CN104012697A - Multifunctional green tea production line - Google Patents
Multifunctional green tea production line Download PDFInfo
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- CN104012697A CN104012697A CN201410299411.5A CN201410299411A CN104012697A CN 104012697 A CN104012697 A CN 104012697A CN 201410299411 A CN201410299411 A CN 201410299411A CN 104012697 A CN104012697 A CN 104012697A
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Abstract
The invention belongs to automatic tea production equipment, and in particular relates to a multifunctional green tea production line which comprises a tea enzyme deactivation machine, a damping machine, a carding machine, a shaping machine, a drying machine, a secondary drying machine and a winnowing machine sequentially connected by virtue of a conveying mechanism. According to the invention, the automatic production equipment is integrated into an automatic tea production system; tea is processed aiming at different processing paths of different kinds of teas in a processing technique extraction system, therefore, the tea production efficiency is greatly increased; furthermore, the green tea production line is multifunctional; the use cost is greatly reduced.
Description
Technical field
The invention belongs to tealeaves automated production equipment, be specifically related to a kind of green tea multifunctional production line.
Background technology
The general more complicated of manufacture craft of tealeaves, its production process of different types of tealeaves is also not quite similar, and traditional tea manufacturing process is all to adopt manual operations, and production efficiency is extremely low, and this obviously can not meet the demand of present large-scale production.In order to improve the production and processing efficiency of tealeaves, people design many automated production equipments for Tea Processing, for example green-keeping machine, carding machine, dryer, fragrance extracting machine etc.But present stage people still also rest on specific installation to the use of these automated production equipments and complete independent explained hereafter mode, in whole Tea Production flow process, still need a large amount of manual operations between each equipment, tealeaves to be shifted, still can not give play to greatest extent the advantage of automated production equipment, production efficiency needs further to be improved.In addition, the production of tealeaves is particular about seasonal, its plucking time of different types of tealeaves is also different, tealeaves can be divided into tea before rain, bright front tea, spring tea, summer tea, autumn tea etc. by plucking time, because every kind of tealeaves has its unique production process, therefore existing Tea Production equipment, all for specific tea kinds design, that is to say that these equipment only used very short a period of time in 1 year, this significant wastage the resources of production, also indirectly improved the production cost of tealeaves
Summary of the invention
The object of this invention is to provide a kind of green tea multifunctional production line that can process multiple tealeaves.
For achieving the above object, the invention provides following technical scheme:
A kind of green tea multifunctional production line, comprises being connected successively by conveying mechanism:
Green-keeping machine, for completing to tealeaves;
Damping machine, the conveyer belt that primary structure is long stroke, for the naturally cooling moisture regain of tealeaves;
Carding machine, comprises multiple bar-shaped troughs that are arranged side by side, and bar-shaped trough moves back and forth along groove width direction, and described bar-shaped trough below is provided with heater, for tealeaves being managed to bar shaping;
Trimmer, with carding machine structural similarity, further manages bar shaping to tealeaves;
Dryer, mainly comprises the long stroke conveyer belt being arranged in hot environment, for tealeaves is tentatively dried;
Conserving secondary drying machine, identical with drying machine structure, for the secondary drying of tealeaves;
Winnowing machine, for tealeaves is screened, rejects impurity or tea grounds in tealeaves.
Technique effect of the present invention is: will complete, manage the automated production equipments such as bar, oven dry, Titian and be integrated into a set of tealeaves Automatic Production System, and for the different machining paths in the processing technology extraction system of variety classes tealeaves, tealeaves is processed, greatly improve the production efficiency of tealeaves, and a tractor serves several purposes, greatly reduce use cost.
Brief description of the drawings
Fig. 1 is FB(flow block) of the present invention;
Fig. 2 is the perspective view of branch conveyor.
Detailed description of the invention
As shown in Figure 1, a kind of green tea multifunctional production line, comprise by conveying mechanism be successively connected:
Green-keeping machine 10, for completing to tealeaves;
Damping machine 11, the conveyer belt that primary structure is long stroke, for the naturally cooling moisture regain of tealeaves;
Carding machine 12, comprises multiple bar-shaped troughs that are arranged side by side, and bar-shaped trough moves back and forth along groove width direction, and described bar-shaped trough below is provided with heater, for tealeaves being managed to bar shaping;
Trimmer 13, with carding machine structural similarity, further manages bar shaping to tealeaves;
Dryer 14, mainly comprises the long stroke conveyer belt being arranged in hot environment, for tealeaves is tentatively dried;
Conserving secondary drying machine 15, identical with drying machine structure, for the secondary drying of tealeaves;
Winnowing machine 16, for tealeaves is screened, rejects impurity or tea grounds in tealeaves.
