CN102318690A - Set of overall clean intelligent equipment for continuously processing tea - Google Patents
Set of overall clean intelligent equipment for continuously processing tea Download PDFInfo
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- CN102318690A CN102318690A CN201110201749A CN201110201749A CN102318690A CN 102318690 A CN102318690 A CN 102318690A CN 201110201749 A CN201110201749 A CN 201110201749A CN 201110201749 A CN201110201749 A CN 201110201749A CN 102318690 A CN102318690 A CN 102318690A
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Abstract
The invention discloses a set of overall clean intelligent complete equipment for continuously processing tea. The set of equipment comprises tea enzyme deactivating, tidying, frying, final-panning flavoring and screening equipment, and is characterized in that a continuous roller enzyme deactivating machine, an automatic, quantitative and balanced feeding machine, a spreading and dampening machine, an automatic tidying machine, an automatic feeding and quantitative distributing machine, an automatic frying machine, a roller type final-panning flavoring machine, a plane screening machine and other tea production equipment are organically connected through a cooling lifter and a vibration and translation conveyer, so as to form a set of overall clean intelligent complete equipment for continuously processing tea; and a computer automatic control system is used for connecting and controlling all the tea processing equipment of the set of overall clean intelligent equipment for continuously processing tea. By using the set of overall clean intelligent equipment for continuously processing tea, the problems of dispersed processing, nonuniform tea quality and equipment resource waste in current flat tea production are solved, and the problems that a large amount of dust generated in current flat tea production line not only harms worker health, but also easily results in safety accident are also solved.
Description
Technical field
The present invention relates to the Tea Processing technical field, the whole process that especially relates to the scale of a kind of suitable flat tea, full-automatic flowing water production cleans the continuous complete equipment for processing of intelligent tealeaves.
Background technology
Flat tea (Longjing tea) is improved seeds in the green tea, and the history of existing more than one thousand years has consequence in tea products.The processing of flat tea is very complicated traditional handicraft, all is manual frying all the time, and grasping its frying technology is a very long process, and each one tea quality of frying varies simultaneously, and is uneven.In recent years; Flat tea frying machine gets into tea grower's huge numbers of families as unit in the innovation of flat tea processing equipment; In tea-processing, brought into play bigger effect; But because each one frying technology differs with the level of using machine, the quality level of flat tea processing still exists the universal phenomenon uneven, that tea quality just differs, and has seriously restricted the sound development of tealeaves industry.That too disperses adds Tea Processing, and process equipment is difficult to bring into play its maximal efficiency, and utilization rate is lower.Open day be that the patent document that March 25, publication number in 2009 are CN 101390545A discloses a kind of automatic continuous dragon well flat tea production line; Comprise successively that the oblique conveyer, bobbing machine, green-keeping machine, first gooseneck that link to each other are defeated, the first automatic dragon well flat tea maker, cooler, dryer, defeated, the second automatic dragon well flat tea maker of second gooseneck, the output that first gooseneck is failed is provided with meausring apparatus.Automatically the dragon well flat tea maker comprises frame, cylinder pressing mechanism, motor, transmission mechanism, control system, tea discharge bucket; Described frame is provided with several frying pans; Frying pan top is provided with the flight assembly of folding arms; The flight assembly of folding arms connects automatic pressing mechanism, and the bottom of a pan of frying pan is provided with automatic door-opening mechanism.Open day be that the patent document that July 15, publication number in 2009 are CN 101480207 discloses a kind of flat tea automated productin line, dehydration, the classification of tealeaves, complete, manage bar, frying, microwave moisture regain, flatten be shaped, equipment such as brightness pot Titian and screening are formed by connecting through tealeaves transport, charging device.Above-mentioned two kinds of flat tea flow production lines have solved the problem of the uneven and manpower of processing dispersion, quality that present flat tea production exists, device resource waste to a certain extent.Though the tealeaves that different line is produced has different characteristics or local flavor, above-mentioned two kinds of Tea Production streamlines lack necessary spreading for cooling moisture regain operation behind tea green-keeping, and when adopting open type tea green-keeping technology; The phenomenon of outer Jiao Lisheng appears in tealeaves easily, and the quality of finished tea is inside and outside uneven, and is arranged on moisture regain operation almost not effect to this of streamline back segment; Therefore; The tealeaves that this type production line is produced is given birth to ripe inequality, and mouthfeel is impure, can't produce high-quality tealeaves.In addition; This type production line has a large amount of dust such as the broken end of tealeaves to produce in tealeaves brightness pot and screening process; These dust will fill the air in the air of workshop, not only serious harm to direct labor's healthy generation, but also might cause security incidents such as dust detonation.
Summary of the invention
Uneven and manpower, device resource waste problem provide a kind of suitable large-scale production, automaticity whole process high, the product quality high conformity to clean the continuous complete equipment for processing of intelligent tealeaves for the processing dispersion, the quality that solve present flat tea production and exist in the present invention.
Second purpose of the present invention is to provide a kind of high-quality whole process of tealeaves that guarantees to clean the continuous complete equipment for processing of intelligent tealeaves for solving the tealeaves mouthfeel problem impure, that quality is not high that present flat tea production line produces.
The 3rd purpose of the present invention is big for solving present flat tea production line dust; Not only endanger the healthy of direct labor, and the problem of security incidents such as dust detonation possibly appear and provide a kind of cleaning, safety whole process clean the continuous complete equipment for processing of intelligent tealeaves.
The present invention reaches the concrete technical scheme that above-mentioned technical purpose adopts to be: a kind of whole process cleans the continuous complete equipment for processing of intelligent tealeaves; Comprise completing, manage bar, frying, brightness pot Titian and dividing sieve apparatus of tealeaves; The continous way roller fixation machine is adopted in completing of tealeaves, is provided with automatic ration uniform feeding machine before the continous way roller fixation machine, and the continous way roller fixation machine connects the first spreading for cooling damping machine; The first spreading for cooling damping machine connects the first vibration translation conveyer; The first vibration translation conveyer connects the first automatic carding machine, and the first automatic carding machine connects the second spreading for cooling damping machine, and the second spreading for cooling damping machine connects the second vibration translation conveyer; The second vibration translation conveyer connects the second automatic carding machine; The second automatic carding machine connects the 3rd vibration translation conveyer, and the 3rd vibration translation conveyer connects the quantitative dispenser of automatic charging through quantitative reader, and the quantitative dispenser of automatic charging connects automatic frying machine through some quantitative output machines; Automatically the quantity of frying machine equates with the quantity of quantitative output machine; Automatically frying machine connects the 4th vibration translation conveyer, and the 4th vibration translation conveyer connects drum-type brightness pot fragrance extracting machine through automatic weighing machine, and drum-type brightness pot fragrance extracting machine connects the plane screen-dividing machine; Continous way roller fixation machine and the first spreading for cooling damping machine, the first vibration translation conveyer and the first automatic carding machine, the first automatic carding machine and the second spreading for cooling damping machine, the 4th vibrate between translation conveyer and automatic weighing machine, drum-type brightness pot fragrance extracting machine and the plane screen-dividing machine and all are connected through coolelevator; Whole process cleans the continuous complete equipment for processing of intelligent tealeaves and also comprises computer automatic control system, and computer automatic control system connects and control whole process cleans all tea-processing equipments on the continuous complete equipment for processing of intelligent tealeaves.
Whole process of the present invention cleans the continuous complete equipment for processing of intelligent tealeaves and adopts the continous way roller fixation machine, and the amount of cure of this mode tealeaves that completes is high, inside and outside high conformity, and the tealeaves mouthfeel is pure; Through coolelevator tealeaves is cooled off lifting fast after completing; And get into the further spreading for cooling moisture regain of the first spreading for cooling damping machine, and prior art all adopts the spreading for cooling mode of normal temperature, the cooling of normal temperature mode tealeaves is slow; Need the more spreading for cooling time; Key is that tealeaves its freshness in relatively long temperature-fall period significantly decreases, and making the finished tea flavescence influences tea color; And the present invention cools off through quick behind tea green-keeping, makes the freshness of tealeaves be able to keep to greatest extent, has kept the emerald green color and luster of green tea more, has improved quality of tea leaves significantly.The spreading for cooling moisture regain is to make the inner moisture of tealeaves rapidly to external diffusion, thereby reaches inside and outside purpose uniformly, guarantees tea quality.The automatic carding machine of tealeaves adopts the automatic carding machine of groove cooking-pot type tealeaves, and tealeaves was that move on reason bar limit, limit when this carding machine was worked, and was easy to connect into streamline; The present invention adopts the mode of two automatic carding machine cascades to accomplish the reason bar operation of tealeaves, between two automatic carding machines, sets up the second spreading for cooling damping machine, after the first automatic carding machine is accomplished the reason bar; Tealeaves gets into the second spreading for cooling damping machine; Tealeaves is repeated spreading for cooling moisture regain, can further guarantee the inside and outside even of finished tea quality like this, make the tealeaves mouthfeel pure; Thereby significantly improve tea quality, satisfy the production requirement of high-quality tealeaves.In addition; In order to ensure the even running of Tea Processing process, the present invention is in the needs tealeaves frying operation of more process time, then the mode through the parallel running of many tealeaves frying machines; Branch at tealeaves is mixed; Earlier by quantitative reader the tealeaves of last process is shipped to the quantitative dispenser of automatic charging, is distributed on the quantitative output machine that is provided with before each automatic frying machine by the quantitative dispenser of automatic charging, the quantitative output machine has here played transfer, has stored the effect of tealeaves; Therefore the quantity of frying machine equates with the quantity of quantitative output machine automatically, has guaranteed that like this tealeaves of whole production line is mobile.Automatically frying machine adopts the automatic frying machine of tealeaves of multi wok cascade, and a plurality of frying pans can be accomplished the frying of tealeaves by the form of different frying time, the frying of different frying temperature section; Automatically the quantity of frying machine can be taken all factors into consideration definite according to the working ability etc. of working ability, institute's tea-processing size and leading portion operation of himself; Be generally three; The automatic frying machine of a greater number also can be set; To satisfy the needs of various different situations, more after a little while, the some automatic frying machine and the corresponding corollary apparatus of closing wherein get final product in demand.Get into drum-type brightness pot fragrance extracting machine entering tealeaves brightness pot Titian operation and after the tealeaves of many automatic frying machines completion fryings vibrates the merging of translation conveyer through the 4th, pass through automatic weighing machine; Get into the plane screen-dividing machine through coolelevator after accomplishing brightness pot Titian; Tealeaves is carried out sub-sieve, thereby accomplish the processing of tealeaves.Complete set of equipments of the present invention at the main process equipment of tealeaves as completing, mainly connecting between spreading for cooling moisture regain, reason bar, frying, brightness pot Titian and the sub-sieve through two kinds of connection devices; A kind of is vibration translation conveyer; This equipment mainly is that tealeaves is moved in the horizontal direction, wherein also can comprise certain height and promote; Another kind is a coolelevator, and this equipment mainly is to make tealeaves moving on short transverse, i.e. elevated height; Elevator of the present invention comprises refrigerating function, can when promoting tealeaves, accomplish the cooling to tealeaves, certainly; This cooling is controlled, unwanted the time, can close.In addition, the present invention also comprises the tealeaves measuring equipment of many places in order to ensure the quality of tealeaves in complete set of equipments, can carry out quantitatively control to tealeaves.Except the tea outlet of the feed end of automatic ration uniform feeding machine and last plane screen-dividing machine needs the operative employee looks after; The Tea Processing process of complete set of equipments of the present invention is controlled according to the program of setting in advance by computer automatic control system; As long as set the data such as processing temperature, process time and processing capacity of each link in the production process in advance; Computer automatic control system just can need not manual intervention by the programme-control whole process of production of setting, and automaticity is high; Can practice thrift the great amount of manpower resource, reduce production cost.
