CN104186716A - Taiping houkui automatic production line - Google Patents
Taiping houkui automatic production line Download PDFInfo
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- CN104186716A CN104186716A CN201410345235.4A CN201410345235A CN104186716A CN 104186716 A CN104186716 A CN 104186716A CN 201410345235 A CN201410345235 A CN 201410345235A CN 104186716 A CN104186716 A CN 104186716A
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Abstract
The invention belongs to the field of tea manufacturing and particularly relates to a Taiping houkui automatic production line. The production line comprises a water-removing machine, a primary strip arranging machine, a secondary strip arranging machine, a material distributing machine, a tape condenser, a shaping machine, a sizing and drying machine, a dryer, a first spreading machine, a secondary dryer, a secondary spreading machine and a fragment enhancing machine which are connected in order by a conveying mechanism. Aiming at a manufacturing process of Taiping houkui, a special automatic processing device is designed for each step, and the processing devices are connected in series to form a whole set of the production line, thus largely increasing the production efficiency of the Taiping houkui and guaranteeing the quality of the finished tea.
Description
Technical field
The invention belongs to tealeaves and make field, be specifically related to a kind of Taiping Houkui Tea automatic production line.
Background technology
Traditional pure making by hand of the general employing of Taiping Houkui Tea, there is following shortcoming in traditional handmade craft: the one, there is no independent trimming, flat profile is in hand, two bakings, by cotton pad, to restrain and form on head dries, and to operating personnel's skill, requires very high; The 2nd, tea making efficiency is extremely low, and production cost is larger, and difficult quality guarantee, and in addition, home built becomes the looser bending of tea profile, not flat not straight and upright, affects well-known tea quality.
Summary of the invention
The object of this invention is to provide the Taiping Houkui Tea automatic production line that a kind of production efficiency is high, processing quality is good.
For achieving the above object, the invention provides following technical scheme: a kind of Taiping Houkui Tea automatic production line, comprises being connected successively by conveying mechanism:
Green-keeping machine, for completing to the fresh leaf of Taiping Houkui Tea;
Preliminary carding machine, comprise reciprocating the first reason bar pot, described the first reason bar pot is provided with many first bar-shaped troughs that are arranged side by side, and the flute length direction of described the first bar-shaped trough is perpendicular to the reciprocating direction of the first reason bar pot, and the top of described the first reason bar pot is provided with first heater;
Secondary carding machine, comprise reciprocating the second reason bar pot, described the second reason bar pot is provided with many second bar-shaped troughs that are arranged side by side, and the flute length side of described the second bar-shaped trough is perpendicular to the reciprocating direction of the second reason bar pot, and the top of described the second reason bar pot is provided with secondary heating mechanism;
Depiler, comprise oblique at least two bar shaped material-dividing grooves that are arranged side by side, the lower end of described bar shaped material-dividing groove extends in the cylinder of horizontally set, is evenly laid with at least two circle bar holes on the cylinder arm of described cylinder, and the length direction of described bar hole is parallel to the axis arranged of cylinder;
Tape condenser, comprises two-layer conveyer belt bonded to each other, described two-layer conveyer belt move in the same way and movement velocity one fast one slow, the direction of motion of described two-layer conveyer belt is vertical with the bar shaped of tealeaves;
Trimmer, comprises foraminous conveyer, and the path of described foraminous conveyer is provided with at least two group pressure rollers, and the described zone face top of respectively organizing the foraminous conveyer between pressure roller is provided with infrared heating device;
Shaping drying, comprises two-layer netted conveyer belt bonded to each other, and the stroke of described netted conveyer belt is provided with heating unit;
Dryer, comprises the long stroke conveyer belt being arranged in hot environment, for drying for the first time tealeaves;
The first tedder, comprises the long stroke conveyer belt being arranged in normal temperature environment, for tealeaves, naturally gets damp again;
Conserving secondary drying machine, identical with drying machine structure, for tealeaves secondary drying;
The second tedder, identical with the first tedder mechanism, for tealeaves secondary, get damp again;
Fragrance extracting machine, comprises netted conveyer belt, and the zone face top of described netted conveyer belt is provided with infrared heating device.
