CN108770957A - Automatic tea production line and its control method - Google Patents
Automatic tea production line and its control method Download PDFInfo
- Publication number
- CN108770957A CN108770957A CN201810649889.4A CN201810649889A CN108770957A CN 108770957 A CN108770957 A CN 108770957A CN 201810649889 A CN201810649889 A CN 201810649889A CN 108770957 A CN108770957 A CN 108770957A
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- China
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- manage bar
- tealeaves
- machine
- batch charger
- carding machine
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- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23F—COFFEE; TEA; THEIR SUBSTITUTES; MANUFACTURE, PREPARATION, OR INFUSION THEREOF
- A23F3/00—Tea; Tea substitutes; Preparations thereof
- A23F3/06—Treating tea before extraction; Preparations produced thereby
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23F—COFFEE; TEA; THEIR SUBSTITUTES; MANUFACTURE, PREPARATION, OR INFUSION THEREOF
- A23F3/00—Tea; Tea substitutes; Preparations thereof
- A23F3/06—Treating tea before extraction; Preparations produced thereby
- A23F3/12—Rolling or shredding tea leaves
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- Life Sciences & Earth Sciences (AREA)
- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Food Science & Technology (AREA)
- Polymers & Plastics (AREA)
- Tea And Coffee (AREA)
Abstract
The invention discloses a kind of automatic tea production line and its control methods, belong to Tea Production apparatus field, the tea production line includes feeder, green-keeping machine, cooling output machine, first Z-shaped elevator, first manage bar measures batch charger, first vibrations delivery chute, pornographic movie powder separator, distribution booth material machine, first manage bar host computer, first manage bar slave computer, first carding machine, second manage bar measures batch charger, second manage bar host computer, second manage bar slave computer, second carding machine, first oscillating trough, second Z-shaped elevator, third manage bar measures batch charger, third manage bar host computer, third manage bar slave computer, third carding machine, second oscillating trough and finished product collecting tank, it the advantage is that：It can be by setting different control programs, a variety of different tealeaves of frying, wide market.
Description
Technical field
The present invention relates to a kind of automatic tea production system more particularly to it is a kind of can a variety of tealeaves of frying Tea Production
System.
Background technology
Tealeaves refers to being process with the leaf of tea tree, and a kind of drink of drink can be directly steeped with boiling water.Traditional tealeaves
It is individually to complete to make many processes all, cannot achieve automatic linking due to various reasons and completes a whole set of production.
Chinese patent (202941361 U of notification number CN) discloses a kind of automatic tea production system, it is characterized in that packet
Include fresh leaf elevator, roller fixation machine, coolconveyer, continuous carding machine, tea lifter, automatic drier, vibrating transportation
Machine, elevator, Tthe utility model system is simple, easy to use：After the utility model, the production of a whole set of tealeaves all may be used
Realize complete white dynamicization, making from fresh leaf to finished product is completed under set of system.Although the utility model is by tea frying
Some capital equipments be incorporated into together, however its there are some reluctant defects：1, the purpose of this complete equipment is
It is completed under set of system from fresh leaf to finished product, but during tea picking, often there is some yellow leafs either fragment,
These yellow leafs are not removed in this complete equipment either the equipment of fragment therefore can lead to occur powder or yellow leaf in finished product, this
It is absolutely not to be allowed to occur in advanced tealeaves；2, the system realizes the making of tealeaves using drying technology, dries skill
Art necessarily causes the shape of finished product plain；3, the complete equipment is due to only there are one automatic drier, before drying when makes
The fresh leaf elevator in face, roller fixation machine, coolconveyer, continuous carding machine, tea lifter etc. must be stopped for drying
Dry process terminates, and production capacity is low；4, different tealeaves has different requirements to the temperature and time etc. of frying, the tea frying system
System can only a kind of tealeaves of frying, a variety of different types of tea frying demands can not be adapted to, selling market is small.
Invention content
The invention discloses a kind of automatic tea production line and its control method, the setting that material machine is spread out by distribution can be with
Make that multiple carding machines are arranged in system, promotes the production efficiency of production line, and can be different by being set in manage bar host computer
Program takes the different tealeaves of frying, this set production line is made to be adapted to the market of bigger.
