CN105994721B - Tea processing production line - Google Patents
Tea processing production line Download PDFInfo
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- CN105994721B CN105994721B CN201610607785.8A CN201610607785A CN105994721B CN 105994721 B CN105994721 B CN 105994721B CN 201610607785 A CN201610607785 A CN 201610607785A CN 105994721 B CN105994721 B CN 105994721B
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- tea
- frying
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- conveying belt
- cooling
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- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23F—COFFEE; TEA; THEIR SUBSTITUTES; MANUFACTURE, PREPARATION, OR INFUSION THEREOF
- A23F3/00—Tea; Tea substitutes; Preparations thereof
- A23F3/06—Treating tea before extraction; Preparations produced thereby
Abstract
A tea processing production line comprises a set of water-removing machines, wherein the outlets of the water-removing machines are connected with water-removing conveying belts, the outlets of the water-removing conveying belts are connected with first cooling and moisture-regaining conveying belts, strip arranging slide rails are mounted at the outlets of the first cooling and moisture-regaining conveying belts, automatic sliding strip arranging feeders are mounted on the strip arranging slide rails, two inner and outer rows of strip arranging machines are placed below the strip arranging feeders, the strip arranging conveying belts are mounted between the two inner and outer rows of strip arranging machines, discharge ports of the strip arranging machines are connected with the strip arranging conveying belts, the outlets of the strip arranging conveying belts are connected with second cooling and moisture-regaining conveying belts, tea frying slide rails are mounted below the discharge ports of the second cooling and moisture-regaining conveying belts, automatic sliding tea frying feeders are mounted on the tea frying slide rails, two inner and outer rows of tea frying machines are mounted below the tea frying feeders, and tea frying conveying belts are mounted between the two inner and outer rows of tea frying machines; the tea leaves are automatically processed, the processes of enzyme deactivation, strip tidying, stir-frying and the like are completed, the tea leaves are automatically conveyed, cooling and moisture regaining are carried out after the enzyme deactivation and the strip tidying, and the tea leaf processing quality is improved.
Description
Technical Field
The invention relates to tea processing equipment, in particular to a tea processing production line.
Background
At present, china is the first major tea-producing country in the world, the tea making process is generally complex, the production procedures of different types of tea are different, the traditional tea making process adopts manual operation, the production efficiency is extremely low, and the requirement of the existing large-scale production can not be met obviously. In order to improve the production and processing efficiency of tea, many automatic production devices for tea processing are designed, such as a water-removing machine, a tea carding machine, a tea frying machine, a fragrance extracting machine, and the like. However, in the present phase, people still use these automated production devices in a single device to complete a single process production mode, and a large amount of manual operations are still required to transfer tea leaves among the devices in the whole tea leaf production process, so that the advantages of the automated production devices still cannot be exerted to the maximum extent, and the production efficiency needs to be further improved.
But present tea processing production line only improves production efficiency, because the equipment overall arrangement of production line is improper, has reduced the processing of tealeaves and has crossed the quality, and the production line is last to be equipped with more moreover, and the probability of breaking down is great, leads to whole production line to stop processing to reduce machining efficiency. In addition, the production line is automatically fed and discharged, and tea leaves are easy to remain in the tea frying machine, so that the residual tea leaves are burnt and the tea processing quality is influenced.
Disclosure of Invention
The invention aims to solve the problems in the prior art, and provides a tea processing production line which not only can automatically process tea, improve the processing efficiency and reduce the labor force, but also can reasonably improve equipment and improve the processing quality.
