CN203762179U - Automatic Anji white tea processing complete equipment - Google Patents
Automatic Anji white tea processing complete equipment Download PDFInfo
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- CN203762179U CN203762179U CN201320848807.1U CN201320848807U CN203762179U CN 203762179 U CN203762179 U CN 203762179U CN 201320848807 U CN201320848807 U CN 201320848807U CN 203762179 U CN203762179 U CN 203762179U
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Abstract
The utility model discloses automatic Anji white tea processing complete equipment which comprises tea frying equipment and tea conveying equipment which is mutually connected with the tea frying equipment, wherein the tea frying equipment and the tea conveying equipment are both connected with a central control device; the tea frying equipment comprises a uniform quantity feeding machine, a barrel fixation machine, a microwave fixation machine, a first settling machine, a second settling machine, a third settling machine, a single-layer drying machine, a remoistening machine, a flat tea frying machine and a multi-layer drying machine. The equipment effectively solves the problems that the large-scale production and development of the Anji white tea industry are affected as the Anji white tea is fried manually and no complete automatic production equipment is available in the flat tea production, the Anji white tea processing process is crude and the taste of the Anji white tea is affected in the prior art, and the automatic Anji white tea production equipment disclosed by the utility model is high in automation degree and good in taste of the produced tea, and has very high practical values.
Description
Technical field
The utility model relates to Tea Processing technical field, especially relates to the white tea automation in the Anji complete equipment for processing of the white tea large-scale production in a kind of applicable Anji.
Background technology
The white Camellia in Anji, in green tea, is a kind of tealeaves of fine qualities, compares with other green tea, and in the white tea in Anji, the content of amino acid and Tea Polyphenols is higher, and the fresh perfume (or spice) of mouthfeel is the white tea in Anji and the main distinction of other green tea on taste.The white tea preparation process in traditional Anji is generally: raw material, complete, manage bar, just baking, spreading for cooling, moisture regain, multiple dry etc.Because the white tea in traditional Anji adopts manual frying mostly, lack the white tea automated production in complete complete Anji complete set of equipments, affected large-scale production and the development of the white tea industry in Anji.Although also someone uses the white tea in machine for processing tea processing Anji, but be all to adopt production line and the production technology of common green tea to produce, its processing technology is meticulous not, affected to a certain extent the inherent characteristic of the white tea in Anji performance, affected the pure of the white tea mouthfeel in Anji.Open day is on October 16th, 2013, publication number is that the patent document of CN103349092A discloses a kind of white tea processing technology, comprise raw material, pretreatment, complete, manage bar, the series of processes such as just baking, spreading for cooling, moisture regain, multiple baking, wherein pretreatment adopts the endoglucanase of mass concentration 0.3 to 0.4% and 0.2 to 0.3% pectase to spray fresh leaf, can effectively to rear operation, produce certain promotion, and it is nearly 30% that whole production cycle shortened, and improved production efficiency.Open day is on May 15th, 2013, publication number is the production technology that the patent document of CN102113576B discloses a kind of white tea, comprise harvesting, fastidious, spreading for cooling, complete, moulding, oven dry, the step that completes is specially and throws fresh leaf amount is 400 to 600g, temperature is 150 to 200 ℃, time is 15 to 20 minutes, weightless 60 to 70%; Described forming step is specially: temperature is 55 to 60 ℃, and the time is 12 to 15 minutes, makes blade profile be hook type, and weightless 20 to 30%; Described baking step is specially: temperature is 85 to 90 ℃, and the time is 4 to 5 minutes, and water content is 6 to 7%.But the white tea processing technology in the Anji of above-mentioned two kinds is all continued to use traditional processing method, and its processing technology is meticulous not, has affected to a certain extent the mouthfeel of the white tea in Anji; In addition, in prior art, the production equipment of the white tea in production Anji is all to process by the program of prior setting, lack real-time, the detecting processing system to tea leaf quality, cannot adjust Tea Processing technological parameter according to the actual condition of production, also affect the raising of the white tea quality in Anji.
Utility model content
The purpose of this utility model is to produce the manual frying that exists, lack complete automated production equipment for solving the white tea in Anji of prior art, affect the large-scale production of the white tea industry in Anji and the white tea processing technology of the problem of development and the Anji of prior art extensive, affect the problem of the white tea mouthfeel in Anji and a kind of applicable large-scale production, automaticity is high, technique is meticulous Anji white tea automation complete equipment for processing and tea Processing method be provided.
