the ground, is located at die device（9）
Underface, shake table and die device（9）There is lifting gap between bottom；
The mold delivery track（7）Including two rows by leading block（7-1）And hold-down support（7-2）The pulley guide rails of composition,
Leading block（7-1）It is mounted on hold-down support（7-2）Upper end and and die device（9）Basal sliding contact, hold-down support（7-
2）It installs on the ground, the hold-down support in pore-creating shaping work area below the pore-creating apparatus（7-2）It replaces with very heavy
Top（7-3）.
The mold delivery track（7）Including two rows by leading block（7-1）And hold-down support（7-2）The pulley of composition is led
Rail, two rows of pulley guide rails extend to the lower section of each working portion, the leading block（7-1）It is mounted on hold-down support（7-2）
Upper end and and die device（9）Basal sliding contact, hold-down support（7-2）Installation is on the ground；
The circuit transfer trajectory（8）Including two rows of conversion guide rails vertical with pulley guide rails（8-2）, convert guide rail（8-2）On
Installation conversion slide plate（8-1）, convert guide rail（8-2）There is support post in lower section（8-3）, support post（8-3）It is mounted on fixed branch
Seat（7-2）Between gap in, the conversion slide plate（8-1）With leading block（7-1）Height flushes or slightly above leading block
（7-1）.
The mold delivery track（7）Both ends and circuit transfer trajectory（8）The region of intersection is track transition zone, track
Hold-down support in transition zone（7-2）Replace with jack（7-3）.
The die device（9）Including by bottom plate（9-1）With bottom plate skeleton（9-8）The bed die of composition, by being located at bottom plate
On lateral side form（9-2）With longitudinal side form（9-3）Side form made of enclosing；There is assembling area at the both ends of side form（9-4）, assemble area
（9-4）On be evenly equipped with assembly mouth（9-5）, it is provided with laterally separated item in a crisscross manner in the side form（9-6）With longitudinally split item
（9-7）, the bottom plate skeleton（9-8）Bottom and mold delivery track（7）It is slidably connected.
The surface layer shaping area（2）Have by four columns（2-1）With the crane beam of two sides（2-4）The main support of composition, row
Bicycle beam（2-4）On have Crane Rail（2-5）, two crane beams（2-4）Crane Rail（2-5）It is upper to drive a vehicle equipped with surface material distribution
（2-2）, surface material distribution driving（2-2）The upper surface material distribution bucket equipped with the cloth into mold（2-3）；
The product stripping area（5）Have by column（5-1）And crossbeam（5-2）The rack of composition, upper rack are equipped with hoist engine（5-3）
With by hoist engine（5-3）Control the nut stud mechanism of lifting（5-5）, nut stud mechanism（5-5）Stud lower end equipped with pressure
Plate（5-7）, the upper rack is also equipped with four jack（5-4）, jack（5-4）Mould is connected to by demoulding lifting device
On the side form for having four sides of device；
Product stripping area（5）Side have the finished product for piling up finished product conserve area（10）.
