CN208549845U - A kind of green tea production line - Google Patents
A kind of green tea production line Download PDFInfo
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- CN208549845U CN208549845U CN201820058690.XU CN201820058690U CN208549845U CN 208549845 U CN208549845 U CN 208549845U CN 201820058690 U CN201820058690 U CN 201820058690U CN 208549845 U CN208549845 U CN 208549845U
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Abstract
The utility model discloses a kind of green tea production line, belong to Tea Production technical field, including green-keeping machine, cooling damping machine, rub unit, deblocking machine, dryer, grightening pot machine, tealeaves descaling machine and several conveyer belts, it is characterized in that: the green-keeping machine includes water-removing cabinet and steam generator, the inside of the water-removing cabinet is equipped with several water-removing material strips and steam recovery pipe, the inside of the water-removing material strip is equipped with microwave generator, the inside of the water-removing cabinet is equipped with steam jet, the other end of the steam jet and the output end of steam generator connect, the inlet end of the water-removing cabinet and steam generator is connected with steam recovery pipe, the inside of the steam generator is equipped with steam filtration device.The utility model is designed reasonably, it is easy to use, the fully-automatic production processing of tealeaves is realized, a large amount of manpower and material resources has been saved, has reduced production cost, improved production efficiency.
Description
Technical field
The utility model discloses a kind of green tea production line, belongs to Tea Production technical field.
Background technique
The many green tea sold on the market cause the tealeaves color of processing to cause to damage since manufacture craft is unqualified
Hurt, inferior quality, or even soluble content tea polyphenols, amino acid in reduction tealeaves etc. is beneficial to the content of object ingredient.In addition,
There is also some green tea best in quality on the market, usually contain unique fragrance, but due to the shadow by production method
It rings, production technology is often excessively complicated, and existing good green tea generally mainly has manual frying, semi-machine processing and complete
It is machined several forms.Its processing technology is generally divided into spreading for cooling, finishes, rubs, deblocking, dry, Titian, using
Multiple tracks Titian technique can just obtain good green tea, cause production cost excessively high.
Utility model content
In view of the deficienciess of the prior art, the purpose of this utility model is to provide for a kind of green tea production line, with solution
Certainly the problems mentioned above in the background art.
To achieve the above object, the utility model provides following technical solution to realize:
A kind of green tea production line, including green-keeping machine, cooling damping machine, rub unit, deblocking machine, dryer, grightening pot machine, tea
Leaf descaling machine and several conveyer belts, it is characterized in that:
The green-keeping machine includes water-removing cabinet and steam generator, and the inside of the water-removing cabinet is equipped with several water-removing material strips
And steam recovery pipe, the inside of the water-removing material strip are equipped with microwave generator, the inside of the water-removing cabinet is equipped with steam jet,
The other end of the steam jet and the output end of steam generator connect, the inlet end of the water-removing cabinet and steam generator
It is connected with steam recovery pipe, the inside of the steam generator is equipped with steam filtration device；
The cooling damping machine includes cooling cabinet and air-cooler, and the inside of the cooling cabinet is equipped with cooling material strip, institute
The two sides up and down for stating cooling cabinet are respectively equipped with cold air inlet and cold wind air outlet, the cold air inlet and air-cooler it is cold
Wind output end is connected, and the cold wind air outlet is connected with the cold wind recovery end of air-cooler, and the inside of the air-cooler is equipped with tail gas
The inside of filter device, the cooling cabinet is equipped with several temperature controllers and humidity controller；
The unit of rubbing includes several rolling machines, and the rolling machine includes rubbing frame and power mechanism, described to rub frame
Top be equipped with knead dish, the top of the knead dish is equipped with transmission mechanism, and the top of the transmission mechanism, which is equipped with, rubs cylinder, institute
The top for rubbing cylinder is stated equipped with pressing plate, the power mechanism is rubbed cylinder by transmission mechanism drive and run, the transmission mechanism
Top is equipped with compression bar, and the side of the compression bar is equipped with hydraulic cylinder, and the output end of the hydraulic cylinder is fixedly connected with the pressing plate；
The deblocking machine includes solution barrel and inner cylinder, and the upper inside of the solution barrel is equipped with two pieces and leads tea plate, two pieces of institutes