The invention adopts the technical scheme for solving the technical problems that: the tea processing production line comprises a group of de-enzyming machines, wherein the outlets of the de-enzyming machines are connected with de-enzyming conveyer belts, the outlets of the de-enzyming conveyer belts are connected with a first cooling and dampening conveyer belt, the outlets of the first cooling and dampening conveyer belts are provided with carding slide rails, the carding feeder is provided with an inner carding machine and an outer carding machine which slide automatically, the lower part of the carding feeder is provided with an inner carding machine and an outer carding machine, the carding conveyer belt is arranged between the inner carding machine and the outer carding machine, the discharge outlets of the carding machine are connected with the carding conveyer belts, the outlets of the carding conveyer belts are connected with a second cooling and dampening conveyer belt, the lower part of the discharge outlets of the second cooling and dampening conveyer belts is provided with tea frying slide rails, the tea frying slide rails are provided with automatic sliding tea frying feeders, the lower part of the tea frying feeder is provided with inner and outer tea frying machines, and the tea frying conveyer belts are arranged between the inner and outer tea frying machines; the automatic tea processing line automatically processes tea, automatically completes the processes of enzyme deactivation, strip tidying, frying and the like, automatically conveys the tea, carries out cooling and moisture regaining after the enzyme deactivation and the strip tidying, and improves the tea processing quality.
The first cooling and moisture regaining conveyor belt and the second cooling and moisture regaining conveyor belt respectively comprise a bottom storage box and an inclined feeding belt communicated with the bottom of the storage box, a heat-radiating fan is installed at the outer end of the storage box, the inclined feeding belt is installed in an upward inclined mode, and a discharging hopper is installed at the outlet of the inclined feeding belt; the heat dissipation is carried out to tealeaves through the fan in the storage box, sends tealeaves to the eminence through the slope pay-off area is automatic after the heat dissipation to evenly send to reason strip feeder and stir-fry the tea feeder through going out the hopper.
The tea leaf tidying and tea frying machine comprises a sliding base and a bidirectional conveying belt arranged on the sliding base, the bidirectional conveying belt is connected with a driving motor, the outlets at the inner end and the outer end of the bidirectional conveying belt are respectively provided with a material poking rod, and the material poking rods are connected with the driving motor; the tea carding machine and the tea frying machine are distributed in two rows of inner and outer rows, so that the bidirectional conveying belt can convey tea inside and outside, and the tea can fall out uniformly through the material poking rod.
The material shifting rod comprises a central shaft, a group of pipe sleeves and a shifting rod, wherein the pipe sleeves are fixed on the central shaft, the shifting rod is fixed on the outer walls of the pipe sleeves, the pipe sleeves are fixed on the central shaft through screws, one ends of the pipe sleeves are provided with convex buckles, the other ends of the pipe sleeves are provided with concave clamping grooves, and the shifting rod consists of a fixing part and a material shifting part, wherein the fixing part is installed by inclining the inner section part forwards, and the material shifting part is vertically arranged on the outer section part; because the length of the material stirring rods of different equipment is different, the pipe sleeves are correspondingly installed according to the length on the central shaft and are fixed on the central shaft, the pipe sleeves are matched with each other in a clamping mode through the buckles and the clamping grooves, positioning and installation are facilitated, the shifting rods on the pipe sleeves are installed in an inclined mode, and tea leaves are convenient to be stirred out in the inclined direction.
The tea frying machine comprises a rack, a tea frying hopper and a tea frying plate, wherein the tea frying hopper and the tea frying plate are installed on the rack, the outer surface of the tea frying plate is of a cambered surface structure, a fixed shaft is installed on the rack, a fixed sleeve is installed on the fixed shaft, fixed rods are installed in the fixed sleeve in a sliding mode, limiting nuts which are respectively limited at the lower ends of the fixed sleeve are installed on the fixed rods, and the tea frying plate is rotatably installed at the outer ends of the fixed rods; the fixing sleeve is fixed with a fixing plate, the fixing plate is provided with a through hole, the inner side edge of the tea frying plate is connected with a connecting rod, the connecting rod penetrates through the through hole, the connecting rod is sleeved with a pair of springs respectively positioned above and below the fixing plate, and the outer end of the connecting rod is provided with an adjusting nut. Fry the surface of tea board for ARC structure, fry the tea board like this and fry the tea fill and laminate more, fry the tea board and rotate and install in the dead lever outer end, the dead lever is fixed on the fixed axle through fixed cover, can adjusting position through stop nut between dead lever and the fixed cover, the dead lever is connected in the one side of frying the tea board, and the opposite side of frying the tea board is connected with the connecting rod, install the spring between connecting rod and the fixed plate, make like this fry tea board and fry tea fill between elastic contact, be favorable to processing tealeaves, evenly push down on tealeaves.