The utility model is to reach the concrete technical scheme that above-mentioned technical purpose adopts to be: the white tea automation in a kind of Anji complete equipment for processing, comprise tea frying equipment with by the interconnective tealeaves conveying equipment of tea frying equipment, tea frying equipment and tealeaves conveying equipment all connect CCU, described Anji white tea automation complete equipment for processing comprises all measures batch charger, all measure batch charger and connect roller fixation machine, the port of export of roller fixation machine connects microwave de-enzyming machine, the output of microwave de-enzyming machine connects carding machine No. one by elevating conveyor, No. one carding machine connects No. two carding machines, No. two carding machine connects No. three carding machines, the output of No. three carding machines connects single-layer drying machine, the output of single-layer drying machine connects damping machine, the port of export of damping machine connects Tea Frying Device by elevating conveyor, Tea Frying Device connects multiple-layer airing machine by elevating conveyor.The employing of the white tea automation in Anji of the present utility model complete equipment for processing is all measured batch charger fresh leaf is sent into the operation that completes evenly, stably, the operation that completes is carried out in two steps, first adopt roller fixation machine to complete, this green-keeping machine adopts traditional external heating mode that tealeaves is heated and completed, the traditional properties that can retain green tea tealeaves, the rotating speed of roller fixation machine and the temperature that completes are controlled, are convenient to realize automation and control.After roller fixation, carry out again microwave de-enzyming, microwave de-enzyming can make up roller fixation machine external heat its heating of mode defect not uniformly that completes, and solves the tradition mode tea green-keeping problem not uniformly that completes, and makes tealeaves slaking even, inside and outside high conformity, mouthfeel is pure.Simultaneously microwave de-enzyming can also utilize microwave energy to make fast tealeaves be warmed up to active oxidation enzymatic inactivation temperature, keeps to greatest extent tea color, extends also the volatilize bad smell of fresh tea leaf in its of tealeaves after completing storage period simultaneously, promotes that tea is fragrant to form.And reason strip adoption of the present utility model the modes of three carding machines series connection, wherein carding machine adopts the automatic carding machine of groove cooking-pot type tealeaves, during this carding machine work, tealeaves is that move on Li Tiao limit, limit, be easy to connect into automatic production line, the utility model is by the reason bar operation conventionally being completed by a carding machine, be separated on three carding machines and complete, three carding machines adopt different reason bar temperature and reason bar time, the active ingredient that can more retain the white tea in Anji, can make tealeaves profile keep straight and upright slightly flat feature simultaneously.Three carding machines can adopt the different step of height to connect, and can save so the middle conveying equipment of tealeaves between carding machine.The tealeaves that completes reason bar enters single-layer drying machine to carry out just drying, complete and enter the damping machine processing that gets damp again after just drying, resurgence process makes to offer tea interlobar part heat and humidity fully exchanges, and makes the temperature of tealeaves inside and humidity full and uniform, avoids tealeaves to occur outer dry interior wet.Tealeaves finishes to get damp again and enters Tea Frying Device after operation tealeaves is carried out to further fried dry forming processes, and Main Function has been the final molding of the white tea in Anji and has finally made the aridity of tealeaves tentatively reach requirement.From Tea Frying Device tealeaves out, enter again multiple-layer airing machine and dry, in multiple-layer airing machine of the present utility model, be provided with a plurality of baking zones, can to tealeaves, carry out the drying operation of multi-level different temperatures, different time, be conducive to improve the quality of tealeaves.Not only automaticity is high for automation complete equipment for processing of the present utility model; can meet the requirement of the white tea large-scale production in Anji and development; and technique is meticulous; the active ingredient that can retain to greatest extent the white tea in Anji; the tasty and refreshing feature of the fresh perfume (or spice) of the white tea in Anji is fully manifested; the white tea mouthfeel in Anji of producing is good, and tea quality is significantly improved.
As preferably, a carding machine, No. two carding machines and No. three carding machines are dual-heated carding machine, dual-heated carding machine is provided with groove pot that can teeter, described groove pot downside is provided with lower heater, the second half section top of groove pot is provided with pot cover, and pot cover is arranged in frame, is provided with heater in pot cover, described upper heater comprises some carbon fiber quartz heating tubes, and described upper heater is 1 to 1 to 1 to 2 with the power ratio of lower heater; Carbon fiber quartz heating tube is arranged in parallel and uniformly-spaced arranges, and the length direction of carbon fiber quartz heating tube is parallel with the length direction of groove pot, and carbon fiber quartz heating tube setting at grade; The quantity of described carbon fiber quartz heating tube is consistent with the quantity of groove pot.And in order to guarantee to manage distributing of steam in bar process, pot cover does not cover whole groove pot, and between pot cover and groove pot, is provided with larger space yet, can make steam evaporate smoothly.
Carding machine of the present utility model adopts, at groove pot, the version of heater is set up and down simultaneously, and 1/3 heating power is arranged in to groove pot top, below groove pot, also arrange a part of heating power for heating tank pot, like this, because upper heater is that tealeaves is directly heated, therefore can improve the carding machine efficiency of heating surface.In addition, owing to having reduced the power of time heater, and upper heater is directly fixed in frame, with groove pot, do not swing, therefore greatly alleviated the load of swing driving mechanism, traditional carding machine swing driving mechanism load problem large, that production cost is high and equipment failure rate is high is also significantly improved.Carbon fiber quartz heating tube has quick heating, the fast feature of rate of heat exchange, and the thermal efficiency is high, is conducive to save the energy; In addition, carbon fiber quartz heating tube setting is conducive at grade to the equilibrium heating to tealeaves; And the Yu Caoguo position, position of carbon fiber quartz heating tube is corresponding, when groove pot swings to centre position, the position of carbon fiber quartz heating tube is directly over groove pot.Because the teeter amplitude of groove pot is generally no more than the width of single groove pot, therefore, at the length direction of carbon fiber quartz heating tube and the length direction of groove pot when parallel, can the quantity of carbon fiber quartz heating tube is consistent with the groove number on groove pot, be that each groove pot correspondence arranges a carbon fiber quartz heating tube, when groove pot swings, carbon fiber quartz heating tube is a groove on alignment slot pot all the time, can improve to greatest extent the utilization rate of heat like this, raise the efficiency.