As preferably; Be provided with the automatic sorting processor that withers before the automatic ration uniform feeding machine; Automatically sorting processor bright leaf sorting unit that comprises frame and be arranged on upper rack and the bright leaf that the is arranged on bright leaf sorting unit below device that withers that withers; Described bright leaf sorting unit comprises bright leaf hopper, bright leaf separating cylinder and driving mechanism; Described bright leaf separating cylinder is round table-like, and the barrel upper edge drum shaft of bright leaf separating cylinder is to being provided with the multilayer trapezoidal hole side by side, with the last base of one deck trapezoidal hole or bottom on the same sagittal plane of bright leaf separating cylinder; The waist limit of adjacent two trapezoidal holes that the adjacent two layers trapezoidal hole makes progress at drum shaft is on same straight line, and the cross-sectional area of said trapezoidal hole successively increases progressively to the larger diameter end of bright leaf separating cylinder from the smaller diameter end of bright leaf separating cylinder; The below of bright leaf separating cylinder is provided with the slide plate of inclination; Slide plate is provided with some rotary graded plates, and graded plate and slide plate constitute some bright leaf chutes, and bright leaf sorting unit connects the bright leaf device that withers through bright leaf chute; The bright leaf device that withers comprises casing and is arranged on many bright leaves in the casing streamline that withers; The corresponding bright leaf in the outlet of each bright leaf chute below streamline that withers, every the bright leaf streamline that withers includes the netted bright leaf conveyer belt that multilayer laterally is crisscross arranged, and its tealeaves direction of transfer of bright leaf conveyer belt of adjacent layer is opposite; The bright leaf conveyer belt of orlop end is provided with discharging opening, and bottom half is provided with heater.
In Tea Production, we accomplish that as far as possible the tealeaves size of same processing batch is basic identical, can improve the article phase of tealeaves so significantly, also help simultaneously in the Tea Processing process frying time and temperature controlling are helped improving the quality of tealeaves.And the bright leaf operation of withering is also very important to the quality of tealeaves, and is behind the tea picking, first with the processing of withering of bright leaf before frying processing; The bright leaf stand that is about to pluck is placed on the clean ground, through 8 to 24 hours, vapors away the moisture of bright leaf surface and bright leaf is suitably withered to suitable degree; Bright leaf is let slip in the journey at the stand, and a series of physics and chemistry variations that help promoting the tea quality, the one, evaporation section moisture also can take place the tooth interlobar part; Reduce the tension force of tealeaves cell, make the leaf stalk soft, increase the toughness of bud-leaf by embrittlement; Can reduce tea juice during frying and extrude, increase plasticity, help being shaped; Scattering and disappearing of leaf alcohol and leaf aldehyde helps reducing green grass gas; It two is a series of chemical changes cause the internal substance in the tea tip owing to scattering and disappearing of moisture, is the certain quality that forms the tealeaves color, smell and taste, establishes the basis that material changes.The o-quinone that the Polyphenols oxidation produces can form faint scent, makes tealeaves have the characteristic of spiciness; Part fat type catechin is converted into non-fat type catechin, can reduce bitter taste; Proteolysis becomes the increase of free amino acid such as theanine, glutamic acid, asparatate, arginine and soluble sugar, can make the flavour of millet paste rich " glycol is delicious ", improves tea leaf quality greatly.Therefore, before the tea green-keeping operation, tealeaves is carried out sorting and withers processing, will improve the quality of tealeaves undoubtedly greatly.The present invention adopts the incorporate bright leaf sorting and the equipment that withers that tealeaves is carried out sorting and withers processing, can practice thrift the place, and the top that is employed in frame of raising is provided with bright leaf sorting unit; Tealeaves is divided into some grades through the screening of ascending screen holes with tealeaves by size, and the tealeaves of different brackets gets into separately the bright leaf streamline operation of withering that flows of withering respectively; Bright leaf withers and on the netted bright leaf conveyer belt that multilayer laterally is crisscross arranged, carries out, and accomplishes the back of withering and flows out from different discharging openings, descends production process one; Like this; The classification of tealeaves and the just once completion automatically of withering, the man-handling of materials process in the middle of not having has not only been practiced thrift cost; And shortened time of Tea Processing, improved production efficiency.The tealeaves grade classification of prior art tea dry sorting equipment all is that the size by tealeaves fixedly installs, and is confirmed by the structure of separating cylinder, and the shortcoming of this structure is can not confirm the tea dry sorting boundary line according to the actual conditions of tealeaves in the Tea Production temporarily; Very unfavorable to improving quality of tea leaves and economic benefit, the present invention adopts the rotary version of graded plate, and promptly graded plate can be vertical with slide plate; Also can be in slide plate certain angle that tilts; Make the line of demarcation between adjacent two tealeaves grades in certain scope, to regulate continuously, like this, can adjust the classification boundary line of tealeaves in the actual production at any time according to the concrete condition of tealeaves; The tealeaves that can adapt to various different sizes; Convenient and practical, not only improved quality of tea leaves, economic benefit also is able to remarkable lifting.Need to prove that the change of typical tea leaves classification is not frequent the appearance in Tea Production, therefore, the change of the position of graded plate is accomplished through manual adjustments in this programme.The classification boundary line of tealeaves also can change synchronously when making the graded plate change in location; The barrel upper edge drum shaft of the bright leaf separating cylinder of the present invention is to being provided with the multilayer trapezoidal hole side by side; And the cross-sectional area of trapezoidal hole successively increases progressively to the larger diameter end of bright leaf separating cylinder from the smaller diameter end of bright leaf separating cylinder; Like this, when the graded plate on the slide plate rotates the tealeaves receiving position make the chute both sides when changing, the size of tealeaves is a smooth change thereupon; When a certain graded plate when the smaller diameter end direction of bright leaf separating cylinder is rotated; Then be positioned at this graded plate left side and promptly diminish, promptly become big and be positioned at this graded plate right side, therefore through regulating the angle of graded plate near the tealeaves that chute received of the larger diameter end of bright leaf separating cylinder near the tealeaves that chute received of the smaller diameter end of bright leaf separating cylinder; Can change the size fractionation scope of tealeaves, satisfy the needs of tea dry sorting adjustment.The heater of bottom half is that netted bright leaf conveyer belt can make tealeaves evenly heat for casing provides certain temperature, accelerates the speed of withering of tealeaves.Computer automatic control system is used to control the wither translational speed of bright leaf conveyer belt on the streamline of temperature and bright leaf in the casing, not only guarantees the effect of withering that reaches best, and makes the automatic sorting of the bright leaf processor that withers satisfy the needs of tealeaves automated production.
As preferably, the quantity of every layer of trapezoidal hole is identical on the bright leaf separating cylinder, and is identical with the trapezoidal hole size on one deck; Larger diameter end from the smaller diameter end of bright leaf separating cylinder to bright leaf separating cylinder, the height in bright leaf separating cylinder barrel upper trapezoid hole successively is linear increment, and the upper base length of trapezoidal hole or the length of going to the bottom successively are linear increment; The upper end of said slide plate is provided with baffle plate, and the lower end of slide plate is provided with hinged seat, and the two ends, bottom of graded plate are provided with rotating shaft; The rotating shaft at graded plate two ends is hinged on respectively on baffle plate and the hinged seat, and said baffle plate is provided with motor away from a side of graded plate, and motor shaft is connected with the rotating shaft of graded plate; Motor connects computer automatic control system, and when described graded plate rotated, the variable angle scope between graded plate and the slide plate was that 45 degree are to 135 degree; Every bright leaf streamline that withers is equipped with independent driving mechanisms; Adjacent two bright leaves wither and are provided with demarcation strip between the streamline, and the wither bottom half of streamline of every bright leaf is equipped with heater, and bright leaf conveyer belt is 3 to 7 layers; The cone-apex angle of bright leaf separating cylinder is 17 to 21 degree, and the rotating speed of bright leaf separating cylinder is 16 to 20 rpms.
The height in bright leaf separating cylinder barrel upper trapezoid hole and the upper base length of trapezoidal hole or the length of going to the bottom successively are linear increment; The cross-sectional area of trapezoidal hole is increased progressively by certain rule, guarantee that the larger diameter end of trapezoidal hole cross-sectional area from the smaller diameter end of bright leaf separating cylinder to bright leaf separating cylinder on the whole bright leaf separating cylinder smoothly increases progressively.The rotating shaft at graded plate two ends is arranged on the bottom of graded plate; The rotating shaft at graded plate two ends is hinged on respectively on baffle plate and the hinged seat, and like this, the lower end of graded plate can be near slide plate; Graded plate can be similar to the same on slide plate, the rotating of door; Not only can increase the adjustable range of graded plate, and the bottom width of bright leaf chute is constant, is convenient to being connected of bright leaf chute and bright leaf conveyer belt.Different with the previous manual regulation scheme is, motor-driven is adopted in the rotation of this programme graded plate, and motor is by computer automatic control system, and like this, the change of tea dry sorting also can be accomplished through default automatically.It is benchmark that 45 degree here are meant vertical with slide plate with graded plate to 145 degree, and graded plate can be to each deflection 45 degree of both sides.This deflection angle is big more, and the adjusting range of tea dry sorting is also big more in theory, but angle crosses conference and make graded plate too smooth, is unfavorable for the landing of tealeaves, and therefore, graded plate is rational selection to the deflection limitation of both sides in the angular range of 45 degree.Every bright leaf streamline that withers all adopts independent driving mechanisms; The wither flowing velocity of streamline of every bright leaf can have nothing in common with each other; Like this, can be according to the tealeaves of different brackets demands of different to the time of withering, control the wither flowing velocity of streamline of every bright leaf.Under same temperature conditions; The less common required time of withering of thin tealeaves is shorter; Therefore can suitably accelerate the wither flowing velocity of streamline of the corresponding bright leaf of this grade; And big thicker tealeaves usually the required time of withering longer, therefore can suitably slow down the corresponding bright leaf flowing velocity of streamline of withering, thereby make different tealeaves all obtain the good effect of withering.And adjacent two bright leaves wither and are provided with demarcation strip between the streamline, and the wither bottom half of streamline of every bright leaf is equipped with heater, make the bright leaf of each bar wither streamline at one independently in the casing; Like this; We can be through the different heater of control, for the tealeaves of different brackets provides the different temperature of withering, like this; We not only control the time of withering but also control the temperature of withering, the better effects if of withering of tealeaves.The number of plies of bright leaf conveyer belt is relevant with length, and its number of plies can correspondingly reduce when carrying belt length, and in addition, during the bright leaf conveyer belt of employing odd-level, the discharging opening of tealeaves is arranged on the frame side away from bright leaf separating cylinder; When adopting the bright leaf conveyer belt of even level, the discharging opening of tealeaves then is arranged on the same side of bright leaf separating cylinder on the frame.
