CN202635487U - Full-range streamlined production complete equipment for flat tea - Google Patents
Full-range streamlined production complete equipment for flat tea Download PDFInfo
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- CN202635487U CN202635487U CN 201220240880 CN201220240880U CN202635487U CN 202635487 U CN202635487 U CN 202635487U CN 201220240880 CN201220240880 CN 201220240880 CN 201220240880 U CN201220240880 U CN 201220240880U CN 202635487 U CN202635487 U CN 202635487U
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Abstract
The utility model discloses full-range streamlined production complete equipment for flat tea. The equipment comprises a tea leaf pretreatment device, a parching device, a packaging device and a tea leaf delivery device, which are connected with one another and all connected with a central control unit. Specifically, the equipment comprises a fresh leaf sorting machine, a fresh leaf withering machine, a multi-stage roller enzyme-deactivating machine, a spread-cooling and damping machine, an automatic conditioning machine, an automatic distributing machine, a flat tea co-parching machine, a translational vibration screening conveyor and an automatic packaging machine, wherein a tea leaf water loss monitoring device is mounted on the full-range streamlined production complete equipment for flat tea. The equipment solves the problems in the prior art, such as scattered treatment and equipment resource waste during the flat tea production, and also solves the problem that the existing flat tea production line fails to produce high-quality tea leaves. The full-range streamlined production complete equipment for flat tea is suitable for large-scale production, ensures high and stable quality of tea leaf products and is worth promoting and applying.
Description
Technical field
The utility model relates to processing field of tea leaves, and the omnidistance streamlined of flat tea that especially relates to a kind of suitable flat tea large-scale production produces complete equipment.
Background technology
Flat tea is improved seeds in the green tea, its profile smooth flat, and length, size are evenly neat, and color and luster is emerald green, elegant in smell, vivid quiet and beautiful, and consequence is arranged in tea products, deeply is subjected to broad masses' welcome.Traditional flat tea adopts manual frying mostly, and the flat tea quality of processing is uneven, has seriously restricted the sound development of flat tea industry.In recent years, flat tea is also brought into use machine for processing tea processing, but is single function manufacturing machine of finishing a certain operation mostly, lacks complete complete flat tea automated production complete set of equipments, has seriously restricted the sound development of flat tea industry.Open day is on January 19th, 2011, publication number is that the patent document of CN 101946831A discloses a kind of Full-automatic production line for flat tea, comprise tea frying equipment and be connected conveying equipment, tea frying equipment be connected conveying equipment and all connect central control cabinet, tea frying equipment comprises bright leaf automatic ration uniform feeding machine, the continous way roller fixation machine, cool off fast elevating conveyor, the tealeaves damping machine, the automatic carding machine of tealeaves, automatic quantitative tea-leaf feeding distribution system and 3 to 10 flat tea connection stir-fry machines, flat tea connection stir-fry machine connects tealeaves brightness pot fragrance extracting machine and tealeaves plane screen-dividing machine by slot type tea leaf vibration screening translation conveyer.Open day be that the patent document that July 15, publication number in 2009 are CN 101480207 discloses a kind of automatic flow process line for flat shape tea, by dehydration, the classification of tealeaves, complete, manage the equipment such as bar, frying, microwave moisture regain, press flat forming, brightness pot Titian and screening and be formed by connecting by tea-conveying device, charging device, whole production line is controlled automatically by central control cabinet.Above-mentioned two kinds of flow production lines have solved the problem of the uneven and manpower of processing dispersion, quality that present flat tea production exists, device resource waste to a certain extent.But above-mentioned two kinds of Tea Production streamlines are in the Tea Processing process, the Tea Processing temperature of its process equipment and process time mainly are to determine according to default program, and this program is just set before Tea Processing, this Tea Production streamline just interconnects and makes its program by prior setting to finish corresponding Tea Processing operation a plurality of tea-processing equipments, can not be in actual production process automatically adjust Tea Processing temperature and process time according to the water content situation of tealeaves etc., therefore can not guarantee its look of tealeaves of producing, fragrant, flavor all is in optimum state, namely can't produce high-quality tealeaves.
The utility model content
Uneven and manpower, device resource waste problem provide a kind of suitable large-scale production, the omnidistance streamlined of automaticity flat tea high, good product quality to produce complete equipment to the utility model for the processing dispersion, the quality that solve present flat tea production and exist.
Another purpose of the present utility model is can not the different situations according to tealeaves automatically adjust Tea Processing temperature and process time in actual production for solving present flat tea production line, can't produce the problem of high-quality tealeaves and provide a kind of and can automatically adjust Tea Processing temperature and process time according to the different situations of tealeaves, guarantee that the omnidistance streamlined of flat tea of producing high-quality tealeaves produces complete equipment.