To achieve the goals above, technical scheme is as follows：
A kind of automatic tea production line, including feeder, green-keeping machine, cooling output machine, the first Z-shaped elevator, first
Manage bar measures batch charger, the first vibrations delivery chute, pornographic movie powder separator, distribution booth material machine, the first manage bar host computer, the first reason
Slave computer, the first carding machine, the second manage bar metering batch charger, the second manage bar host computer, the second manage bar slave computer, the second manage bar
Machine, the first oscillating trough, the second Z-shaped elevator, third manage bar metering batch charger, third manage bar host computer, third manage bar slave computer,
Third carding machine, the second oscillating trough, finished product collecting tank；
The feeder, green-keeping machine, cooling output machine, pornographic movie powder separator, the first Z-shaped elevator are sequentially connected with, institute
The output end for stating the first Z-shaped elevator is connect with distribution booth material machine, and distribution booth material machine is measured with the first manage bar respectively
Batch charger and the metering batch charger connection of the second manage bar, the first manage bar metering batch charger are connect with first carding machine, institute
The second manage bar metering batch charger is stated to connect with second carding machine；
First carding machine is connect with the first oscillating trough, and second carding machine is connect with the first oscillating trough, and described
One oscillating trough is connect with the described second Z-shaped elevator, the second Z-shaped elevator and the third manage bar metering batch charger, the
Three carding machines, second oscillating trough and finished product collecting tank are sequentially connected with；
The first manage bar host computer and the metering batch charger control of the first manage bar connect, the first manage bar slave computer and the first reason
The control connection of machine, the second manage bar host computer and the metering batch charger control connection of the second manage bar, the second manage bar slave computer and second
Carding machine control connection, the metering batch charger control of third manage bar host computer and third manage bar connect, third manage bar slave computer and the
The control connection of three carding machines.
Preferably, it includes distribution booth trolley and distribution booth material rack to state distribution booth material machine, distribution booth material is small
In the material rack of distribution booth, the tealeaves sent out from the first Z-shaped elevator is distributed via distribution booth trolley to the first reason vehicle
Item measures batch charger and the second manage bar measures batch charger, and the setting of material machine is spread out by distribution, can add in the production line simultaneously
Multiple carding machines, distribution booth material machine are distributed to each carding machine by the tealeaves after water-removing is detached with pornographic movie powder is carried out, can be made
The equipment such as green-keeping machine are in continuous duty.
Preferably, the first manage bar metering batch charger, the second manage bar metering batch charger and the metering of third manage bar are thrown
Material machine structure is consistent, and the first manage bar metering batch charger includes measuring tank and Rake, and weight control is formed in the measuring tank
Unit processed, the Rake push the tealeaves distributed from distribution booth trolley in the measuring tank.
Preferably, first carding machine, the second carding machine are consistent with third carding machine structure, first manage bar
Machine includes that control motor, supporting rod, heating frame, manage bar slot, drive rod and slot end door plate, the manage bar truss are located at the heating
On frame, the first manage bar slave computer is connected by drive rod and heating frame control, and heating frame drives manage bar under the action of drive rod
Slot does reciprocating linear motion, and manage bar slot constitutes rotation between frame corresponding with the heating frame side of one end of the first oscillating trough
Slot end door plate is formed in articulated connection and manage bar slot, the other end is connected by supporting rod with control motor, the manage bar slot and branch
It being constituted between strut and rolls or be slidably matched, tealeaves generates moisture regain phenomenon after water-removing, and washiness, volume is big, so
Preliminary manage bar is needed, the moisture of tealeaves is made to reduce, volume is reduced, and opposite weight is also reduced, then carries out secondary manage bar, due to first
Tea quality after step manage bar is small, and volume reduces, so it is preliminary to need the second carding machine that the first carding machine is coordinated to carry out
The tealeaves of first carding machine and the preliminary manage bar of the second carding machine is sent together to third carding machine and carries out secondary manage bar, obtained by manage bar
To finished product.