It states to lead and is equipped with smoother roller between tea plate, the inside of the inner cylinder is equipped with Zuo Xiecha plate and right solution tea plate, the Zuo Xiecha plate and the right side
Solution tea plate is connect by spring with inner cylinder, and the right solution tea plate is equipped with vibrator, and the inside of the vibrator is equipped with aeroscopic plate,
The aeroscopic plate is equipped with several air nozzles, and gas-guide tube is connected on the aeroscopic plate, and the lower part of the solution barrel is equipped with discharging
Plate；
The dryer includes drying box and drying oven, and the inside of the drying box is equipped with several drying material bands, the baking
The inside of siccative band is equipped with several heaters one, and the two sides up and down of the drying box are respectively equipped with hot-blast outlet and sirocco reclamation
Mouthful, the hot-blast outlet is connected with the hot wind output end of drying oven, the sirocco reclamation end of the sirocco reclamation mouth and drying oven
It is connected；
The grightening pot machine includes heat-preservation cylinder and control cabinet, and the inside of the heat-preservation cylinder is equipped with roller, the heat-preservation cylinder and rolling
Several heaters two are equipped between cylinder；The tealeaves descaling machine is tea winnower.
As preferred: the heater one and heater two are infrared heater.
As preferred: the steam filtration device includes activated charcoal strainer plate and pp cotton screen pack.
As preferred: turning over tea plate equipped with several in the inside of the roller.
As preferred: the lower part of the solution barrel is equipped with ash can.
As preferred: the reclaiming plate is equipped with several filter mesh.
When the production line produces, raw material tea leaf is transmitted by conveyer belt, is successively passed through green-keeping machine, cooling damping machine, is rubbed
Unit, deblocking machine, dryer, grightening pot machine and tealeaves descaling machine are produced and processed；
When by green-keeping machine, steam generator generates steam, in steam jet penetrating of conversing, carries out heating to tealeaves and kills
Blueness processing, steam jet is steam-coil, has biggish steam outlet area, and microwave generator is simultaneously emitted by microwave to tea
Leaf carries out microwave de-enzyming, considerably increases the water-removing efficiency of tealeaves, the steam that band has surplus heat comes back in steam generator
Carry out recuperation of heat processing；
For tealeaves by cooling damping machine, the cold wind that air-cooler generates enters cooling cabinet inside to tea by cold air inlet
Leaf carries out cooling resurgence processing, complete by the way that multiple temperature controllers and the cooling cabinet inside of humidity controller energy real-time control are arranged
The temperature and humidity in orientation provides suitable temperature and humidity environment for the cooling resurgence of tealeaves, and cold wind exhaust gas is returned by cold wind air outlet
Air-cooler is re-started by filtering and is recycled, and reduces the discharge of exhaust gas；
Tealeaves simultaneously rubs tealeaves by rubbing unit, more rolling machines, and power mechanism passes through transmission mechanism band
It is dynamic to rub cylinder operation, it carries out the tealeaves rubbed inside cylinder to rub processing on the surface of knead dish, it can be by adjusting hydraulic cylinder
Length change pressing plate to the extruding dynamics of tealeaves, improve the knead efficiency of tealeaves；
Tealeaves passes through deblocking machine, and tealeaves enters from the feed inlet of solution the top of the barrel, and smoother roller is rotated to the tea for rubbing completion
Leaf break up uniformly, and vibrator issues the microseismic activity of high frequency, and one end of gas-guide tube is accessed high pressure gas, sprayed by air nozzle
Out, tealeaves is further broken up, prevents tealeaves from agglomerating, improve the uniformity of tealeaves；
Tealeaves passes through dryer, and drying oven generates dry high-temperature gas, by the multiple hot-blast outlets for drying upper box part
Heating, drying processing is carried out to tealeaves inside into drying box, tealeaves passes through multiple tracks drying material band, when extending the drying of tealeaves
Between improve the dries quantity of tealeaves and can be generated in different drying tape surfaces different by the way that several heaters one are arranged
Drying temperature carries out dynamic drying and processing to tealeaves, improves the quality of drying tea leaves, while the exhaust gas of drying tea leaves is returned from hot wind
Closing in returns to drying oven and carries out waste heat recovery processing；
Tealeaves passes through grightening pot machine, and tealeaves enters drums inside, and roller rotation carries out the processing of brightness pot to tealeaves, protected by setting
Warm cylinder can guarantee drums inside heat loss, remove Measuring Moisture Content of Tea, sufficiently dry, issues additional fragrance flavour, makes to reach grayish green in tealeaves
Glossy qualitative characteristics；
Last tealeaves passes through tealeaves descaling machine, and tealeaves descaling machine carries out selection by winnowing cleaning to tealeaves, removes and mixes in tealeaves
Impurity dust, improve the quality of tealeaves.