The utility model is to reach the concrete technical scheme that above-mentioned technical purpose adopts to be: comprise the tealeaves pre-processing device, frying equipment, packaging facilities and with the interconnective tealeaves conveying equipment of the said equipment, the tealeaves pre-processing device, frying equipment, packaging facilities and tealeaves conveying equipment all connect CCU, the omnidistance streamlined of described flat tea produces complete equipment and comprises bright leaves separator, bright leaves separator connects bright leaf deteriorating machine, bright leaf deteriorating machine is all measured batch charger connection segment formula roller fixation machine by automatic lifting, the sectional cylinder green-keeping machine connects the spreading for cooling damping machine by the cooling elevating conveyor, cool damping machine connects automatic carding machine by elevating conveyor, automatically carding machine is connected with some flat tea connection stir-fry machines by automatic distributor, the output of all flat tea connection stir-fry machines all is connected with same stage translation vibration screening conveyer, the output of translational vibration screening conveyer connects automatic packaging machine by elevating conveyor, the omnidistance streamlined of flat tea produces and also is provided with tealeaves fluid loss monitoring device on the complete equipment, described tealeaves fluid loss monitoring device comprises at least two dynamic weighing machines, at least comprise a tea frying equipment between adjacent two dynamic weighing machines, described dynamic weighing machine connects CCU.Tealeaves pre-processing device of the present utility model comprises bright leaves separator and bright leaf deteriorating machine, adopt the bright leaf of bright leaves separator sorting, through ascending screen holes screening with tealeaves, with the tealeaves size classification, its main purpose is to remove excessive and too small tealeaves in the same batch of tealeaves, affects tea grades in order to avoid the tealeaves finished product is not of uniform size.The wither conveyer belt of tea leaf withering in the case that withers carries out, and flows out from discharging opening after tealeaves is finished and withered, and enters automatic lifting and all measures batch charger.Automatic lifting is all measured batch charger and will be finished the bright leaf that withers and send into evenly, stably the operation that completes; Complete and adopt the sectional cylinder green-keeping machine, the rear employing low temperature mode that completes is cooled off tealeaves fast to promote and is entered the spreading for cooling damping machine, and the freshness of tealeaves is kept to greatest extent, has kept more the emerald green color and luster of green tea, improves the quality of tealeaves; The spreading for cooling moisture regain is to make the moisture of tealeaves inside rapidly to external diffusion, thereby reaches inside and outside uniformly purpose.Automatically carding machine adopts the automatic carding machine of groove cooking-pot type tealeaves, and this carding machine tealeaves when work is that move on reason bar limit, limit, is easy to connect into the tealeaves automated productin line.Cross automatic distributor from automatic carding machine tea leaf out and enter some flat tea connection stir-fry machines, finish the moulding frying of flat tea; Because tealeaves is not continuous-flow, therefore usually need the smooth and easy work of several flat tea connection stir-fry machine parallel operation guarantee whole production line on flat tea connection stir-fry machine.Cross automatic distributor from automatic carding machine tea leaf out and be assigned to respectively every flat tea connection stir-fry machine, and the output of several flat tea connection stir-fry machines all links to each other with same stage translation vibration screening conveyer, the tealeaves that the frying of many flat tea connection stir-fry machines is finished merges, screening, the tea leaf of its output is crossed elevating conveyor to the automatic packaging machine of tea packing, has namely finished the whole process of flat tea from bright leaf to finished product.Whole Tea Processing process of the present utility model is controlled according to the program of setting in advance by CCU, as long as set in advance the data such as processing temperature, process time and processing capacity of links in the production process, CCU just can be by the whole production process of programme-control of setting, need not manual intervention, automaticity is high, can save a large amount of human resources, reduce production costs.In addition, the omnidistance streamlined of flat tea of the present utility model produces and also is provided with the tealeaves fluid loss monitoring device that is connected with CCU on the complete equipment, described tealeaves fluid loss monitoring device comprises at least two dynamic weighing machines, comprises at least a tea frying equipment between adjacent two dynamic weighing machines.The tea frying equipment here refers to tealeaves is carried out the equipment of dehydration processing, and this equipment generally has heating arrangements, completes, manages the equipment such as bar, brightness pot such as tealeaves.The fluid loss detection method is the weight of the tealeaves on the front and back two sections equal length tealeaves conveyer belt that weighs up in the continuous-flow, just can draw tealeaves fluid loss in this Tea Processing workshop section by the tealeaves weight change on two dynamic weighing machines before and after relatively, CCU can adjust in real time according to the concrete data of the tealeaves fluid loss duty to corresponding tea frying equipment.For the green tea production process, the fluid loss of tealeaves is the technical parameter of whole Tea Production process most critical, the tea-processing equipment of prior art lacks the monitoring to these critical technical parameters, in the prior art, these parameters are by operating personnel's field observation and rule of thumb the duty of tea frying equipment are suitably adjusted to realize controlling, therefore not only be difficult to guarantee product quality, also can't realize tealeaves automation processing truly.And the utility model adopts the fluid loss situation in the tealeaves fluid loss monitoring device Real-Time Monitoring Tea Processing, and measurement data and default reasonable fluid loss compared, if deviation surpasses setting, then in time adjust the duty of tea frying equipment, such as processing temperature or process time, thereby its look of tealeaves that assurance is produced, fragrant, flavor all is in optimum state, make the flat tea of employing machining near the quality of manual frying, the flat tea production line that has solved prior art can not the different situations according to tealeaves be adjusted Tea Processing temperature and process time automatically in actual production, can't produce the problem of high-quality tealeaves, greatly promote the quality of tealeaves finished product.Typical tea leaves fluid loss monitoring device is arranged on tealeaves preliminary working that the large and tealeaves of tealeaves fluid loss is the continuous-flow state such as completing, manage on the operation such as bar.
As preferably, described bright leaves separator and bright leaf deteriorating machine are structure as a whole, the bright leaves separator that comprises frame and be arranged on upper rack and the bright leaf deteriorating machine that is arranged on bright leaves separator below, described bright leaves separator comprises bright leaf separating cylinder and driving mechanism, described bright leaf separating cylinder is round table-like, along drum shaft to being provided with side by side the multilayer screen holes, the larger diameter end of the cross-sectional area of described screen holes from the smaller diameter end of bright leaf separating cylinder to bright leaf separating cylinder successively increases progressively on the barrel of bright leaf separating cylinder; The below of bright leaf separating cylinder is provided with the slide plate of inclination, slide plate is provided with dividing plate, dividing plate and slide plate consist of chute, bright leaves separator connects bright leaf deteriorating machine by chute, bright leaf deteriorating machine comprises and withers case and be arranged on the netted conveyer belt that withers in the case that withers, the conveyer belt layering of withering is crisscross arranged, its the bright leaf direction of transfer of conveyer belt that withers of adjacent layer is opposite, the undermost conveyer belt end that withers is provided with leaf outlet, wither case bottom is provided with heater, bright leaf deteriorating machine also comprises the control system of withering, and the control system of withering connects and controls heater and the conveyer belt that withers.Adopt bright leaves separator and the bright leaf deteriorating machine of integrative-structure, the classification of tealeaves and wither and just once automatically finish does not have the man-handling of materials process of centre, has not only saved cost, and has shortened the time of Tea Processing, has improved production efficiency.