As preferably; Drum-type brightness pot fragrance extracting machine comprises frame and is arranged on cylinder, roller heating device and the cylinder tipping mechanism on the frame; One end of cylinder is provided with tealeaves and imports and exports, and the other end seals and connects hot air generator through warm-air pipe, imports and exports a side near tealeaves on the said frame and is provided with gate operator tool hand that is used for the import and export of switch tealeaves and the input and output material manipulator that is used for the tealeaves input and output material; Said gate operator tool hand and input and output material manipulator are separately positioned on the cylinder both sides of frame; The end of gate operator tool hand is provided with tealeaves and imports and exports dodge gate, and the end of input and output material manipulator is provided with rotating tealeaves slideway, is equipped with exhaust emission tube in the warm-air pipe on the cylinder; Be provided with the broken last feeder of tealeaves in the cylinder; The end that feeder is imported and exported near tealeaves is unsettled, and the other end is fixedly connected with exhaust emission tube and is communicated with, and the top of feeder is provided with the broken last filtering cover of tealeaves.
On drum-type brightness pot fragrance extracting machine frame, import and export a side and be provided with gate operator tool hand that is used for the import and export of switch tealeaves and the input and output material manipulator that is used for the tealeaves input and output material near tealeaves; Like this; The computer automatic control system that whole process cleans the continuous complete equipment for processing of intelligent tealeaves just can come the unlatching that tealeaves is imported and exported on the index drum through gate operator tool hand or closes according to predefined tealeaves brightness pot program; After tealeaves is accomplished the brightness pot; Computer automatic control system then can provide the tealeaves slideway for the tealeaves in the cylinder flows out or injects new tealeaves to be processed to cylinder, thereby make drum-type tealeaves grightening pot machine possess the automatic feed function through control input and output material manipulator; Not only can labor savings when using separately; Enhance productivity, and can insert the tealeaves automatic assembly line easily, on the tealeaves automatic assembly line, use.
The broken last feeder of tealeaves of drum-type brightness pot fragrance extracting machine can be collected broken end of tealeaves and the dust that produces in the tealeaves brightness pot process through filtering cover in the cylinder rotation process; And an end of feeder is communicated with exhaust emission tube; Therefore cylinder can be worked under full closeding state; The cylinder external and internal pressure that this moment, the hot blast heating produced when utilizing tealeaves brightness pot is poor, and the broken end of tealeaves in the feeder, dust etc. can together be discharged outside the workshop through exhaust emission tube or focus on separately in company with waste gas.The feeder operated by rotary motion is in the central authorities of cylinder; Also can confirm the position of feeder according to the tealeaves situation of dropping of different structure cylinder, exhaust emission tube is located in the warm-air pipe of cylinder blind end, and warm-air pipe constitutes by two sections; Be provided with the mechanism that is rotatably connected between two sections warm-air pipes; One section that warm-air pipe was connected with cylinder when cylinder rotated with the cylinder rotation, and warm-air pipe is fixed on the frame and with exhaust emission tube away from a section of cylinder and fixes, and exhaust emission tube and feeder do not change during the cylinder rotation.The size of feeder can be by considering greater than broken end of tealeaves that forms in the brightness pot process and Dust Capacity; Make under the situation of not opening hot-air system; Feeder also has enough spaces and retains broken end of tealeaves and dust, thereby reaches the purpose of filtering tea.Traditional drum-type tealeaves grightening pot machine is when using the hot blast heating; Its waste gas all is to discharge through the aperture of offering on cylinder or the roller end cover; The broken end that produces in the tealeaves brightness pot process, dust etc. also enter the production place in company with waste gas together; These broken ends, dust will fill the air in the air of workshop, not only serious harm to direct labor's healthy generation, but also might cause security incidents such as dust detonation.The present invention is through being provided with exhaust emission tube; The cylinder external and internal pressure that the hot blast heating produces when utilizing tealeaves brightness pot dexterously is poor; The broken end of these tealeaves, dust etc. are together discharged outside the workshop through exhaust emission tube in company with waste gas, a cleaning, safe environment are provided to Tea Production.In addition, because tealeaves, therefore can be simplified the technological process of follow-up tealeaves screening through Preliminary screening.
As preferably, be provided with mechanical linkage which controls between gate operator tool hand and the input and output material manipulator, gate operator tool hand is identical with rotation synchronously of input and output material manipulator and rotational angle; Described cylinder tipping mechanism is arranged on the frame cylinder below of importing and exporting a side away from tealeaves; The L-shaped structure of described input and output material manipulator; The bending part of L shaped structure is provided with the tealeaves slideway and rotates control motor and tealeaves slideway up-down control motor, the L-shaped structure of described gate operator tool hand, and described dodge gate is a circular configuration; The size of dodge gate and tealeaves are imported and exported suitable, and dodge gate is rotatably connected to the end of gate operator tool hand through bearing.
Because the input and output material of drum-type brightness pot fragrance extracting machine tealeaves all carries out under the cylinder door opening state; Therefore; Between gate operator tool hand and input and output material manipulator, mechanical linkage which controls is set; The one, can simplify the driving and the control of gate operator tool hand and input and output material manipulator, promptly only need a driving mechanism and a control circuit can accomplish control to gate operator tool hand and input and output material manipulator, the 2nd, make the relative position of gate operator tool hand and input and output material manipulator fix, not disturb mutually; Avoid and to bump because of improper gate operator tool hand and the input and output material manipulator of causing of control, thereby cause device damage.Usually need be provided with between gate operator tool hand and the input and output material manipulator that certain differential seat angle just can satisfy gate operator tool hand and the input and output material manipulator does not bump under linkage status; Be to have certain included angle between the principal arm of principal arm and input and output material manipulator of gate operator tool hand; This angle is usually between 70 degree to 130 degree; Angle with smallest is relevant with the concrete structure of gate operator tool hand and input and output material manipulator; Under linkage status, do not bump and be as the criterion to satisfy gate operator tool hand and input and output material manipulator, though maximum angle in theory can be greater than 130 degree, angle is excessive; It is big that the slewing area of gate operator tool hand and input and output material manipulator becomes, and the space of hold facility also will increase.Because cylinder is in level during grightening pot machine work; The cylinder tipping mechanism then is used for after tealeaves brightness pot is accomplished, making angle of cylinder inclination; So that the tealeaves in the cylinder is imported and exported importing and is derived from tealeaves; The present invention adopts the method that the cylinder blind end is gone up and down that cylinder is tilted and resets, and the height that tealeaves is imported and exported is constant, thereby guarantees the importing and the derivation of tealeaves.
The tealeaves slideway rotates the control motor and satisfies the charging or the discharging requirement of tealeaves through rotating the tealeaves slideway, and during the tealeaves charging, the tealeaves slideway is low near an end aspect ratio other end of cylinder, and tealeaves can slide in the cylinder through the tealeaves slideway; During the tealeaves discharging, the tealeaves slideway is high near an end aspect ratio other end of cylinder, and the tealeaves in the cylinder can outwards be derived through the tealeaves slideway.The tealeaves slideway goes up and down to control the height that motor is used to control the tealeaves slideway, and when the tealeaves charging, the tealeaves slideway rises to and tealeaves is imported and exported highly suitable position; During the tealeaves discharging, the tealeaves slideway drops to the below that tealeaves is imported and exported, and is beneficial to tealeaves and flows out.Dodge gate and gate operator tool hand are realized being rotatably connected through bearing; Close with tealeaves when dodge gate and to import and export when contacting; Dodge gate can and then rotate when cylinder rotated, thereby had avoided the wearing and tearing of dodge gate, had guaranteed the air-tightness of cylinder when the tealeaves import and export are closed simultaneously.
As preferably; The cross section of said filtering cover is inverted V-shaped, and filtering cover is provided with a plurality of filtering holes, and described filtering holes is inverted isosceles triangular structure; Said isosceles triangle bottom side length is 1 to 1 to 1 to 2 with the ratio of isoceles triangle form height; The bottom land of said feeder is an incline structure, and the bottom land of feeder free end is higher than the bottom land of feeder stiff end, and the bottom of said exhaust emission tube and feeder low side is fixed; The stiff end upside of said feeder is provided with wind deflector, and described wind deflector tilts to the blind end of cylinder.
Usually the gross area of filtering holes is much larger than the cross-sectional area of warm-air pipe and exhaust emission tube, and the pressure reduction when hot blast is blown into like this inside and outside the filtering holes is less, and can avoid some lighter blades to be adsorbed on influences filter effect on the filtering holes.When drum-type brightness pot fragrance extracting machine is worked in addition certain vibrations are arranged, also can play the cleaning effect when heavier tealeaves falls, make that blade is not easy to be adsorbed on the filtering holes filtering holes.Filtering cover adopts pinnacle or arched top structure, and the tealeaves that drops from cylinder can be smoothly slides from the inclined-plane of filtering cover, and tealeaves is constantly flowed on filtering cover, avoids tealeaves on filtering cover, to stop and makes filtering cover lose filtration; Filtering cover is provided with a lot of filtering holes; The size setting of these filtering holes is to let fine particles such as the broken end of tealeaves, dust fall into filtering holes get into feeder; Normal blade then slides from filtering cover, gets into cylinder bottom, continues in cylinder, to circulate; Through filtering repeatedly, the broken end in the tealeaves, dust etc. can reduce significantly like this.And filtering holes is preferably inverted isosceles triangular structure, and promptly the base of isosceles triangle is in the higher position on the filtering cover of inverted V-shaped, and the drift angle of isosceles triangle is positioned at relatively low position on the filtering cover of inverted V-shaped; Like this, when the tealeaves that rotates with cylinder dropped to the filtering cover slide down, the filtering holes that tealeaves contacted was from big to small; Bigger tealeaves is difficult for being filtered the hole to be blocked, in addition, even if blade is stuck; Because receive the restriction of isosceles triangle drift angle, blade can become plumbness with the surface of filtering cover, so just removed by follow-up flow blades easily; Therefore can reduce obstruction, guarantee filter effect; The ratio filter effect between 1 to 1 to 1 to 2 that facts have proved isosceles triangle bottom side length and isoceles triangle form height is best.Like this; In the brightness pot process of tealeaves; The tealeaves that is taken up by cylinder can constantly drop on the filtering cover; Fine particles such as the broken end in the tealeaves, dust are filtered to get in the feeder and store, and when hot blast is used in the cylinder sealing, discharge with waste gas or along with the cylinder rotation process in machine vibrations and flow out voluntarily.Like this, not only in tealeaves brightness pot process automatic fitration the broken end of part tealeaves, can simplify follow-up tealeaves screening process, and the dust that produces in the tealeaves brightness pot process is able to also significantly reduce, reduced the dust pollution in production place.
The bottom land of feeder is an incline structure, and the low side of feeder bottom land is communicated with exhaust emission tube simultaneously, and like this, even do not open hot-air system, the broken end of tealeaves in the feeder, dust etc. also can be along with cylinder rotates vibrations and the slowly discharge that causes; When hot-air system was opened, the broken end of tealeaves in the feeder, dust etc. then can be discharged rapidly.The purpose of wind deflector is set, and is with lead feeder below of hot blast, avoids hot blast directly to be blown into feeder and causes heat waste.