A kind of prefabricated guide hole pervious concrete road pavement brick mass production processes of equipment conducive to any one of claim 1-8,
It is characterized in that：Include the following steps：
Step 1, die treatment：In mold area in preparation to mould inner wall and bottom painted concrete release agent, then pass through bottom plate
Downslide wheel track is moved to surface layer shaping area；
Step 2, surface layer molding：The surface layer of product is uniformly arranged in in surface layer shaping area by cloth bucket the bottom of mold,
The mold that surface layer deploys is moved to guide hole structure layer pouring area by bottom plate downslide wheel track；
Step 3, structure formable layer：Jack in the case where structure sheaf pouring area is by track falls track, so that on track
It is fallen on shake table under mold；Then pore-creating apparatus is fallen, and all pore-creating needles is made to be inserted into surface layer and and contacts baseplate；It pours
It builds concrete and passes through the closely knit molding of shake table；Shaking device is closed after levelling is shaken in concrete upper surface, then fills pore-creating
It sets and lifts, obtain guide hole permeable structure layer, pulley track is risen to by jack by initial height, and will by pulley track
Band mould test specimen is moved to maintenance area and is conserved；
Step 4, product maintenance：Curing in the mold is used in maintenance area's test piece maintenance, after product reaches the intensity for capableing of demoulding, is led to
Die tracks conversion equipment is crossed, die tracks are converted；Then product stripping area will be moved to by pulley track with mould product；
Step 5, product stripping：The pressing plate of mould upstream is dropped on product by hoist engine in product stripping area；It will be with thousand
The lifting device that jin top is connected is moved to the bottom of formwork sides, and then starting jack completes mold and product disengaging de-
Mould, the product of demoulding are moved to finished product maintenance area, and mold is moved to mold cleaning area by pulley track；
Step 6, mold cleaning：It is in mold cleaning area that mold cleaning is clean, the guide hole water-permeable brick production process of this circulation
Terminate；
The die treatment of step 7, subsequent cycle：Mold is moved to mold area in preparation by track conversion equipment, is started next
A production cycle.
The beneficial effects of the invention are as follows：
1）High-strength height is permeable
Traditional pervious concrete road pavement brick is a kind of celluar concrete as made of coarse aggregate, cement and water mixing, it is free of
Fine aggregate is mutually bonded by coarse aggregate surface cladding a thin layer cement slurry and forms the equally distributed honeycomb structure in hole.This
Kind honeycomb structure not only causes concrete strength low（Especially flexural strength is extremely low）；And pore communication is poor, causes
The permeable state of concrete is not good enough；There is also intensity and permeable incompatible problem simultaneously.
Guide hole pervious concrete road pavement brick of the invention is made using the technique of artificial guide hole, reduces invalid hole
Generation, coutrolled porosity is up to 80-90%, much larger than traditional pervious concrete.Its guide hole permeable structure layer can be according to common
Commerical ready-mixed concrete design, pouring construction molding, concrete substrate structure is closely knit, and resistance to compression and flexural strength are and general goods coagulation
Native suitable, strength grade is adjustable；Thoroughly solves the problems, such as traditional pervious concrete intensity and permeable incompatible.
2）Molding mode is simple, it can be achieved that industrialized production
It is easy to make.It can pouring molding.Using the technological process of production proposed by the present invention, extensive, industrial metaplasia may be implemented
It produces.
3) product multiplicity, use scope are wide
The present invention can not only produce guide hole water-permeable brick, but also can produce prefabricated guide hole porous pavement plate；It can be not only used for non-maneuver garage
The roads such as the pavement sailed, cycle track, ground in community, garden landscape ground, city square, beside swimming pool and stadium
Laying, it can also be used to have the outdoor parking lot of motor-driven vehicle going and the laying of weight grade road.
4) wearability is good
Porous permeable bituminous concrete uniform wearability seepy material can be used in surface layer, and the surface for improving the permeable test specimen of this guide hole is resistance to
Grind performance.
Detailed description of the invention
Below according to drawings and examples, the present invention is further described.
Fig. 1 is production technological process of the present invention；
Fig. 2 is production system detail drawing of the present invention；
Fig. 3 is die device structural schematic diagram；
Fig. 4 is surface layer molding machine；
Fig. 5 is structure sheaf molding machine, pore-creating apparatus；
Fig. 6 is stripper apparatus figure；
Fig. 7 is the prefabricated guide hole pervious concrete road pavement brick structure chart of the present invention.
Specific embodiment
Below with reference to embodiment, the present invention is further described.
A kind of prefabricated guide hole pervious concrete road pavement brick as shown in Fig. 7, spy is by guide hole permeable structure layer（11）With
Porous permeable surface layer（12）Two parts composition has in guide hole permeable structure layer and penetrates the artificial of guide hole permeable structure layer and permeable lead
Hole（13）, guide hole permeable structure layer accounts for the 80-90% of specimen thickness, is primarily subjected to the external loads of test specimen；Porous permeable surface layer master
Play the role of preventing guide hole permeable structure layer from blocking.