Preferably, being provided with heating tube in the heating frame, the heating tube is U-shaped.Due to the edge of heating tube
Only a line is connect with manage bar slot, it is all have there is gap between three sides and manage bar slot, due to edge in heating process
The presence in gap, the heat at edge distributes causes the uneven heating of manage bar slot even soon, and medium temperature is high, and ambient temperature is low, tealeaves
Uneven heating is even, and manufactured tea leaf quality is inconsistent, after heating tube uses U-shaped design, among heating frame to manage bar slot away from
From becoming larger, it is convenient for intermediate radiator so that manage bar slot can be with thermally equivalent, and the tea leaf quality fried out is consistent.
Preferably, the first manage bar host computer and the control of the first manage bar slave computer connect, in first manage bar
At least 2 control programs can be written in the machine of position, control the drive rod in the first carding machine and worked with different frequency, control plus
The different operating temperatures of hot frame.
A kind of automatic tea produces line control method, the control method based on above-mentioned automatic tea production line,
The control method includes the following steps：
A) start a whole set of production line, set in the first manage bar host computer, the second manage bar host computer and third manage bar host computer
Control parameter；
B) fresh tea leaf is put into feeder；
C) feeder, which send fresh tea leaf into green-keeping machine, carries out high-temperature fixation, the oxidation for destroying and being passivated in fresh tea leaf
Enzymatic activity.The enzymatic oxidation for inhibiting the tea polyphenols in fresh tea leaf, prevents from changing colour；
D) treated that tealeaves is sent to cooling output machine for water-removing, and cooling processing is carried out to the tealeaves after water-removing；
E) tealeaves after cooling is sent to pornographic movie powder separator, by pornographic movie powder separator by tealeaves with it is normal
The different pornographic movie of tealeaves or powder are separated, and good tealeaves is left；
F) the tealeaves promotion Jing Guo pornographic movie powder separating treatment is sent to the material machine of distribution booth by the first Z-shaped elevator
Distribution booth trolley；
G) distribution booth trolley, which distributes tealeaves, measures batch charger and the second manage bar to the first manage bar and measures batch charger, and first
Manage bar metering batch charger controls Rake work under the control of the first manage bar host computer, and tealeaves is sent into measuring tank, is measured
Slot carries out cycle to the tealeaves being sent into and weighs, and when the tealeaves weight in measuring tank is to setting weight, Rake is stopped；
H) tealeaves is poured on the first carding machine by measuring tank under the first manage bar PC control, and the first carding machine is to tea
Leaf carries out frying manage bar, and the tealeaves of preliminary manage bar is poured on the first oscillating trough later；
I) the first oscillating trough send tealeaves to the second Z-shaped elevator, and the second Z-shaped elevator send tealeaves to third manage bar meter
Measure batch charger；
J) third manage bar metering batch charger control under the control of third manage bar host computer Rake work, by tealeaves send to
In measuring tank, measuring tank carries out cycle to the tealeaves being sent into and weighs, and when the tealeaves weight in measuring tank to setting weight, arranges
Rake is stopped, and tealeaves is poured onto on third carding machine in measuring tank；
K) third carding machine (23) carries out further frying manage bar into finished product under the control of third manage bar slave computer to tealeaves
Finished tea is poured on the second oscillating trough by tealeaves later, and the second oscillating trough send finished tea to finished product collecting tank.
Preferably, the operation principle and work step and step g) and step h) of the second manage bar metering batch charger
In the first manage bar metering batch charger it is consistent, the operation principle and work step of second carding machine and step g) and step h)
In the first carding machine it is consistent.
Preferably, the frying manage bar process of the first carding machine in the step h) is as follows：
I) before tealeaves is poured on the manage bar slot of the first carding machine, the heating tube in heating frame is begun to warm up, to reason
Bar groove is preheated；
II) after preheating, control motor control supporting rod props manage bar slot, it would be possible to which there are the dusts in resonable bar groove
Topple over, supporting rod sets back later；
III) the first manage bar slave computer feeds back signal after confirmation the first carding machine preheating finishes and completes deashing action
To the first manage bar host computer, the first manage bar host computer confirms that the tealeaves weight in measuring tank reaches setting weight, and confirmation receives
After the signal of first manage bar slave computer feedback, measuring tank is controlled, tealeaves therein is poured on manage bar slot；
IV) the first manage bar slave computer control drive rod drives heating frame to carry out linear reciprocating motion, makes tealeaves preliminary hydro-extraction,
Form distinctive shape；
V) control motor control supporting rod props manage bar slot, while resonable bar groove carries out linear reciprocating motion, by manage bar
Slot is propped, while being moved back and forth without stopping manage bar slot, by tealeaves from manage bar slot down on the first oscillating trough.