As preferably; The coolelevator of automatic weighing machine, drum-type brightness pot fragrance extracting machine, plane screen-dividing machine and connection drum-type brightness pot fragrance extracting machine and plane screen-dividing machine all is arranged in the fully sheathed case; The tea outlet of plane screen-dividing machine stretches out outside the fully sheathed case; The automatic weighing machine top is provided with storage bin hopper, and storage bin hopper is arranged on the tank wall of fully sheathed case, also is provided with air inlet, exhaust outlet and moving door on the tank wall of fully sheathed case; Described fully sheathed case also is provided with temperature-adjusting device, and described temperature-adjusting device is arranged on the side of fully sheathed case near the plane screen-dividing machine.All be arranged on the coolelevator of automatic weighing machine, drum-type brightness pot fragrance extracting machine, plane screen-dividing machine and connection drum-type brightness pot fragrance extracting machine and plane screen-dividing machine in the fully sheathed case; The dust that produces in the brightness pot of tealeaves, lifting conveying and the sieving and grading process all is limited in the fully sheathed case; The Tea Production place does not have dust pollution, can not produce harmful effect and problems such as dust detonation occur the direct labor.And fully sheathed case is provided with air inlet and the exhaust outlet that is used to take a breath; Also can be provided with on air inlet and the exhaust outlet and supply gas or exhaust apparatus, like this, dust can be discharged through exhaust outlet in the fully sheathed case; Can not occur the dust of high concentration in the fully sheathed case yet, can the production process of tealeaves not exerted an influence.Temperature-adjusting device is used to regulate the environment temperature in the fully sheathed case, and the environment temperature of the control Tea Processing process especially environment temperature of tealeaves screening process helps improving the quality of tealeaves, and temperature-adjusting device can adopt the industrial air-conditioning machine.In addition, fully sheathed case is provided with moving door, can make things convenient for personnel to pass in and out, and helps trouble hunting and plant maintenance.
As preferably, quantitative reader and the quantitative output machine conveyer belt that includes frame and be obliquely installed, the top, middle part of conveyer belt is provided with material limiting device; Material limiting device comprises adjustable limiting plate and the loopback wheel that is provided with near the adjustable limiting plate, and the length of adjustable limiting plate and loopback wheel and the width of conveyer belt are suitable, and the loopback wheel is provided with dials the material pawl; The feed direction of dialling material direction and conveyer belt of dialling the material pawl is opposite; The quantitative dispenser of said automatic charging is arranged on the exit side of quantitative reader, the quantitative dispenser setting of automatic charging in orbit, quantitatively the output machine is arranged on trackside and its feed end near track; Quantitatively the feed end of reader and quantitative output machine is provided with feed hopper; Discharge end is provided with rotary discharge bucket, and discharge bucket is arranged on the Weighing mechanism, and the quantitative dispenser of described automatic charging is provided with rotary feeding funnel; The height of feeding funnel is lower than the discharge bucket of quantitative reader; Be higher than tealeaves and quantitatively export the feed hopper of machine, the bottom of the quantitative dispenser of automatic charging is provided with roller, and the quantitative dispenser of automatic charging through the roller setting in orbit; Roller is connected with the driving mechanism that is arranged on the quantitative dispenser of automatic charging bottom, and track is vertical with the length direction of quantitative reader and quantitative output machine.
The effect of material limiting device is to prevent to occur on the conveyer belt tealeaves situation in heaps; Tealeaves in heaps possibly drop in the rotary hopper at one time; Thereby cause bigger weighting error, limiting plate is used for the height of tealeaves on the limit transport band, and restriction is piled up too high tealeaves and upwards transmitted; Poking device will be piled up too high tealeaves clawback backward, prevent to occur on the conveyer belt tealeaves situation in heaps thereby reach.The tealeaves of preceding working procedure completion of processing directly gets into the feed hopper of quantitative reader; Quantitatively the running of the conveyer belt of reader is promoted to discharge end with tealeaves; Fall in the rotary discharge bucket in discharge end below, because therefore discharge bucket is arranged on the Weighing mechanism; Tealeaves weight in the discharge bucket can be set in advance; When the tealeaves in the discharge bucket reached setting weight, Weighing mechanism sent signal to computer automatic control system, and the main motor that computer automatic control system is closed on the quantitative reader quits work its conveyer belt; The simultaneous computer automatic control system detects the state of quantitative dispenser of automatic charging and feeding funnel thereof; If the quantitative dispenser of automatic charging is in initial position and feeding funnel for treating the material state, then computer automatic control system control discharge bucket rotates, and pours the tealeaves in the discharge bucket on the quantitative dispenser of automatic charging feeding funnel; The quantitative dispenser of automatic charging moves in orbit then needs to add by the quantitative output machine of tealeaves, rotates the feed hopper that feeding funnel is poured tealeaves in quantitative output machine.After feeding was accomplished, the quantitative dispenser of automatic charging was promptly got back to the other initial position of quantitative reader, was other quantitative output machine feeding after waiting tealeaves to be added.Quantitatively the running of the conveyer belt of output machine is promoted to discharge end with the tealeaves in the feed hopper, falls in the rotary discharge bucket in discharge end below, because discharge bucket is arranged on the Weighing mechanism; Therefore; Tealeaves weight in the discharge bucket is that a frying amount of next procedure frying machine can be set in advance, and when the tealeaves in the discharge bucket reached setting weight, Weighing mechanism sent signal to computer automatic control system; Computer automatic control system close tealeaves quantitatively the main motor on the output machine its conveyer belt is quit work; The simultaneous computer automatic control system detects the duty of next procedure frying machine, if the frying machine of next procedure is in wait state, then computer automatic control system is controlled the discharge bucket rotation on the quantitative output machine; Pour the tealeaves in the discharge bucket into automatic frying machine, thereby accomplish the tealeaves assigning process.Because quantitatively the setting weight of reader is several times as much as the setting weight of quantitative output machine usually; It is the tealeaves amount of the several frying needs of a feeding amount of the quantitative dispenser of the automatic charging frying machine that can satisfy next procedure; Therefore, quantitative reader and quantitative dispenser of automatic charging just can satisfy the needs of multichannel tealeaves frying.The feeding funnel on the quantitative dispenser of automatic charging and the discharge bucket of the quantitative reader of tealeaves and tealeaves are quantitatively exported between the feed hopper of machine should have enough differences in height; Tealeaves in the quantitative reader discharge bucket of assurance tealeaves can be poured the feeding funnel on the quantitative dispenser of automatic charging smoothly into, and the tealeaves in the quantitative dispenser feeding funnel of automatic charging can be poured tealeaves smoothly into and quantitatively export in the feed hopper of machine.
The quantitative dispenser of automatic charging moving in orbit can be adopted multiple mode, and what the present invention adopted is the structure that the quantitative dispenser of automatic charging carries drive mechanism bottom roller, and this structure is simple relatively; Cost is lower; In addition, also can adopt the quantitative dispenser of automatic charging is fixed on the chain, drive unit is arranged on an end of track; Through the drive unit chain drive-belt, thereby reach the purpose that the quantitative dispenser of automatic charging moves in orbit.
As preferably, coolelevator comprises the conveyer belt that is obliquely installed, and the low side of conveyer belt is a feed end; High-end is discharge end; Also be provided with refrigeration mechanism and blowing device on the coolelevator, blowing device is located at the conveyer belt top, and the leaving air temp of blowing device is 4 ℃ to 12 ℃.Refrigeration mechanism can guarantee that the wind that blowing device blows out has enough low temperature; But the leaving air temp of blowing device can not be low excessively; Cross low temperature the part tealeaves near blowing device is frozen, thereby influence tea leaf quality, according to the size and the flowing velocity of tealeaves; Use at needs under the situation of cold wind, the leaving air temp of blowing device is selected between 4 ℃ to 12 ℃ usually.Certainly, refrigeration mechanism also can be closed, at this moment; The wind that blowing device blows out is normal temperature, and in the occasion that need not dry or period, blowing device also can be closed; Like this, use a kind of coolelevator of specification just can satisfy whole Tea Production process for the requirement that promotes conveyer.
As a kind of possibility; The coolelevator of automatic weighing machine, drum-type brightness pot fragrance extracting machine, plane screen-dividing machine and connection drum-type brightness pot fragrance extracting machine and plane screen-dividing machine all is arranged in the fully sheathed case; Also be provided with the 5th vibration translation conveyer between drum-type brightness pot fragrance extracting machine and the coolelevator; The automatic weighing machine top is provided with storage bin hopper, and storage bin hopper is arranged on the tank wall of fully sheathed case, also is provided with air inlet and exhaust outlet on the tank wall of fully sheathed case; Described fully sheathed case also is provided with temperature-adjusting device; Described temperature-adjusting device is arranged on the side of fully sheathed case near the plane screen-dividing machine, and half stretches out the vibration chutes of plane screen-dividing machine outside the fully sheathed case, and the plane screen-dividing machine connects automatic packaging machine through coolelevator.Compare with aforementioned similar scheme, also be provided with the 5th vibration translation conveyer between the drum-type brightness pot fragrance extracting machine of this scheme and the coolelevator, help reducing the connection difficulty of tealeaves streamline.In addition, the plane screen-dividing machine connects automatic packaging machine through coolelevator, has accomplished the packaging process of tealeaves, and the automaticity that makes whole process clean the continuous complete equipment for processing of intelligent tealeaves further improves.
The invention has the beneficial effects as follows: it has solved the problem of the uneven and manpower of processing dispersion, quality that present Tea Production exists, device resource waste effectively; It is big also to have solved problem that the tealeaves mouthfeel is impure, quality is not high and present Tea Production line dust that present Tea Production line produced; Not only endanger the healthy of direct labor, and the problem of security incidents such as dust detonation possibly occur, the present invention is fit to large-scale production; Automaticity height, good product quality, production site clean and safe; Convert the complex manual skilled labour streamline production of automation to, can reduce production costs significantly, improve the quality of products.
Description of drawings
Fig. 1 is a kind of production procedure block diagram that whole process of the present invention cleans the continuous complete equipment for processing of intelligent tealeaves;
Fig. 2 is a kind of production procedure structural representation that whole process of the present invention cleans the continuous complete equipment for processing embodiment 1 of intelligent tealeaves;
Fig. 3 is a kind of production procedure structural representation that whole process of the present invention cleans the continuous complete equipment for processing embodiment 2 of intelligent tealeaves;
Fig. 4 is a kind of plan structure sketch map that whole process of the present invention cleans the continuous complete equipment for processing drum-type of intelligent tealeaves brightness pot fragrance extracting machine;
Fig. 5 is the another kind of plan structure sketch map that whole process of the present invention cleans the continuous complete equipment for processing drum-type of intelligent tealeaves brightness pot fragrance extracting machine;
Fig. 6 is a kind of sectional structure sketch map that whole process of the present invention cleans the continuous complete equipment for processing drum-type of intelligent tealeaves brightness pot fragrance extracting machine;
Fig. 7 is the partial structurtes enlarged drawing at A place among Fig. 6;
Fig. 8 is a kind of cross-sectional structure sketch map that whole process of the present invention cleans the continuous complete equipment for processing drum-type of intelligent tealeaves brightness pot fragrance extracting machine feeder;
Fig. 9 is a kind of structural representation that whole process of the present invention cleans the continuous complete equipment for processing coolelevator of intelligent tealeaves;
Figure 10 is a kind of syndeton sketch map that whole process of the present invention cleans the quantitative reader of the continuous complete equipment for processing of intelligent tealeaves, the quantitative dispenser of automatic charging and quantitative output machine;
Figure 11 is a kind of structural representation that whole process of the present invention cleans continuous complete equipment for processing fully sheathed case of intelligent tealeaves and inner tea-processing equipment layout thereof;
Figure 12 is that whole process of the present invention cleans wither a kind of structural representation of processor of the automatic sorting of the continuous complete equipment for processing of intelligent tealeaves;
Figure 13 is the right view of Figure 12;
Figure 14 is that whole process of the present invention cleans wither a kind of structural representation of processor chute of the automatic sorting of the continuous complete equipment for processing of intelligent tealeaves;
Figure 15 is a kind of syndeton sketch map that whole process of the present invention cleans the continuous complete equipment for processing fully sheathed case of intelligent tealeaves, inner tea-processing equipment and automatic packaging machine.