As preferably, all measure batch charger and comprise the tealeaves elevator belt being obliquely installed, the low side of tealeaves elevator belt is feed end, high-end is discharge end, the top, middle part of tealeaves elevator belt is provided with material limiting device, the loopback wheel that material limiting device comprises adjustable limiting plate and arranges near adjustable limiting plate, the width of adjustable limiting plate and loopback wheel and the width of tealeaves elevator belt are suitable, loopback wheel is provided with arcuation switch-plate, the free end of switch-plate points to the direction of rotation with switch-plate, the material toggling direction of switch-plate is contrary with the feed direction of tealeaves elevator belt, adjustable limiting plate and the inclined setting of tealeaves elevator belt zone face, the incline direction of limiting plate is consistent with the feed direction of elevator belt.Tealeaves elevator belt rises to tealeaves the discharge end of higher position, the effect of material limiting device is to guarantee that tealeaves quantitatively, balancedly carry, prevent from occurring on elevator belt the situation that tealeaves is in heaps, the tealeaves in heaps that elevator belt occurs while promoting tealeaves can enter roller fixation machine at one time, thereby affects the smooth running of Tea Processing operation; Adjustable limiting plate is for limiting the height of tealeaves on elevator belt, and restriction is piled up too high tealeaves and upwards transmitted; Switch-plate on loopback wheel will be piled up too high tealeaves clawback backward, thereby reach, prevent from occurring on elevator belt the situation that tealeaves is in heaps.Adopt the mode of limiting plate and the combination of loopback wheel to control tea amount, can guarantee that tealeaves is quantitative, balancedly carry, although alone limiting plate or loopback wheel also can reach the object of restriction tealeaves to a certain extent, but alone limiting plate may cause tealeaves to be piled up at limiting plate place, alone loopback wheel may leak the tealeaves of some accumulation or need loopback wheel just can reach requirement with speed rotation faster, and the too fast easy damage tealeaves of loopback wheel speed, reduce the quality of tealeaves, adopt mode that limiting plate and loopback wheel combine to rest near limiting plate bottom because tealeaves is subject to stopping of limiting plate, loopback wheel can adopt slower rotating speed by the tealeaves clawback of piling up, accomplish not only to prevent tealeaves accumulation but also do not damage tealeaves, solved well problem.The inclined setting of limiting plate and elevator belt zone face can be shortened the bottom of limiting plate and the distance between the material toggling pawl on loopback wheel, thereby the tealeaves of limited plate resistance gear is dialled from limiting plate by material toggling pawl as early as possible, prevented that the tealeaves of limiting plate bottom is because piling up and damage for a long time.Elevating conveyor structure of the present utility model, with all to measure batch charger basically identical, has just been omitted material limiting device.
As preferably, single-layer drying machine comprises frame and is located at the drying channel that the both sides in frame are enclosed construction, the top of drying channel is provided with infrared heating device, bottom is provided with the flat band that send of tealeaves, the described flat delivery section below of sending band is provided with is close to the flat gripper shoe of sending band, put down to send to be with and be provided with mesh, the area of described mesh is 2 square millimeters to 4 square millimeters, described gripper shoe is provided with some and puts down and send direction of belt travel vertical broken last feeder, the bottom land of broken last feeder is incline structure, and its low side one side is provided with the outlet of broken end.Single-layer drying machine just dries for the white tea in Anji is carried out, the utility model single-layer drying machine flat send to be with and is provided with mesh, utilize mesh can filter the broken end of a part of tealeaves, although the flat gripper shoe of band below of sending of tealeaves is close to the flat band that send of tealeaves, but send with certain thickness because tealeaves is flat, therefore tealeaves flat send with on network structure and gripper shoe between still have certain space, the broken end of tealeaves can be fallen in gripper shoe by mesh, and send moving of band and be driven along with flat, the utility model is provided with tealeaves is flat and send direction of belt travel vertical broken last feeder in gripper shoe, when moving to broken last feeder, broken end can fall into broken last feeder, and discharge from the outlet of broken end by the bottom land tilting, can significantly reduce the broken last content in tealeaves like this, simplify follow-up manufacturing procedure, enhance productivity.
As preferably, damping machine comprises moisture regain box and is arranged on the multilayer tealeaves conveyer belt in moisture regain box, conveyer belt horizontally set and its both ends are staggered, its tealeaves of the conveyer belt of adjacent layer is carried opposite direction, every layer of conveyer belt is equipped with independently heater, the warm braw temperature of every layer of corresponding heater of conveyer belt increases progressively and its warm braw air quantity successively decreases from upper strata to lower floor, the moisture regain box casing of the superiors' conveyer belt front end top is provided with charging aperture, and the moisture regain box casing of orlop conveyer belt end below is provided with discharging opening.Different from isothermal conditioning device, damping machine of the present utility model adopts the warm braw temperature of every layer of corresponding heater of conveyer belt from upper strata to the structure that lower floor increases progressively and its warm braw air quantity successively decreases, be that tealeaves first passes through a layer that temperature is relatively low, the temperature that then progressively raises also reduces air quantity.Conditioning device structure of the present utility model is that applicant optimizes achievement in research and definite according to the process for tea manufacture of more than ten years, and it has best tealeaves moisture regain effect, can effectively prevent tealeaves blackout, guarantees the color and luster of tealeaves finished product.