Including the die treatment area for preparing mold（1）, surface layer shaping area for making porous permeable surface layer（2）,
For making the structure sheaf shaping area of guide hole permeable structure layer（3）, product conserve area（4）, product stripping area（5）And mold cleaning
Area（6）Six working portions pass through mold delivery track between six parts（7）With mold delivery track（7）The circuit at both ends turns
It switches tracks（8）Form a closed circulation flow production line.
The mold delivery track（7）Two parallel circuits are formed, i.e. production circuit and demoulding circuit, the circuit turns
It switches tracks（8）It is arranged vertically on the both ends in production circuit and demoulding circuit；The die treatment area（1）, surface layer shaping area（2）,
Structure sheaf shaping area（3）, product conserve area（4）It is sequentially arranged on production circuit, the product stripping area（5）And mold cleaning
Area（6）It is sequentially arranged on demoulding circuit, the die device of formation（9）Mobile route be：Die device（9）First pass through mold
Treatment region（1）, using surface layer shaping area（2）, using structure sheaf shaping area（3）It is saturating to prepare the guide hole with artificial permeable guide hole
Water-bound layer conserves area using product（4）, then die device（9）Circuit transfer trajectory through one end（8）It is moved to demoulding
Circuit, then along mold delivery track（7）Into product stripping area（5）It is demoulded, finally enters mold cleaning area（6）It carries out clear
Reason, forms a production cycle；Then die device（9）Circuit transfer trajectory through the other end（8）It is moved to production circuit, then
It is secondary to enter die treatment area（1）Start next production cycle；
The structure sheaf shaping area（3）Have：For forming the pore-creating apparatus of artificial permeable guide hole in guide hole permeable structure layer, use
In the lifting device of control pore-creating apparatus lifting, the structure sheaf distribution device of feeding into mold above pore-creating apparatus,
Vibration device below die device, for controlling the lifting device of vibration device lifting；The pore-creating apparatus includes net
The pore-creating bracket of trellis, pore-creating bracket lower part are equipped with the pore-creating needle of multiple needle points straight down.
The pore-creating apparatus pore-creating needle（3-9）It is uniformly distributed and is mounted on pore-creating bracket（3-8）One side directed downwardly, pore-creating dress
It sets lower section and forms pore-creating shaping work area, the pore-creating bracket（1-1）Both ends the lifting tackle that connect with lifting device is housed
（3-10）；
The lifting device includes hoist engine（3-1）And by column（3-3）And top-support（3-12）The lifting support of composition,
The hoist engine（3-1）It is connected and is located at the top of entire molding equipment with the top-support of two sides, lifting support top
Both ends are equipped with fixed pulley（3-2）, hoist engine passes through twisted rope（3-13）With fixed pulley（3-2）And lifting tackle（3-10）It is connected；
The structure sheaf distribution device is located above the pore-creating apparatus, and structure sheaf distribution device is included in lifting support two sides and sets
The stringer set（3-6）, stringer（3-6）It is upper that Crane Rail is housed（3-4）, the Crane Rail of two sides（3-4）Between equipped with can be along row
Track road（3-4）The driving of sliding（3-5）, driving（3-5）It is upper that cloth bucket is housed（3-7）；
The vibration device includes shake table（3-11）, shake table（3-11）It is mounted directly on the ground, is located at die device（9）
Underface, shake table and die device（9）There is lifting gap between bottom；
The mold delivery track（7）Including two rows by leading block（7-1）And hold-down support（7-2）The pulley guide rails of composition,
Leading block（7-1）It is mounted on hold-down support（7-2）Upper end and and die device（9）Basal sliding contact, hold-down support（7-
2）It installs on the ground, the hold-down support in pore-creating shaping work area below the pore-creating apparatus（7-2）It replaces with very heavy
Top（7-3）.