Among the figure: 1. automatic wither processor, 2. automatic ration uniform feeding machine, 3. continous way roller fixation machine, 4. coolelevator, the 5. first spreading for cooling damping machine, 6. first vibration translation conveyer, the 7. first automatic carding machine of sorting; 8. the second spreading for cooling damping machine, the 9. second vibration translation conveyer, the 10. second automatic carding machine, 11. the 3rd vibrate translation conveyers, 12. quantitative readers, the quantitative dispenser of 13. automatic chargings, 14. quantitative output machines; 15. automatic frying machine, 16. the 4th vibration translation conveyers, 17. automatic weighing machines, 18. drum-type brightness pot fragrance extracting machines, 19. the 5th vibration translation conveyers, 20; The plane screen-dividing machine, 21. automatic packaging machines, 31. bright leaf hoppers, 32. bright leaf separating cylinders, 33. screen holes, 34. slide plates; 35. graded plate, 36. bright leaf chutes, 37. casings, 38. bright leaf conveyer belts, 39. discharging openings, 310. heaters; 311. baffle plate, 312. hinged seats, 313. rotating shafts, 314. motors, 315. demarcation strips, 316. exhaust outlets; 17. frame, 318. waste outlets, 42. tealeaves are imported and exported, 43. gate operator tool hands, 44. input and output material manipulators, 45. cylinders; 46. tealeaves is imported and exported dodge gate, 47. tealeaves slideways, and 49. cylinder tipping mechanisms, 410. roller heating devices, 411. tealeaves slideways rotate the control motor, and 412. tealeaves slideways go up and down to control motor; 413. bearing, 414. warm-air pipes, 415. exhaust emission tubes, 416. feeders, 417. filtering covers, 418. filtering holes; 419. bottom land, 420. wind deflectors, 421. tealeaves prerotation vanes, 422. raised lines, 423. main motors, 424. temperature sensors; 425. insulation construction, 426. mechanical arm drive mechanism, 55. material limiting devices, 56. tracks, 57. feed hoppers, 58. discharge buckets; 59. Weighing mechanism, 60. feeding funnels, 63. refrigeration mechanisms, 64. blowing devices, 70. fully sheathed cases, 71. storage bin hoppers; 72. air inlet, 73. exhaust outlets, 74. tea outlets, 75. temperature-adjusting devices, 76, hot air apparatus.
The specific embodiment
Pass through embodiment below, and combine accompanying drawing that the specific embodiment of technical scheme of the present invention is further described.
Embodiment 1
Fig. 1 is a production procedure block diagram of the present invention; Whole process cleans the continuous complete equipment for processing of intelligent tealeaves and comprises that the roller fixation of tealeaves, spreading for cooling get damp again, manage automatically operations such as bar, frying automatically, brightness pot Titian and automatic sub-sieve; It is as shown in Figure 2 that whole process cleans the structure of the continuous complete equipment for processing embodiment 1 of intelligent tealeaves; A plurality of connection arrows are expressed as the multi-channel parallel structure among the figure, and continous way roller fixation machine 3 is adopted in completing of tealeaves, is provided with automatic ration uniform feeding machine 2 before the continous way roller fixation machine; The continous way roller fixation machine connects the first spreading for cooling damping machine 5; The first spreading for cooling damping machine connects the first vibration translation conveyer, 6, the first vibration translation conveyers connections, first automatic carding machine 7, the first automatic carding machines and connects the second spreading for cooling damping machine 8; The second spreading for cooling damping machine connects the second vibration translation conveyer 9; The second vibration translation conveyer connects second automatic carding machine 10, the second automatic carding machines and connects the 3rd vibration translation conveyer 11, the three vibration translation conveyers through quantitative dispenser 13 (see figure 10)s of quantitative reader 12 connection automatic chargings; The quantitative dispenser of automatic charging connects three automatic frying machines 15 through three quantitative output machines 14; Automatically frying machine connects the 4th vibration translation conveyer 16, the four vibration translation conveyers and connects drum-type brightness pot fragrance extracting machine 18 (see figure 4)s through automatic weighing machine 17, and drum-type brightness pot fragrance extracting machine connects plane screen-dividing machine 20; Continous way roller fixation machine and the first spreading for cooling damping machine, the first vibration translation conveyer and the first automatic carding machine, the first automatic carding machine and the second spreading for cooling damping machine, the 4th vibrate between translation conveyer and automatic weighing machine, drum-type brightness pot fragrance extracting machine and the plane screen-dividing machine and all are connected through coolelevator 4 (see figure 9)s; Whole process cleans the continuous complete equipment for processing of intelligent tealeaves and also comprises computer automatic control system, and computer automatic control system connects and control whole process cleans all tea-processing equipments on the continuous complete equipment for processing of intelligent tealeaves.
Drum-type brightness pot fragrance extracting machine comprises frame and is arranged on cylinder 45, roller heating device 410 and cylinder tipping mechanism 49 (see figure 6)s on the frame; One end of cylinder is provided with tealeaves and imports and exports 42; The other end seals and connects hot air generator 76 (seeing Figure 11) through warm-air pipe; The openend of cylinder is that the tealeaves entrance end of cylinder is round table-like structure; Tealeaves on the cylinder is imported and exported the diameter of diameter less than cylinder body, and the inner surface of the round table-like structure of cylinder is provided with tealeaves prerotation vane 421, and the inner surface of cylinder body is provided with raised line 422.Import and export a side near tealeaves on the said frame and be provided with gate operator tool hand 43 that is used for the import and export of switch tealeaves and the input and output material manipulator 44 that is used for the tealeaves input and output material; The end of gate operator tool hand is provided with tealeaves and imports and exports dodge gate 46; The end of input and output material manipulator is provided with rotating tealeaves slideway 47; Said gate operator tool hand and input and output material manipulator are separately positioned on the cylinder both sides of frame, drive (see figure 5) by corresponding mechanical arm drive mechanism 426.Be provided with mechanical linkage which controls between gate operator tool hand and the input and output material manipulator, gate operator tool hand is identical with rotation synchronously of input and output material manipulator and rotational angle; The L-shaped structure of described input and output material manipulator; The bending part of L shaped structure is provided with the tealeaves slideway and rotates control motor 411 and tealeaves slideway up-down control motor 412; The L-shaped structure of described gate operator tool hand, described dodge gate is a circular configuration, the size of dodge gate and tealeaves are imported and exported suitable; Dodge gate is rotatably connected to the end of gate operator tool hand through bearing 413, and described cylinder tipping mechanism is arranged on the frame cylinder below of importing and exporting a side away from tealeaves.The cylinder tipping mechanism connects computer automatic control system; The below of cylinder is provided with and is used for the main motor 423 that head roll rotates; Frame around the cylinder is provided with insulation construction 425; Also be provided with the temperature sensor 424 that is used to detect tealeaves brightness pot temperature on the frame, temperature sensor also connects computer automatic control system.Be equipped with exhaust emission tube 415 in the warm-air pipe 414 on the cylinder; Be provided with broken last feeder 416 (see figure 7)s of tealeaves in the cylinder; The end that feeder is imported and exported near tealeaves is unsettled, and the other end is fixedly connected with exhaust emission tube and is communicated with, and the top of feeder is provided with the broken last filtering cover 417 of tealeaves.The cross section of said filtering cover is the inverted V-shaped (see figure 8); Filtering cover is provided with a plurality of filtering holes 418; Described filtering holes is inverted isosceles triangular structure, and said isosceles triangle bottom side length is 1 to 1.5 with the ratio of isoceles triangle form height, and the bottom land 419 of said feeder is an incline structure; The bottom land of feeder free end is higher than the bottom land of feeder stiff end; The bottom of said exhaust emission tube and feeder low side is fixed, and the stiff end upside of said feeder is provided with wind deflector 420, and described wind deflector tilts to the blind end of cylinder.
During the work of drum-type brightness pot fragrance extracting machine; Computer automatic control system is according to the duty of predefined programme-control cylinder rotating mechanism, cylinder tipping mechanism, roller heating device, hot air generator, gate operator tool hand and input and output material manipulator, and its process may further comprise the steps:
A. cylinder rotates and unlatching roller heating device heated roller;
B. opening the cylinder tipping mechanism reduces the cylinder blind end; Cylinder tilts behind 12 to 18 degree; Rotating the input and output material manipulator makes the tealeaves slideway aim at the tealeaves import and export; And rotate the control motor through the tealeaves slideway tealeaves slideway is arranged to the high inboard low state in the outside, the tealeaves of a brightness strike number amount flows in the cylinder through the tealeaves slideway, and the action of cylinder tipping mechanism makes the cylinder blind end be increased to cylinder and is horizontal;
C. rotate the input and output material manipulator and make the tealeaves slideway leave the tealeaves import and export of cylinder, rotating switch door manipulator is imported and exported dodge gate sealing tealeaves, and temperature is 50 to 70 degrees centigrade in the index drum, and cylinder rotated 8 to 12 minutes continuously;
D. rotating switch door manipulator is opened dodge gate, opens hot air generator to the cylinder heat air delivery, is rotated further 8 to 12 minutes at the door opening state bottom roll;
E. rotating switch door manipulator is imported and exported dodge gate sealing tealeaves, closes hot air generator, and the temperature in the cylinder is increased to 110 to 120 degrees centigrade, is incubated 1.5 to 2.5 minutes;
F. rotating switch door manipulator is opened dodge gate, and cylinder is rotated further, and stops heating, and behind the greenhouse cooling to 50 in the cylinder degree centigrade, cylinder is rotated further 2 to 5 minutes;
G. cylinder counter-rotating is opened the cylinder tipping mechanism cylinder blind end is raise, and rotates the control motor through the tealeaves slideway tealeaves slideway is arranged to the low inboard high state in the outside; And pass through the tealeaves slideway and go up and down to control the height that motor reduces the tealeaves slideway; Behind cylinder inclination 25 to 35 degree, tealeaves is imported and exported from tealeaves and is flowed out, and flows into the tealeaves conveying equipment through the tealeaves slideway; After the tealeaves in the cylinder all flowed out, the action of cylinder tipping mechanism made the cylinder blind end be reduced to cylinder and is horizontal.
During the work of drum-type brightness pot fragrance extracting machine; Fine particles such as the broken end of tealeaves that produces in the brightness pot Titian process of tealeaves, dust are filtered to get in the feeder and store, and when hot blast is used in the cylinder sealing, discharge with waste gas or along with the cylinder rotation process in machine vibrations and flow out voluntarily or focus on separately.Like this, not only in tealeaves brightness pot process automatic fitration the broken end of part tealeaves, can simplify follow-up tealeaves screening process, and the dust that produces in the tealeaves brightness pot process is able to also significantly reduce, reduced the dust pollution in production place.