Benefit of the invention is：1, by adding pornographic movie powder separator in production line, make the tealeaves of fresh picking
It can be directly entered production line without passing through manual sorting in advance, alleviate manpower burden；2, the setting of material machine is spread out by distribution,
Multiple carding machines can be added, feeder, green-keeping machine, cooling output machine, the first Z-shaped elevator, the metering of the first manage bar is allowed to feed intake
Machine, the first vibrations delivery chute, pornographic movie powder separator can need not be in perseveration when carding machine carries out frying manage bar
Standby mode, the significant increase utilization rate of equipment；3, measuring tank of the setting with function of measuring on manage bar metering batch charger,
The tealeaves weight for controlling each manage bar ensures the quality of manage bar, ensures the tealeaves weight in third carding machine and the first carding machine
With the uniform quality in the second carding machine；4, a variety of tea frying programs can be stored in manage bar host computer, and different frying reasons is set
Heating frame linear reciprocating motion frequency and manage bar time in temperature, carding machine, to cope with the manage bar demand of different tealeaves；5,
U-shaped heating tube in heating frame can ensure being heated evenly for manage bar slot, ensure manage bar quality.
Description of the drawings
Fig. 1 is the overall structure diagram of automatic tea production line of the present invention；
Fig. 2 is that the first manage bar measures batch charger, the first manage bar host computer, the first carding machine, the first manage bar bottom in Fig. 1
The structural schematic diagram of machine, the second manage bar metering batch charger, the second manage bar host computer, the second carding machine, the second manage bar slave computer；
Fig. 3 is the schematic diagram after supporting rod supports manage bar slot；
Fig. 4 is the structural schematic diagram of the heating tube in heating frame；
1, feeder；2, green-keeping machine；3, cooling output machine；4, pornographic movie powder separator；5, the first Z-type elevator；6, divide
With booth trolley；7, distribution booth material rack；8, the first manage bar measures batch charger；8.1, measuring tank；8.2, Rake；9, the first reason
Host computer；10, the first manage bar slave computer；11, the second manage bar measures batch charger；12, the second manage bar host computer；13, the second reason
Slave computer；14, the first oscillating trough；15, the second Z-type elevator；16, third manage bar measures batch charger；17, third manage bar is upper
Machine；18, third manage bar slave computer；19, the second oscillating trough；20, finished product collecting tank；21, the first carding machine；21.1, motor is controlled；
21.2, supporting rod；21.3, heating frame；21.31, heating tube；21.4, manage bar slot；215, drive rod；21.6, slot end door plate；22,
Second carding machine；23, third carding machine.
Specific implementation mode
The present invention is further elaborated below in conjunction with the accompanying drawings.
As shown in Figure 1, a kind of automatic tea production line, including feeder 1, green-keeping machine 2, cooling output machine 3, the first Z
Shape elevator 5, the first manage bar metering batch charger 8, first shake delivery chute 14, pornographic movie powder separator 4, distribution booth material machine, the
One manage bar host computer 9, the first manage bar slave computer 10, the first carding machine 21, the second manage bar metering batch charger 11, the second manage bar are upper
Machine 12, the second manage bar slave computer 13, the second carding machine 22, the first oscillating trough 14, the second Z-shaped elevator 15, the metering of third manage bar
Batch charger 16, third manage bar host computer 17, third manage bar slave computer 18, third carding machine 23, the second oscillating trough 19 and finished product are received
Collect slot 20.