Technique effect of the present invention is: for the manufacture craft of Taiping Houkui Tea, every procedure has all been designed to special automatically processing device, and each process equipment is connected into a whole set of production line, and greatly improved the production efficiency of Taiping Houkui Tea, guaranteed to become the quality of tea simultaneously.
Accompanying drawing explanation
Fig. 1 is structured flowchart of the present invention;
Fig. 2 is the perspective view of dryer conveyer belt of the present invention;
Fig. 3 is the perspective view of trimmer foraminous conveyer of the present invention;
Fig. 4 is the perspective view of depiler of the present invention;
Fig. 5 is the perspective view of depiler discharging opening;
Fig. 6 is the first reason bar pot arrangement schematic diagram of preliminary carding machine;
Fig. 7 is the second reason bar pot arrangement schematic diagram of secondary carding machine.
The specific embodiment
As shown in Fig. 1,3,4,6,7, a kind of Taiping Houkui Tea automatic production line, comprises being connected successively by conveying mechanism:
Green-keeping machine 1, for completing to the fresh leaf of Taiping Houkui Tea;
Preliminary carding machine 2, comprise reciprocating the first reason bar pot 50, described the first reason bar pot 50 is provided with many first bar-shaped troughs 51 that are arranged side by side, the flute length direction of described the first bar-shaped trough 51 is perpendicular to the first reason bar pot 50 reciprocating directions, the top of described the first reason bar pot 50 is provided with first heater, and preliminary carding machine 2 is for tentatively managing bar to tealeaves;
Secondary carding machine 3, comprise reciprocating the second reason bar pot 60, described the second reason bar pot 60 is provided with many second bar-shaped troughs 61 that are arranged side by side, the flute length side of described the second bar-shaped trough 61 is perpendicular to the second reason bar pot 60 reciprocating directions, the top of described the second reason bar pot 60 is provided with secondary heating mechanism, and secondary carding machine 3 is for carrying out secondary reason bar to tealeaves;
Depiler 4, comprise oblique at least two bar shaped material-dividing grooves 41 that are arranged side by side, the lower end of described bar shaped material-dividing groove 41 extends in the cylinder 40 of horizontally set, on the cylinder arm of described cylinder 40, be evenly laid with at least two circle bar holes 401, the length direction of described bar hole 401 is parallel to the axis arranged of cylinder 40, by the tealeaves of strip in heaps marshalling fed downstream in the same way;
Tape condenser 5, comprise two-layer conveyer belt bonded to each other, described two-layer conveyer belt move in the same way and movement velocity one fast one slow, the direction of motion of described two-layer conveyer belt is vertical with the bar shaped of tealeaves, the speed difference of two-layer conveyer belt can produce similar action of rubbing, strip tealeaves is passed by between two-layer conveyer belt, tealeaves is twisted into shaft-like, then tealeaves is supplied with downstream;
Trimmer 6, comprise foraminous conveyer 30, the path of described foraminous conveyer 30 is provided with at least two group pressure rollers 31, and the described zone face top of respectively organizing the foraminous conveyer 30 between pressure roller 31 is provided with infrared heating device 32, shaft-like tealeaves is flattened, make monkey chief's leaf just one-step forming;
Shaping drying 7, comprises two-layer netted conveyer belt bonded to each other, and the stroke of described netted conveyer belt is provided with heating unit, at tealeaves, it is dried during in collapsed state, makes tealeaves sizing;
Dryer 8, comprises the long stroke conveyer belt being arranged in hot environment, for drying for the first time tealeaves;
The first tedder 9, comprises the long stroke conveyer belt being arranged in normal temperature environment, for tealeaves, naturally gets damp again;
Conserving secondary drying machine 10, identical with drying machine structure, for tealeaves secondary drying;
The second tedder 11, identical with the first tedder mechanism, for tealeaves secondary, get damp again;
Fragrance extracting machine 12, comprises netted conveyer belt, and the zone face top of described netted conveyer belt is provided with infrared heating device.