As preferably, described automatic lifting is all measured batch charger and is comprised the tealeaves conveyer belt that is obliquely installed, the low side of tealeaves conveyer belt is feed end, high-end is discharge end, the top, middle part of tealeaves conveyer belt is provided with material limiting device, material limiting device comprises adjustable limiting plate and the loopback wheel that arranges near adjustable limiting plate, the width of adjustable limiting plate and loopback wheel and the width of tealeaves conveyer belt are suitable, the loopback wheel is provided with the arcuation switch-plate, the free end of switch-plate points to the direction of rotation with switch-plate, the material toggling direction of switch-plate is opposite with the feed direction of tealeaves conveyer belt, adjustable limiting plate and the inclined setting of tealeaves conveyer belt zone face, the incline direction of limiting plate is consistent with the feed direction of conveyer belt.The discharge end of higher position delivered to tea leaf conveying by the tealeaves conveyer belt, the effect of material limiting device is to guarantee that tealeaves quantitatively, balancedly carry, prevent from occurring on the conveyer belt tealeaves situation in heaps, the tealeaves in heaps that conveyer belt occurs when transmitting tealeaves can enter the microwave de-enzyming machine at one time, thereby affects the smooth running of Tea Processing operation; Adjustable limiting plate is used for the height of tealeaves on the restriction conveyer belt, and restriction is piled up too high tealeaves and upwards transmitted; Switch-plate on the loopback wheel will be piled up backward clawback of too high tealeaves, prevent from occurring on the conveyer belt tealeaves situation in heaps thereby reach.Adopt the mode of limiting plate and loopback wheel combination to control tea amount, can guarantee that tealeaves is quantitative, balancedly carry, although alone limiting plate or loopback wheel also can reach the purpose of restriction tealeaves to a certain extent, but alone limiting plate may cause tealeaves to be piled up at the limiting plate place, alone loopback wheel then may leak the tealeaves of some accumulation or need the loopback wheel just can reach requirement with faster speed rotation, and the too fast easy damage tealeaves of loopback wheel speed, reduce the quality of tealeaves, adopt mode that limiting plate and loopback wheel make up to rest near the limiting plate bottom owing to tealeaves is subject to stopping of limiting plate, the loopback wheel can adopt slower rotating speed with the tealeaves clawback of piling up, accomplish not only to prevent the tealeaves accumulation but also do not damage tealeaves, solved well problem.Limiting plate and conveyer belt zone face be inclined to arrange the bottom that can shorten limiting plate and the distance between the material toggling pawl on the loopback wheel, thereby the tealeaves of limited plate resistance gear is dialled from limiting plate by the material toggling pawl as early as possible, prevented that the tealeaves of limiting plate bottom from damaging because of long-time the accumulation.It is basically identical that elevating conveyor structure of the present utility model and automatic lifting are all measured batch charger, just omitted material limiting device, and the structure of cooling elevating conveyor is to have increased cooling device on the basis of elevating conveyor, for the ease of producing, the function of above-mentioned three kinds of tealeaves elevating conveyor tools may be incorporated on the machine, in actual production, can unwanted function be closed according to the difference of its present position and get final product, make the said equipment become common apparatus.
As preferably, described spreading for cooling damping machine comprises moisture regain box and is arranged on the interior multilayer tea spreading-and-cooling conveyer belt of moisture regain box, spreading for cooling conveyer belt horizontally set and its both ends are staggered, its tealeaves direction of transfer of the spreading for cooling conveyer belt of adjacent layer is opposite, the moisture regain box casing of the superiors spreading for cooling conveyer belt front end top is provided with charging aperture, and the moisture regain box casing of orlop spreading for cooling conveyer belt end below is provided with discharging opening.
As preferably, described flat tea connection stir-fry machine comprises the first frying pan, the second frying pan, the 3rd frying pan and the 4th frying pan that connects successively, the frame for movement of the first frying pan, the second frying pan, the 3rd frying pan and the 4th frying pan is identical, the rotation that includes an arc-shaped pot and be arranged on arc-shaped pot top is folded arms, rotation is folded arms away from an end of rotating shaft as being close to the elasticity flight of arc-shaped pot, be equipped with between the adjacent frying pan and automatically cross bin gate, the 4th frying pan is provided with discharge door away from a side of the 3rd frying pan.The Main Function of flat tea connection stir-fry machine is to finish the final molding of flat tea and make at last the aridity of finished tea reach requirement, the first frying pan, the second frying pan is mainly used in the flattening moulding of flat tea, the 3rd frying pan is mainly used in repairing the profile of flat tea, the 4th frying pan is used for the aridity of control flat tea, although the first frying pan of the utility model flat tea connection stir-fry machine, the second frying pan, the 3rd frying pan and the 4th frying pan frame for movement are identical, but flat tea of the present utility model connection is fried eedle to the different technologies requirement of different frying pan institute frying tealeaves, the frying temperature of each frying pan, the frying time, thrust between the velocity of rotation of elasticity flight and the elasticity flight arc-shaped pot corresponding with it all can regulate separately or control, therefore can require to arrange different running parameters according to the different process of each frying pan, guarantee its good looking appearance of flat tea of producing, further improve the quality of tealeaves.
As preferably, described automatic distributor comprises the conveying mechanism of tealeaves, Weighing mechanism, the central controller of distributor gear and the operation of control said mechanism, described conveying mechanism comprises that an automatic lifting all measures batch charger and the elevating conveyor consistent with flat tea connection stir-fry board number, the exit side that automatic lifting is all measured batch charger is provided with the movable tea transferring machine, the setting of movable tea transferring machine in orbit, the elevating conveyor setting in orbit and its feed end near track, the length direction of elevating conveyor is vertical with track, the discharge end below that automatic lifting is all measured batch charger is provided with rotary storaging bucket, storaging bucket is arranged on the Weighing mechanism, the top of described movable tea transferring machine is provided with rotary feeding funnel, the height of feeding funnel is lower than storaging bucket and is higher than the feed hopper of elevating conveyor, be provided with the tea amount sensor in the feed hopper of elevating conveyor, the feed side end of elevating conveyor is provided with position signal generator, tea amount sensor link position signal generator, described movable tea transferring machine is provided with position signal receiver, described position signal receiver is arranged on the bottom of movable tea transferring machine, corresponding with the position signal generator position on the elevating conveyor, the bottom of movable tea transferring machine is provided with roller, the movable tea transferring machine by the roller setting in orbit, roller is connected with the driving mechanism that is arranged on movable tea transferring machine bottom.The tealeaves of preceding working procedure completion of processing directly enters the feed hopper that automatic lifting is all measured batch charger, the conveyer belt running that automatic lifting is all measured batch charger is promoted to discharge end with tealeaves, fall in the storaging bucket of discharge end below, because storaging bucket is arranged on the Weighing mechanism, therefore, tealeaves weight in the storaging bucket can be set in advance, when the tealeaves that goes out storaging bucket reaches setting weight, Weighing mechanism sends signal to central controller, central controller cuts out the main motor that automatic lifting all measures on the batch charger makes its conveyer belt stop work, central controller detects the state of movable tea transferring machine and feeding funnel thereof simultaneously, if the movable tea transferring machine is in initial position and feeding funnel for treating the material state, then the central controller controls storaging bucket rotates, the interior tealeaves that will go out to deposit to struggle against is poured the feeding funnel on the movable tea transferring machine into, owing to be provided with the tea amount sensor in the feed hopper of elevating conveyor, the feed side end of elevating conveyor is provided with position signal generator, the movable tea transferring machine is provided with position signal receiver, there is not tealeaves in the feed hopper of movable tea transferring machine by a certain elevating conveyor of these device judgements, then the movable tea transferring machine moves in orbit needs to add by the elevating conveyor of tealeaves, rotate feeding funnel and pour tealeaves the feed hopper of elevating conveyor into, send into storaging bucket after elevating conveyor then will tealeaves promotes or temporary in feed hopper.After feeding is finished, the movable tea transferring machine is namely got back to the tealeaves automatic lifting and is all measured the other initial position of batch charger, etc. being other tealeaves elevating conveyor feeding after the tealeaves to be added, and automatic lifting is all measured batch charger can proceed tealeaves lifting work after storaging bucket is resetted, dead time in the middle of this is very short, can not affect the streamlined production of tealeaves.And CCU can determine whether tealeaves is sent into the first frying pan that flat tea joins the stir-fry machine according to the duty of corresponding flat tea connection stir-fry machine.