Wherein the fixed shaft is fixed with an installation rod, the outer end of the installation rod is fixed with an installation shaft, the installation shaft is provided with a lever, the outer end of the lever is fixed with a scraping plate, and an elastic pull rope is connected between the inner end of the lever and the installation rod.
For further improvement, the inner side edge of the tea frying plate is provided with a flexible convex edge. The flexible convex edge protrudes outwards and can turn the tea leaves in the tea frying bucket, so that the tea leaves are heated more uniformly, and the flexible convex edge can not crush the tea leaves.
The invention has the beneficial effects that: the tea leaf frying machine reasonably improves the conveying mechanism and the tea leaf frying machine, forms an automatic processing production line, automatically processes tea leaves, improves processing efficiency, reduces labor force, reasonably improves equipment, improves processing quality, and improves tea leaf quality through moisture regaining after enzyme deactivation and strip tidying, wherein the tea leaf frying machine is more reasonable in tea leaf stir-frying, more uniform in heating is provided, and wide popularization is facilitated.
Drawings
FIG. 1 is a top view of a production line of the present invention;
FIG. 2 is a side view of the production line of the present invention;
FIG. 3 is a perspective view of the tea frying machine according to the present invention;
FIG. 4 is a schematic view of the installation of the tea frying plate of the present invention;
FIG. 5 is an enlarged view of portion A of FIG. 4;
FIG. 6 is a perspective view of the back of FIG. 4;
FIG. 7 is a schematic view of the bottom of the tea frying plate according to the present invention;
FIG. 8 is a schematic structural view of a tea frying and feeding machine of the present invention;
FIG. 9 is a perspective view of the setting lever of the present invention;
FIG. 10 is an enlarged view of portion B of FIG. 9;
FIG. 11 is a perspective view of the front end of the cooling and conditioning belt of the present invention;
fig. 12 is a perspective view of the rear end of the cooling and dampening conveyor belt according to the present invention.
Description of reference numerals: the tea leaf roasting device comprises a green removing machine 1, a green removing conveying belt 2, a first cooling and moisture regaining conveying belt 3, a tea carding sliding rail 4, a tea carding conveying machine 5, a tea carding machine 6, a tea carding conveying belt 7, a second cooling and moisture regaining conveying belt 8, a tea frying sliding rail 9, a tea frying conveying machine 10, a tea frying machine 11, a rack 11-1, a tea frying hopper 11-2, a tea frying plate 11-3, a fixed shaft 11-4, a tea frying conveying belt 12, a storage box 13, an inclined conveying belt 14, a fan 15, a discharge hopper 16, a sliding base 17, a bidirectional conveying belt 18, a driving motor 19, a material stirring rod 20, a central shaft 20-1, a pipe sleeve 20-2, a buckle 20-21, a clamping groove 20-22, a stirring rod 20-3, a fixed portion 20-31, a material stirring portion 20-32, a screw 20-4, a fixed sleeve 21, a fixed rod 22, a limiting nut 23, a fixed plate 24, a through hole 24-1, a connecting rod 25, a spring 26, an adjusting nut 27, an installing rod 28, an installing shaft 29, a lever 30, a scraping plate 31, an elastic pulling rope 32 and a flexible convex edge 33.
