CN103461555A - Net clamping type shaping drier - Google Patents

Net clamping type shaping drier Download PDF

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Publication number
CN103461555A
CN103461555A CN2013104075695A CN201310407569A CN103461555A CN 103461555 A CN103461555 A CN 103461555A CN 2013104075695 A CN2013104075695 A CN 2013104075695A CN 201310407569 A CN201310407569 A CN 201310407569A CN 103461555 A CN103461555 A CN 103461555A
Authority
CN
China
Prior art keywords
guipure
tea
net band
tealeaves
drying
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN2013104075695A
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Chinese (zh)
Inventor
祝小雄
盛国祥
金建华
颜伟信
方继凡
李继平
丁勇
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
HUANGSHAN HOUKUI TEA CO Ltd
ZHEJIANG ZHUFENG MACHINERY CO Ltd
Original Assignee
HUANGSHAN HOUKUI TEA CO Ltd
ZHEJIANG ZHUFENG MACHINERY CO Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by HUANGSHAN HOUKUI TEA CO Ltd, ZHEJIANG ZHUFENG MACHINERY CO Ltd filed Critical HUANGSHAN HOUKUI TEA CO Ltd
Priority to CN2013104075695A priority Critical patent/CN103461555A/en
Publication of CN103461555A publication Critical patent/CN103461555A/en
Pending legal-status Critical Current

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Abstract

The invention discloses a tea leave flattening and shaping machine which comprises a rack and a power device, wherein an upper net band and a lower net band which circulate are arranged on the rack, a working surface of the upper net band and a working surface of the lower net band are tightly clung, infrared heating devices are arranged on the working surfaces of the upper net band and the lower net band, and the power device is capable of driving the working surfaces of the upper net band and the lower net band to forwards synchronously drive. Continuous clamping drying is carried out by adopting the upper net band and the lower net band, and thus the tea leave flattening and shaping machine is high in automation level, and ensures that flat tea leaves can be continuously operated in the drying process; the tea leaves are clamped in the net bands in the drying process, and are dried while moving, and thus the purposes of continuous dehydrating, shaping and drying are achieved; the dried tea leaves are consistent in appearance, and good in gas permeability, the color is ensured and the quality of tea is improved.