As preferably, the dynamic weighing machine is arranged on the tealeaves conveyer belt below of tealeaves conveying equipment, comprise holder and be arranged on two tea weighing running rollers on the holder, holder is provided with weighing device, the tea weighing running roller is arranged on the weighing device, described dynamic weighing machine is two, be separately positioned on the cooling elevating conveyor after the front automatic lifting of sectional cylinder green-keeping machine is all measured batch charger and sectional cylinder green-keeping machine, the wheel face of tea weighing running roller is close to the tealeaves conveyer belt downside that automatic lifting is all measured batch charger and cooling elevating conveyor.The tea weighing running roller is used for fitting and supporting one section tealeaves conveyer belt that automatic lifting is all measured batch charger and cooling elevating conveyor, and the tea weighing running roller is arranged on the weighing device and can rotates with the movement of tealeaves conveyer belt.The tea weighing running roller can be arranged on below the horizontally disposed tealeaves conveyer belt, also can be arranged on below the tealeaves conveyer belt that is obliquely installed, the tea weighing running roller is close to the lower surface of tealeaves conveyer belt and with the tealeaves conveyer belt of flexible structure jack-up slightly, tealeaves weight on this section tealeaves conveyer belt and the tealeaves conveyer belt can both be detected by weighing device, during actual weighing if the tealeaves conveyer belt when idling conditions with the weighing device zero clearing, then when on the tealeaves conveyer belt tealeaves being arranged, can claim to such an extent that be in tealeaves weight on this section tealeaves conveyer belt, because the tealeaves conveyer belt is mobile, therefore this weighting manner has certain error, but because the structure of two the dynamic weighing machines in front and back and the set-up mode below the tealeaves conveyer belt are in full accord, and what the utility model detected is the weight difference of weighing for twice in front and back, so this error can be offset substantially, its result can satisfy the requirement of actual production fully.This preferred version uses the dynamic weighing machine of two same structures, be separately positioned on the cooling elevating conveyor after the front automatic lifting of sectional cylinder green-keeping machine is all measured batch charger and sectional cylinder green-keeping machine, the set-up mode of two dynamic weighing machines is in full accord, CCU can be determined according to the tealeaves weight difference of two the dynamic weighing machines in front and back the fluid loss of tealeaves, and itself and preset data compared, thereby judge the Tea Processing quality condition of tea green-keeping workshop section, and the temperature and time that completes of sectional cylinder green-keeping machine adjusted in real time, to reach the control tea quality, improve the purpose of automatization level.For green tea, completing is the link of whole Tea Production process most critical, and this operation deviation occurs the impact of tea quality is substantially exceeded all the other operations, and this operation is with respect to other operations also more difficult control.The main purpose one of tea green-keeping is to utilize the activity of enzyme in the bright leaf of high temperature rapid damage, and the enzymatic oxidation of polyphenol compound on the system prevents the blade red stain, for the qualitative characteristics that keeps green tea greenery clear soup lays the foundation; The 2nd, portion of water in the evaporation tealeaves, thus the turgescence of reduction tealeaves cell strengthens blade toughness, makes the tealeaves food value of leaf soft, for lower slivering operation together creates conditions; The 3rd, the low boiling aromatic substance of tool bad smell appears the higher boiling aromatic substance of tool good smell in the volatilization leaf, and is fragrant to increase tea.Tea green-keeping is not enough, the activity of the polyphenol oxidase in the tealeaves is destroyed and the tealeaves red stain occurs easily, and tea green-keeping is excessive, and the moisture in the tealeaves will run off too much, the tea-leaf forming that burnt limit produces the cigarette smell of burning and high-fire taste etc. and affects next procedure occurs easily; Therefore, the fluid loss in the process of tealeaves is to judge whether just right Main Basis of tea green-keeping.And the utility model adopts the dehydration situation of tealeaves fluid loss monitoring device Real-Time Monitoring tealeaves, and measurement data and default reasonable fluid loss compared, if deviation surpasses setting, then in time adjust the temperature and time that completes of tealeaves, thereby its look of tealeaves that assurance is produced, fragrant, flavor all is in optimum state, make the flat tea of employing machining near the quality of manual frying, the flat tea production line that has solved prior art can not the different situations according to tealeaves be adjusted Tea Processing temperature and process time automatically in actual production, can't produce the problem of high-quality tealeaves, greatly promote the quality of tealeaves finished product.
Need to prove that connection described in the utility model might not be the direct connection on the frame for movement, if tealeaves can carry out smooth conveying by some equipment, then also will be understood that to have a kind of annexation between these equipment.
The beneficial effects of the utility model are: it has solved the problem of the uneven and manpower of processing dispersion, quality that present flat tea production exists, device resource waste effectively; also solve present flat tea production line and can not in actual production, the different situations according to tealeaves automatically adjust Tea Processing temperature and process time; can't produce the problem of high-quality tealeaves; the utility model is fit to large-scale production; tea leaf quality height and steady quality are the products that existing flat tea production line updates.