The feeder 1, green-keeping machine 2, cooling output machine 3, pornographic movie powder separator 4, the first Z-shaped elevator 5 sequentially connect
It connects, the output end of the first Z-shaped elevator 5 is connect with distribution booth material machine, and distribution booth material machine is managed with first respectively
Item measures batch charger 8 and the second manage bar metering batch charger 11 connects, the first manage bar metering batch charger 8 and first manage bar
Machine 21 connects, and the second manage bar metering batch charger 11 is connect with second carding machine 22；
First carding machine 21 is connect with the first oscillating trough 14, and second carding machine, 22 and first oscillating trough 14 connects
It connects, first oscillating trough 14 is connect with the described second Z-shaped elevator 15, and the second Z-shaped elevator 15 is managed with the third
Item metering batch charger 16, third carding machine 23, second oscillating trough 19 and finished product collecting tank 20 are sequentially connected with；
The first manage bar host computer 9 and the metering control of batch charger 8 of the first manage bar connect, the first manage bar slave computer 10 and the
The control connection of one carding machine 21, the second manage bar host computer 12 and the metering control of batch charger 11 of the second manage bar connect, under the second manage bar
Position machine 13 and the control of the second carding machine 22 connect, and third manage bar host computer 17 is connected with the metering control of batch charger 16 of third manage bar,
Third manage bar slave computer 18 is connected with the control of third carding machine 23.
Distribution booth material machine includes distribution booth trolley 6 and distribution booth material rack 7, and distribution booth trolley 6 is mounted in
In the material rack 7 of distribution booth, the tealeaves sent out from the first Z-shaped elevator 5 is via the distribution booth distribution of trolley 6 to the first manage bar meter
It measures batch charger 8 and the second manage bar measures batch charger 11.
The first manage bar metering batch charger 8, the second manage bar metering batch charger 11 and third manage bar measure 16 knot of batch charger
Structure is consistent, and the first manage bar metering batch charger 8 includes measuring tank 8.1 and Rake 8.2, and weight is formed in the measuring tank 8.1
Control unit is measured, the Rake 8.2 pushes the tealeaves distributed from distribution booth trolley 6 in the measuring tank 8.1.
As shown in Figures 2 and 3, first carding machine 21, the second carding machine 22 are consistent with 23 structure of third carding machine, institute
It includes control motor 21.1, supporting rod 21.2, heating frame 21.3, manage bar slot 21.4,21.5 and of drive rod to state the first carding machine 21
Slot end door plate (21.6), the manage bar slot 21.4 are erected on the heating frame 21.3, and the first manage bar slave computer 10 passes through driving
Bar 21.5 is connected with the control of heating frame 21.3, and heating frame 21.3 drives manage bar slot 21.4 to make back and forth under the action of drive rod 21.5
Linear motion, manage bar slot 21.4 is constituted between one end frame corresponding with the heating frame 21.3 side of the first oscillating trough 14 to be turned
Slot end door plate 21.6 is formed in dynamic articulated connection and manage bar slot 21.4, the other end passes through supporting rod 21.2 and control 21.1 phase of motor
Even, it is constituted between the manage bar slot 21.4 and supporting rod 21.2 and rolls or be slidably matched.
As shown in figure 4, being provided with heating tube 21.31 in the heating frame 21.3, the heating tube 21.31 is U-shaped.
The first manage bar host computer 9 and the control of the first manage bar slave computer 10 connect, can in the first manage bar host computer 9
With at least 2 control programs of write-in, controls the drive rod 21.5 in the first carding machine 21 and worked with different frequencies, control heating
The different operating temperatures of frame 21.3.