The fresh leaf of Taiping Houkui Tea is than sturdy many of general tealeaves, in its leaf stalk, contain large quantity of moisture, in drying course, there will be the dry leaf in blade face to obstruct moist situation, therefore for the moisture of evenly removing in tealeaves need to enter repeated drying, tealeaves need to be rested on to a period of time the moisture in leaf stalk is redistributed drying gap simultaneously.
Described green-keeping machine 1 is roller fixation machine, comprises the cylinder that completes roll arranging, described in the complete inwall of cylinder be provided with helicla flute, described in the complete outside of cylinder be provided with electric heater unit.
Further, as shown in Figure 6, three sections and each section of self-movement before, during and after described the first bar-shaped trough 51 comprises, during the groove width of leading portion the first bar-shaped trough 51a is greater than, the groove width of back segment the first bar-shaped trough 51b, 51c, the bottom land of described the first bar-shaped trough 51 is provided with the first convex tendon 52, and described the first convex tendon 52 is parallel to the flute length direction setting of the first bar-shaped trough 51.
Further, as shown in Figure 7, described the second bar-shaped trough 61 comprises forward and backward two sections and each section of self-movement, the groove width of leading portion the second bar-shaped trough 61a is greater than the groove width of back segment the second bar-shaped trough 61b, the bottom land of described the second bar-shaped trough 61 is provided with the second convex tendon 62, and described the second convex tendon 62 is parallel to the flute length direction setting of the second bar-shaped trough 61.
As one embodiment of the present of invention, foraminous conveyer 30 strokes of described trimmer 6 are provided with five groups of pressure rollers 31, the heating unit of described shaping drying 7 comprises that three groups along the even spaced apart infrared heating device of netted conveyer belt, and described foraminous conveyer 30 and netted conveyer belt are Teflon guipure.
As the preferred technical solution of the present invention, as shown in Figure 2, described dryer 8, the long stroke conveyer belt of conserving secondary drying machine 10 includes upper and lower spaced apart three layers of conveyer belt 20, the zone face top of described each conveyer belt 20 is provided with infrared ceramic heat block 21, between described infrared ceramic heat block 21 and the zone face of conveyer belt 20, be provided with the thermal insulation board 22 that metal blank is made, described thermal insulation board 22 is parallel to the zone face setting of conveyer belt 20, described conveyer belt 20, infrared ceramic heat block 21, join between hot plate 22 threes for interval is arranged, on described thermal insulation board 22, be evenly laid with the diathermanous through hole of at least two rows, between the infrared heating device of described fragrance extracting machine 12 and netted conveyer belt, be also provided with thermal insulation board 22.Thermal insulation board 22 can be avoided infrared ceramic heat block 21 direct irradiations on conveyer belt and produce the phenomenon of temperature distributing disproportionation, and thermal insulation board 22 can absorb the heat energy of infrared ceramic heat block 21 radiation, and then heat energy is dispersed on conveyer belt uniformly.
As shown in Figure 5, the lower end of each bar shaped material-dividing groove 41 of described depiler 4 is provided with baffle plate 411, the discharging opening that the lower end of described each bar shaped material-dividing groove 41 is equipped with discharging opening and each bar shaped material-dividing groove 41 is staggeredly arranged each other, described bar shaped material-dividing groove 41 one section of groove arm of below has half disappearance, and this disappearance portion forms described discharging opening.
Described bar shaped material-dividing groove 41 is three, and described cylinder 40 is provided with three circle bar holes 401, and each inwall that encloses the cylinder 40 between bar hole 401 is provided with radial convex loop, and the discharging opening of described three bar shaped material-dividing grooves 41 respectively corresponding three circle bar holes 401 arranges.