Detailed Description
The invention will be further described with reference to the accompanying drawings in which:
with reference to the accompanying drawings: the tea processing production line in the embodiment comprises a group of de-enzyming machines 1, wherein the outlets of the de-enzyming machines 1 are connected with de-enzyming conveyer belts 2, the outlets of the de-enzyming conveyer belts 2 are connected with first cooling and moisture regaining conveyer belts 3, strip tidying slide rails 4 are installed at the outlets of the first cooling and moisture regaining conveyer belts 3, strip tidying feeder machines 5 which can automatically slide are installed on the strip tidying slide rails 4, two rows of inner and outer strip tidying machines 6 are placed below the strip tidying feeder machines 5, strip tidying conveyer belts 7 are installed between the two rows of inner and outer strip tidying machines 6, discharge ports of the strip tidying machines 6 are connected with the strip tidying conveyer belts 7, the outlets of the strip tidying conveyer belts 7 are connected with second cooling and moisture regaining conveyer belts 8, tea frying slide rails 9 are installed below the discharge ports of the second cooling and moisture regaining conveyer belts 8, automatic sliding tea frying feeder machines 10 are installed on the tea frying slide rails 9, two rows of inner and outer tea frying machines 11 are installed below the tea frying feeder machines 10, and tea frying conveyer belts 12 are installed between the two rows of inner and outer tea frying machine 11;
the first cooling and dampening conveyor belt 3 and the second cooling and dampening conveyor belt 8 respectively comprise a bottom storage box 13 and an inclined feeding belt 14 communicated with the bottom of the storage box 13, a heat-radiating fan 15 is installed at the outer end of the storage box 13, the inclined feeding belt 14 is installed in an upward inclined mode, and a discharging hopper 16 is installed at the outlet of the inclined feeding belt 14;
the carding feeder 5 and the tea frying feeder 10 respectively comprise a sliding base 17 and a bidirectional conveying belt 18 arranged on the sliding base 17, the bidirectional conveying belt 18 is connected with a driving motor 19, the outlets of the inner end and the outer end of the bidirectional conveying belt 18 are respectively provided with a material stirring rod 20, and the material stirring rod 20 is connected with the driving motor 19;
the material poking rod 20 comprises a central shaft 20-1, a group of pipe sleeves 20-2 fixed on the central shaft 20-1 and a poking rod 20-3 fixed on the outer wall of the pipe sleeves 20-2, wherein the pipe sleeves 20-2 are fixed on the central shaft 20-1 through screws 20-4, one end of each pipe sleeve 20-2 is provided with a convex buckle 20-21, the other end of each pipe sleeve 20-2 is provided with a concave clamping groove 20-22, and the poking rod 20-3 consists of a fixing part 20-31 with an inner section part obliquely arranged forwards and a material poking part 20-32 with an outer section part arranged vertically;
the tea frying machine 11 comprises a rack 11-1, a tea frying bucket 11-2 and a tea frying plate 11-3, wherein the tea frying bucket 11-2 and the tea frying plate 11-3 are installed on the rack 11-1, the outer surface of the tea frying plate 11-3 is of a cambered surface structure, and a flexible convex edge 33 is arranged on the inner side edge of the tea frying plate 11-3. A fixed shaft 11-4 is arranged on the rack 11-1, a fixed sleeve 21 is arranged on the fixed shaft 11-4, a fixed rod 22 is arranged in the fixed sleeve 21 in a sliding manner, limit nuts 23 which are respectively limited at the upper end and the lower end of the fixed sleeve 21 are arranged on the fixed rod 22, and the tea frying plate 11-3 is rotatably arranged at the outer end of the fixed rod 22; a fixing plate 24 is fixed on the fixing sleeve 21, a through hole 24-1 is formed in the fixing plate 24, a connecting rod 25 is connected to the inner side edge of the tea frying plate 11-3, the connecting rod 25 penetrates through the through hole 24-1, a pair of springs 26 respectively positioned above and below the fixing plate 24 are sleeved on the connecting rod 25, and an adjusting nut 27 is installed at the outer end of the connecting rod 25;
wherein, a mounting rod 28 is fixed on the fixed shaft 11-4, a mounting shaft 29 is fixed at the outer end of the mounting rod 28, a lever 30 is installed on the mounting shaft 29, a scraping plate 31 is fixed at the outer end of the lever 30, and an elastic pull rope 32 is connected between the inner end of the lever 30 and the mounting rod 28.