The mold delivery track（7）Including two rows by leading block（7-1）And hold-down support（7-2）The pulley of composition is led
Rail, two rows of pulley guide rails extend to the lower section of each working portion, the leading block（7-1）It is mounted on hold-down support（7-2）
Upper end and and die device（9）Basal sliding contact, hold-down support（7-2）Installation is on the ground；
The circuit transfer trajectory（8）Including two rows of conversion guide rails vertical with pulley guide rails（8-2）, convert guide rail（8-2）On
Installation conversion slide plate（8-1）, convert guide rail（8-2）There is support post in lower section（8-3）, support post（8-3）It is mounted on fixed branch
Seat（7-2）Between gap in, the conversion slide plate（8-1）With leading block（7-1）Height flushes or slightly above leading block
（7-1）.
The mold delivery track（7）Both ends and circuit transfer trajectory（8）The region of intersection is track transition zone, track
Hold-down support in transition zone（7-2）Replace with jack（7-3）.
The die device（9）Including by bottom plate（9-1）With bottom plate skeleton（9-8）The bed die of composition, by being located at bottom plate
On lateral side form（9-2）With longitudinal side form（9-3）Side form made of enclosing；There is assembling area at the both ends of side form（9-4）, assemble area
（9-4）On be evenly equipped with assembly mouth（9-5）, it is provided with laterally separated item in a crisscross manner in the side form（9-6）With longitudinally split item
（9-7）, the bottom plate skeleton（9-8）Bottom and mold delivery track（7）It is slidably connected.
The surface layer shaping area（2）Have by four columns（2-1）With the crane beam of two sides（2-4）The main support of composition, row
Bicycle beam（2-4）On have Crane Rail（2-5）, two crane beams（2-4）Crane Rail（2-5）It is upper to drive a vehicle equipped with surface material distribution
（2-2）, surface material distribution driving（2-2）The upper surface material distribution bucket equipped with the cloth into mold（2-3）；
The product stripping area（5）Have by column（5-1）And crossbeam（5-2）The rack of composition, upper rack are equipped with hoist engine（5-3）
With by hoist engine（5-3）Control the nut stud mechanism of lifting（5-5）, nut stud mechanism（5-5）Stud lower end equipped with pressure
Plate（5-7）, the upper rack is also equipped with four jack（5-4）, jack（5-4）Mould is connected to by demoulding lifting device
On the side form for having four sides of device；
Product stripping area（5）Side have the finished product for piling up finished product conserve area（10）.
A kind of prefabricated guide hole pervious concrete road pavement brick mass production processes of equipment conducive to any one of claim 1-8,
It is characterized in that：Include the following steps：
Step 1, die treatment：In mold area in preparation to mould inner wall and bottom painted concrete release agent, then pass through bottom plate
Downslide wheel track is moved to surface layer shaping area；
Step 2, surface layer molding：The surface layer of product is uniformly arranged in in surface layer shaping area by cloth bucket the bottom of mold,
The mold that surface layer deploys is moved to guide hole structure layer pouring area by bottom plate downslide wheel track；
Step 3, structure formable layer：Jack in the case where structure sheaf pouring area is by track falls track, so that on track
It is fallen on shake table under mold；Then pore-creating apparatus is fallen, and all pore-creating needles is made to be inserted into surface layer and and contacts baseplate；It pours
It builds concrete and passes through the closely knit molding of shake table；Shaking device is closed after levelling is shaken in concrete upper surface, then fills pore-creating
It sets and lifts, obtain guide hole permeable structure layer, pulley track is risen to by jack by initial height, and will by pulley track
Band mould test specimen is moved to maintenance area and is conserved；
Step 4, product maintenance：Curing in the mold is used in maintenance area's test piece maintenance, after product reaches the intensity for capableing of demoulding, is led to
Die tracks conversion equipment is crossed, die tracks are converted；Then product stripping area will be moved to by pulley track with mould product；
Step 5, product stripping：The pressing plate of mould upstream is dropped on product by hoist engine in product stripping area；It will be with thousand
The lifting device that jin top is connected is moved to the bottom of formwork sides, and then starting jack completes mold and product disengaging de-
Mould, the product of demoulding are moved to finished product maintenance area, and mold is moved to mold cleaning area by pulley track；
Step 6, mold cleaning：It is in mold cleaning area that mold cleaning is clean, the guide hole water-permeable brick production process of this circulation
Terminate；
The die treatment of step 7, subsequent cycle：Mold is moved to mold area in preparation by track conversion equipment, is started next
A production cycle.