Tealeaves slides through bar shaped material-dividing groove 41, basic keeps the attitude parallel with the flute length direction of bar shaped material-dividing groove 41 to fall in cylinder 40, then through bar hole 401 sub-materials of cylinder 40, makes the piecemeal upstream device that falls into of tealeaves, realizes the effect of arrangement, sub-material.
The present invention is directed to the manufacture craft of Taiping Houkui Tea, every procedure has all been designed to special automatically processing device, and each process equipment is connected into a whole set of production line, greatly improved the production efficiency of Taiping Houkui Tea, guaranteed to become the quality of tea simultaneously.
Claims (8)
1. a Taiping Houkui Tea automatic production line, is characterized in that: comprise being connected successively by conveying mechanism:
Green-keeping machine (1), for completing to the fresh leaf of Taiping Houkui Tea;
Preliminary carding machine (2), comprise reciprocating the first reason bar pot (50), described the first reason bar pot (50) is provided with many first bar-shaped troughs (51) that are arranged side by side, the flute length direction of described the first bar-shaped trough (51) is perpendicular to the reciprocating direction of the first reason bar pot (50), and the top of described the first reason bar pot (50) is provided with first heater;
Secondary carding machine (3), comprise reciprocating the second reason bar pot (60), described the second reason bar pot (60) is provided with many second bar-shaped troughs (61) that are arranged side by side, the flute length side of described the second bar-shaped trough (61) is perpendicular to the reciprocating direction of the second reason bar pot (60), and the top of described the second reason bar pot (60) is provided with secondary heating mechanism;
Depiler (4), comprise oblique at least two the bar shaped material-dividing grooves (41) that are arranged side by side, the lower end of described bar shaped material-dividing groove (41) extends in the cylinder (40) of horizontally set, on the cylinder arm of described cylinder (40), be evenly laid with at least two circle bar holes (401), the length direction of described bar hole (401) is parallel to the axis arranged of cylinder (40);
Tape condenser (5), comprises two-layer conveyer belt bonded to each other, described two-layer conveyer belt move in the same way and movement velocity one fast one slow, the direction of motion of described two-layer conveyer belt is vertical with the bar shaped of tealeaves;
Trimmer (6), comprise foraminous conveyer (30), the path of described foraminous conveyer (30) is provided with at least two group pressure rollers (31), and the described zone face top of respectively organizing the foraminous conveyer (30) between pressure roller (31) is provided with infrared heating device (32);
Shaping drying (7), comprises two-layer netted conveyer belt bonded to each other, and the stroke of described netted conveyer belt is provided with heating unit;
Dryer (8), comprises the long stroke conveyer belt being arranged in hot environment, for drying for the first time tealeaves;
The first tedder (9), comprises the long stroke conveyer belt being arranged in normal temperature environment, for tealeaves, naturally gets damp again;
Conserving secondary drying machine (10), identical with drying machine structure, for tealeaves secondary drying;
The second tedder (11), identical with the first tedder mechanism, for tealeaves secondary, get damp again;
Fragrance extracting machine (12), comprises netted conveyer belt, and the zone face top of described netted conveyer belt is provided with infrared heating device.
2. Taiping Houkui Tea automatic production line according to claim 1, it is characterized in that: described green-keeping machine (1) is roller fixation machine, comprise the cylinder that completes roll arranging, described in the complete inwall of cylinder be provided with helicla flute, described in the complete outside of cylinder be provided with electric heater unit.
3. monkey according to claim 2 chief automatic production line, it is characterized in that: three sections and each section of self-movement before, during and after described the first bar-shaped trough (51) comprises, during the groove width of leading portion the first bar-shaped trough (51a) is greater than, the groove width of back segment the first bar-shaped trough (51b, 51c), the bottom land of described the first bar-shaped trough (51) is provided with the first convex tendon (52), and the flute length direction that described the first convex tendon (52) is parallel to the first bar-shaped trough (51) arranges.