As preferably, Tea Frying Device comprises the first frying pan connecting successively, the second frying pan, the 3rd frying pan and the 4th frying pan, the first frying pan, the second frying pan, the frame for movement of the 3rd frying pan and the 4th frying pan is identical, the rotation that includes an arc-shaped pot and be arranged on arc-shaped pot top is folded arms, rotation is folded arms away from one end of rotating shaft as being close to the elasticity flight of arc-shaped pot, the first frying pan, the second frying pan, thrust between elasticity flight on the 3rd frying pan and the 4th frying pan arc-shaped pot corresponding with it is risen progressively successively, the first frying pan, the second frying pan, the velocity of rotation of the elasticity flight on the 3rd frying pan and the 4th frying pan is successively decreased successively, the first frying pan, the temperature of boiler of the second frying pan and the 4th frying pan successively decreases successively, the temperature of boiler of the 3rd frying pan is identical with the second frying pan, between adjacent frying pan, be equipped with and automatically cross bin gate, the 4th frying pan is provided with discharge door away from a side of the 3rd frying pan, the first frying pan is provided with storage bin hopper away from a side top of the second frying pan, storage bin hopper below is provided with attemperator.The Main Function of Tea Frying Device has been the final molding of the white tea in Anji and has finally made the aridity of finished tea reach requirement, the first frying pan, the second frying pan is mainly used in the flattening moulding of tealeaves, the profile that the 3rd frying pan is mainly used in repairing tealeaves, the 4th frying pan is for controlling the aridity of tealeaves, although the first frying pan of the utility model Tea Frying Device, the second frying pan, the 3rd frying pan and the 4th frying pan frame for movement are identical, but Tea Frying Device of the present utility model is for the different technologies requirement of different frying pan institute frying tealeaves, the frying temperature of each frying pan, the frying time, thrust between the velocity of rotation of elasticity flight and the elasticity flight arc-shaped pot corresponding with it all can regulate separately or control, therefore can require to arrange different running parameters according to the different process of each frying pan, the utility model adopts " the first frying pan, the second frying pan, thrust between elasticity flight on the 3rd frying pan and the 4th frying pan arc-shaped pot corresponding with it is risen progressively successively, the first frying pan, the second frying pan, the velocity of rotation of the elasticity flight on the 3rd frying pan and the 4th frying pan is successively decreased successively, the first frying pan, the temperature of boiler of the second frying pan and the 4th frying pan successively decreases successively, the temperature of boiler of the 3rd frying pan is identical with the second frying pan " such uniqueness setting, can guarantee the good looking appearance of the white tea in Anji produced, further improve the quality of the white tea in Anji.In addition, because tealeaves is not continuous-flow on Tea Frying Device, therefore conventionally need to there is certain space for storing the tealeaves flowing out from preceding working procedure, the first frying pan frying of Tea Frying Device is sent into tealeaves in wait the opportunity that feeds intake, because tealeaves on procedure arrangement of the present utility model has experienced before this that twice complete, three reason bars and just dry together operation, so the frying time of tealeaves in Tea Frying Device is not long, a storage bin hopper is set can meet the demands.Environment temperature during in addition due to tea frying is different, no matter tealeaves is may be subject to the impact of environment temperature while waiting for frying on Tea Frying Device, therefore the utility model arranges attemperator below storage bin hopper, by the temperature stabilization of tealeaves to be fried in a fixing scope, tealeaves holding temperature can be selected a suitable value higher than environment temperature, the impact that can avoid environment temperature to cause Tea Processing like this.