Description of drawings
Fig. 1 is a kind of structured flowchart that the omnidistance streamlined of the utility model flat tea produces complete equipment;
Fig. 2 is that the omnidistance streamlined of the utility model flat tea produces a kind of structural representation that the complete equipment automatic lifting is all measured batch charger;
Fig. 3 is a kind of structural representation that the omnidistance streamlined of the utility model flat tea produces complete equipment spreading for cooling damping machine;
Fig. 4 is a kind of structural representation that the omnidistance streamlined of the utility model flat tea produces complete equipment cooling elevating conveyor;
Fig. 5 is a kind of structural representation that the omnidistance streamlined of the utility model flat tea produces the bright leaves separator of complete equipment and bright leaf deteriorating machine;
Fig. 6 is a kind of structural representation that the omnidistance streamlined of the utility model flat tea produces complete equipment translational vibration screening conveyer;
Fig. 7 is a kind of structural representation that the omnidistance streamlined of the utility model flat tea produces the automatic carding machine of complete equipment;
Fig. 8 is a kind of structural representation that the omnidistance streamlined of the utility model flat tea produces complete equipment flat tea connection stir-fry machine;
Fig. 9 is a kind of structural representation that the omnidistance streamlined of the utility model flat tea produces the complete equipment automatic distributor;
Figure 10 is a kind of structural representation that the omnidistance streamlined of the utility model flat tea produces complete equipment sectional cylinder green-keeping machine;
Figure 11 is a kind of structural representation that the omnidistance streamlined of the utility model flat tea produces complete equipment dynamic weighing machine.
Among the figure: 1. bright leaves separator, 11. hoppers, 12. bright leaf separating cylinders, 13. slide plate, 2. bright leaf deteriorating machine, 21. conveyer belts that wither, 22. leaf outlet, 23. heaters, 3. automatic lifting is all measured batch charger, 31. material limiting device, 32. adjustable limiting plates, 33. loopbacks wheel, 4. cooling elevating conveyor, 41. low-temperature receivers, 42. blowing devices, 5. spreading for cooling damping machine, 51. moisture regain boxes, 55. sectional cylinder green-keeping machines, 56. cylinder entrance, 57. the drum outlet section, 6. automatic carding machine, 61. groove pots, 62. cutting plate, 63. discharge runner, 7. automatic distributor, 71. central controllers, 72. movable tea transferring machine, 73. track, 74. storaging buckets, 75. Weighing mechanisms, 76. feeding funnel, 8. flat tea joins stir-fry machine, 81. first frying pans, 82. second frying pans, 83. the 3rd frying pan, 84. the 4th frying pan, 85. arc-shaped pots, 86. rotations are folded arms, 9. translational vibration screens conveyer, 91. the vibration screening delivery chute, 92. vibrating mechanisms, 10. dynamic weighing machine, 15. holder, 16. the tea weighing running roller, 17. weighing devices, 18. tealeaves conveyer belts.
The specific embodiment
Below by embodiment, and by reference to the accompanying drawings the specific embodiment of technical solutions of the utility model is further described.
Fig. 1 is a kind of structured flowchart that the omnidistance streamlined of the utility model flat tea produces complete equipment embodiment 1, comprise the tealeaves pre-processing device, frying equipment, packaging facilities and with the interconnective tealeaves conveying equipment of the said equipment, the tealeaves pre-processing device, frying equipment, packaging facilities and tealeaves conveying equipment all connect CCU, the omnidistance streamlined of described flat tea produces complete equipment and comprises bright leaves separator, bright leaves separator connects bright leaf deteriorating machine, bright leaf deteriorating machine is all measured batch charger connection segment formula roller fixation machine 55(by automatic lifting and is seen Figure 10), the sectional cylinder green-keeping machine is connected and composed by cylinder entrance 56 and drum outlet section 57, the cylinder entrance adopts different frying temperature from the drum outlet section, separately control, the cylinder entrance of sectional cylinder green-keeping machine is identical with the rotating speed of drum outlet section.The sectional cylinder green-keeping machine is seen Fig. 4 by cooling elevating conveyor 4() connect the spreading for cooling damping machine, the cooling elevating conveyor is provided with low-temperature receiver 41 and blowing device 42; Cool damping machine connects automatic carding machine 6(by elevating conveyor and sees Fig. 7), automatically carding machine comprises the groove pot 61 of strip, automatically the arrival end of carding machine is provided with cutting plate 62, the port of export is provided with discharge runner 63, automatically carding machine is connected with some flat tea connection stir-fry machines 8 by automatic distributor, the output of all flat tea connection stir-fry machines is all seen Fig. 6 with same stage translation vibration screening conveyer 9() be connected, the output of translational vibration screening conveyer connects automatic packaging machine by elevating conveyor, the omnidistance streamlined of flat tea produces and also is provided with tealeaves fluid loss monitoring device on the complete equipment, described tealeaves fluid loss monitoring device comprises that two dynamic weighing machine 10(see Figure 11), be separately positioned on the cooling elevating conveyor after the front automatic lifting of sectional cylinder green-keeping machine is all measured batch charger and sectional cylinder green-keeping machine, the dynamic weighing machine comprises holder 15 and is arranged on two tea weighing running rollers 16 on the holder, holder is provided with weighing device 17, the tea weighing running roller is arranged on the weighing device, the wheel face of the tea weighing running roller of dynamic weighing machine is close to the tealeaves conveyer belt 18 downside (see figure 2)s that automatic lifting is all measured batch charger and cooling elevating conveyor, and the dynamic weighing machine connects CCU.