The guide hole pervious concrete road pavement brick uses the method for artificial guide hole, has prevented the generation of invalid hole, aperture is big
Small and distribution of pores can be adjusted freely and little to intensity effect, and intensity and the permeability rate for solving traditional pervious concrete be not simultaneous
The problem of appearance；
The preparation process of the guide hole pervious concrete road pavement brick include die treatment, surface layer molding, structure formable layer, test specimen support
6 links such as shield, test specimen demoulding and mold cleaning, production technology horizontal layout respectively correspond die treatment area, surface layer molding
Area, structure sheaf shaping area, test piece maintenance area, test specimen demould 6 production areas such as area and mold cleaning area.This 6 production areas
Form a closed circulation Production line circuit by two parallel guide rails and the track converter device at guide rail both ends, i.e., from
Die treatment area starts, and mold is successively moved to surface layer shaping area, structure sheaf shaping area, test piece maintenance area by track, then
The mold for being loaded with test specimen is moved into another track by the track converter device of rail end, it is de- to be reversely successively moved to test specimen
Mould area and mold cleaning area form a production cycle process；The mold cleared up is passed through into track converter device again and moves into the
The die treatment area of one track starts next production cycle.
Claims (9)
1. a kind of prefabricated guide hole pervious concrete road pavement brick, it is characterised in that：By guide hole permeable structure layer and porous permeable surface layer
Two parts composition, guide hole permeable structure layer is interior to have the artificial permeable guide hole for penetrating guide hole permeable structure layer, guide hole permeable structure
Layer accounts for the 80-90% of specimen thickness, is primarily subjected to the external loads of test specimen；Porous permeable surface layer, which primarily serves, prevents guide hole permeable
The effect of structure sheaf blocking.
2. a kind of prefabricated guide hole pervious concrete road pavement brick batch production systems, it is characterised in that：Including for preparing mold
Die treatment area（1）, surface layer shaping area for making porous permeable surface layer（2）, knot for making guide hole permeable structure layer
Structure formable layer area（3）, product conserve area（4）, product stripping area（5）With mold cleaning area（6）Six working portions, six parts it
Between pass through mold delivery track（7）With mold delivery track（7）The circuit transfer trajectory at both ends（8）Form a closed circulation
Flow production line.
3. prefabricated guide hole pervious concrete road pavement brick batch production systems according to claim 2, it is characterised in that：It is described
Mold delivery track（7）Two parallel circuits are formed, i.e. production circuit and demoulding circuit, the circuit transfer trajectory（8）It hangs down
Directly it is arranged in the both ends in production circuit and demoulding circuit；The die treatment area（1）, surface layer shaping area（2）, structure sheaf shaping area
（3）, product conserve area（4）It is sequentially arranged on production circuit, the product stripping area（5）With mold cleaning area（6）Successively cloth
It sets on demoulding circuit, the die device of formation（9）Mobile route be：Die device（9）First pass through die treatment area（1）,
Using surface layer shaping area（2）, using structure sheaf shaping area（3）The guide hole permeable structure layer with artificial permeable guide hole is prepared,
Area is conserved using product（4）, then die device（9）Circuit transfer trajectory through one end（8）It is moved to demoulding circuit, then edge
Mold delivery track（7）Into product stripping area（5）It is demoulded, finally enters mold cleaning area（6）It is cleared up, forms one
Secondary production cycle；Then die device（9）Circuit transfer trajectory through the other end（8）It is moved to production circuit, is again introduced into mould
Has treatment region（1）Start next production cycle；
The structure sheaf shaping area（3）Have：For forming the pore-creating apparatus of artificial permeable guide hole in guide hole permeable structure layer, use
In the lifting device of control pore-creating apparatus lifting, the structure sheaf distribution device of feeding into mold above pore-creating apparatus,
Vibration device below die device, for controlling the lifting device of vibration device lifting；The pore-creating apparatus includes net
The pore-creating bracket of trellis, pore-creating bracket lower part are equipped with the pore-creating needle of multiple needle points straight down.