4. Taiping Houkui Tea automatic production line according to claim 3, it is characterized in that: described the second bar-shaped trough (61) comprises forward and backward two sections and each section of self-movement, the groove width of leading portion the second bar-shaped trough (61a) is greater than the groove width of back segment the second bar-shaped trough (61b), the bottom land of described the second bar-shaped trough (61) is provided with the second convex tendon (62), and the flute length direction that described the second convex tendon (62) is parallel to the second bar-shaped trough (61) arranges.
5. Taiping Houkui Tea automatic production line according to claim 4, it is characterized in that: foraminous conveyer (30) stroke of described trimmer (6) is provided with five groups of pressure rollers (31), the heating unit of described shaping drying (7) comprises that three groups along the even spaced apart infrared heating device of netted conveyer belt, and described foraminous conveyer (30) and netted conveyer belt are Teflon guipure.
6. Taiping Houkui Tea automatic production line according to claim 5, it is characterized in that: described dryer (8), the long stroke conveyer belt of conserving secondary drying machine (10) includes upper and lower spaced apart three layers of conveyer belt (20), described conveyer belt (20) is guipure, the zone face top of described each conveyer belt (20) is provided with infrared ceramic heat block (21), between the zone face of described infrared ceramic heat block (21) and conveyer belt (20), be provided with the thermal insulation board (22) that metal blank is made, described thermal insulation board (22) is parallel to the zone face setting of conveyer belt (20), described conveyer belt (20), infrared ray porcelain heat block (21), it between thermal insulation board (22) three, is interval layout, on described thermal insulation board (22), be evenly laid with the diathermanous through hole of at least two rows, between the infrared heating device of described fragrance extracting machine (12) and netted conveyer belt, be also provided with and join hot plate (22).
7. Taiping Houkui Tea automatic production line according to claim 1, it is characterized in that: the lower end of each bar shaped material-dividing groove (41) of described depiler (4) is provided with baffle plate (411), the discharging opening that the lower end of described each bar shaped material-dividing groove (41) is equipped with discharging opening and each bar shaped material-dividing groove (41) is staggeredly arranged each other, described bar shaped material-dividing groove (41) one section of groove arm of below has half disappearance, and this disappearance portion forms described discharging opening.
8. Taiping Houkui Tea automatic production line according to claim 7, it is characterized in that: described bar shaped material-dividing groove (41) is three, described cylinder (40) is provided with three circle bar holes (401), each inwall that encloses the cylinder (40) between bar hole (401) is provided with radial convex loop, and the discharging opening of described three bar shaped material-dividing grooves (41) respectively corresponding three circle bar holes (401) arranges.
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| CN201410345235.4A CN104186716B (en) | 2014-07-18 | 2014-07-18 | Taiping Houkui Tea automatic production line |
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| CN104904893A (en) * | 2015-06-28 | 2015-09-16 | 安庆万草千木农业科技有限公司 | System for producing selenized tea |