The bright leaves separator 1 of embodiment 2 and bright leaf deteriorating machine 2 (see figure 5) that is structure as a whole, the bright leaves separator that comprises frame and be arranged on upper rack and the bright leaf deteriorating machine that is arranged on bright leaves separator below, described bright leaves separator comprises hopper 11, bright leaf separating cylinder 12 and driving mechanism, described bright leaf separating cylinder is round table-like, along drum shaft to being provided with side by side the multilayer screen holes, the larger diameter end of the cross-sectional area of described screen holes from the smaller diameter end of bright leaf separating cylinder to bright leaf separating cylinder successively increases progressively on the barrel of bright leaf separating cylinder; The below of bright leaf separating cylinder is provided with the slide plate 13 of inclination, slide plate is provided with dividing plate, dividing plate and slide plate consist of chute, bright leaves separator connects bright leaf deteriorating machine by chute, bright leaf deteriorating machine comprises and withers case and be arranged on the netted conveyer belt 21 that withers in the case that withers, the conveyer belt layering of withering is crisscross arranged, its the bright leaf direction of transfer of conveyer belt that withers of adjacent layer is opposite, the undermost conveyer belt end that withers is provided with leaf outlet 22, wither case bottom is provided with heater 23, bright leaf deteriorating machine also comprises the control system of withering, and the control system of withering connects and controls heater and the conveyer belt that withers, and all the other are identical with embodiment 1.
The automatic lifting of embodiment 3 is all measured the 3(that feeds intake and is seen Fig. 2) machine comprises the tealeaves conveyer belt that is obliquely installed, the low side of tealeaves conveyer belt is feed end, high-end is discharge end, the top, middle part of tealeaves conveyer belt is provided with material limiting device 31, material limiting device comprises adjustable limiting plate 32 and the loopback wheel 33 that arranges near adjustable limiting plate, the width of adjustable limiting plate and loopback wheel and the width of tealeaves conveyer belt are suitable, the loopback wheel is provided with the arcuation switch-plate, the free end of switch-plate points to the direction of rotation with switch-plate, the material toggling direction of switch-plate is opposite with the feed direction of tealeaves conveyer belt, adjustable limiting plate and the inclined setting of tealeaves conveyer belt zone face, the incline direction of limiting plate is consistent with the feed direction of conveyer belt, and all the other are identical with embodiment 2.
The spreading for cooling damping machine 5(of embodiment 4 sees Fig. 3) comprise moisture regain box 51 and be arranged on the interior multilayer tea spreading-and-cooling conveyer belt of moisture regain box, spreading for cooling conveyer belt horizontally set and its both ends are staggered, its tealeaves direction of transfer of the spreading for cooling conveyer belt of adjacent layer is opposite, the moisture regain box casing of the superiors spreading for cooling conveyer belt front end top is provided with charging aperture, the moisture regain box casing of orlop spreading for cooling conveyer belt end below is provided with discharging opening, and all the other are identical with embodiment 3.
The flat tea of embodiment 5 connection stir-fry machine 8(sees Fig. 8) comprise the first frying pan 81, the second frying pan 82, the 3rd frying pan 83 and the 4th frying pan 84 that connect successively, the frame for movement of the first frying pan, the second frying pan, the 3rd frying pan and the 4th frying pan is identical, the rotation that includes an arc-shaped pot 85 and be arranged on arc-shaped pot top folds arms 86, rotation is folded arms away from an end of rotating shaft as being close to the elasticity flight of arc-shaped pot, be equipped with between the adjacent frying pan and automatically cross bin gate, the 4th frying pan is provided with discharge door away from a side of the 3rd frying pan, and all the other are identical with embodiment 4.
Embodiment 6
The automatic distributor 7 of embodiment 6 comprises the conveying mechanism of tealeaves, Weighing mechanism, the central controller 71 of distributor gear and the operation of control said mechanism, described conveying mechanism comprises that an automatic lifting all measures batch charger and the elevating conveyor consistent with flat tea connection stir-fry board number, the exit side that automatic lifting is all measured batch charger is provided with movable tea transferring machine 72, the movable tea transferring machine is arranged on the track 73, the elevating conveyor setting in orbit and its feed end near track, the length direction of elevating conveyor is vertical with track, the discharge end below that automatic lifting is all measured batch charger is provided with rotary storaging bucket 74, storaging bucket is arranged on the Weighing mechanism 75, the top of described movable tea transferring machine is provided with rotary feeding funnel 76, the height of feeding funnel is lower than storaging bucket and is higher than the feed hopper of elevating conveyor, be provided with the tea amount sensor in the feed hopper of elevating conveyor, the feed side end of elevating conveyor is provided with position signal generator, tea amount sensor link position signal generator, described movable tea transferring machine is provided with position signal receiver, described position signal receiver is arranged on the bottom of movable tea transferring machine, corresponding with the position signal generator position on the elevating conveyor, the bottom of movable tea transferring machine is provided with roller, the movable tea transferring machine by the roller setting in orbit, roller is connected with the driving mechanism that is arranged on movable tea transferring machine bottom, and all the other are identical with embodiment 5.
When the omnidistance streamlined of flat tea produces complete equipment work, by CCU all process equipments that the omnidistance streamlined of flat tea produces on the complete equipment are controlled, its course of work may further comprise the steps:
A. fresh tea passes is sent into bright leaves separator, and bright leaf is separated by size, isolates excessive and too small bright leaf, and remaining bright leaf enters the processing of withering of bright leaf deteriorating machine.
B. the tealeaves finished of withering enters automatic lifting and all measures batch charger, and automatic lifting is all measured batch charger tealeaves is promoted to a high position continuously, equably, enters the sectional cylinder green-keeping machine after weighing by the dynamic weighing machine.
C. finish the tealeaves that completes and enter the cooling elevating conveyor, tealeaves cools off at the cooling elevating conveyor, promote, and on the cooling elevating conveyor, by the dynamic weighing machine tealeaves is weighed, CCU according to two the dynamic weighing machines in front and back claim the tealeaves weight data, calculate the fluid loss data of tealeaves, and average data and preset data that these fluid loss data are carried out obtaining after equalization is processed compare, when departing from of this average data and preset data surpasses the scope of setting, CCU is controlled complete temperature and the fixation time of sectional cylinder green-keeping machine in order, makes the average data of tealeaves fluid loss and departing from the scope that is controlled at setting of preset data; Here " controlling in order complete temperature and the fixation time of sectional cylinder green-keeping machine " refers in the process parameters range of sectional cylinder green-keeping machine, when the fluid loss of tealeaves is less than normal, control by the order of the fixation time that increases sectional cylinder green-keeping machine cylinder entrance temperature → increase sectional cylinder green-keeping machine drum outlet section temperature → increase sectional cylinder green-keeping machine; When the fluid loss of tealeaves is bigger than normal, control by the order of the fixation time that reduces the sectional cylinder green-keeping machine → reduction sectional cylinder green-keeping machine drum outlet section temperature → reduction sectional cylinder green-keeping machine cylinder entrance temperature.