As preferably, multiple-layer airing machine comprises casing and is arranged on the multilayer transmission guipure in casing, transmit guipure horizontally set and its both ends and be staggered, its tealeaves direction of transfer of the transmission guipure of adjacent layer is contrary, every layer is transmitted guipure and is equipped with independently driving mechanism and hot air apparatus, described hot air apparatus is arranged on every layer of top of transmitting guipure, the translational speed that transmits guipure increases progressively from upper strata to lower floor, every layer of hot blast temperature that transmits the corresponding hot air apparatus of guipure increases progressively from upper strata to lower floor, the casing of the superiors' transport network tape beginning end top is provided with charging aperture, the casing of orlop transport network end of tape below is provided with discharging opening, every layer of below of transmitting guipure is provided with to the slideway of conveyer belt lopsidedness, a high-end and side box body of slideway is connected, the low side of slideway, near the opposite side of casing, is provided with tea dust passage between the low side of slideway and casing, the casing corresponding with the slideway low side of lowermost layer is provided with tea dust outlet.Different from the constant speed isothermal drying unit of prior art, dryer of the present utility model adopts the linear velocity that transmits guipure to increase progressively from upper strata to lower floor, every layer of hot blast temperature that transmits the corresponding hot air apparatus of guipure is from upper strata to the structure that lower floor increases progressively and its hot blast air quantity successively decreases, be that tealeaves first passes through a region that temperature is relatively low with a slower speed, make tealeaves have enough preheating time, then when progressively accelerating tealeaves translational speed, improve hot blast temperature, because translational speed is accelerated rear tealeaves in the corresponding minimizing of thickness meeting of conveyer belt, therefore adopt the form that reduces hot blast air quantity to prevent tealeaves overbaking, it has better drying tea leaves effect.On the other hand, dryer of the present utility model adopts netted tealeaves conveyer belt, the below of every layer of netted conveyer belt is provided with to the slideway that transmits guipure lopsidedness, utilize and transmit guipure and the broken last Automatic sieve removal apparatus of slideway formation tealeaves, when tealeaves is followed transport network Tape movement, during due to a plurality of transport network tape drive mechanisms on dryer and hot air apparatus work, there is vibration, therefore transmitting the broken end of tealeaves on guipure can fall and transmit guipure and enter tea dust passage by slideway, finally from tea dust outlet, discharge, when drying tealeaves, also tealeaves has been carried out to certain screening like this, can save follow-up screening process.
Here be it should be noted that, the utility model is not made detailed description to all tea-processing equipments on complete set of equipments or method, and equipment or method that these are not described in detail are prior art; And connection described in the utility model might not be the direct connection in frame for movement, if tealeaves can carry out smooth conveying by some equipment, also will be understood that and between these equipment, have a kind of annexation, between tea frying equipment of the present utility model, can connect by elevating conveyor, also can will in equipment arrangement at various height, it directly be connected.
The beneficial effects of the utility model are: it has effectively solved the white tea in the Anji of prior art and has produced the manual frying that exists, lacks complete automated production equipment; affect the problem that the large-scale production of the white tea industry in Anji and the white tea processing technology of the problem of development and the Anji of prior art are extensive, affect the white tea mouthfeel in Anji; the white tea automation in Anji of the present utility model complete equipment for processing automaticity is high; the tealeaves mouthfeel of producing is good, has very high practical value.
Accompanying drawing explanation
Fig. 1 is a kind of equipment arrangement architecture block diagram of the utility model embodiment 1;
Fig. 2 is a kind of structural representation that the utility model is all measured batch charger;
Fig. 3 is a kind of structural representation of the utility model roller fixation machine;
Fig. 4 is a kind of structural representation of the utility model elevating conveyor;
Fig. 5 is a kind of structural representation of the utility model carding machine;
Fig. 6 is a kind of structural representation of the utility model single-layer drying machine;
Fig. 7 is a kind of structural representation of the utility model damping machine;
Fig. 8 is a kind of structural representation of the utility model Tea Frying Device;
Fig. 9 is a kind of structural representation of the utility model multiple-layer airing machine;
Figure 10 is the left view of Fig. 9.
In figure: 1. all measure batch charger, 2. roller fixation machine, 3. microwave de-enzyming machine, 4. elevating conveyor, 5. a carding machine, 6. No. two carding machines, 7. No. three carding machines, 8. single-layer drying machine, 9. damping machine, 10. Tea Frying Device, 11. multiple-layer airing machines, 12. groove pots, 13. times heaters, 14. pot covers, heater on 15., 17. tealeaves elevator belts, 18. material limiting devices, 19. adjustable limiting plates, 20. loopback wheels, 21. drying channels, 22. infrared heating devices, the 23. flat bands that send, 24. gripper shoes, 25. broken last feeders, 26. broken end outlets, 27. moisture regain boxes, 28. first frying pans, 29. second frying pans, 30. the 3rd frying pans, 31. the 4th frying pans, 32. rotations are folded arms, 33. storage bin hoppers, 34. attemperators, 35. transmit guipure, 36. hot air apparatus, 37. charging apertures, 38. discharging openings, 39. slideways, 40. tea dust passages, 41. tea dust outlets.
The specific embodiment
Below by embodiment, and by reference to the accompanying drawings the specific embodiment of technical solutions of the utility model is further described.
Embodiment 1
In the embodiment 1 shown in Fig. 1, the white tea automation in a kind of Anji complete equipment for processing, comprise tea frying equipment with by the interconnective tealeaves conveying equipment of tea frying equipment, tea frying equipment and tealeaves conveying equipment all connect CCU, described Anji white tea automation complete equipment for processing comprises all to be measured batch charger 1(and sees Fig. 2), all measure batch charger connection roller fixation machine 2(and see Fig. 3), the port of export of roller fixation machine connects microwave de-enzyming machine 3, the output of microwave de-enzyming machine is shown in Fig. 4 by elevating conveyor 4() connect a carding machine 5(and see Fig. 5, tealeaves input and output slide plate does not draw), No. one carding machine connects No. two carding machines 6, No. two carding machine connects No. three carding machines 7, the structure of three carding machines is identical, the output of No. three carding machines connects single-layer drying machine 8(and sees Fig. 6), the output of single-layer drying machine connects damping machine 9(and sees Fig. 7), the port of export of damping machine connects Tea Frying Device 10(by elevating conveyor and sees Fig. 8), Tea Frying Device is shown in Fig. 9 by all measuring batch charger connection multiple-layer airing machine 11(, Figure 10).
