CN207870223U - A kind of day casting tea production line - Google Patents
A kind of day casting tea production line Download PDFInfo
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- CN207870223U CN207870223U CN201721802606.2U CN201721802606U CN207870223U CN 207870223 U CN207870223 U CN 207870223U CN 201721802606 U CN201721802606 U CN 201721802606U CN 207870223 U CN207870223 U CN 207870223U
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Abstract
The utility model discloses a kind of day casting tea production line, belong to Tea Production technical field, it is made of successively charging cleaner, tea leaf tedder, green-keeping machine, damping machine, rolling machine, deblocking machine, dryer, moisture detector, slewing equipment, fragrance extracting machine, exclusion device, winnowing machine and automatic packaging machine, wherein by transmission band connection between each neighbouring device；The green-keeping machine includes water-removing cabinet and steam oven, and the water-removing cabinet is internally provided with several water-removing conveyer belts, and the water-removing conveyer belt is internally provided with microwave generator.The utility model is designed reasonably, high degree of automation, the programs such as finish, rub by multiple tracks, getting damp again, drying improve the fragrance of tealeaves, day obtained casts the glossy bright green of tea appearance, and mouthfeel giving off a strong fragrance is not puckery, and dark brown green profit is limpid, great identification has good market popularization value.
Description
Technical field
The utility model discloses a kind of day casting tea production line, belongs to Tea Production technical field.
Background technology
The utilization of tealeaves has very long history in China, and tea is one of our people's daily necessities.It is known as and " opens
The door seven necessities of life, fuel sauce vinegar tea " is said.And during the modernization of agriculture, set using machinery
Standby replacement human hand processing is most important improvement project.In recent years, the extensive use of machine for processing tea reduces the labor of worker
Fatigue resistance improves production efficiency, it is ensured that tea leaf quality.Day casting tea, which is used as, has cultural infrastructure, featured tea product,
Traditional hand-made main method for being always it and making.But with mechanical instead of hand generally to use in tea making industry
Technique, if east day casting tea still keeps hand-made and will be difficult to adapt to market demands.Therefore it provides a kind of for day casting tea production
Special tea production line.
Utility model content
In view of the deficienciess of the prior art, the purpose of this utility model is to provide for a kind of day casting tea production line, with
Solve the problems mentioned above in the background art.
To achieve the above object, the utility model provides following technical solution to realize：
A kind of day casting tea production line, it is characterized in that：Successively by charging cleaner, tea leaf tedder, green-keeping machine, damping machine, rub
Machine, deblocking machine, dryer, moisture detector, slewing equipment, fragrance extracting machine, exclusion device, winnowing machine and automatic packaging machine composition,
By transmission band connection between wherein each neighbouring device；
The green-keeping machine includes water-removing cabinet and steam oven, and the water-removing cabinet is internally provided with several water-removing conveyer belts,
The water-removing conveyer belt is internally provided with microwave generator, and several temperature controls are distributed in the inner homogeneous of the water-removing cabinet
The lower part of device, the water-removing cabinet is equipped with steam jet, and the steam gas outlet connection of the steam jet and steam oven is described to kill
The top of green cabinet is connected with steam recovery pipe, and the other end of the steam recovery pipe and the Steam Recovery mouth of steam oven connect；
The rolling machine includes rubbing frame, knead dish and actuating unit, and the top of the knead dish, which is equipped with, rubs cylinder, described
The side of knead dish is equipped with transmission mechanism, and the actuating unit is rubbed cylinder by transmission mechanism drive and rotated, the knead dish
Top is equipped with support arm, and the lower part of the support arm is equipped with hydraulic stem, and the output end of the hydraulic stem, which is equipped with, rubs pressing plate, described
Pressing plate is rubbed to be arranged in the inside for rubbing cylinder；
The deblocking machine includes solution tea caddy and inner cylinder, and the solution tea plate one that is internally provided with of the inner cylinder conciliates tea plate two, described
Solution tea plate one, solution tea plate two are connected by spring with inner cylinder, and the solution tea plate two is hollow structure, described to solve the interior of tea plate two
Side is equipped with several air nozzles, and two side of solution tea plate is connected with gas-guide tube, and the other end and the high-pressure air source of the gas-guide tube connect
It connects, the air nozzle is equipped with vibrations generator, and the lower part of the solution tea caddy, which is equipped with, leads tea plate；
The slewing equipment includes revolution case, and the revolution case is internally provided with revolution conveyer belt one and revolution conveyer belt
Two, one end of the revolution conveyer belt one is arranged on the top of revolution conveyer belt two, and the revolution conveyer belt one and revolution convey
Tea retaining plate is respectively provided on the outside of proximal end with two-phase, the revolution case is internally provided with rotation control device；
The exclusion device includes trash extraction box, and the trash extraction box is internally provided with dust hopper, and the top of the dust hopper is set
There are dust-filtering plate, the left side of the trash extraction box to be equipped with motor, leading screw, the motor are articulated between the left and right sides of the trash extraction box
Output end connect with leading screw, dust removing funnel is threaded on the leading screw, the lower part both sides of the dust removing funnel are equipped with cleaning
Hairbrush, the Clean Brush for cleaning contact setting with dust-filtering plate；
The winnowing machine includes Winnowing box, and the inner horizontal of the Winnowing box is provided with several splicing grooves, the splicing groove
Lower part be respectively connected with blow tank, the inside of the splicing groove, which is equipped with, stirs tea wheel, between the splicing groove be equipped with remove iron plate, institute
That states Winnowing box is respectively arranged on the left side and the right side wind turbine and air outlet, and the top of the Winnowing box is equipped with sorting close to the side of wind turbine
Slot, the sorting groove are internally provided with refining wheel.