Described damping machine 11 downstreams are also connected with kneading machine 20 by branch conveyor 30 except being connected with carding machine 12, described kneading machine 20 comprises fixing kneading groove and knead the dish of kneading that moves and arrange in groove, be used for imitating manually kneading to move tealeaves is kneaded, described kneading machine 20 downstreams are provided with successively:
Vibra shoot 21, described vibra shoot 21 comprises bar flute profile pallet, and tray bottom is provided with resiliency supported, and described pallet can, along flute length direction double vibrations, loosen for the caking that the process of kneading is produced, simultaneously by tealeaves downstream transport;
Dynamic drying machine 22, comprise and rotate the cylindric screen drum arranging, it is horizontally disposed that the axis of described screen drum is substantially, in screen drum, be connected with hot blast, on inboard wall of riddle drum, overhang and be provided with the flange for the tealeaves that stir-fries, the barrel of screen drum is provided with the aperture distributing for steam, and described dynamic drying machine 22 downstreams are connected with described dryer 14.
Described dryer 14 downstreams are also connected with roasting machine 23 by branch conveyor 30 except being connected with conserving secondary drying machine 15, described roasting machine 23 comprises the cylinder that rotates setting, cylinder is provided with electric heater unit outward, on inner wall of rotary drum, overhang and be provided with the plate for the tealeaves that stir-fries, described roasting machine 23 downstreams are connected with described conserving secondary drying machine 15.
Described roasting machine 23 is also connected with winnowing machine 16 by branch conveyor 30 except being connected with conserving secondary drying machine 15.
Described conserving secondary drying machine 15 downstreams are also connected with fragrance extracting machine 24 by branch conveyor 30 except being connected with winnowing machine 16, described fragrance extracting machine 24 comprises the cylindric feeding tube that rotates setting, the inwall of described feeding tube is provided with helical form feeding groove, in described feeding tube, be provided with far infrared heater, the downstream of described fragrance extracting machine 24 is connected with described winnowing machine 16.
Conveying mechanism between described green-keeping machine 10 and damping machine 11, between trimmer 13 and dryer 14, between dynamic drying machine 22 and dryer 14 all at least comprises one section of coolconveyer, described coolconveyer comprises netted conveyer belt, and described netted conveyer belt top is provided with radiator fan.
Described green-keeping machine 10 comprises and rotates the cylindric cylinder that completes arranging, described in the complete oblique setting of axis and the inclination angle of cylinder be adjustable setting, the discharge end of described green-keeping machine 10 be positioned at the cylinder that completes compared with low side, described in complete in cylinder and be connected with hot blast.
Described carding machine 12 and trimmer 13 comprise that at least two groups are arranged in parallel; Described kneading machine 20 comprises that at least two are arranged in parallel.
Described branch conveyor 30 comprises main conveyor belt 31, rotating conveyer belt 32 and Liang Tiao branch conveyer belt 33, the discharge end of described main conveyor belt 31 is positioned at the top of the stage casing zone face of rotating conveyer belt 32, the two ends of described rotating conveyer belt 32 lay respectively at the top of the feed end zone face of Liang Tiao branch conveyer belt 33, described main conveyor belt 31 connects the discharging opening of upstream equipment, and branch's conveyer belt 33 connects the charging aperture of upstream device.
The tea kinds that green tea multifunctional production line provided by the invention can be processed comprises: in, low-grade hair peak, high-grade hair peak, superfine hair peak, baking, fried green, the work flow of above-mentioned all kinds of tealeaves is as follows:
In, low-grade hair peak: green-keeping machine → damping machine → kneading machine → vibra shoot → dynamic drying machine → dryer → conserving secondary drying machine → fragrance extracting machine → winnowing machine;
High-grade hair peak, superfine hair peak: green-keeping machine 10 → damping machine 11 → carding machine 12 → trimmer 13 → dryer 14 → conserving secondary drying machine 15 → winnowing machine 16;
Baking: green-keeping machine 10 → damping machine 11 → kneading machine 20 → vibra shoot 21 → dynamic drying machine 22 → dryer 14 → conserving secondary drying machine 15 → winnowing machine 16;
Fried green: green-keeping machine 10 → damping machine 11 → kneading machine 20 → vibra shoot 21 → dynamic drying machine 22 → dryer 14 → roasting machine 23 → winnowing machine 16;
Scented tea: green-keeping machine 10 → damping machine 11 → kneading machine 20 → vibra shoot 21 → dynamic drying machine 22 → dryer 14 → roasting machine 23 → conserving secondary drying machine 15 → fragrance extracting machine 24 → winnowing machine 16.