A carding machine, No. two carding machines and No. three carding machines are dual-heated carding machine, dual-heated carding machine is provided with groove pot 12 that can teeter, described groove pot downside is provided with lower heater 13, the second half section top of groove pot is provided with pot cover 14, pot cover is arranged in frame, in pot cover, be provided with heater 15, described upper heater comprises some carbon fiber quartz heating tubes, and described upper heater is 1 to 1.5 with the power ratio of lower heater; Described carbon fiber quartz heating tube is arranged in parallel and uniformly-spaced arranges, and the length direction of carbon fiber quartz heating tube is parallel with the length direction of groove pot, and carbon fiber quartz heating tube setting at grade; The quantity of described carbon fiber quartz heating tube is consistent with the quantity of groove pot.
All measure batch charger and comprise the tealeaves elevator belt 17 being obliquely installed, the low side of tealeaves elevator belt is feed end, high-end is discharge end, the top, middle part of tealeaves elevator belt is provided with material limiting device 18, the loopback wheel 20 that material limiting device comprises adjustable limiting plate 19 and arranges near adjustable limiting plate, the width of adjustable limiting plate and loopback wheel and the width of tealeaves elevator belt are suitable, loopback wheel is provided with arcuation switch-plate, the free end of switch-plate points to the direction of rotation with switch-plate, the material toggling direction of switch-plate is contrary with the feed direction of tealeaves elevator belt, adjustable limiting plate and the inclined setting of tealeaves elevator belt zone face, the incline direction of limiting plate is consistent with the feed direction of elevator belt.
Single-layer drying machine comprises frame and is located at the drying channel 21 that the both sides in frame are enclosed construction, the top of drying channel is provided with infrared heating device 22, bottom is provided with flat the sending of tealeaves and is with 23, the described flat delivery section below of sending band is provided with is close to the flat gripper shoe 24 of sending band, put down to send to be with and be provided with mesh, the area of described mesh is 2 square millimeters to 4 square millimeters, described gripper shoe is provided with some and puts down and send direction of belt travel vertical broken last feeder 25, the bottom land of broken last feeder is incline structure, and its low side one side is provided with broken end outlet 26.
Damping machine comprises moisture regain box 27 and is arranged on the multilayer tealeaves conveyer belt in moisture regain box, conveyer belt horizontally set and its both ends are staggered, its tealeaves of the conveyer belt of adjacent layer is carried opposite direction, every layer of conveyer belt is equipped with independently heater, the warm braw temperature of every layer of corresponding heater of conveyer belt increases progressively and its warm braw air quantity successively decreases from upper strata to lower floor, the moisture regain box casing of the superiors' conveyer belt front end top is provided with charging aperture, and the moisture regain box casing of orlop conveyer belt end below is provided with discharging opening.
Tea Frying Device comprises the first frying pan 28 connecting successively, the second frying pan 29, the 3rd frying pan 30 and the 4th frying pan 31, the first frying pan, the second frying pan, the frame for movement of the 3rd frying pan and the 4th frying pan is identical, the rotation that includes an arc-shaped pot and be arranged on arc-shaped pot top folds arms 32, rotation is folded arms away from one end of rotating shaft as being close to the elasticity flight of arc-shaped pot, the first frying pan, the second frying pan, thrust between elasticity flight on the 3rd frying pan and the 4th frying pan arc-shaped pot corresponding with it is risen progressively successively, the first frying pan, the second frying pan, the velocity of rotation of the elasticity flight on the 3rd frying pan and the 4th frying pan is successively decreased successively, the first frying pan, the temperature of boiler of the second frying pan and the 4th frying pan successively decreases successively, the temperature of boiler of the 3rd frying pan is identical with the second frying pan, between adjacent frying pan, be equipped with and automatically cross bin gate, the 4th frying pan is provided with discharge door away from a side of the 3rd frying pan, the first frying pan is provided with storage bin hopper 33 away from a side top of the second frying pan, storage bin hopper below is provided with attemperator 34.
Multiple-layer airing machine comprises casing and is arranged on the multilayer transmission guipure 35 in casing, transmit guipure horizontally set and its both ends and be staggered, its tealeaves direction of transfer of the transmission guipure of adjacent layer is contrary, every layer is transmitted guipure and is equipped with independently driving mechanism and hot air apparatus 36, described hot air apparatus is arranged on every layer of top of transmitting guipure, the translational speed that transmits guipure increases progressively from upper strata to lower floor, every layer of hot blast temperature that transmits the corresponding hot air apparatus of guipure increases progressively from upper strata to lower floor, the casing of the superiors' transport network tape beginning end top is provided with charging aperture 37, the casing of orlop transport network end of tape below is provided with discharging opening 38, every layer of below of transmitting guipure is provided with the slideway 39 to conveyer belt lopsidedness, a high-end and side box body of slideway is connected, the low side of slideway is near the opposite side of casing, between the low side of slideway and casing, be provided with tea dust passage 40, the casing corresponding with the slideway low side of lowermost layer is provided with tea dust outlet 41.