As preferred：The upper inside of the solution tea caddy is equipped with into tea plate.
As preferred：Several solution tea wheels are equipped between the plate into tea.
As preferred：The steam oven is internally provided with filter device.
As preferred：It is described to remove iron plate as electromagnet.
As preferred：The bottom of the revolution case, which is equipped with, connects tea plate.
The beneficial effects of the utility model：Reasonable design, high degree of automation are finished by multiple tracks, rub, get damp again, are dried
The programs such as dry improve the fragrance of tealeaves, day obtained cast the glossy bright green of tea appearance, mouthfeel giving off a strong fragrance is not puckery, limpid, the pole of dark brown green profit
Have identification, there is good market popularization value.
Description of the drawings
Fig. 1 is a kind of day casting tea production line structural schematic diagram of the utility model；
Fig. 2 is the green-keeping machine structural schematic diagram of the utility model；
Fig. 3 is the rolling machine structural schematic diagram of the utility model；
Fig. 4 is the deblocking machine structural schematic diagram of the utility model；
Fig. 5 is the slewing equipment structural schematic diagram of the utility model；
Fig. 6 is the exclusion device structural schematic diagram of the utility model；
Fig. 7 is the winnowing machine structural schematic diagram of the utility model.
Reference numeral：1, cleaner is fed；2, tea leaf tedder；3, green-keeping machine；4, damping machine；5, rolling machine；6, deblocking machine；7、
Dryer；8, moisture detector；9, slewing equipment；10, fragrance extracting machine；11, exclusion device；12, winnowing machine；13, automatic packaging machine；
14, finish cabinet；15, steam oven；16, finish conveyer belt；17, microwave generator；18, steam jet；19, steam recovery pipe；
20, filter device；21, frame is rubbed；22, knead dish；23, cylinder is rubbed；24, support arm；25, hydraulic stem；26, pressing plate is rubbed；27、
Actuating unit；28, transmission mechanism；29, tea caddy is solved；30, inner cylinder；31, solution tea plate one；32, solution tea plate two；33, air nozzle；34、
Spring；35, gas-guide tube；36, generator is shaken；37, tea plate is led；38, case is turned round；39, conveyer belt one is turned round；40, revolution conveying
Band two；41, tea retaining plate；42, tea plate is connect；43, rotation control device；44, trash extraction box；45, dust hopper；46, dust-filtering plate；47, silk
Thick stick；48, motor；49, dust removing funnel；50, Clean Brush for cleaning；51, Winnowing box；52, splicing groove；53, wind turbine；54, tea wheel is stirred；55, go out
Air port；56, sorting groove；57, iron plate is removed；58, temperature controller.
Specific implementation mode
A kind of day casting tea production line of -7 pairs of the utility model is described further referring to Fig.1.