The coolelevator of automatic weighing machine 17, drum-type brightness pot fragrance extracting machine, plane screen-dividing machine and connection drum-type brightness pot fragrance extracting machine and plane screen-dividing machine all is arranged in the fully sheathed case 70 (seeing Figure 11); The tea outlet 74 of plane screen-dividing machine stretches out outside the fully sheathed case; Automatic weighing machine 17 tops are provided with storage bin hopper 71; Storage bin hopper is arranged on the tank wall of fully sheathed case; Also be provided with air inlet 72, exhaust outlet 73 and moving door on the tank wall of fully sheathed case, described fully sheathed case also is provided with temperature-adjusting device 75, and described temperature-adjusting device is arranged on the side of fully sheathed case near the plane screen-dividing machine.
The conveyer belt (see figure 10) that quantitative reader and quantitative output machine include frame and be obliquely installed, the top, middle part of conveyer belt is provided with material limiting device 55, and material limiting device comprises adjustable limiting plate and the loopback wheel that is provided with near the adjustable limiting plate; The length of adjustable limiting plate and loopback wheel and the width of conveyer belt are suitable; The loopback wheel is provided with dials the material pawl, and the feed direction of dialling material direction and conveyer belt of dialling the material pawl is opposite, and the quantitative dispenser of said automatic charging is arranged on the exit side of quantitative reader; The quantitative dispenser of automatic charging is arranged on the track 56; Quantitatively the output machine is arranged on trackside and its feed end near track, and quantitatively the feed end of reader and quantitative output machine is provided with feed hopper 57, and discharge end is provided with rotary discharge bucket 58; Discharge bucket is arranged on the Weighing mechanism 59; The quantitative dispenser of described automatic charging is provided with rotary feeding funnel 60, and the height of feeding funnel is lower than the discharge bucket of quantitative reader, is higher than the feed hopper that tealeaves is quantitatively exported machine; The bottom of the quantitative dispenser of automatic charging is provided with roller; The quantitative dispenser of automatic charging passes through the roller setting in orbit, and roller is connected with the driving mechanism that is arranged on the quantitative dispenser of automatic charging bottom, and track is vertical with the length direction of quantitative reader and quantitative output machine.
When working by the motor-driven induction system that feeds intake that constitutes of quantitative reader, the quantitative dispenser of automatic charging and quantitative output; The tealeaves of preceding working procedure completion of processing directly gets into the feed hopper of quantitative reader; Quantitatively the running of the conveyer belt of reader is promoted to discharge end with tealeaves, falls in the rotary discharge bucket in discharge end below.The effect of material limiting device is to prevent to occur on the conveyer belt tealeaves situation in heaps; Tealeaves in heaps possibly drop in the discharge bucket at one time; Thereby cause bigger weighting error; The limiting plate that highly can regulate is used for the height of tealeaves on the limit transport band, and restriction is piled up too high tealeaves and upwards transmitted; The tealeaves that poking device on the feed back wheel is piled up limited plate restriction is clawback backward, prevents to occur on the conveyer belt tealeaves situation in heaps thereby reach, and assurance tealeaves is evenly carried.Because discharge bucket is arranged on the Weighing mechanism; Therefore; Tealeaves weight in the discharge bucket can be set in advance; When the tealeaves in the discharge bucket reached setting weight, Weighing mechanism sent signal to computer automatic control system, and the main motor that computer automatic control system is closed on the quantitative reader of tealeaves quits work its conveyer belt; The simultaneous computer automatic control system detects the state of quantitative dispenser of automatic charging and feeding funnel thereof; If the quantitative dispenser of automatic charging is in initial position and feeding funnel for treating the material state, then the discharge bucket of the quantitative reader of computer automatic control system control tealeaves rotates, and pours the tealeaves in the discharge bucket on the quantitative dispenser of automatic charging feeding funnel; The quantitative dispenser of automatic charging moves in orbit then needs to add by the quantitative output machine of tealeaves, rotates the feed hopper that feeding funnel is poured tealeaves in quantitative output machine.After feeding was accomplished, the quantitative dispenser of automatic charging was promptly got back to the other initial position of quantitative reader, was other quantitative output machine feeding after waiting tealeaves to be added.Quantitatively the running of the conveyer belt of output machine is promoted to discharge end with the tealeaves in the feed hopper; Fall in the rotary discharge bucket in discharge end below; Because discharge bucket is arranged on the Weighing mechanism, therefore, the tealeaves weight in the discharge bucket is that a frying amount of the automatic frying machine of next procedure can be set in advance; When the tealeaves in the discharge bucket reaches setting weight; Weighing mechanism sends signal to computer automatic control system, computer automatic control system close tealeaves quantitatively the main motor on the output machine its conveyer belt is quit work, the simultaneous computer automatic control system detects the duty of the automatic frying machine of next procedure; If the automatic frying machine of next procedure is in wait state; Then computer automatic control system is controlled the discharge bucket rotation on the quantitative output machine, pours the tealeaves in the discharge bucket into automatic frying machine, thereby accomplishes the tealeaves assigning process.In the middle of the Tea Production process; When the tealeaves amount in certain a certain amount of output machine feed hopper is less than frying amount of next procedure; The tealeaves quantity sensor sends signal to computer automatic control system, sends position signalling through position signal generator simultaneously, and this position signalling offers the quantitative dispenser of automatic charging as framing signal; When the quantitative dispenser of automatic charging moves to the quantitative output machine side that lacks material; Position signalling receiver on the quantitative dispenser of automatic charging receives this signal, puts thereby confirm to lack the quantitative output seat in the plane of expecting, and then can tealeaves be provided for it; Guaranteeing quantitatively to export has enough tealeaves amounts in the machine feed hopper, to guarantee carrying out continuously of next procedure.
It is as shown in Figure 3 that the whole process of embodiment 2 cleans the structure of the continuous complete equipment for processing of intelligent tealeaves; A plurality of connection arrows are expressed as the multi-channel parallel structure among the figure; This complete equipment also is provided with the automatic sorting processor 1 (seeing Figure 12) that withers before automatic ration uniform feeding machine; Automatically sorting processor bright leaf sorting unit that comprises frame and be arranged on upper rack and the bright leaf that the is arranged on bright leaf sorting unit below device that withers that withers; Described bright leaf sorting unit comprises bright leaf hopper 31, bright leaf separating cylinder 32 and driving mechanism (not drawing among the figure), and described bright leaf separating cylinder is round table-like, and the cone-apex angle of round table-like bright leaf separating cylinder is 19 degree; Its smaller diameter end is connected (seeing Figure 13) with bright leaf hopper; Larger diameter end connects waste outlet 318, and the barrel upper edge drum shaft of bright leaf separating cylinder is to being provided with multilayer trapezoidal hole 33 side by side, with the last base of one deck trapezoidal hole or bottom on the same sagittal plane of bright leaf separating cylinder; The waist limit of adjacent two trapezoidal holes that the adjacent two layers trapezoidal hole makes progress at drum shaft is on same straight line; The quantity of every layer of trapezoidal hole is identical, and is identical with the trapezoidal hole size on one deck, the larger diameter end from the smaller diameter end of bright leaf separating cylinder to bright leaf separating cylinder; The height in bright leaf separating cylinder barrel upper trapezoid hole successively is linear increment, and the upper base length of trapezoidal hole or the length of going to the bottom successively are linear increment; The below of bright leaf separating cylinder is provided with the slide plate 34 of inclination on the bright leaf separating cylinder; Slide plate is provided with two rotary graded plates 35; Graded plate and slide plate constitute three bright leaf chutes 36 (wherein its frame side plate of the chute at two ends has constituted a sidewall of chute), and bright leaf sorting unit connects the bright leaf device that withers through bright leaf chute; The upper end of said slide plate is provided with baffle plate 311 (seeing Figure 14), and the lower end of slide plate is provided with hinged seat 312, and the two ends, bottom of graded plate are provided with rotating shaft 313; The rotating shaft at graded plate two ends is hinged on respectively on baffle plate and the hinged seat; Said baffle plate is provided with motor 314 away from a side of graded plate, and motor shaft is connected with the rotating shaft of graded plate, and motor connects computer automatic control system; When described graded plate rotated, the variable angle scope between graded plate and the slide plate was that 45 degree are to 135 degree.The bright leaf device that withers comprises casing 37 and is arranged on three bright leaves in casing streamline that withers; The corresponding bright leaf in the outlet of each bright leaf chute below streamline that withers; Every bright leaf streamline that withers includes 5 layers of netted bright leaf conveyer belt 38 that laterally is crisscross arranged, and neighbouring its tealeaves direction of transfer of two-layer bright leaf conveyer belt is opposite, and the bright leaf conveyer belt of orlop end is provided with discharging opening 39; Every bright leaf streamline that withers is equipped with independent driving mechanisms; Adjacent two bright leaves wither and are provided with demarcation strip 315 between the streamline, and the wither bottom half of streamline of every bright leaf is equipped with heater 310, and the top of casing is provided with exhaust outlet 316.In the present embodiment; Automatically the wither tealeaves of processor output of sorting is divided into three the tunnel; Wherein main road (tealeaves amount maximum a road) connects the automated production complete set of equipments of back, for the less other two-way of tealeaves amount, can connect the less relatively Tea Production line of other output; Also can the tealeaves of this two-way be stored, wait that the amount that reaches certain drops into the automated production complete set of equipments later on again and produces.
When processor operation is withered in sorting automatically; The raw material fresh tea leaf is through the smaller diameter end input of bright leaf hopper from bright leaf separating cylinder; The rotating speed of bright leaf separating cylinder is 16 to 20 rpms; Drop out the trapezoidal hole of the bright leaf of different sizes different sizes from bright leaf separating cylinder wall, regulate the angle of graded plate, can adjust the line of demarcation between adjacent two tealeaves grades; Thereby change the grade scale of tealeaves, a small amount of overproof especially big tealeaves is the waste outlet outflow of the setting through bright leaf separating cylinder larger diameter end then.Bright leaf through classification slides from bright leaf chute, gets into the corresponding bright leaf streamline that withers, and the bright leaf conveyer belt because bright leaf withers on the streamline is crisscross arranged; When bright leaf arrives the terminal point of bright leaf conveyer belt, can fall into down one deck automatically, continue in the other direction then to move; Bright leaf is heated by the bottom half heater in moving process, therefore transporting back and forth through several layers tealeaves conveyer belt; Bright leaf is accomplished gradually and is withered, and flows out from discharging opening at last.The wither translational speed and the heating-up temperature of streamline of every bright leaf all can be carried out independent control according to corresponding bright leaf size and quantity, promptly not only controls the time of withering but also control the temperature of withering, thereby makes tealeaves reach the effect of better withering.
The coolelevator of automatic weighing machine 17, drum-type brightness pot fragrance extracting machine, plane screen-dividing machine and connection drum-type brightness pot fragrance extracting machine and plane screen-dividing machine all is arranged in the fully sheathed case 70; Also be provided with the 5th vibration translation conveyer 19 (seeing Figure 15) between drum-type brightness pot fragrance extracting machine and the coolelevator 4; The automatic weighing machine top is provided with storage bin hopper 71; Storage bin hopper is arranged on the tank wall of fully sheathed case; Also be provided with air inlet 72 and exhaust outlet 73 on the tank wall of fully sheathed case, described fully sheathed case also is provided with temperature-adjusting device 75, and described temperature-adjusting device is arranged on the side of fully sheathed case near the plane screen-dividing machine; Half stretches out the vibration chutes of plane screen-dividing machine outside the fully sheathed case; The plane screen-dividing machine connects three automatic packaging machines 21 through three coolelevators, because the tealeaves that screen-dividing machine comes out from the plane divides several specifications, so the tealeaves of each specification can connect automatic packaging machine separately and carries out class wrapping.All the other structures are identical with embodiment 1.