During the work of the white tea automation in Anji complete equipment for processing, by CCU, tea frying equipment and tealeaves conveying equipment on the white tea automation in Anji complete equipment for processing are controlled, its course of work is as follows:
A. fresh tea passes is sent into and is all measured batch charger, all measures batch charger tealeaves is promoted to a high position continuously, equably, enters roller fixation machine and completes;
B. the tealeaves that completes roller fixation enters microwave de-enzyming machine;
C. from microwave de-enzyming machine tealeaves elevating conveyor out, enter successively a carding machine, No. two carding machines and No. three carding machines and manage bar;
D. from the tealeaves of No. three carding machines output, entering single-layer drying machine carries out just drying;
E. the tealeaves of exporting from single-layer drying machine enters damping machine and gets damp again;
F. from the tea leaf of damping machine output, cross elevating conveyor and enter Tea Frying Device;
G. from the tea leaf of Tea Frying Device output, cross and all measure batch charger and enter multiple-layer airing machine, after oven dry, be tealeaves finished product.
Claims (8)
1. the white tea automation in an Anji complete equipment for processing, comprise tea frying equipment with by the interconnective tealeaves conveying equipment of tea frying equipment, tea frying equipment and tealeaves conveying equipment all connect CCU, it is characterized in that: described Anji white tea automation complete equipment for processing comprises all measures batch charger (1), all measure batch charger and connect roller fixation machine (2), the port of export of roller fixation machine connects microwave de-enzyming machine (3), the output of microwave de-enzyming machine connects a carding machine (5) by elevating conveyor (4), No. one carding machine connects No. two carding machines (6), No. two carding machine connects No. three carding machines (7), the output of No. three carding machines connects single-layer drying machine (8), the output of single-layer drying machine connects damping machine (9), the port of export of damping machine connects Tea Frying Device (10) by elevating conveyor, Tea Frying Device connects multiple-layer airing machine (11) by all measuring batch charger.
2. the white tea automation in Anji according to claim 1 complete equipment for processing, it is characterized in that: a described carding machine, No. two carding machines and No. three carding machines are dual-heated carding machine, dual-heated carding machine is provided with groove pot (12) that can teeter, described groove pot downside is provided with lower heater (13), the second half section top of groove pot is provided with pot cover (14), pot cover is arranged in frame, in pot cover, be provided with heater (15), described upper heater comprises some carbon fiber quartz heating tubes, described upper heater is 1 to 1 to 1 to 2 with the power ratio of lower heater.
3. the white tea automation in Anji complete equipment for processing according to claim 2, it is characterized in that: described carbon fiber quartz heating tube is arranged in parallel and uniformly-spaced arranges, the length direction of carbon fiber quartz heating tube is parallel with the length direction of groove pot, and carbon fiber quartz heating tube setting at grade; The quantity of described carbon fiber quartz heating tube is consistent with the quantity of groove pot.
4. the white tea automation in Anji according to claim 1 complete equipment for processing, it is characterized in that: the described batch charger of all measuring comprises the tealeaves elevator belt (17) being obliquely installed, the low side of tealeaves elevator belt is feed end, high-end is discharge end, the top, middle part of tealeaves elevator belt is provided with material limiting device (18), the loopback wheel (20) that material limiting device comprises adjustable limiting plate (19) and arranges near adjustable limiting plate, the width of adjustable limiting plate and loopback wheel and the width of tealeaves elevator belt are suitable, loopback wheel is provided with arcuation switch-plate, the free end of switch-plate points to the direction of rotation with switch-plate, the material toggling direction of switch-plate is contrary with the feed direction of tealeaves elevator belt, adjustable limiting plate and the inclined setting of tealeaves elevator belt zone face, the incline direction of limiting plate is consistent with the feed direction of elevator belt.
5. the white tea automation in Anji according to claim 1 complete equipment for processing, it is characterized in that: described single-layer drying machine comprises frame and is located at the drying channel (21) that the both sides in frame are enclosed construction, the top of drying channel is provided with infrared heating device (22), bottom is provided with the flat band (23) that send of tealeaves, the described flat delivery section below of sending band is provided with is close to the flat gripper shoe (24) of sending band, put down to send to be with and be provided with mesh, the area of described mesh is 2 square millimeters to 4 square millimeters, described gripper shoe is provided with some and puts down and send direction of belt travel vertical broken last feeder (25), the bottom land of broken last feeder is incline structure, its low side one side is provided with broken end outlet (26).
6. the white tea automation in Anji according to claim 1 complete equipment for processing, it is characterized in that: described damping machine comprises moisture regain box (27) and is arranged on the multilayer tealeaves conveyer belt in moisture regain box, conveyer belt horizontally set and its both ends are staggered, its tealeaves of the conveyer belt of adjacent layer is carried opposite direction, every layer of conveyer belt is equipped with independently heater, the warm braw temperature of every layer of corresponding heater of conveyer belt increases progressively and its warm braw air quantity successively decreases from upper strata to lower floor, the moisture regain box casing of the superiors' conveyer belt front end top is provided with charging aperture, the moisture regain box casing of orlop conveyer belt end below is provided with discharging opening.