A kind of automatic tea production line control method, the control method are based on above-mentioned automatic tea production line, institute
Control method is stated to include the following steps：
A) start a whole set of production line, the first manage bar host computer 9 of setting, the second manage bar host computer 12 and third manage bar host computer
Control parameter in 17；
B) fresh tea leaf is put into feeder 1；
C) feeder 1, which send fresh tea leaf, carries out high-temperature fixation into green-keeping machine 2, the oxygen for destroying and being passivated in fresh tea leaf
Change enzymatic activity.The enzymatic oxidation for inhibiting the tea polyphenols in fresh tea leaf, prevents from changing colour；
D) treated that tealeaves is sent to cooling output machine 3 for water-removing, and cooling processing is carried out to the tealeaves after water-removing；
E) tealeaves after cooling is sent to pornographic movie powder separator 4, by pornographic movie powder separator 4 by tealeaves with just
The normal different pornographic movie of tealeaves or powder are separated, and good tealeaves is left；
F) the tealeaves promotion Jing Guo pornographic movie powder separating treatment is sent to the material machine of distribution booth by the first Z-shaped elevator 5
Distribution spread out trolley 6；
G) tealeaves is distributed to the first manage bar and measures batch charger 8 and the second manage bar metering batch charger 9 by distribution booth trolley 6,
First manage bar metering batch charger 8 controls the work of Rake 8.2 under the control of the first manage bar host computer 9, and tealeaves is sent to metering
In slot 8.1, measuring tank 8.1 to be sent into come tealeaves carry out cycle weigh, when the tealeaves weight in measuring tank 8.1 to set weight
Amount, Rake 8.2 are stopped；
H) tealeaves is poured on the first carding machine 21 by measuring tank 8.1 under the control of the first manage bar host computer 9, the first manage bar
Machine 21 carries out frying manage bar to tealeaves, and the tealeaves of preliminary manage bar is poured on the first oscillating trough 14 later；
I) the first oscillating trough 14 send tealeaves to the second Z-shaped elevator 15, and the second Z-shaped elevator 15 send tealeaves to third
Manage bar measures batch charger 16；
J) third manage bar metering batch charger 16 controls Rake work under the control of third manage bar host computer 17, by tealeaves
It sending into measuring tank, measuring tank carries out cycle to being sent into the tealeaves taken and weighs, when the tealeaves weight in measuring tank to setting weight,
Rake is stopped, and tealeaves is poured onto on third carding machine 23 in measuring tank；
K) third carding machine 23 carries out further frying manage bar into finished product under the control of third manage bar slave computer 18 to tealeaves
Finished tea is poured on the second oscillating trough 19 by tealeaves later, and the second oscillating trough 19 send finished tea to finished product collecting tank 20.
The operation principle and work step of the second manage bar metering batch charger 9 and the first reason in step g) and step h)
Item measures that batch charger 8 is consistent, the operation principle and work step of second carding machine 22 and the in step g) and step h)
One carding machine 21 is consistent.
The frying manage bar process of the first carding machine 21 in the step h) is as follows：
I) before on the manage bar slot 21.4 that tealeaves is poured over the first carding machine 21, the heating tube in heating frame 21.3
21.31 begin to warm up, and are preheated to manage bar slot 21.4；
II) after preheating, control motor 21.1 controls supporting rod 21.2 and props manage bar slot 21.4, it would be possible to which there are resonable
Dust in bar groove 2.14 is toppled over, and supporting rod sets back later；
III) the first manage bar slave computer 10 is after confirmation the first carding machine 21 preheating finishes and completes deashing action, by signal
The first manage bar host computer 9 is fed back to, the first manage bar host computer 9 confirms that the tealeaves weight in measuring tank 8.1 reaches setting weight, really
After recognizing the signal for receiving the first manage bar slave computer 10 feedback, measuring tank 8.1 is controlled, tealeaves therein is poured on manage bar slot 21.4
On；
IV) the first manage bar slave computer 10 control drive rod 21.5 drives heating frame 21.3 to carry out linear reciprocating motion, makes tea
Leaf preliminary hydro-extraction forms distinctive shape；
V) control motor 21.1 controls supporting rod 21.2 and props manage bar slot 21.4, and resonable bar groove 21.4 carries out reciprocating linear
While movement, manage bar slot 21.4 is propped, while being moved back and forth without stopping manage bar slot 21.4, by tealeaves from manage bar slot
Down on the first oscillating trough 14 in 21.4.