The utility model has the beneficial effects that design is rationally, and it is easy to use, realize the fully-automatic production processing of tealeaves, section
About a large amount of manpower and material resources, reduce production cost, improve production efficiency.
Detailed description of the invention
Fig. 1 is a kind of green tea production line structural schematic diagram of the utility model；
Fig. 2 is the green-keeping machine structural schematic diagram of the utility model；
Fig. 3 is the cooling damping machine structural schematic diagram of the utility model；
Fig. 4 is the rolling machine structural schematic diagram of the utility model；
Fig. 5 is the deblocking machine structural schematic diagram of the utility model；
Fig. 6 is the drying machine structure schematic diagram of the utility model；
Fig. 7 is the grightening pot machine structural schematic diagram of the utility model.
Appended drawing reference: 1, green-keeping machine；2, cooling damping machine；3, unit is rubbed；4, deblocking machine；5, dryer；6, grightening pot machine；
7, tealeaves descaling machine；8, conveyer belt；9, finish cabinet；10, steam generator；11, finish material strip；12, microwave generator；13,
Steam jet；14, steam recovery pipe；15, steam filtration device；16, cooling cabinet；17, air-cooler；18, cooling material strip；19,
Temperature controller；20, humidity controller；21, cold wind air outlet；22, cold air inlet；23, tail gas filter；24, it rubs
Frame；25, knead dish；26, cylinder is rubbed；27, hydraulic cylinder；28, pressing plate；29, compression bar；30, transmission mechanism；31, power mechanism；32,
Solve barrel；33, tea plate is led；34, smoother roller；35, inner cylinder；36, Zuo Xiecha plate；37, right solution tea plate；38, spring；39, it shakes
Device；40, aeroscopic plate；41, air nozzle；42, gas-guide tube；43, reclaiming plate；44, ash can；45, drying box；46, drying oven；47,
Drying material band；48, heater one；49, hot-blast outlet；50, sirocco reclamation mouth；51, roller；52, heat-preservation cylinder；53, heater
Two；54, tea plate is turned over；55, control cabinet.
Specific embodiment
A kind of green tea production line of -7 pairs of the utility model is described further referring to Fig.1.