Whole process of the present invention cleans the continuous complete equipment for processing of intelligent tealeaves and adopts the continous way roller fixation machine, and the amount of cure of this mode tealeaves that completes is high, inside and outside high conformity, and the tealeaves mouthfeel is pure; Through coolelevator tealeaves is cooled off lifting fast after completing; And get into the further spreading for cooling moisture regain of the first spreading for cooling damping machine, and prior art all adopts the spreading for cooling mode of normal temperature, the cooling of normal temperature mode tealeaves is slow; Need the more spreading for cooling time; Key is that tealeaves its freshness in relatively long temperature-fall period significantly decreases, and making the finished tea flavescence influences tea color; And the present invention cools off through quick behind tea green-keeping, makes the freshness of tealeaves be able to keep to greatest extent, has kept the emerald green color and luster of green tea more, has improved quality of tea leaves significantly.The spreading for cooling moisture regain is to make the inner moisture of tealeaves rapidly to external diffusion, thereby reaches inside and outside purpose uniformly, guarantees tea quality.The automatic carding machine of tealeaves adopts the automatic carding machine of groove cooking-pot type tealeaves, and tealeaves was that move on reason bar limit, limit when this carding machine was worked, and was easy to connect into streamline; The present invention adopts the mode of two automatic carding machine cascades to accomplish the reason bar operation of tealeaves, between two automatic carding machines, sets up the second spreading for cooling damping machine, after the first automatic carding machine is accomplished the reason bar; Tealeaves gets into the second spreading for cooling damping machine; Tealeaves is repeated spreading for cooling moisture regain, can further guarantee the inside and outside even of finished tea quality like this, make the tealeaves mouthfeel pure; Thereby significantly improve tea quality, satisfy the production requirement of high-quality tealeaves.In addition; In order to ensure the even running of Tea Processing process, the present invention is in the needs tealeaves frying operation of more process time, then the mode through the parallel running of many tealeaves frying machines; Branch at tealeaves is mixed; Earlier by quantitative reader the tealeaves of last process is shipped to the quantitative dispenser of automatic charging, is distributed on the quantitative output machine that is provided with before each automatic frying machine by the quantitative dispenser of automatic charging, the quantitative output machine has here played transfer, has stored the effect of tealeaves; Therefore the quantity of frying machine equates with the quantity of quantitative output machine automatically, has guaranteed that like this tealeaves of whole production line is mobile.Automatically frying machine adopts the automatic frying machine of tealeaves of multi wok cascade, and a plurality of frying pans can be accomplished the frying of tealeaves by the form of different frying time, the frying of different frying temperature section; Automatically the quantity of frying machine can be taken all factors into consideration definite according to the working ability etc. of working ability, institute's tea-processing size and leading portion operation of himself; Be generally three; The automatic frying machine of a greater number also can be set; To satisfy the needs of various different situations, more after a little while, the some automatic frying machine and the corresponding corollary apparatus of closing wherein get final product in demand.Get into drum-type brightness pot fragrance extracting machine entering tealeaves brightness pot Titian operation and after the tealeaves of many automatic frying machines completion fryings vibrates the merging of translation conveyer through the 4th, pass through automatic weighing machine; Get into the plane screen-dividing machine through coolelevator after accomplishing brightness pot Titian; Tealeaves is carried out sub-sieve, thereby accomplish the processing of tealeaves.Complete set of equipments of the present invention at the main process equipment of tealeaves as completing, mainly connecting between spreading for cooling moisture regain, reason bar, frying, brightness pot Titian and the sub-sieve through two kinds of connection devices; A kind of is vibration translation conveyer; This equipment mainly is that tealeaves is moved in the horizontal direction, wherein also can comprise certain height and promote; Another kind is a coolelevator; This equipment mainly is to make tealeaves moving on short transverse, i.e. elevated height, and elevator of the present invention comprises refrigerating function; Can when promoting tealeaves, accomplish cooling to tealeaves; Certainly, this cooling is controlled, can control temperature or unwanted the time, closes.In addition, the present invention also comprises the tealeaves weighing-appliance of many places in order to ensure the quality of tealeaves in complete set of equipments, can carry out quantitatively control to Tea Processing.If the feed end of automatic ration uniform feeding machine install additional automatic sorting wither processor, the tea outlet of screen-dividing machine connects automatic packaging machine through lifting means on the plane, whole process of the present invention cleans institute that the continuous complete equipment for processing of intelligent tealeaves can accomplish Tea Production in steps.In addition; Whole process of the present invention cleans the Tea Processing process of the continuous complete equipment for processing of intelligent tealeaves and controls according to the program of setting in advance by computer automatic control system, as long as set the data such as processing temperature, process time and processing capacity of each link in the production process in advance, computer automatic control system just can be by the programme-control whole process of production of setting; Need not manual intervention; Realize automation fully, can practice thrift the great amount of manpower resource, reduced production cost.
Need to prove that the present invention does not make detailed description to all tea-processing equipments on the complete set of equipments, these equipment are prior art; In fact; In the prior art, any one procedure in the Tea Production process all has corresponding production equipment, and these equipment can be accomplished certain one procedure in the Tea Production process; And how scientifically to match these equipment; And they are interconnected, form a cleaning, safety and full automatic high-quality Tea Processing complete set of equipments, then be the technical barrier that those skilled in the art thirst for solving.Adopt the tealeaves of complete set of equipments of the present invention processing, have profile compact smooth, color is emerald green, give off a strong fragrance, the characteristics of aftertaste glycol.
Claims (10)
1. a whole process cleans the continuous complete equipment for processing of intelligent tealeaves; Comprise completing, manage bar, frying, brightness pot Titian and dividing sieve apparatus of tealeaves; It is characterized in that: continous way roller fixation machine (3) is adopted in completing of tealeaves, is provided with automatic ration uniform feeding machine (2) before the continous way roller fixation machine, and the continous way roller fixation machine connects the first spreading for cooling damping machine (5); The first spreading for cooling damping machine connects the first vibration translation conveyer (6); The first vibration translation conveyer connects the first automatic carding machine (7), and the first automatic carding machine connects the second spreading for cooling damping machine (8), and the second spreading for cooling damping machine connects the second vibration translation conveyer (9); The second vibration translation conveyer connects the second automatic carding machine (10); The second automatic carding machine connects the 3rd vibration translation conveyer (11), and the 3rd vibration translation conveyer connects the quantitative dispenser of automatic charging (13) through quantitative reader (12), and the quantitative dispenser of automatic charging connects automatic frying machine (15) through some quantitative output machines (14); Automatically the quantity of frying machine equates with the quantity of quantitative output machine; Automatically frying machine connects the 4th vibration translation conveyer (16), and the 4th vibration translation conveyer connects drum-type brightness pot fragrance extracting machine (18) through automatic weighing machine (17), and drum-type brightness pot fragrance extracting machine connects plane screen-dividing machine (20); Continous way roller fixation machine and the first spreading for cooling damping machine, the first vibration translation conveyer and the first automatic carding machine, the first automatic carding machine and the second spreading for cooling damping machine, the 4th vibrate between translation conveyer and automatic weighing machine, drum-type brightness pot fragrance extracting machine and the plane screen-dividing machine and all are connected through coolelevator (4); Whole process cleans the continuous complete equipment for processing of intelligent tealeaves and also comprises COMPUTER CALCULATION machine automatic control system, and computer automatic control system connects and control whole process cleans all tea-processing equipments on the continuous complete equipment for processing of intelligent tealeaves.
2. whole process according to claim 1 cleans the continuous complete equipment for processing of intelligent tealeaves; It is characterized in that being provided with before the described automatic ration uniform feeding machine the automatic sorting processor (1) that withers; Automatically sorting processor bright leaf sorting unit that comprises frame and be arranged on upper rack and the bright leaf that the is arranged on bright leaf sorting unit below device that withers that withers; Described bright leaf sorting unit comprises bright leaf hopper (31), bright leaf separating cylinder (32) and driving mechanism; Described bright leaf separating cylinder is round table-like; The barrel upper edge drum shaft of bright leaf separating cylinder is to being provided with multilayer trapezoidal hole (33) side by side; On the same sagittal plane of bright leaf separating cylinder, the waist limit of adjacent two trapezoidal holes that the adjacent two layers trapezoidal hole makes progress at drum shaft is on same straight line with the last base of one deck trapezoidal hole or bottom, and the cross-sectional area of said trapezoidal hole successively increases progressively to the larger diameter end of bright leaf separating cylinder from the smaller diameter end of bright leaf separating cylinder; The below of bright leaf separating cylinder is provided with the slide plate (34) of inclination; Slide plate is provided with some rotary graded plates (35); Graded plate and slide plate constitute some bright leaf chutes (36); Bright leaf sorting unit connects the bright leaf device that withers through bright leaf chute, and the bright leaf device that withers comprises casing (37) and be arranged on many bright leaves in the casing streamline that withers, corresponding bright leaf in outlet below of each bright leaf chute streamline that withers; Every bright leaf streamline that withers includes the netted bright leaf conveyer belt (38) that multilayer laterally is crisscross arranged; Its tealeaves direction of transfer of bright leaf conveyer belt of adjacent layer is opposite, and the bright leaf conveyer belt of orlop end is provided with discharging opening (39), and bottom half is provided with heater (310).
3. whole process according to claim 2 cleans the continuous complete equipment for processing of intelligent tealeaves, it is characterized in that the quantity of every layer of trapezoidal hole on the bright leaf separating cylinder is identical, and is identical with the trapezoidal hole size on one deck; Larger diameter end from the smaller diameter end of bright leaf separating cylinder to bright leaf separating cylinder, the height in bright leaf separating cylinder barrel upper trapezoid hole successively is linear increment, and the upper base length of trapezoidal hole or the length of going to the bottom successively are linear increment; The upper end of said slide plate is provided with baffle plate (311), and the lower end of slide plate is provided with hinged seat (312), and the two ends, bottom of graded plate are provided with rotating shaft (313); The rotating shaft at graded plate two ends is hinged on respectively on baffle plate and the hinged seat; Said baffle plate is provided with motor (314) away from a side of graded plate, and motor shaft is connected with the rotating shaft of graded plate, and motor connects computer automatic control system; When described graded plate rotates; Variable angle scope between graded plate and the slide plate be 45 degree to 135 degree, every bright leaf streamline that withers is equipped with independent driving mechanisms, adjacent two bright leaves wither and are provided with demarcation strip (315) between the streamline; The wither bottom half of streamline of every bright leaf is equipped with heater; Bright leaf conveyer belt is 3 to 7 layers, and the cone-apex angle of bright leaf separating cylinder is 17 to 21 degree, and the rotating speed of bright leaf separating cylinder is 16 to 20 rpms.