D. the tealeaves of finishing cooling enters the spreading for cooling damping machine, crosses elevating conveyor through the tea leaf of spreading for cooling moisture regain and is delivered to automatic carding machine reason bar.
E. the tealeaves through the reason bar enters automatic distributor, automatic distributor is distributed to three flat tea connection stir-fry machines with tea, the tealeaves of three flat tea connection stir-fry machines output all enters same stage translation vibration screening conveyer, the tea leaf of output is crossed elevating conveyor and is entered the automatic packaging machine packing after the screening of translational vibration screening conveyer, is the flat tea finished product.
Embodiment 7
The omnidistance streamlined of the flat tea of embodiment 7 produces complete equipment and is provided with three dynamic weighing machines, First dynamic weighing machine is identical with embodiment 1 with the setting position of second dynamic weighing machine, the 3rd dynamic weighing machine is arranged on the cooling elevating conveyor behind the automatic carding machine, and all the other are identical with embodiment 6.
The processing method of the flat tea whole-course automation complete equipment for processing of embodiment 7 is except above-mentioned steps, and is further comprising the steps of:
Tealeaves by the processing of automatic carding machine enters the 3rd dynamic weighing machine to carry out the tealeaves fluid loss and detects, CCU can obtain according to the tealeaves weight difference that second dynamic weighing machine and the 3rd dynamic weighing machine are surveyed the fluid loss of tealeaves on automatic carding machine, these fluid loss data are carried out obtaining after equalization is processed the average data of tealeaves fluid loss, and itself and preset data compared, thereby judge the crudy situation in resonable workshop section of tealeaves, when departing from of this average data and preset data surpasses the scope of setting, CCU is controlled the reason bar temperature of automatic carding machine, make departing from the scope that is controlled at setting of average data that tealeaves fluid loss monitoring device detects and preset data, tealeaves dehydration method for determination of amount and to reason bar temperature-controlled process and embodiment 1 roughly the same.
Need to prove, flat tea process equipment of the present utility model can use the tea-processing equipment that has identical function in the prior art, therefore the utility model is not described in detail all tea-processing equipments that the omnidistance streamlined of flat tea produces on the complete equipment, and the equipment that these are not described in detail or operation are prior art or those skilled in the art to need not to pay creative work namely attainable; In addition, because the tea-processing equipment that the utility model relates to is more, therefore, the flat tea process equipment among the utility model embodiment can also reconfigure, and this combining structure can consist of different embodiment of the present utility model.
Claims (7)
1. the omnidistance streamlined of flat tea produces complete equipment, comprise the tealeaves pre-processing device, frying equipment, packaging facilities and with the interconnective tealeaves conveying equipment of the said equipment, the tealeaves pre-processing device, frying equipment, packaging facilities and tealeaves conveying equipment all connect CCU, it is characterized in that: the omnidistance streamlined of described flat tea produces complete equipment and comprises bright leaves separator (1), bright leaves separator connects bright leaf deteriorating machine (2), bright leaf deteriorating machine is all measured batch charger (3) connection segment formula roller fixation machine (55) by automatic lifting, the sectional cylinder green-keeping machine connects spreading for cooling damping machine (5) by cooling elevating conveyor (4), cool damping machine connects automatic carding machine (6) by elevating conveyor, automatically carding machine is connected with some flat tea connection stir-fry machines (8) by automatic distributor (7), the output of all flat tea connection stir-fry machines all is connected with same stage translation vibration screening conveyer (9), the output of translational vibration screening conveyer connects automatic packaging machine by elevating conveyor, the omnidistance streamlined of flat tea produces and also is provided with tealeaves fluid loss monitoring device on the complete equipment, described tealeaves fluid loss monitoring device comprises at least two dynamic weighing machines (10), at least comprise a tea frying equipment between adjacent two dynamic weighing machines, described dynamic weighing machine connects CCU.
2. the omnidistance streamlined of flat tea according to claim 1 produces complete equipment, it is characterized in that: described bright leaves separator and bright leaf deteriorating machine are structure as a whole, the bright leaves separator that comprises frame and be arranged on upper rack and the bright leaf deteriorating machine that is arranged on bright leaves separator below, described bright leaves separator comprises hopper (11), bright leaf separating cylinder (12) and driving mechanism, described bright leaf separating cylinder is round table-like, along drum shaft to being provided with side by side the multilayer screen holes, the larger diameter end of the cross-sectional area of described screen holes from the smaller diameter end of bright leaf separating cylinder to bright leaf separating cylinder successively increases progressively on the barrel of bright leaf separating cylinder; The below of bright leaf separating cylinder is provided with the slide plate (13) of inclination, slide plate is provided with dividing plate, dividing plate and slide plate consist of chute, bright leaves separator connects bright leaf deteriorating machine by chute, bright leaf deteriorating machine comprises and withers case and be arranged on the netted conveyer belt that withers (21) in the case that withers, the conveyer belt layering of withering is crisscross arranged, its the bright leaf direction of transfer of conveyer belt that withers of adjacent layer is opposite, the undermost conveyer belt end that withers is provided with leaf outlet (22), wither case bottom is provided with heater (23), bright leaf deteriorating machine also comprises the control system of withering, and the control system of withering connects and controls heater and the conveyer belt that withers.
3. the omnidistance streamlined of flat tea according to claim 1 produces complete equipment, it is characterized in that: described automatic lifting is all measured batch charger and is comprised the tealeaves conveyer belt that is obliquely installed, the low side of tealeaves conveyer belt is feed end, high-end is discharge end, the top, middle part of tealeaves conveyer belt is provided with material limiting device (31), material limiting device comprises adjustable limiting plate (32) and the loopback wheel (33) that arranges near adjustable limiting plate, the width of adjustable limiting plate and loopback wheel and the width of tealeaves conveyer belt are suitable, the loopback wheel is provided with the arcuation switch-plate, the free end of switch-plate points to the direction of rotation with switch-plate, the material toggling direction of switch-plate is opposite with the feed direction of tealeaves conveyer belt, adjustable limiting plate and the inclined setting of tealeaves conveyer belt zone face, the incline direction of limiting plate is consistent with the feed direction of conveyer belt.