A kind of day casting tea production line, it is characterized in that：Successively by charging cleaner 1, tea leaf tedder 2, green-keeping machine 3, damping machine 4,
Rolling machine 5, deblocking machine 6, dryer 7, moisture detector 8, slewing equipment 9, fragrance extracting machine 10, exclusion device 11,12 and of winnowing machine
Automatic packaging machine 13 forms, wherein by transmission band connection between each neighbouring device；
The green-keeping machine 3 includes water-removing cabinet 14 and steam oven 15, and the water-removing cabinet 14 is internally provided with several water-removings
Conveyer belt 16, the water-removing conveyer belt 16 are internally provided with microwave generator 17, the inner homogeneous distribution of the water-removing cabinet 14
There are several temperature controllers 58, the lower part of the water-removing cabinet 14 to be equipped with steam jet 18, the steam jet 18 and steam oven
The top of 15 steam gas outlet connection, the water-removing cabinet 14 is connected with steam recovery pipe 19, the steam recovery pipe 19
The other end is connect with the Steam Recovery mouth of steam oven 15；
The rolling machine 5 includes rubbing frame 21, knead dish 22 and actuating unit 27, and the top of the knead dish 22, which is equipped with, rubs
Cylinder 23 is twisted, the side of the knead dish 22 is equipped with transmission mechanism 28, and the actuating unit 27 is rubbed by the drive of transmission mechanism 28
Cylinder 23 rotates, and the top of the knead dish 22 is equipped with support arm 24, and the lower part of the support arm 24 is equipped with hydraulic stem 25, the liquid
The output end of compression bar 25 is equipped with and rubs pressing plate 26, and the pressing plate 26 of rubbing is arranged in the inside for rubbing cylinder 23；
The deblocking machine 6 includes solution tea caddy 29 and inner cylinder 30, and the solution tea plate 1 that is internally provided with of the inner cylinder 30 conciliates tea
Plate 2 32, the solution tea plate 1, solution tea plate 2 32 are connected by spring 34 with inner cylinder 30, and the solution tea plate 2 32 is hollow
The inside of structure, the solution tea plate 2 32 is equipped with several air nozzles 33, and 2 32 side of solution tea plate is connected with gas-guide tube 35, institute
The other end for stating gas-guide tube 35 is connect with high-pressure air source, and the air nozzle 33 is equipped with vibrations generator 36, the solution tea caddy 29
Lower part be equipped with lead tea plate 37；
The slewing equipment 9 includes revolution case 38, and the revolution case 38 is internally provided with revolution conveyer belt 1 and revolution
One end of conveyer belt 2 40, the revolution conveyer belt 1 is arranged in the top of revolution conveyer belt 2 40, the revolution conveyer belt
One 39 are mutually respectively provided with tea retaining plate 41 with revolution conveyer belt 2 40 on the outside of proximal end, and the revolution case 38 is internally provided with revolution control
Device 43 processed；
The exclusion device 11 includes trash extraction box 44, and the trash extraction box 44 is internally provided with dust hopper 45, the dust hopper
45 top is equipped with dust-filtering plate 46, and the left side of the trash extraction box 44 is equipped with motor 48, between the left and right sides of the trash extraction box 44
It is articulated with leading screw 47, the output end of the motor 48 is connect with leading screw 47, and dust removing funnel 49, institute are threaded on the leading screw 47
The lower part both sides for stating dust removing funnel 49 are equipped with Clean Brush for cleaning 50, and the Clean Brush for cleaning 50 contacts setting with dust-filtering plate 46；
The winnowing machine 12 includes Winnowing box 51, and the inner horizontal of the Winnowing box 51 is provided with several splicing grooves 52, institute
The lower part for stating splicing groove 52 is respectively connected with blow tank, and the inside of the splicing groove 52, which is equipped with, stirs tea wheel 54, the splicing groove 52
Between be equipped with and remove iron plate 57, the Winnowing box 51 is respectively arranged on the left side and the right side wind turbine 53 and air outlet 55, the Winnowing box 51
Top be equipped with sorting groove 56 close to the side of wind turbine 53, the sorting groove 56 is internally provided with refining wheel.The solution tea caddy 29
Upper inside be equipped with into tea plate.Several solution tea wheels are equipped between the plate into tea.The steam oven 15 is internally provided with filtering
Device 20.It is described to remove iron plate 57 as electromagnet.The bottom of the revolution case 38, which is equipped with, connects tea plate 42.