Claims (9)
1. a kind of automatic tea production line, including feeder (1), green-keeping machine (2), cooling output machine (3), the first Z-shaped promotion
Machine (5), the first manage bar metering batch charger (8), the first vibrations delivery chute (14), it is characterised in that：It further include the separation of pornographic movie powder
Device (4), distribution booth material machine, the first manage bar host computer (9), the first manage bar slave computer (10), the first carding machine (21), the second manage bar
Measure batch charger (11), the second manage bar host computer (12), the second manage bar slave computer (13), the second carding machine (22), the first vibrations
Under slot (14), the second Z-shaped elevator (15), third manage bar metering batch charger (16), third manage bar host computer (17), third manage bar
Position machine (18), third carding machine (23), the second oscillating trough (19) and finished product collecting tank (20)；
The feeder (1), green-keeping machine (2), cooling output machine (3), pornographic movie powder separator (4), the first Z-shaped elevator (5)
It is sequentially connected with, the output end of the first Z-shaped elevator (5) is connect with distribution booth material machine, the distribution booth material machine difference
It is connect with the first manage bar metering batch charger (8) and the second manage bar metering batch charger (11), the first manage bar metering batch charger (8)
It is connect with first carding machine (21), the second manage bar metering batch charger (11) connect with second carding machine (22)；
First carding machine (21) connect with the first oscillating trough (14), second carding machine (22) and the first oscillating trough (14)
Connection, first oscillating trough (14) connect with the described second Z-shaped elevator (15), the second Z-shaped elevator (15) and institute
It is suitable to state third manage bar metering batch charger (16), third carding machine (23), second oscillating trough (19) and finished product collecting tank (20)
Secondary connection；
The first manage bar host computer (9) and the first manage bar metering batch charger (8), which control, to be connected, the first manage bar slave computer (10) with
First carding machine (21) control connection, the second manage bar host computer (12) are controlled with the second manage bar metering batch charger (11) and are connected, the
Two manage bar slave computers (13) are connected with the second carding machine (22) control, and third manage bar host computer (17) feeds intake with the metering of third manage bar
Machine (16) control connection, third manage bar slave computer (18) are connected with third carding machine (23) control.
2. automatic tea production line as described in claim 1, it is characterised in that：Distribution booth material machine includes distribution booth material
Trolley (6) and distribution booth material rack (7), distribution booth trolley (6) expect mounted in distribution booth in rack (7), Z-shaped is carried from first
The tealeaves that the machine of liter (5) is sent out is distributed via distribution booth trolley (6) to the first manage bar metering batch charger (8) and the second manage bar meter
Measure batch charger (11).
3. automatic tea production line as claimed in claim 2, it is characterised in that：The first manage bar metering batch charger (8),
Second manage bar metering batch charger (11) is consistent with third manage bar metering batch charger (16) structure, and first manage bar measures batch charger
(8) include measuring tank (8.1) and Rake (8.2), Weight control unit, the Rake are formed in the measuring tank (8.1)
(8.2) tealeaves distributed from distribution booth trolley (6) is pushed in the measuring tank (8.1).
4. automatic tea production line as claimed in claim 3, it is characterised in that：First carding machine (21), the second reason
Machine (22) is consistent with third carding machine (23) structure, and first carding machine (21) includes control motor (21.1), supporting rod
(21.2), heating frame (21.3), manage bar slot (21.4), drive rod (21.5) and slot end door plate (21.6), the manage bar slot
(21.4) it is erected on the heating frame (21.3), the first manage bar slave computer (10) passes through drive rod (21.5) and heating frame
(21.3) control connection, heating frame (21.3) drive manage bar slot (21.4) to make reciprocating linear fortune under the action of drive rod (21.5)
Dynamic, manage bar slot (21.4) is constituted between one end and the corresponding frame side of the heating frame (21.3) of the first oscillating trough (14) to be turned
Slot end door plate (21.6) is formed in dynamic articulated connection and manage bar slot (21.4), the other end passes through supporting rod (21.2) and control motor
(21.1) it is connected, is constituted between the manage bar slot (21.4) and supporting rod (21.2) and roll or be slidably matched.
5. automatic tea production line as claimed in claim 4, it is characterised in that：It is provided with and adds in the heating frame (21.3)
Heat pipe (21.31), the heating tube (21.31) are U-shaped.
6. automatic tea production line as claimed in claim 4, it is characterised in that：The first manage bar host computer (9) and the
The control of one manage bar slave computer (10) connects, and at least 2 control programs, control can be written in the first manage bar host computer (9)
Drive rod (21.5) in first carding machine (21) is worked with different frequencies, the different work temperature of control heating frame (21.3)
Degree.