4. the omnidistance streamlined of flat tea according to claim 1 produces complete equipment, it is characterized in that: described spreading for cooling damping machine comprises moisture regain box (51) and is arranged on the interior multilayer tea spreading-and-cooling conveyer belt of moisture regain box, spreading for cooling conveyer belt horizontally set and its both ends are staggered, its tealeaves direction of transfer of the spreading for cooling conveyer belt of adjacent layer is opposite, the moisture regain box casing of the superiors spreading for cooling conveyer belt front end top is provided with charging aperture, and the moisture regain box casing of orlop spreading for cooling conveyer belt end below is provided with discharging opening.
5. the omnidistance streamlined of flat tea according to claim 1 produces complete equipment, it is characterized in that: described flat tea connection stir-fry machine comprises the first frying pan (81) that connects successively, the second frying pan (82), the 3rd frying pan (83) and the 4th frying pan (84), the first frying pan, the second frying pan, the frame for movement of the 3rd frying pan and the 4th frying pan is identical, the rotation that includes an arc-shaped pot (85) and be arranged on arc-shaped pot top fold arms (86), rotation is folded arms away from an end of rotating shaft as being close to the elasticity flight of arc-shaped pot, be equipped with between the adjacent frying pan and automatically cross bin gate, the 4th frying pan is provided with discharge door away from a side of the 3rd frying pan.
According to claim 1 and 2 or the omnidistance streamlineds of 3 or 4 or 5 described flat teas produce complete equipment, it is characterized in that: automatic distributor comprises the conveying mechanism of tealeaves, Weighing mechanism, the central controller (71) of distributor gear and the operation of control said mechanism, described conveying mechanism comprises that an automatic lifting all measures batch charger and the elevating conveyor consistent with flat tea connection stir-fry board number, the exit side that automatic lifting is all measured batch charger is provided with movable tea transferring machine (72), the movable tea transferring machine is arranged on the track (73), the elevating conveyor setting in orbit and its feed end near track, the length direction of elevating conveyor is vertical with track, the discharge end below that automatic lifting is all measured batch charger is provided with rotary storaging bucket (74), storaging bucket is arranged on the Weighing mechanism (75), the top of described movable tea transferring machine is provided with rotary feeding funnel (76), the height of feeding funnel is lower than storaging bucket and is higher than the feed hopper of elevating conveyor, be provided with the tea amount sensor in the feed hopper of elevating conveyor, the feed side end of elevating conveyor is provided with position signal generator, tea amount sensor link position signal generator, described movable tea transferring machine is provided with position signal receiver, described position signal receiver is arranged on the bottom of movable tea transferring machine, corresponding with the position signal generator position on the elevating conveyor, the bottom of movable tea transferring machine is provided with roller, the movable tea transferring machine by the roller setting in orbit, roller is connected with the driving mechanism that is arranged on movable tea transferring machine bottom.
According to claim 1 and 2 or the omnidistance streamlineds of 3 or 4 or 5 described flat teas produce complete equipment, it is characterized in that: the dynamic weighing machine is arranged on the tealeaves conveyer belt below of tealeaves conveying equipment, comprise holder (15) and be arranged on two tea weighing running rollers (16) on the holder, holder is provided with weighing device (17), the tea weighing running roller is arranged on the weighing device, described dynamic weighing machine is two, be separately positioned on the cooling elevating conveyor after the front automatic lifting of sectional cylinder green-keeping machine is all measured batch charger and sectional cylinder green-keeping machine, the wheel face of tea weighing running roller is close to tealeaves conveyer belt (18) downside that automatic lifting is all measured batch charger and cooling elevating conveyor.
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| CN 201220240880 CN202635487U (en) | 2012-05-23 | 2012-05-23 | Full-range streamlined production complete equipment for flat tea |
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Cited By (9)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN103976042A (en) * | 2013-12-23 | 2014-08-13 | 杭州千岛湖丰凯实业有限公司 | Flat tea automatic processing complete equipment, and tea processing method |
| CN104381488A (en) * | 2014-12-09 | 2015-03-04 | 汪月霞 | Self-cooled tea deactivating machine |
| CN105053298A (en) * | 2015-08-31 | 2015-11-18 | 王传财 | New organic flat tea boiling and multi-stage enzyme deactivating combined production system |
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| CN109566777A (en) * | 2018-12-21 | 2019-04-05 | 安徽农业大学 | It is a kind of based on the green tea serialization shaping system weighed automatically and control method |
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| CN103976042A (en) * | 2013-12-23 | 2014-08-13 | 杭州千岛湖丰凯实业有限公司 | Flat tea automatic processing complete equipment, and tea processing method |
| CN103976042B (en) * | 2013-12-23 | 2016-06-08 | 杭州千岛湖丰凯实业有限公司 | Flat shape tea automatization complete equipment for processing and tea Processing method |
| CN104381488A (en) * | 2014-12-09 | 2015-03-04 | 汪月霞 | Self-cooled tea deactivating machine |
| CN105053298A (en) * | 2015-08-31 | 2015-11-18 | 王传财 | New organic flat tea boiling and multi-stage enzyme deactivating combined production system |
| CN105124017A (en) * | 2015-08-31 | 2015-12-09 | 王传财 | Roller and microwave enzyme deactivating hierochloe odorata type tea leaf producing system |
| CN106615272A (en) * | 2016-12-05 | 2017-05-10 | 浙江理工大学 | Multistage differential fresh tea leaf sorting and single-column conveyor and single-column conveying method thereof |
| CN106615272B (en) * | 2016-12-05 | 2021-10-22 | 浙江理工大学 | Multistage differential speed sorting and single-row conveyor for fresh tea leaves and single-row conveying method thereof |
| CN106912636A (en) * | 2017-03-27 | 2017-07-04 | 四川省登尧机械设备有限公司 | A kind of flat type（Stripe shape）Tea production line |
| CN109566777A (en) * | 2018-12-21 | 2019-04-05 | 安徽农业大学 | It is a kind of based on the green tea serialization shaping system weighed automatically and control method |
| CN109733903A (en) * | 2018-12-21 | 2019-05-10 | 安徽农业大学 | Green tea serialization shaping system and control method based on Automatic-feeding |
| CN109566777B (en) * | 2018-12-21 | 2022-06-07 | 安徽农业大学 | Automatic weighing-based gunpowder tea continuous shaping system and control method |
| CN114451474A (en) * | 2022-02-28 | 2022-05-10 | 厦门锋远智能装备有限公司 | Automatic scenting production line, process and control method thereof |
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