4. whole process according to claim 1 cleans the continuous complete equipment for processing of intelligent tealeaves; It is characterized in that described drum-type brightness pot fragrance extracting machine comprises frame and is arranged on cylinder, roller heating device and the cylinder tipping mechanism on the frame; One end of cylinder is provided with tealeaves and imports and exports; The other end seals and connects hot air generator through warm-air pipe; Import and export (42) one sides near tealeaves on the said frame and be provided with gate operator tool hand (43) that is used for the import and export of switch tealeaves and the input and output material manipulator (44) that is used for the tealeaves input and output material, said gate operator tool hand and input and output material manipulator are separately positioned on cylinder (45) both sides of frame, and the end of gate operator tool hand is provided with tealeaves and imports and exports dodge gate (46); The end of input and output material manipulator is provided with rotating tealeaves slideway (47); Be equipped with exhaust emission tube (415) in the warm-air pipe on the cylinder (414), be provided with the broken last feeder of tealeaves (416) in the cylinder, the end that feeder is imported and exported near tealeaves is unsettled; The other end is fixedly connected with exhaust emission tube and is communicated with, and the top of feeder is provided with the broken last filtering cover of tealeaves (417).
5. whole process according to claim 4 cleans the continuous complete equipment for processing of intelligent tealeaves; It is characterized in that being provided with mechanical linkage which controls between described gate operator tool hand and the input and output material manipulator, gate operator tool hand is identical with rotation synchronously of input and output material manipulator and rotational angle; Described cylinder tipping mechanism is arranged on the frame cylinder below of importing and exporting a side away from tealeaves; The L-shaped structure of described input and output material manipulator; The bending part of L shaped structure is provided with the tealeaves slideway and rotates control motor (411) and tealeaves slideway up-down control motor (412); The L-shaped structure of described gate operator tool hand; Described dodge gate is a circular configuration, and the size of dodge gate and tealeaves are imported and exported suitable, and dodge gate is rotatably connected to the end of gate operator tool hand through bearing (413).
6. whole process according to claim 4 cleans the continuous complete equipment for processing of intelligent tealeaves; The cross section that it is characterized in that said filtering cover is inverted V-shaped, and filtering cover is provided with a plurality of filtering holes (418), and described filtering holes is inverted isosceles triangular structure; Said isosceles triangle bottom side length is 1 to 1 to 1 to 2 with the ratio of isoceles triangle form height; The bottom land of said feeder (419) is an incline structure, and the bottom land of feeder free end is higher than the bottom land of feeder stiff end, and the bottom of said exhaust emission tube and feeder low side is fixed; The stiff end upside of said feeder is provided with wind deflector (420), and described wind deflector tilts to the blind end of cylinder.
7. whole process according to claim 1 cleans the continuous complete equipment for processing of intelligent tealeaves; The coolelevator that it is characterized in that automatic weighing machine (17), drum-type brightness pot fragrance extracting machine, plane screen-dividing machine and connection drum-type brightness pot fragrance extracting machine and plane screen-dividing machine all is arranged in the fully sheathed case (70); The tea outlet of plane screen-dividing machine (74) stretches out outside the fully sheathed case; Automatic weighing machine (17) top is provided with storage bin hopper (71); Storage bin hopper is arranged on the tank wall of fully sheathed case; Also be provided with air inlet (72), exhaust outlet (73) and moving door on the tank wall of fully sheathed case, described fully sheathed case also is provided with temperature-adjusting device (75), and described temperature-adjusting device is arranged on the side of fully sheathed case near the plane screen-dividing machine.
8. whole process according to claim 1 cleans the continuous complete equipment for processing of intelligent tealeaves; It is characterized in that the conveyer belt that said quantitative reader and quantitative output machine include frame and be obliquely installed, the top, middle part of conveyer belt is provided with material limiting device (55), and material limiting device comprises adjustable limiting plate and the loopback wheel that is provided with near the adjustable limiting plate; The length of adjustable limiting plate and loopback wheel and the width of conveyer belt are suitable; The loopback wheel is provided with dials the material pawl, and the feed direction of dialling material direction and conveyer belt of dialling the material pawl is opposite, and the quantitative dispenser of said automatic charging is arranged on the exit side of quantitative reader; The quantitative dispenser of automatic charging is arranged on the track (56); Quantitatively the output machine is arranged on trackside and its feed end near track, and quantitatively the feed end of reader and quantitative output machine is provided with feed hopper (57), and discharge end is provided with rotary discharge bucket (58); Discharge bucket is arranged on the Weighing mechanism (59); The quantitative dispenser of described automatic charging is provided with rotary feeding funnel (60), and the height of feeding funnel is lower than the discharge bucket of quantitative reader, is higher than the feed hopper that tealeaves is quantitatively exported machine; The bottom of the quantitative dispenser of automatic charging is provided with roller; The quantitative dispenser of automatic charging passes through the roller setting in orbit, and roller is connected with the driving mechanism that is arranged on the quantitative dispenser of automatic charging bottom, and track is vertical with the length direction of quantitative reader and quantitative output machine.
9. clean the continuous complete equipment for processing of intelligent tealeaves according to claim 1 or 2 or 3 or 4 or 5 or 6 or 7 or 8 described whole process; It is characterized in that coolelevator (4) comprises the conveyer belt that is obliquely installed; The low side of conveyer belt is a feed end, and high-end is discharge end, also is provided with refrigeration mechanism (63) and blowing device (64) on the coolelevator; Blowing device is located at the conveyer belt top, and the leaving air temp of blowing device is 4 ℃ to 12 ℃.
10. clean the continuous complete equipment for processing of intelligent tealeaves according to claim 1 or 2 or 3 or 4 or 5 or 6 or 8 described whole process; The coolelevator that it is characterized in that automatic weighing machine (17), drum-type brightness pot fragrance extracting machine, plane screen-dividing machine and connection drum-type brightness pot fragrance extracting machine and plane screen-dividing machine all is arranged in the fully sheathed case (70); Also be provided with the 5th vibration translation conveyer (19) between drum-type brightness pot fragrance extracting machine and the coolelevator (4); Automatic weighing machine (17) top is provided with storage bin hopper (71); Storage bin hopper is arranged on the tank wall of fully sheathed case; Also be provided with air inlet (72) and exhaust outlet (73) on the tank wall of fully sheathed case, described fully sheathed case also is provided with temperature-adjusting device (75), and described temperature-adjusting device is arranged on the side of fully sheathed case near the plane screen-dividing machine; Half stretches out the vibration chutes of plane screen-dividing machine outside the fully sheathed case, and the plane screen-dividing machine connects automatic packaging machine (21) through coolelevator.
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| Application Number | Priority Date | Filing Date | Title |
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| CN2011102017499A CN102318690B (en) | 2011-07-19 | 2011-07-19 | Set of overall clean intelligent equipment for continuously processing tea |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011102017499A CN102318690B (en) | 2011-07-19 | 2011-07-19 | Set of overall clean intelligent equipment for continuously processing tea |
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| Publication Number | Publication Date |
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| CN102318690A true CN102318690A (en) | 2012-01-18 |
| CN102318690B CN102318690B (en) | 2012-11-21 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN2011102017499A Expired - Fee Related CN102318690B (en) | 2011-07-19 | 2011-07-19 | Set of overall clean intelligent equipment for continuously processing tea |
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| CN102783529A (en) * | 2012-05-23 | 2012-11-21 | 杭州千岛湖丰凯实业有限公司 | Continuous automatic processing complete equipment and processing method for flat tea |
| CN102783528A (en) * | 2012-05-23 | 2012-11-21 | 杭州千岛湖丰凯实业有限公司 | Whole-course automatic processing complete equipment and processing method for flat tea |
| CN102845545A (en) * | 2012-09-28 | 2013-01-02 | 宣城绿源机械制造有限公司 | Automatic horizontal type continuous tea-strip-tidying machine set |
| CN103416524A (en) * | 2013-08-13 | 2013-12-04 | 苏州市西山宏运材料用品厂 | Tea-frying machine |
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| CN105173526A (en) * | 2015-06-11 | 2015-12-23 | 柳州市侗天湖农业生态旅游投资有限责任公司 | Tea leaf cooling net belt conveyor |
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| CN201536588U (en) * | 2009-09-21 | 2010-08-04 | 杭州千岛湖丰凯实业有限公司 | Continuous automatic flat tea frying machine |
| CN101946831A (en) * | 2010-07-23 | 2011-01-19 | 杭州千岛湖丰凯实业有限公司 | Full-automatic flow production line for flat tea and production method thereof |
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| CN102783529A (en) * | 2012-05-23 | 2012-11-21 | 杭州千岛湖丰凯实业有限公司 | Continuous automatic processing complete equipment and processing method for flat tea |
| CN102783528A (en) * | 2012-05-23 | 2012-11-21 | 杭州千岛湖丰凯实业有限公司 | Whole-course automatic processing complete equipment and processing method for flat tea |
| CN102783528B (en) * | 2012-05-23 | 2013-09-11 | 杭州千岛湖丰凯实业有限公司 | Whole-course automatic processing complete equipment and processing method for flat tea |
| CN102845545A (en) * | 2012-09-28 | 2013-01-02 | 宣城绿源机械制造有限公司 | Automatic horizontal type continuous tea-strip-tidying machine set |
| CN103605503A (en) * | 2013-08-09 | 2014-02-26 | 张秋金 | Tea production processing management software |
| CN103416524A (en) * | 2013-08-13 | 2013-12-04 | 苏州市西山宏运材料用品厂 | Tea-frying machine |
| CN104012697A (en) * | 2014-06-26 | 2014-09-03 | 黄山紫霞茶业有限公司 | Multifunctional green tea production line |
| CN104012697B (en) * | 2014-06-26 | 2016-08-24 | 黄山紫霞茶业有限公司 | Green tea multifunctional production line |
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| CN105151334A (en) * | 2015-07-31 | 2015-12-16 | 衢州职业技术学院 | Automatic tea canning device and method thereof |
| CN105151334B (en) * | 2015-07-31 | 2016-11-30 | 衢州职业技术学院 | A kind of dress tea devices and methods therefor automatically |
| CN105851293A (en) * | 2016-06-08 | 2016-08-17 | 务川自治县雾青茶业有限公司 | Tea aroma extraction machine |
| CN106073455A (en) * | 2016-08-03 | 2016-11-09 | 范有文 | A kind of intelligence cooking equipment |
| CN106359696A (en) * | 2016-11-25 | 2017-02-01 | 常宁市兴华农业开发有限公司 | Clean production equipment for curly tea |
| CN106720496A (en) * | 2016-11-29 | 2017-05-31 | 四川洪椿茶业有限公司 | A kind of green bamboo snake production technology and its system |
| CN106720495A (en) * | 2016-11-29 | 2017-05-31 | 四川洪椿茶业有限公司 | A kind of yellow bud production technology and its system |
| CN108094585A (en) * | 2017-12-29 | 2018-06-01 | 黄山小罐茶业有限公司 | A kind of tealeaves purification sterilizing production system |
| CN108770957A (en) * | 2018-06-22 | 2018-11-09 | 衢州渊永机械有限公司 | Automatic tea production line and its control method |
| CN112893436A (en) * | 2021-01-15 | 2021-06-04 | 邹霞 | Soil is soil screening processing apparatus for soil remediation |
| CN115363112A (en) * | 2022-10-27 | 2022-11-22 | 福鼎市八闽茶夫茶业有限公司 | White tea production equipment that withers |
| CN115363112B (en) * | 2022-10-27 | 2022-12-30 | 福鼎市八闽茶夫茶业有限公司 | White tea production equipment that withers |
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