7. a kind of automatic tea produces line control method, it is characterised in that：It is arbitrary that the control method is based on claim 1-5
Automatic tea production line described in one, the control method include the following steps：
A) start a whole set of production line, the first manage bar host computer (9) of setting, the second manage bar host computer (12) and third manage bar host computer
(17) control parameter in；
B) fresh tea leaf is put into feeder (1)；
C) fresh tea leaf is sent and carries out high-temperature fixation into green-keeping machine (2) by feeder (1), the oxygen for destroying and being passivated in fresh tea leaf
Change enzymatic activity.The enzymatic oxidation for inhibiting the tea polyphenols in fresh tea leaf, prevents from changing colour；
D) treated that tealeaves is sent to cooling output machine (3) for water-removing, and cooling processing is carried out to the tealeaves after water-removing；
E) tealeaves after cooling is sent to pornographic movie powder separator (4), by pornographic movie powder separator (4) by tealeaves with just
The normal different pornographic movie of tealeaves or powder are separated, and good tealeaves is left；
F) the tealeaves promotion Jing Guo pornographic movie powder separating treatment is sent to the material machine of distribution booth by the first Z-shaped elevator (5)
Distribution booth trolley (6)；
G) tealeaves is distributed to the first manage bar metering batch charger (8) and the second manage bar and measures batch charger by distribution booth trolley (6)
(9), the first manage bar metering batch charger (8) controls Rake (8.2) under the control of the first manage bar host computer (9) and works, by tea
Leaf is sent into measuring tank (8.1), and measuring tank (8.1) carries out cycle to the tealeaves being sent into and weighs, the tea in measuring tank (8.1)
Leaf weight to setting weight, Rake (8.2) is stopped；
H) tealeaves is poured on the first carding machine (21) by measuring tank (8.1) under the control of the first manage bar host computer (9), the first reason
Machine (21) carries out frying manage bar to tealeaves, and the tealeaves of preliminary manage bar is poured on the first oscillating trough (14) later；
I) the first oscillating trough (14) send tealeaves to the second Z-shaped elevator (15), and the second Z-shaped elevator (15) send tealeaves to
Three manage bars measure batch charger (16)；
J) third manage bar metering batch charger (16) controls Rake work under the control of third manage bar host computer (17), by tealeaves
It sending into measuring tank, measuring tank carries out cycle to being sent into the tealeaves taken and weighs, when the tealeaves weight in measuring tank to setting weight,
Rake is stopped, and tealeaves is poured onto on third carding machine (23) in measuring tank；
K) third carding machine (23) carries out further frying manage bar into finished product under third manage bar slave computer (18) control to tealeaves
Finished tea is poured on the second oscillating trough (19) by tealeaves later, and finished tea is sent to finished product and collected by the second oscillating trough (19)
Slot (20).
8. automatic tea as claimed in claim 7 produces line control method, it is characterised in that：The second manage bar metering is thrown
The operation principle and work step of material machine (9) measure batch charger (8) unanimously with the first manage bar in step g) and step h), described
The operation principle and work step of second carding machine (22) are consistent with the first carding machine (21) in step g) and step h).
9. automatic tea as claimed in claim 8 produces line control method, it is characterised in that：First in the step h)
The frying manage bar process of carding machine (21) is as follows：
I) before tealeaves is poured on the manage bar slot (21.4) of the first carding machine (21), the heating tube in heating frame (21.3)
(21.31) it begins to warm up, manage bar slot (21.4) is preheated；
II) after preheating, control motor (21.1) controls supporting rod (21.2) and props manage bar slot (21.4), it would be possible to exist
Dust in manage bar slot (2.14) is toppled over, and supporting rod sets back later；
III) the first manage bar slave computer (10) is after the first carding machine of confirmation (21) preheating finishes and completes deashing action, by signal
The first manage bar host computer (9) is fed back to, the first manage bar host computer (9) confirms that the tealeaves weight in measuring tank (8.1) reaches setting
Weight controls measuring tank (8.1), tealeaves therein is fallen after confirming the signal for receiving the first manage bar slave computer (10) feedback
On resonable bar groove (21.4)；
IV) the first manage bar slave computer (10) control drive rod (21.5) drives heating frame (21.3) to carry out linear reciprocating motion, makes
Tealeaves preliminary hydro-extraction forms distinctive shape；
V) control motor (21.1) controls supporting rod (21.2) and props manage bar slot (21.4), and resonable bar groove (21.4) carries out reciprocal
While linear motion, manage bar slot (21.4) is propped, while being moved back and forth without stopping manage bar slot (21.4), by tealeaves
From in manage bar slot (21.4) down on the first oscillating trough (14).
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| CN201810649889.4A CN108770957A (en) | 2018-06-22 | 2018-06-22 | Automatic tea production line and its control method |
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Application publication date: 20181109 |