Description

A kind of net-jaw-type shaping drying
Technical field
The present invention relates to a kind of tea-processing equipment, relate to a kind of drying tea leaves machine equipment, especially a kind of net-jaw-type shaping drying.
Background technology
Taiping Houkui Tea, the tealeaves title.Belonging to green tea point tea, is the Chinese history well-known tea, is formulated in 1900.Once appeared in the series in " well-known tea " of unofficial competition.The Huangshan District (former peaceful county) that Taiping Houkui Tea originates in northern foot, Huangshan, Anhui Province is bright, gantry, three mouthful of one band newly.Taiping Houkui Tea profile two leaves are embraced bud, flat straight and upright, naturally unfold, and pekoe is latent, and the title of " the monkey chief is pointed at both ends, the not loose not crimping that do not stick up " is arranged.Leaf look verdant even profit, surely red during vein is green, Lan Xiang is invigorating, and mellow time of flavour is sweet, and unique monkey rhythm is arranged, and the soup look clear is green bright and limpid, light green even bright at the bottom of leaf, and it is piece stout and strong that bud-leaf becomes.
The preparation method of Taiping Houkui Tea is also very to be particular about, and the old manufacture craft of Taiping Houkui Tea comprises harvesting, choose point, spread, complete, hairy, foot dries, multiple roasting, and seven procedures are made altogether.As time goes on, the processing technology of Taiping Houkui Tea is also changing now, and its technique is for completing, lead tea, flattening, oven dry.Complete with the bucket pot of 70 centimetres of diameters, the charcoal fire heating, will suitably manage bar before the end that completes.Lead tea and be manually water-removing leaves is stretching and suitably tighten, then before uniform, at regular intervals being arranged on ready wire screen, in case scatter and be beneficial to down flattening together.Flatten and adopt half machinery, the roller that soon tealeaves on wire screen is used for pulling back moving flattens.Dry baking separately, two bakings, three bakings, dry and adopt charcoal fire, the baking of low temperature length.The Taiping Houkui Tea finished product requires two leaves to embrace tooth, flat straight and upright, big and tall heavy reality, and tealeaves is pointed at both ends and do not stick up, and does not bend curved, not loose.In drying course, commonly used is that tea spreading is placed on static or continuous operation guipure and is dried operation, and some need to stir, and in dehydration, tealeaves can be out of shape gradually, makes the tealeaves profile inconsistent, has affected aesthetics.
Summary of the invention
The present invention is mainly, solve the shrinking deformation technical problem that the existing oven dry dehydration of above-mentioned prior art produces, a kind of net-jaw-type shaping drying is provided, tea bar after tool makes to flatten is through drying and shaping, keep tea bar flat pattern, this organizational security has been demonstrate,proved flat tea and can have been worked continuously in drying course, has reached continuous dehydration, typing and the purpose of drying, and enhance productivity.
The technical scheme that the technical problem that the present invention solves adopts is:
A kind of tealeaves press flat forming machine, comprise frame and power set, it is characterized in that frame is provided with upper guipure and the lower guipure of circulation, the working face of the working face of upper guipure and lower guipure is close to, be provided with infrared heating device above the working face of upper guipure and lower guipure, the working face that power set can drive guipure and lower guipure is Synchronous Transmission forward.
During use, tealeaves evenly spreads the input at lower guipure working face, the working face that power set can drive guipure and lower guipure is Synchronous Transmission forward, tealeaves enters between the working face of the working face of guipure and lower guipure, and tealeaves is clamped by the working face of upper guipure and lower guipure, and along with upper and lower guipure moves forward, infrared heating device work is dried the tealeaves that is clipped in upper and lower guipure, adopt the infrared heating mode, make the inside and outside dehydration of tealeaves consistent, be conducive to the drying and shaping of tealeaves.The contact-making surface of upper guipure and lower guipure clamps, thereby clamps the tealeaves between upper guipure and lower guipure contact-making surface, has reached continuously and has walked about, limit dehydration, the purpose of limit typing.
During concrete enforcement, the upper guipure of circulation and lower guipure are respectively by several carrying roller tensionings, and carrying roller is arranged on frame, on the upper guipure of circulation and lower guipure, is respectively equipped with automatic tensioning mechanism.For guaranteeing the tensioning of upper guipure and lower guipure, on upper guipure and lower guipure, be provided with respectively automatic tensioning mechanism.
Tea bar after trimmer flattens enters between two guipures of these facility, then, through the pressurization of carrying roller appropriateness, to guarantee tea bar flat, can not change., not only play the effect of tea bar drying and shaping, and can also improve into the fragrance of sampling tea as thermal source with infrared heating device, become the dark brown pool also can verdant even profit.
During concrete enforcement, infrared heating device is provided with cover body.Cover body can reduce the thermal loss of infrared heating device heating.
Power set comprise driving motor, and driving motor drives respectively the transmission of upper guipure and lower guipure with transmission device.Transmission device can be belt pulley, belt etc.By the drive of driving motor, upper guipure and lower guipure synchronous walking.
Upper guipure and lower guipure contact-making surface can be close to the purpose that reaches the clamping oven dry.For upper guipure and lower guipure are synchronously walked about, adopt a upper guipure of drive unit drive and lower guipure synchronously to walk about; Heater is arranged on the online carrying space position of cocycle, in use, the heating distance can be regulated height as required, under the drive of drive unit, upper guipure and lower guipure separately under the effect of automatic tensioning mechanism, the tensioning of guipure and lower guipure in assurance.
Tea bar after these facility make to flatten, through drying and shaping, keeps tea bar flat pattern, can solve the looser bending of Taiping Houkui Tea tea profile for a long time, not flat not straight and upright this difficult problem; Improved work efficiency, and endoplasm still keeps the original quality of Taiping Houkui Tea tea; Be conducive to mechanical mass production.
The invention has the beneficial effects as follows: present technique of the present invention has adopted upper guipure and lower guipure to clamp continuously oven dry, its automatization level is high, guaranteed that flat tea can work continuously in drying course, in drying course, guipure clamps tealeaves, while walking about, dries, reached continuous dehydration, typing and the purpose of drying, the tealeaves profile after oven dry is consistent, and gas permeability might as well, guarantee color and luster, improved tea leaf quality.
The accompanying drawing explanation
Below in conjunction with drawings and Examples, invention is further illustrated.
Fig. 1 is the structural representation of the embodiment of the present invention.
In figure: 1, frame 2, upper guipure 3, lower guipure 4, infrared heating device 5, cover body 6, driving motor 7, transmission device 8, carrying roller 9, upper automatic tensioning mechanism 10, lower automatic tensioning mechanism.
The specific embodiment
In Fig. 1, a kind of tealeaves press flat forming machine, comprise frame 1 and power set, frame 1 is provided with upper guipure 2 and the lower guipure 3 of circulation, the upper guipure 2 of circulation and lower guipure 3 are respectively by several carrying roller 8 tensionings, carrying roller 8 is arranged on frame 1, be respectively equipped with automatic tensioning mechanism 9 and lower automatic tensioning mechanism 10 on the upper guipure 2 of circulation and lower guipure 3, for guaranteeing the tensioning of upper guipure 2 and lower guipure 3, on upper guipure 2 and lower guipure 3, be provided with respectively automatic tensioning mechanism 9 and lower automatic tensioning mechanism 10.The working face of the working face of upper guipure 2 and lower guipure 3 is close to, be provided with infrared heating device 4 above the working face of upper guipure 2 and lower guipure 3, infrared heating device 4 is provided with cover body 5, and the working face that power set can drive guipure 2 and lower guipure 3 is Synchronous Transmission forward.Power set comprise driving motor 6, and driving motor 6 drives respectively the transmission of upper guipure and lower guipure with transmission device 7, and transmission device 7 is the belt transmission structures such as belt pulley, belt, and the kind of drive is a lot of in the prior art, at this, is not described.By the drive of driving motor 6, upper guipure 2 and lower guipure 3 synchronous walkings.
Upper guipure 2 and lower guipure 3 width adopt 66cm, and the guipure material is stainless (steel) wire.Carrying roller 8 also plays the effect that adds pressure bar, its diameter 5cm, and length 66cm, play styling.Infrared heating device 4 is pyrotoxin, has the type thermals source such as infrared ray, far infrared, radiant heat, not only plays the drying and shaping effect, and can improve into the fragrance of sampling tea.
During use, tealeaves evenly spreads the input at lower guipure 3 working faces, the working face that driving motor 6 can drive upper guipure 2 and lower guipure 3 by transmission device 7 is Synchronous Transmission forward, tealeaves enters between the working face of the working face of guipure 2 and lower guipure 3, tealeaves is clamped by the working face of upper guipure 2 and lower guipure 3, and along with upper guipure 2 and lower guipure 3 move forward, infrared heating device 4 work are dried the tealeaves that is clipped in upper guipure 2 and lower guipure 3, adopt the infrared heating mode, make the inside and outside dehydration of tealeaves consistent, be conducive to the drying and shaping of tealeaves.The contact-making surface of upper guipure 2 and lower guipure 3 clamps, thereby clamps the tealeaves between upper guipure and lower guipure contact-making surface, has reached continuously and has walked about, limit dehydration, the purpose of limit typing.Cover body 5 can reduce the thermal loss of infrared heating device 4 heatings.Upper guipure 2 and lower guipure 3 contact-making surfaces can be close to the purpose that reaches the clamping oven dry.For upper guipure 2 and lower guipure 3 are synchronously walked about, adopt a driving motor upper guipure 2 of 6 drive and lower guipure 3 synchronously to walk about; Infrared heating device 4 is arranged on upper guipure 2 locus of cocycle, in use, the heating distance can be regulated height as required, under the drive of drive unit, under the effect of upper guipure 2 and lower guipure 3 each comfortable automatic tensioning mechanisms, the tensioning of guipure 2 and lower guipure 3 in assurance.
Tea bar after tool of the present invention makes to flatten, through drying and shaping, keeps tea bar flat pattern, has solved the looser bending of Taiping Houkui Tea tea profile for a long time, not flat not straight and upright this difficult problem; Improved work efficiency, and endoplasm still keeps the original quality of Taiping Houkui Tea tea; Be conducive to standardization, large-scale production making.
Finally, it should be pointed out that above embodiment is only the more representational example of the present invention.Obviously, the invention is not restricted to above-described embodiment, many distortion can also be arranged.Any simple modification, equivalent variations and modification that every foundation technical spirit of the present invention is done above embodiment, all should think and belong to protection scope of the present invention.