In actual mechanical process, to use different device combinations for different tealeaves, as long as regulate rotating conveyer belt 32 forward or reverse in branch conveyor 30, just can realize the combination between distinct device, form different tealeaves conveying circuits, can complete the production of variety classes tealeaves by different combinations, greatly improve production and the service efficiency of equipment.
The foundation of tea production line need to drop into huge cost, especially the auxiliary facility such as such as boiler of some main equipments, once leaving unused, these equipment just mean the waste of the resources of production, the present invention can process the tealeaves of multiple Various Seasonal, equipment can use from spring autumn, fully extend the life cycle of equipment, and then greatly reduced the production cost of tealeaves.
Claims (10)
1. a green tea multifunctional production line, is characterized in that: comprise by conveying mechanism be successively connected:
Green-keeping machine (10), for completing to tealeaves;
Damping machine (11), the conveyer belt that primary structure is long stroke, for the naturally cooling moisture regain of tealeaves;
Carding machine (12), comprises multiple bar-shaped troughs that are arranged side by side, and bar-shaped trough moves back and forth along groove width direction, and described bar-shaped trough below is provided with heater, for tealeaves being managed to bar shaping;
Trimmer (13), with carding machine structural similarity, further manages bar shaping to tealeaves;
Dryer (14), mainly comprises the long stroke conveyer belt being arranged in hot environment, for tealeaves is tentatively dried;
Conserving secondary drying machine (15), identical with drying machine structure, for the secondary drying of tealeaves;
Winnowing machine (16), for tealeaves is screened, rejects impurity or tea grounds in tealeaves.
2. green tea multifunctional production line according to claim 1, it is characterized in that: described damping machine (11) downstream is also connected with kneading machine (20) by branch conveyor (30) except being connected with carding machine (12), described kneading machine (20) comprises fixing kneading groove and knead the dish of kneading that moves and arrange in groove, be used for imitating manually kneading to move tealeaves is kneaded, described kneading machine (20) downstream is provided with successively:
Vibra shoot (21), described vibra shoot (21) comprises bar flute profile pallet, and tray bottom is provided with resiliency supported, and described pallet can be along flute length direction double vibrations, loosen for the caking that the process of kneading is produced, simultaneously by tealeaves downstream transport;
Dynamic drying machine (22), comprise and rotate the cylindric screen drum arranging, it is horizontally disposed that the axis of described screen drum is substantially, in screen drum, be connected with hot blast, on inboard wall of riddle drum, overhang and be provided with the flange for the tealeaves that stir-fries, the barrel of screen drum is provided with the aperture distributing for steam, and described dynamic drying machine (22) downstream is connected with described dryer (14).
3. green tea multifunctional production line according to claim 2, it is characterized in that: described dryer (14) downstream is also connected with roasting machine (23) by branch conveyor (30) except being connected with conserving secondary drying machine (15), described roasting machine (23) comprises the cylinder that rotates setting, cylinder is provided with electric heater unit outward, on inner wall of rotary drum, overhang and be provided with the plate for the tealeaves that stir-fries, described roasting machine (23) downstream is connected with described conserving secondary drying machine (15).
4. green tea multifunctional production line according to claim 3, is characterized in that: described roasting machine (23) is also connected with winnowing machine (16) by branch conveyor (30) except being connected with conserving secondary drying machine (15).
5. green tea multifunctional production line according to claim 4, it is characterized in that: described conserving secondary drying machine (15) downstream is also connected with fragrance extracting machine (24) by branch conveyor (30) except being connected with winnowing machine (16), described fragrance extracting machine (24) comprises the cylindric feeding tube that rotates setting, the inwall of described feeding tube is provided with helical form feeding groove, in described feeding tube, be provided with far infrared heater, the downstream of described fragrance extracting machine (24) is connected with described winnowing machine (16).
6. green tea multifunctional production line according to claim 5, it is characterized in that: the conveying mechanism between described green-keeping machine (10) and damping machine (11), between trimmer (13) and dryer (14), between dynamic drying machine (22) and dryer (14) all at least comprises one section of coolconveyer, described coolconveyer comprises netted conveyer belt, and described netted conveyer belt top is provided with radiator fan.
7. green tea multifunctional production line according to claim 6, it is characterized in that: described green-keeping machine (10) comprises the cylindric cylinder that completes that rotates setting, the described oblique setting of axis and the inclination angle that completes cylinder is adjustable setting, the discharge end of described green-keeping machine (10) be positioned at the cylinder that completes compared with low side, described in complete in cylinder and be connected with hot blast.
8. green tea multifunctional production line according to claim 7, is characterized in that: described carding machine (12) and trimmer (13) comprise that at least two groups are arranged in parallel.