The production line is processed by each equipment successively on a moving belt when it is implemented, tealeaves is placed,
Tealeaves filters by charging cleaner 1 and removes the dust impurity on tealeaves surface；
Tea leaf tedder 2 carries out tealeaves to spread out green processing, distributes tealeaves surface moisture and green grass taste, green by accurately controlling booth
Temperature and humidity in machine 2 improves the quality of tealeaves；
Tealeaves passes through green-keeping machine 3, and the top of water-removing conveyer belt 16, steam spray are dropped down onto from the feed inlet on 14 top of water-removing cabinet
Pipe 18 sprays high-temperature steam and carries out steam beating to tealeaves, while microwave generator 17 sends out microwave on tea progress microwave and kills
Blueness, and by the temperature of 58 real-time control of multiple temperature controllers water-removing 14 inside tea green-keeping of cabinet, keep optimum tea
Leaf water-removing environment, the exhaust gas that band has surplus heat enter 15 inside of steam oven from steam recovery pipe 19 and carry out waste heat recovery processing；
Tealeaves passes through damping machine 4, and 4 inside of damping machine sprays the tealeaves that cold air completes water-removing and cools down, and keeps tealeaves fast
Prompt drop temperature prevents the excessively high excessive oxidation of tealeaves temperature and influences tea leaf quality；
Tealeaves passes through rolling machine 5, and actuating unit 27 is rubbed cylinder 23 by the drive of transmission mechanism 28 and rotated, and 23 pairs of tea of cylinder are rubbed
Leaf carries out rubbing processing, and rubs pressing plate 26 by the promotion of hydraulic stem 25, squeezes rubbing the tealeaves inside cylinder 23, improves
The knead efficiency of tealeaves；
Tealeaves deblocks by deblocking machine 6, and spraying uniform high pressure gas by air nozzle 33 handles tealeaves caking,
The tealeaves to lump after rubbing is broken up uniformly；
Enter dryer 7 by conveyer belt by the tealeaves rubbed and lumpd to be dried, the tealeaves after drying enters water
Sorting-detecting instrument 8 carries out water content detection, the moisture that the rotation control device 43 inside slewing equipment 9 is measured according to moisture detector 8
State modulator turn round case 38 and turn round conveyer belt 1 conveying direction, the underproof tealeaves of water content detection from revolution 38 left end of case
Outflow comes back to dryer 7 and carries out drying and processing；The tealeaves of water content detection qualification from revolution one 39 right end of conveyer belt flow out into
Enter fragrance extracting machine 10 and carry out Titian, the suitable humiture by controlling tea aroma raising promotes the quality of tealeaves；
Tealeaves passes through exclusion device 11, is sent to from dust removing funnel 49 to the top of dust-filtering plate 46, motor 48 drives 47 turns of leading screw
It is dynamic, drive dust removing funnel 49 to move left and right, the Clean Brush for cleaning 50 of 49 lower part of dust removing funnel cleans tealeaves, and tealeaves is from dust-filtering plate 46
Both sides fall, and dust impurity drops down onto 45 internal gathering of dust hopper from the mesh in dust-filtering plate 46, and cleaning treatment is carried out to tealeaves；
Tealeaves passes through winnowing machine 12, enters inside Winnowing box 51 from sorting groove 56, and 53 blowing cold air of wind turbine carries out tealeaves
Sorting process, the tealeaves of different qualities is due to inside proportion difference is respectively fallen in different splicing groove 52, and from 52 bottom of splicing groove
The blow tank in portion flows into；Iron plate 57 is removed by setting, except iron plate 57 can attract the iron filings impurity mixed in tealeaves, improves tealeaves
Health, mouthfeel and quality；Finally, automatic packaging machine 13 carries out packing of weighing respectively to the tealeaves of different qualities.
The above is only the preferred embodiment of the utility model, and the scope of protection of the utility model is not limited merely to
Above-described embodiment, technical solution belonging to the idea of the present invention belong to the scope of protection of the utility model.It should refer to
Go out, for those skilled in the art, it is without departing from the principle of the utility model it is several improvement and
Retouching, these improvements and modifications also should be regarded as the scope of protection of the utility model.