4. prefabricated guide hole pervious concrete road pavement brick batch production systems according to claim 3, it is characterised in that：It is described
Pore-creating apparatus pore-creating needle（3-9）It is uniformly distributed and is mounted on pore-creating bracket（3-8）One side directed downwardly, pore-creating apparatus lower section, which is formed, makes
Hole forming workspace, the pore-creating bracket（1-1）Both ends the lifting tackle that connect with lifting device is housed（3-10）；
The lifting device includes hoist engine（3-1）And by column（3-3）And top-support（3-12）The lifting support of composition,
The hoist engine（3-1）It is connected and is located at the top of entire molding equipment with the top-support of two sides, lifting support top
Both ends are equipped with fixed pulley（3-2）, hoist engine passes through twisted rope（3-13）With fixed pulley（3-2）And lifting tackle（3-10）It is connected；
The structure sheaf distribution device is located above the pore-creating apparatus, and structure sheaf distribution device is included in lifting support two sides and sets
The stringer set（3-6）, stringer（3-6）It is upper that Crane Rail is housed（3-4）, the Crane Rail of two sides（3-4）Between equipped with can be along row
Track road（3-4）The driving of sliding（3-5）, driving（3-5）It is upper that cloth bucket is housed（3-7）；
The vibration device includes shake table（3-11）, shake table（3-11）It is mounted directly on the ground, is located at die device（9）
Underface, shake table and die device（9）There is lifting gap between bottom；
The mold delivery track（7）Including two rows by leading block（7-1）And hold-down support（7-2）The pulley guide rails of composition,
Leading block（7-1）It is mounted on hold-down support（7-2）Upper end and and die device（9）Basal sliding contact, hold-down support（7-
2）It installs on the ground, the hold-down support in pore-creating shaping work area below the pore-creating apparatus（7-2）It replaces with very heavy
Top（7-3）.
5. prefabricated guide hole pervious concrete road pavement brick batch production systems according to claim 2 or 3, it is characterised in that：
The mold delivery track（7）Including two rows by leading block（7-1）And hold-down support（7-2）The pulley guide rails of composition,
Two rows of pulley guide rails extend to the lower section of each working portion, the leading block（7-1）It is mounted on hold-down support（7-2）Upper end
And and die device（9）Basal sliding contact, hold-down support（7-2）Installation is on the ground；
The circuit transfer trajectory（8）Including two rows of conversion guide rails vertical with pulley guide rails（8-2）, convert guide rail（8-2）On
Installation conversion slide plate（8-1）, convert guide rail（8-2）There is support post in lower section（8-3）, support post（8-3）It is mounted on fixed branch
Seat（7-2）Between gap in, the conversion slide plate（8-1）With leading block（7-1）Height flushes or slightly above leading block
（7-1）.
6. prefabricated guide hole pervious concrete road pavement brick batch production systems according to claim 5, it is characterised in that：It is described
Mold delivery track（7）Both ends and circuit transfer trajectory（8）The region of intersection is track transition zone, consolidating in track transition zone
Determine support（7-2）Replace with jack（7-3）.
7. prefabricated guide hole pervious concrete road pavement brick batch production systems, feature according to Claims 2 or 3 or 4 exist
In：The die device（9）Including by bottom plate（9-1）With bottom plate skeleton（9-8）The bed die of composition, the cross by being located on bottom plate
To side form（9-2）With longitudinal side form（9-3）Side form made of enclosing；There is assembling area at the both ends of side form（9-4）, assemble area（9-4）
On be evenly equipped with assembly mouth（9-5）, it is provided with laterally separated item in a crisscross manner in the side form（9-6）With longitudinally split item（9-7）,
The bottom plate skeleton（9-8）Bottom and mold delivery track（7）It is slidably connected.