A kind of green tea production line, including green-keeping machine 1, cooling damping machine 2, rub unit 3, deblocking machine 4, dryer 5, brightness pot
Machine 6, tealeaves descaling machine 7 and several conveyer belts 8, it is characterized in that:
The green-keeping machine 1 includes water-removing cabinet 9 and steam generator 10, and the inside of the water-removing cabinet 9 is equipped with several kill
Cobalt blue pigment band 11 and steam recovery pipe 14, the inside of the water-removing material strip 11 are equipped with microwave generator 12, the interior of cabinet 9 that finish
Portion is equipped with steam jet 13, and the other end of the steam jet 13 is connect with the output end of steam generator 10, the green-keeping machine
The inlet end of case 9 and steam generator 10 is connected with steam recovery pipe 14, and the inside of the steam generator 10 is equipped with steam mistake
Filter device 15；
The cooling damping machine 2 includes cooling cabinet 16 and air-cooler 17, and the inside of the cooling cabinet 16 is equipped with cooling
Material strip 18, the two sides up and down of the cooling cabinet 16 are respectively equipped with cold air inlet 22 and cold wind air outlet 21, the cold wind into
Air port 22 is connected with the end of cold air output of air-cooler 17, and the cold wind air outlet 21 is connected with the cold wind recovery end of air-cooler 17,
The inside of the air-cooler 17 is equipped with tail gas filter 23, and the inside of the cooling cabinet 16 is equipped with several temperature controllers 19
With humidity controller 20；
The unit 3 of rubbing includes several rolling machines, and the rolling machine includes rubbing frame 24 and power mechanism 31, described to rub
The top for twisting frame 24 is equipped with knead dish 25, and the top of the knead dish 25 is equipped with transmission mechanism 30, the transmission mechanism 30 it is upper
Portion, which is equipped with, rubs cylinder 26, and the top for rubbing cylinder 26 is equipped with pressing plate 28, and the power mechanism 31 is driven by transmission mechanism 30
The operation of cylinder 26 is rubbed, the top of the transmission mechanism 30 is equipped with compression bar 29, and the side of the compression bar 29 is equipped with hydraulic cylinder 27, described
The output end of hydraulic cylinder 27 is fixedly connected with pressing plate 28；
The deblocking machine 4 includes solution barrel 32 and inner cylinder 35, and the upper inside of the solution barrel 32 is equipped with two pieces and leads tea plate
33, it is led described in two pieces and is equipped with smoother roller 34 between tea plate 33, the inside of the inner cylinder 35 is equipped with Zuo Xiecha plate 36 and right solution tea plate
37, the Zuo Xiecha plate 36 and right solution tea plate 37 are connect by spring 38 with inner cylinder 35, and the right solution tea plate 37 is equipped with vibration
Device 39, the inside of the vibrator 39 are equipped with aeroscopic plate 40, and the aeroscopic plate 40 is equipped with several air nozzles 41, the air guide
Gas-guide tube 42 is connected on plate 40, the lower part of the solution barrel 32 is equipped with reclaiming plate 43；
The dryer 5 includes drying box 45 and drying oven 46, and the inside of the drying box 45 is equipped with several drying material bands
47, the inside of the drying material band 47 is equipped with several heaters 1, and the two sides up and down of the drying box 45 are respectively equipped with heat
Wind outlet 49 and sirocco reclamation mouth 50, the hot-blast outlet 49 are connected with the hot wind output end of drying oven 46, and the hot wind returns
Closing in 50 is connected with the sirocco reclamation end of drying oven 46；
The grightening pot machine 6 includes heat-preservation cylinder 52 and control cabinet 55, and the inside of the heat-preservation cylinder 52 is equipped with roller 51, the guarantor
Several heaters 2 53 are equipped between warm cylinder 52 and roller 51；The tealeaves descaling machine 7 is tea winnower.
The heater 1 and heater 2 53 are infrared heater.The steam filtration device 15 includes activity
Charcoal screen pack and pp cotton screen pack.Tea plate 54 is turned over equipped with several in the inside of the roller 51.The lower part of the solution barrel 32
Equipped with ash can 44.The reclaiming plate 43 is equipped with several filter mesh.