9. green tea multifunctional production line according to claim 8, is characterized in that: described kneading machine (20) comprises that at least two are arranged in parallel.
10. tealeaves multifunctional production line according to claim 9, it is characterized in that: described branch conveyor (30) comprises main conveyor belt (31), rotating conveyer belt (32) and Liang Tiao branch conveyer belt (33), the discharge end of described main conveyor belt (31) is positioned at the top of the stage casing zone face of rotating conveyer belt (32), the two ends of described rotating conveyer belt (32) lay respectively at the top of the feed end zone face of Liang Tiao branch conveyer belt (33), described main conveyor belt (31) connects the discharging opening of upstream equipment, branch's conveyer belt (33) connects the charging aperture of upstream device.
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| CN201410299411.5A CN104012697B (en) | 2014-06-26 | 2014-06-26 | Green tea multifunctional production line |
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| CN201410299411.5A CN104012697B (en) | 2014-06-26 | 2014-06-26 | Green tea multifunctional production line |
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| CN104012697A true CN104012697A (en) | 2014-09-03 |
| CN104012697B CN104012697B (en) | 2016-08-24 |
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Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105010595A (en) * | 2015-07-28 | 2015-11-04 | 浙江红五环制茶装备股份有限公司 | Multi-pot continuous tea flattening machine |
| CN105519704A (en) * | 2014-12-08 | 2016-04-27 | 池州职业技术学院 | Xiangya tea processing system |
| CN106359696A (en) * | 2016-11-25 | 2017-02-01 | 常宁市兴华农业开发有限公司 | Clean production equipment for curly tea |
| CN107307119A (en) * | 2017-08-03 | 2017-11-03 | 芜湖泰庆电子科技有限公司 | It is a kind of can cold, hot two-purpose tea twisting machine |
| CN109169977A (en) * | 2018-09-27 | 2019-01-11 | 雅安市金春寿茶业有限公司 | A kind of production technology of green tea |
| CN109287787A (en) * | 2018-11-21 | 2019-02-01 | 镇江苏峰茶业科技有限公司 | A kind of multi-purpose carding machine |
| CN110881674A (en) * | 2019-12-19 | 2020-03-17 | 浙江华味亨食品有限公司 | Automatic production line based on food processing |
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| CN1051480A (en) * | 1990-08-16 | 1991-05-22 | 安徽省黟县茶叶实验场 | The manufacture method of broken green tea |
| CN101133764A (en) * | 2007-10-09 | 2008-03-05 | 肖勇 | Bar shaped green tea automatization processing method |
| CN102318690A (en) * | 2011-07-19 | 2012-01-18 | 杭州千岛湖丰凯实业有限公司 | Set of overall clean intelligent equipment for continuously processing tea |
| CN103250815A (en) * | 2013-04-28 | 2013-08-21 | 安徽省绿峰机械有限公司 | Full-automatic tea mechanized production line |
| CN203985870U (en) * | 2014-06-26 | 2014-12-10 | 黄山紫霞茶业有限公司 | Green tea multifunctional production line |
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- 2014-06-26 CN CN201410299411.5A patent/CN104012697B/en not_active Expired - Fee Related
Patent Citations (5)
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| CN1051480A (en) * | 1990-08-16 | 1991-05-22 | 安徽省黟县茶叶实验场 | The manufacture method of broken green tea |
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Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105519704A (en) * | 2014-12-08 | 2016-04-27 | 池州职业技术学院 | Xiangya tea processing system |
| CN105010595A (en) * | 2015-07-28 | 2015-11-04 | 浙江红五环制茶装备股份有限公司 | Multi-pot continuous tea flattening machine |
| CN106359696A (en) * | 2016-11-25 | 2017-02-01 | 常宁市兴华农业开发有限公司 | Clean production equipment for curly tea |
| CN107307119A (en) * | 2017-08-03 | 2017-11-03 | 芜湖泰庆电子科技有限公司 | It is a kind of can cold, hot two-purpose tea twisting machine |
| CN109169977A (en) * | 2018-09-27 | 2019-01-11 | 雅安市金春寿茶业有限公司 | A kind of production technology of green tea |
| CN109287787A (en) * | 2018-11-21 | 2019-02-01 | 镇江苏峰茶业科技有限公司 | A kind of multi-purpose carding machine |
| CN110881674A (en) * | 2019-12-19 | 2020-03-17 | 浙江华味亨食品有限公司 | Automatic production line based on food processing |
| CN110881674B (en) * | 2019-12-19 | 2020-12-22 | 浙江华味亨食品有限公司 | Automatic production line based on food processing |
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| CN104012697B (en) | 2016-08-24 |
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Granted publication date: 20160824 Termination date: 20200626 |