7. the white tea automation in Anji according to claim 1 complete equipment for processing, it is characterized in that: described Tea Frying Device comprises the first frying pan (28) connecting successively, the second frying pan (29), the 3rd frying pan (30) and the 4th frying pan (31), the first frying pan, the second frying pan, the frame for movement of the 3rd frying pan and the 4th frying pan is identical, the rotation that includes an arc-shaped pot and be arranged on arc-shaped pot top fold arms (32), rotation is folded arms away from one end of rotating shaft as being close to the elasticity flight of arc-shaped pot, the first frying pan, the second frying pan, thrust between elasticity flight on the 3rd frying pan and the 4th frying pan arc-shaped pot corresponding with it is risen progressively successively, the first frying pan, the second frying pan, the velocity of rotation of the elasticity flight on the 3rd frying pan and the 4th frying pan is successively decreased successively, the first frying pan, the temperature of boiler of the second frying pan and the 4th frying pan successively decreases successively, the temperature of boiler of the 3rd frying pan is identical with the second frying pan, between adjacent frying pan, be equipped with and automatically cross bin gate, the 4th frying pan is provided with discharge door away from a side of the 3rd frying pan, the first frying pan is provided with storage bin hopper (33) away from a side top of the second frying pan, storage bin hopper below is provided with attemperator (34).
8. according to the white tea automation in the Anji complete equipment for processing described in claim 1 or 2 or 3 or 4 or 5 or 6 or 7, it is characterized in that: multiple-layer airing machine comprises casing and is arranged on the multilayer transmission guipure (35) in casing, transmit guipure horizontally set and its both ends and be staggered, its tealeaves direction of transfer of the transmission guipure of adjacent layer is contrary, every layer is transmitted guipure and is equipped with independently driving mechanism and hot air apparatus (36), described hot air apparatus is arranged on every layer of top of transmitting guipure, the translational speed that transmits guipure increases progressively from upper strata to lower floor, every layer of hot blast temperature that transmits the corresponding hot air apparatus of guipure increases progressively from upper strata to lower floor, the casing of the superiors' transport network tape beginning end top is provided with charging aperture (37), the casing of orlop transport network end of tape below is provided with discharging opening (38), every layer of below of transmitting guipure is provided with the slideway (39) to conveyer belt lopsidedness, a high-end and side box body of slideway is connected, the low side of slideway is near the opposite side of casing, between the low side of slideway and casing, be provided with tea dust passage (40), the casing corresponding with the slideway low side of lowermost layer is provided with tea dust outlet (41).
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201320848807.1U CN203762179U (en) | 2013-12-20 | 2013-12-20 | Automatic Anji white tea processing complete equipment |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201320848807.1U CN203762179U (en) | 2013-12-20 | 2013-12-20 | Automatic Anji white tea processing complete equipment |
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| CN203762179U true CN203762179U (en) | 2014-08-13 |
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Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104664374A (en) * | 2015-02-09 | 2015-06-03 | 江西中天农业生物工程有限公司 | Gardenia fruit baking equipment and baking technology |
| CN105192142A (en) * | 2015-10-08 | 2015-12-30 | 霍山抱儿钟秀茶业有限公司 | Yellowing heaping device for yellow tea |
| CN105994721A (en) * | 2016-07-27 | 2016-10-12 | 浙江上河茶叶机械有限公司 | Tea leaf processing production line |
| CN110793301A (en) * | 2019-11-28 | 2020-02-14 | 张小引 | Flowing type non-leakage green tea dryer |
| CN112273458A (en) * | 2020-11-05 | 2021-01-29 | 贵州师范学院 | Tea processing method of tea processing device by microwave heating for deactivation of enzymes |
| CN115406194A (en) * | 2022-09-09 | 2022-11-29 | 湖北采花茶业有限公司 | Multistage linear dynamic shaping and drying unit and use method thereof |
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2013
- 2013-12-20 CN CN201320848807.1U patent/CN203762179U/en not_active Expired - Fee Related
Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104664374A (en) * | 2015-02-09 | 2015-06-03 | 江西中天农业生物工程有限公司 | Gardenia fruit baking equipment and baking technology |
| CN105192142A (en) * | 2015-10-08 | 2015-12-30 | 霍山抱儿钟秀茶业有限公司 | Yellowing heaping device for yellow tea |
| CN105994721A (en) * | 2016-07-27 | 2016-10-12 | 浙江上河茶叶机械有限公司 | Tea leaf processing production line |
| CN105994721B (en) * | 2016-07-27 | 2023-01-24 | 浙江上河茶叶机械有限公司 | Tea processing production line |
| CN110793301A (en) * | 2019-11-28 | 2020-02-14 | 张小引 | Flowing type non-leakage green tea dryer |
| CN112273458A (en) * | 2020-11-05 | 2021-01-29 | 贵州师范学院 | Tea processing method of tea processing device by microwave heating for deactivation of enzymes |
| CN115406194A (en) * | 2022-09-09 | 2022-11-29 | 湖北采花茶业有限公司 | Multistage linear dynamic shaping and drying unit and use method thereof |
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