When the production line produces, raw material tea leaf is transmitted by conveyer belt 8, is successively passed through green-keeping machine 1, cooling damping machine 2, is rubbed
Twister group 3, deblocking machine 4, dryer 5, grightening pot machine 6 and tealeaves descaling machine 7 are produced and processed；
When by green-keeping machine 1, steam generator 10 generate steam, call steam jet 13 spray into 59 in, to tealeaves into
Row heating water-removing processing, steam jet 13 is steam-coil, has biggish steam outlet area, microwave generator 12 is simultaneously
It issues microwave on tea and carries out microwave de-enzyming, considerably increase the water-removing efficiency of tealeaves, the steam that band has surplus heat comes back to steaming
Recuperation of heat processing is carried out in vapour generator 10；
For tealeaves by cooling damping machine 2, the cold wind that air-cooler 17 generates enters cooling cabinet 16 by cold air inlet 22
Inside carries out cooling resurgence processing to tealeaves, cold by the way that multiple temperature controllers 19 and 20 energy real-time control of humidity controller are arranged
But the comprehensive temperature and humidity in 16 inside of cabinet provides suitable temperature and humidity environment for the cooling resurgence of tealeaves, and cold wind exhaust gas passes through
The return air-cooler 17 of cold wind air outlet 21 is re-started by filtering to be recycled, and the discharge of exhaust gas is reduced；
Tealeaves simultaneously rubs tealeaves by rubbing unit 3, more rolling machines, and power mechanism 31 passes through transmission mechanism
The operation of cylinder 26 is rubbed in 30 drives, is carried out the tealeaves rubbed inside cylinder 26 to rub processing on the surface of knead dish 25, can be passed through
The length for adjusting hydraulic cylinder 27 changes pressing plate 28 to the extruding dynamics of tealeaves, improves the knead efficiency of tealeaves；
Tealeaves pass through deblocking machine 4, tealeaves from solution 32 upper end of barrel feed inlet enter, smoother roller 34 rotation to rub complete
Tealeaves break up uniformly, vibrator 39 issues the microseismic activity of high frequency, and one end of gas-guide tube 42 accesses high pressure gas, passes through spray
Gas nozzle 41 sprays, and is further broken up to tealeaves, prevents tealeaves from agglomerating, improves the uniformity of tealeaves；
Tealeaves passes through dryer 5, and drying oven 46 generates dry high-temperature gas, passes through multiple hot winds on 45 top of drying box
Outlet 49, which enters inside drying box 45, carries out heating, drying processing to tealeaves, and tealeaves passes through multiple tracks drying material band 47, extends tea
The drying time of leaf improves the dries quantity of tealeaves, can be in different drying material bands 47 by the way that several heaters 1 are arranged
Surface generates different drying temperatures, carries out dynamic drying and processing to tealeaves, improves the quality of drying tea leaves, while drying tea leaves
Exhaust gas from sirocco reclamation mouth 50 return to drying oven 46 carry out waste heat recovery processing；
Tealeaves passes through grightening pot machine 6, and tealeaves enters inside roller 51, and the rotation of roller 51 carries out the processing of brightness pot to tealeaves, passes through
Setting heat-preservation cylinder 52 can guarantee that 51 internal heat of roller is scattered and disappeared, and remove Measuring Moisture Content of Tea, sufficiently dry, issues additional fragrance flavour, makes in tea
Leaf reaches grayish green glossy qualitative characteristics；
Last tealeaves passes through tealeaves descaling machine 7, and tealeaves descaling machine 7 carries out selection by winnowing cleaning to tealeaves, removes mixed in tealeaves
Miscellaneous impurity dust, improves the quality of tealeaves.
The above is only the preferred embodiment of the utility model, and the protection scope of the utility model is not limited merely to
Above-described embodiment, technical solution belonging to the idea of the present invention belong to the protection scope of the utility model.It should refer to
Out, for those skilled in the art, it is without departing from the principle of the utility model it is several improvement and
Retouching, these improvements and modifications also should be regarded as the protection scope of the utility model.