| CN104938674A (en) * | 2015-06-28 | 2015-09-30 | 安庆万草千木农业科技有限公司 | Houkui flat tea production system |
| CN105028728A (en) * | 2015-08-24 | 2015-11-11 | 王传财 | System for producing organic green tea |
| CN105145886A (en) * | 2015-06-28 | 2015-12-16 | 安庆万草千木农业科技有限公司 | Equipment for production of organic flat tea |
| CN105613807A (en) * | 2016-03-23 | 2016-06-01 | 张秋红 | Houkui tea making assembly device and tea making method |
| CN107372888A (en) * | 2017-08-24 | 2017-11-24 | 孙琛 | A kind of Taiping Houkui Tea tealeaves automatic processing device |
| CN108703235A (en) * | 2018-06-04 | 2018-10-26 | 池爱方 | A kind of automatic manage bar tealeaves device |
| CN108812945A (en) * | 2018-05-28 | 2018-11-16 | 周伟 | A kind of Taiping Houkui Tea automation processing integrated machine |
| CN109511748A (en) * | 2018-11-29 | 2019-03-26 | 黄山六百里猴魁茶业股份有限公司 | A kind of flat tea reshaping device |
| CN109997935A (en) * | 2019-05-23 | 2019-07-12 | 青岛市农业科学研究院 | A kind of bar shaped tea process and equipment |
| CN111937973A (en) * | 2020-07-21 | 2020-11-17 | 晴隆县兴鑫茶业有限公司 | Automatic strip arrangement and sectional heating and fixation integrated machine for strip-shaped tea |
| CN112944808A (en) * | 2021-03-10 | 2021-06-11 | 黄山市神耘节能设备制造有限公司 | Flat tea pressing and drying equipment |
| CN115251184A (en) * | 2022-07-15 | 2022-11-01 | 安徽农业大学 | Automatic production line for Taiping Houkui |
| CN115624074A (en) * | 2022-10-24 | 2023-01-20 | 黄山市昰太茶机制造有限公司 | Taiping kowkui shaping machine |
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| CN104938674A (en) * | 2015-06-28 | 2015-09-30 | 安庆万草千木农业科技有限公司 | Houkui flat tea production system |
| CN105145886A (en) * | 2015-06-28 | 2015-12-16 | 安庆万草千木农业科技有限公司 | Equipment for production of organic flat tea |
| CN104904893A (en) * | 2015-06-28 | 2015-09-16 | 安庆万草千木农业科技有限公司 | System for producing selenized tea |
| CN105028728A (en) * | 2015-08-24 | 2015-11-11 | 王传财 | System for producing organic green tea |
| CN105613807A (en) * | 2016-03-23 | 2016-06-01 | 张秋红 | Houkui tea making assembly device and tea making method |
| CN107372888B (en) * | 2017-08-24 | 2020-08-14 | 孙琛 | Automatic processing equipment for Taiping Houkui tea |
| CN107372888A (en) * | 2017-08-24 | 2017-11-24 | 孙琛 | A kind of Taiping Houkui Tea tealeaves automatic processing device |
| CN108812945A (en) * | 2018-05-28 | 2018-11-16 | 周伟 | A kind of Taiping Houkui Tea automation processing integrated machine |
| CN108703235A (en) * | 2018-06-04 | 2018-10-26 | 池爱方 | A kind of automatic manage bar tealeaves device |
| CN108703235B (en) * | 2018-06-04 | 2022-01-04 | 陕西鹏翔茶业股份有限公司 | Automatic tea leaf tidying device |
| CN109511748A (en) * | 2018-11-29 | 2019-03-26 | 黄山六百里猴魁茶业股份有限公司 | A kind of flat tea reshaping device |
| CN109511748B (en) * | 2018-11-29 | 2023-09-08 | 黄山六百里猴魁茶业股份有限公司 | Flat tea shaping device |
| CN109997935A (en) * | 2019-05-23 | 2019-07-12 | 青岛市农业科学研究院 | A kind of bar shaped tea process and equipment |
| CN111937973A (en) * | 2020-07-21 | 2020-11-17 | 晴隆县兴鑫茶业有限公司 | Automatic strip arrangement and sectional heating and fixation integrated machine for strip-shaped tea |
| CN112944808A (en) * | 2021-03-10 | 2021-06-11 | 黄山市神耘节能设备制造有限公司 | Flat tea pressing and drying equipment |
| CN115251184A (en) * | 2022-07-15 | 2022-11-01 | 安徽农业大学 | Automatic production line for Taiping Houkui |
| CN115624074A (en) * | 2022-10-24 | 2023-01-20 | 黄山市昰太茶机制造有限公司 | Taiping kowkui shaping machine |
| CN115624074B (en) * | 2022-10-24 | 2024-02-09 | 黄山市昰太茶机制造有限公司 | Taiping Houkui shaping machine |
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