When the tea leaf drying machine is used, tea leaves are firstly put into the tea leaf drying machine 1, the tea leaves are sent to the tea leaf drying conveyer belt 2 after being dried, the tea leaves of the tea leaf drying conveyer belt 2 are sent to the storage box 13 of the first cooling moisture regaining conveyer belt 3, the tea leaves are cooled and regained moisture through the fan 15 and then sent to the strip arranging feeder 5 through the inclined feeding hopper 14, the tea leaves are sent to the strip arranging machine 5 through the strip arranging feeder, the tea leaves are sent to the strip arranging conveyer belt after being arranged, the tea leaves are sent to the second cooling moisture regaining conveyer belt 8 through the strip arranging conveyer belt, the tea leaves are sent to the tea frying feeder 10 through the tea leaf frying feeder 10, the tea leaves are sent to the tea leaf frying machine 11 through the tea leaf frying machine 11, and the tea leaves are discharged to the tea leaf frying feeder conveyer belt 12 after the tea leaf frying machine 11 completes the tea frying.
While the invention has been shown and described with reference to a preferred embodiment, it will be understood by those skilled in the art that various changes in form and detail may be made therein without departing from the scope of the appended claims.
Claims (2)
1. The utility model provides a tea processing production line which characterized by: the automatic tea leaf drying machine comprises a water-removing machine (1), an outlet of the water-removing machine (1) is connected with a water-removing conveying belt (2), an outlet of the water-removing conveying belt (2) is connected with a first cooling and moisture regaining conveying belt (3), an outlet of the first cooling and moisture regaining conveying belt (3) is provided with a strip tidying slide rail (4), an automatic sliding strip tidying feeder (5) is installed on the strip tidying slide rail (4), an inner row and an outer row of strip tidying machines (6) are placed below the strip tidying feeder (5), a strip tidying conveying belt (7) is installed between the inner row and the outer row of strip tidying machines (6), a discharge port of the strip tidying machine (6) is connected with the strip tidying conveying belt (7), an outlet of the strip tidying conveying belt (7) is connected with a second cooling and moisture regaining conveying belt (8), a tea leaf frying slide rail (9) is installed below a discharge port of the second cooling and moisture regaining conveying belt (8), an automatic sliding strip frying feeder (10) is installed on the tea leaf frying slide rail (9), two rows of inner row and outer tea leaf frying machines (11) are installed below the tea leaf frying feeder (10), and two rows of tea leaf frying conveying belts (12) are installed between the tea leaf frying machine (11);
the first cooling and moisture regaining conveyor belt (3) and the second cooling and moisture regaining conveyor belt (8) respectively comprise a bottom storage box (13) and an inclined feeding belt (14) communicated with the bottom of the storage box (13), a heat dissipation fan (15) is installed at the outer end of the storage box (13), the inclined feeding belt (14) is installed in an upward inclined mode, and a discharging hopper (16) is installed at the outlet of the inclined feeding belt (14);
the tea tidying and feeding machine (5) and the tea frying and feeding machine (10) respectively comprise a sliding base (17) and a bidirectional conveying belt (18) arranged on the sliding base (17), the bidirectional conveying belt (18) is connected with a driving motor (19), the outlets of the inner end and the outer end of the bidirectional conveying belt (18) are respectively provided with a material stirring rod (20), and the material stirring rod (20) is connected with the driving motor (19);