8. prefabricated guide hole pervious concrete road pavement brick batch production systems, feature according to Claims 2 or 3 or 4 exist
In：The surface layer shaping area（2）Have by four columns（2-1）With the crane beam of two sides（2-4）The main support of composition, crane beam
（2-4）On have Crane Rail（2-5）, two crane beams（2-4）Crane Rail（2-5）It is upper to drive a vehicle equipped with surface material distribution（2-2）,
Surface material distribution driving（2-2）The upper surface material distribution bucket equipped with the cloth into mold（2-3）；
The product stripping area（5）Have by column（5-1）And crossbeam（5-2）The rack of composition, upper rack are equipped with hoist engine（5-3）
With by hoist engine（5-3）Control the nut stud mechanism of lifting（5-5）, nut stud mechanism（5-5）Stud lower end equipped with pressure
Plate（5-7）, the upper rack is also equipped with four jack（5-4）, jack（5-4）Mould is connected to by demoulding lifting device
On the side form for having four sides of device；
Product stripping area（5）Side have the finished product for piling up finished product conserve area（10）.
9. a kind of prefabricated guide hole pervious concrete road pavement brick mass production processes of equipment conducive to any one of claim 1-8,
It is characterized in that：Include the following steps：
Step 1, die treatment：In mold area in preparation to mould inner wall and bottom painted concrete release agent, then pass through bottom plate
Downslide wheel track is moved to surface layer shaping area；
Step 2, surface layer molding：The surface layer of product is uniformly arranged in in surface layer shaping area by cloth bucket the bottom of mold,
The mold that surface layer deploys is moved to guide hole structure layer pouring area by bottom plate downslide wheel track；
Step 3, structure formable layer：Jack in the case where structure sheaf pouring area is by track falls track, so that on track
It is fallen on shake table under mold；Then pore-creating apparatus is fallen, and all pore-creating needles is made to be inserted into surface layer and and contacts baseplate；It pours
It builds concrete and passes through the closely knit molding of shake table；Shaking device is closed after levelling is shaken in concrete upper surface, then fills pore-creating
It sets and lifts, obtain guide hole permeable structure layer, pulley track is risen to by jack by initial height, and will by pulley track
Band mould test specimen is moved to maintenance area and is conserved；
Step 4, product maintenance：Curing in the mold is used in maintenance area's test piece maintenance, after product reaches the intensity for capableing of demoulding, is led to
Die tracks conversion equipment is crossed, die tracks are converted；Then product stripping area will be moved to by pulley track with mould product；
Step 5, product stripping：The pressing plate of mould upstream is dropped on product by hoist engine in product stripping area；It will be with thousand
The lifting device that jin top is connected is moved to the bottom of formwork sides, and then starting jack completes mold and product disengaging de-
Mould, the product of demoulding are moved to finished product maintenance area, and mold is moved to mold cleaning area by pulley track；
Step 6, mold cleaning：It is in mold cleaning area that mold cleaning is clean, the guide hole water-permeable brick production process of this circulation
Terminate；
The die treatment of step 7, subsequent cycle：Mold is moved to mold area in preparation by track conversion equipment, is started next
A production cycle.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810542784.9A CN108818912A (en) | 2018-05-31 | 2018-05-31 | Prefabricated guide hole pervious concrete road pavement brick and its production system and technique |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810542784.9A CN108818912A (en) | 2018-05-31 | 2018-05-31 | Prefabricated guide hole pervious concrete road pavement brick and its production system and technique |
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| Publication Number | Publication Date |
|---|---|
| CN108818912A true CN108818912A (en) | 2018-11-16 |
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| CN111391106A (en) * | 2020-06-04 | 2020-07-10 | 湖南三一快而居住宅工业有限公司 | Pre-production treatment equipment, production line and production method for concrete prefabricated part |
| CN112976288A (en) * | 2021-04-14 | 2021-06-18 | 展鹏(福建)工贸有限公司 | Production method of automatic brick production line |
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Application publication date: 20181116 |