Claims (6)
1. a kind of day casting tea production line, it is characterized in that：Successively by charging cleaner, tea leaf tedder, green-keeping machine, damping machine, rolling machine,
Deblocking machine, dryer, moisture detector, slewing equipment, fragrance extracting machine, exclusion device, winnowing machine and automatic packaging machine composition, wherein
By transmission band connection between each neighbouring device；
The green-keeping machine includes water-removing cabinet and steam oven, and several water-removing conveyer belts that are internally provided with of the cabinet that finishes are described
Water-removing conveyer belt is internally provided with microwave generator, and several temperature controllers, institute is distributed in the inner homogeneous of the water-removing cabinet
The lower part for stating water-removing cabinet is equipped with steam jet, the steam gas outlet connection of the steam jet and steam oven, the green-keeping machine
The top of case is connected with steam recovery pipe, and the other end of the steam recovery pipe and the Steam Recovery mouth of steam oven connect；
The rolling machine includes rubbing frame, knead dish and actuating unit, and the top of the knead dish, which is equipped with, rubs cylinder, described to rub
The side of disk is equipped with transmission mechanism, and the actuating unit is rubbed cylinder by transmission mechanism drive and rotated, the top of the knead dish
Equipped with support arm, the lower part of the support arm is equipped with hydraulic stem, and the output end of the hydraulic stem, which is equipped with, rubs pressing plate, described to rub
Pressing plate is arranged in the inside for rubbing cylinder；
The deblocking machine includes solution tea caddy and inner cylinder, and the solution tea plate one that is internally provided with of the inner cylinder conciliates tea plate two, the solution tea
Plate one, solution tea plate two are connected by spring with inner cylinder, and the solution tea plate two is hollow structure, and the inside of the solution tea plate two is set
There are several air nozzles, two side of solution tea plate to be connected with gas-guide tube, the other end of the gas-guide tube is connect with high-pressure air source, institute
It states air nozzle and is equipped with vibrations generator, the lower part of the solution tea caddy, which is equipped with, leads tea plate；
The slewing equipment includes revolution case, and the revolution case is internally provided with revolution conveyer belt one and revolution conveyer belt two, institute
The one end for stating revolution conveyer belt one is arranged in the top of revolution conveyer belt two, the revolution conveyer belt one and revolution conveyer belt two-phase
Tea retaining plate is respectively provided on the outside of proximal end, the revolution case is internally provided with rotation control device；
The exclusion device includes trash extraction box, and the trash extraction box is internally provided with dust hopper, and the top of the dust hopper is equipped with filter
Dirt plate, the left side of the trash extraction box are equipped with motor, are articulated with leading screw between the left and right sides of the trash extraction box, the motor it is defeated
Outlet is connect with leading screw, and dust removing funnel is threaded on the leading screw, and the lower part both sides of the dust removing funnel are equipped with Clean Brush for cleaning,
The Clean Brush for cleaning contacts setting with dust-filtering plate；
The winnowing machine includes Winnowing box, and the inner horizontal of the Winnowing box is provided with several splicing grooves, under the splicing groove
Portion is respectively connected with blow tank, and the inside of the splicing groove, which is equipped with, stirs tea wheel, is equipped between the splicing groove and removes iron plate, the wind
That selects case is respectively arranged on the left side and the right side wind turbine and air outlet, and the top of the Winnowing box is equipped with sorting groove close to the side of wind turbine,
The sorting groove is internally provided with refining wheel.
2. a kind of day according to claim 1 casting tea production line, it is characterized in that：It is described solution tea caddy upper inside be equipped with into
Tea plate.
3. a kind of day according to claim 2 casting tea production line, it is characterized in that：Several solution tea are equipped between the plate into tea
Wheel.
4. a kind of day according to claim 1 casting tea production line, it is characterized in that：The steam oven is internally provided with filtering dress
It sets.
5. a kind of day according to claim 1 casting tea production line, it is characterized in that：It is described to remove iron plate as electromagnet.
6. a kind of day according to claim 1 casting tea production line, it is characterized in that：The bottom of the revolution case, which is equipped with, connects tea
Plate.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201721802606.2U CN207870223U (en) | 2017-12-21 | 2017-12-21 | A kind of day casting tea production line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201721802606.2U CN207870223U (en) | 2017-12-21 | 2017-12-21 | A kind of day casting tea production line |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN207870223U true CN207870223U (en) | 2018-09-18 |
Family
ID=63502815
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201721802606.2U Active CN207870223U (en) | 2017-12-21 | 2017-12-21 | A kind of day casting tea production line |
Country Status (1)
| Country | Link |
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| CN (1) | CN207870223U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109813084A (en) * | 2019-03-13 | 2019-05-28 | 周俊 | Novel automatic green tea production line |
| CN113976445A (en) * | 2021-10-20 | 2022-01-28 | 百能数控设备（福建）有限公司 | Tea screening machine |
-
2017
- 2017-12-21 CN CN201721802606.2U patent/CN207870223U/en active Active
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109813084A (en) * | 2019-03-13 | 2019-05-28 | 周俊 | Novel automatic green tea production line |
| CN113976445A (en) * | 2021-10-20 | 2022-01-28 | 百能数控设备（福建）有限公司 | Tea screening machine |
| CN113976445B (en) * | 2021-10-20 | 2022-12-13 | 百能数控设备（福建）有限公司 | Tea screening machine |
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