Claims (6)
1. a kind of green tea production line, including green-keeping machine, cooling damping machine, rub unit, deblocking machine, dryer, grightening pot machine, tealeaves
Descaling machine and several conveyer belts, it is characterized in that:
The green-keeping machine includes water-removing cabinet and steam generator, and the inside of the water-removing cabinet is equipped with several water-removing material strips and steaming
Vapour recovery tube, the inside of the water-removing material strip are equipped with microwave generator, and the inside of the water-removing cabinet is equipped with steam jet, described
The other end of steam jet and the output end of steam generator connect, and the inlet end of the water-removing cabinet and steam generator connects
There is steam recovery pipe, the inside of the steam generator is equipped with steam filtration device；
The cooling damping machine includes cooling cabinet and air-cooler, and the inside of the cooling cabinet is equipped with cooling material strip, described cold
But the two sides up and down of cabinet are respectively equipped with cold air inlet and cold wind air outlet, and the cold wind of the cold air inlet and air-cooler is defeated
Outlet is connected, and the cold wind air outlet is connected with the cold wind recovery end of air-cooler, and the inside of the air-cooler is equipped with tail gas filtering
The inside of device, the cooling cabinet is equipped with several temperature controllers and humidity controller；
The unit of rubbing includes several rolling machines, and the rolling machine includes rubbing frame and power mechanism, described to rub the upper of frame
Portion is equipped with knead dish, and the top of the knead dish is equipped with transmission mechanism, and the top of the transmission mechanism, which is equipped with, rubs cylinder, described to rub
The top for twisting cylinder is equipped with pressing plate, and the power mechanism is rubbed cylinder by transmission mechanism drive and run, the top of the transmission mechanism
Equipped with compression bar, the side of the compression bar is equipped with hydraulic cylinder, and the output end of the hydraulic cylinder is fixedly connected with the pressing plate；
The deblocking machine includes solution barrel and inner cylinder, and the upper inside of the solution barrel is equipped with two pieces and leads tea plate, leads described in two pieces
Smoother roller is equipped between tea plate, the inside of the inner cylinder is equipped with Zuo Xiecha plate and right solution tea plate, the Zuo Xiecha plate and right solution tea
Plate is connect by spring with inner cylinder, and the right solution tea plate is equipped with vibrator, and the inside of the vibrator is equipped with aeroscopic plate, described
Aeroscopic plate is equipped with several air nozzles, and gas-guide tube is connected on the aeroscopic plate, and the lower part of the solution barrel is equipped with reclaiming plate；
The dryer includes drying box and drying oven, and the inside of the drying box is equipped with several drying material bands, the drying material
The inside of band is equipped with several heaters one, and the two sides up and down of the drying box are respectively equipped with hot-blast outlet and sirocco reclamation mouth, institute
It states hot-blast outlet to be connected with the hot wind output end of drying oven, the sirocco reclamation mouth is connected with the sirocco reclamation end of drying oven
It connects；
The grightening pot machine includes heat-preservation cylinder and control cabinet, and the inside of the heat-preservation cylinder is equipped with roller, the heat-preservation cylinder and roller it
Between be equipped with several heaters two；The tealeaves descaling machine is tea winnower.
2. a kind of green tea production line according to claim 1, it is characterized in that: the heater one and heater two are red
Outside line heater.
3. a kind of green tea production line according to claim 1, it is characterized in that: the steam filtration device includes active carbon mistake
Sieve plate and pp cotton screen pack.
4. a kind of green tea production line according to claim 1, it is characterized in that: tea is turned over equipped with several in the inside of the roller
Plate.
5. a kind of green tea production line according to claim 1, it is characterized in that: the lower part of the solution barrel is equipped with ash can.
6. a kind of green tea production line according to claim 1, it is characterized in that: the reclaiming plate is equipped with several filter screens
Hole.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201820058690.XU CN208549845U (en) | 2018-01-15 | 2018-01-15 | A kind of green tea production line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201820058690.XU CN208549845U (en) | 2018-01-15 | 2018-01-15 | A kind of green tea production line |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN208549845U true CN208549845U (en) | 2019-03-01 |
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ID=65452210
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201820058690.XU Expired - Fee Related CN208549845U (en) | 2018-01-15 | 2018-01-15 | A kind of green tea production line |
Country Status (1)
| Country | Link |
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| CN (1) | CN208549845U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110403026A (en) * | 2019-07-24 | 2019-11-05 | 日照春茗机械制造有限公司 | Automatic tea machining production line |
| CN110477136A (en) * | 2019-07-24 | 2019-11-22 | 日照春茗机械制造有限公司 | Producing green tea dry ice damping machine |
-
2018
- 2018-01-15 CN CN201820058690.XU patent/CN208549845U/en not_active Expired - Fee Related
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110403026A (en) * | 2019-07-24 | 2019-11-05 | 日照春茗机械制造有限公司 | Automatic tea machining production line |
| CN110477136A (en) * | 2019-07-24 | 2019-11-22 | 日照春茗机械制造有限公司 | Producing green tea dry ice damping machine |
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Granted publication date: 20190301 Termination date: 20210115 |