the material poking rod (20) comprises a central shaft (20-1), a group of pipe sleeves (20-2) fixed on the central shaft (20-1) and a poking rod (20-3) fixed on the outer wall of the pipe sleeves (20-2), wherein the pipe sleeves (20-2) are fixed on the central shaft (20-1) through screws (20-4), one end of each pipe sleeve (20-2) is provided with a convex buckle (20-21), the other end of each pipe sleeve (20-2) is provided with an inwards concave clamping groove (20-22), and the poking rod (20-3) consists of a fixing part (20-31) with an inner section part obliquely tilted and a material poking part (20-32) with an outer section part vertically arranged;
the tea frying machine (11) comprises a rack (11-1), a tea frying hopper (11-2) and a tea frying plate (11-3), wherein the tea frying hopper (11-2) and the tea frying plate (11-3) are installed on the rack (11-1), the outer surface of the tea frying plate (11-3) is of a cambered surface structure, a fixed shaft (11-4) is installed on the rack (11-1), a fixed sleeve (21) is installed on the fixed shaft (11-4), a fixed rod (22) is installed in the fixed sleeve (21) in a sliding mode, limiting nuts (23) which are respectively limited at the upper end and the lower end of the fixed sleeve (21) are installed on the fixed rod (22), and the tea frying plate (11-3) is installed at the outer end of the fixed rod (22) in a rotating mode; a fixing plate (24) is fixed on the fixing sleeve (21), a through hole (24-1) is formed in the fixing plate (24), a connecting rod (25) is connected to the inner side edge of the tea frying plate (11-3), the connecting rod (25) penetrates through the through hole (24-1), a pair of springs (26) respectively located above and below the fixing plate (24) is sleeved on the connecting rod (25), and an adjusting nut (27) is installed at the outer end of the connecting rod (25);
the mounting rod (28) is fixed on the fixed shaft (11-4), the mounting shaft (29) is fixed at the outer end of the mounting rod (28), the lever (30) is mounted on the mounting shaft (29), the scraping plate (31) is fixed at the outer end of the lever (30), and the elastic pulling rope (32) is connected between the inner end of the lever (30) and the mounting rod (28).
2. The tea processing line of claim 1, wherein: the inner side edge of the tea frying plate (11-3) is provided with a flexible convex edge (33).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610607785.8A CN105994721B (en) | 2016-07-27 | 2016-07-27 | Tea processing production line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610607785.8A CN105994721B (en) | 2016-07-27 | 2016-07-27 | Tea processing production line |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN105994721A CN105994721A (en) | 2016-10-12 |
| CN105994721B true CN105994721B (en) | 2023-01-24 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201610607785.8A Active CN105994721B (en) | 2016-07-27 | 2016-07-27 | Tea processing production line |
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| Country | Link |
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| CN (1) | CN105994721B (en) |
Families Citing this family (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106212745B (en) * | 2016-07-27 | 2019-07-05 | 浙江上河茶叶机械有限公司 | Tealeaves automatic technology and production line |
| CN114766557A (en) * | 2022-04-25 | 2022-07-22 | 刘良裕 | Intelligent tea production equipment and processing method |
Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102783529A (en) * | 2012-05-23 | 2012-11-21 | 杭州千岛湖丰凯实业有限公司 | Continuous automatic processing complete equipment and processing method for flat tea |
| CN203762179U (en) * | 2013-12-20 | 2014-08-13 | 杭州千岛湖丰凯实业有限公司 | Automatic Anji white tea processing complete equipment |
| CN204217780U (en) * | 2014-10-24 | 2015-03-25 | 龙文凯 | Tea production line |
-
2016
- 2016-07-27 CN CN201610607785.8A patent/CN105994721B/en active Active
Patent Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102783529A (en) * | 2012-05-23 | 2012-11-21 | 杭州千岛湖丰凯实业有限公司 | Continuous automatic processing complete equipment and processing method for flat tea |
| CN203762179U (en) * | 2013-12-20 | 2014-08-13 | 杭州千岛湖丰凯实业有限公司 | Automatic Anji white tea processing complete equipment |
| CN204217780U (en) * | 2014-10-24 | 2015-03-25 | 龙文凯 | Tea production line |
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| CN105994721A (en) | 2016-10-12 |
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