Claims (4)

1. a tealeaves press flat forming machine, comprise frame and power set, it is characterized in that frame is provided with upper guipure and the lower guipure of circulation, the working face of the working face of upper guipure and lower guipure is close to, be provided with infrared heating device above the working face of upper guipure and lower guipure, the working face that power set can drive guipure and lower guipure is Synchronous Transmission forward.
2. a kind of tealeaves press flat forming machine according to claim 1, is characterized in that the upper guipure of circulation and lower guipure are respectively by several carrying roller tensionings, and carrying roller is arranged on frame, on the upper guipure of circulation and lower guipure, is respectively equipped with automatic tensioning mechanism.
3. a kind of tealeaves press flat forming machine according to claim 1 and 2, is characterized in that infrared heating device is provided with cover body.
4. a kind of tealeaves press flat forming machine according to claim 1 and 2, is characterized in that power set comprise driving motor, and driving motor can drive respectively the transmission of guipure and lower guipure by transmission device.
CN2013104075695A 2013-09-10 2013-09-10 Net clamping type shaping drier Pending CN103461555A (en)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104186716A (en) * 2014-07-18 2014-12-10 黄山市猴坑茶业有限公司 Taiping houkui automatic production line
CN104255959A (en) * 2014-07-18 2015-01-07 黄山市猴坑茶业有限公司 Automatic production line for Houdou Lanxiang
CN110810898A (en) * 2019-11-19 2020-02-21 湖北中烟工业有限责任公司 Novel drying device for reconstituted tobacco by papermaking method

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Publication number Priority date Publication date Assignee Title
CN1520734A (en) * 2003-01-27 2004-08-18 程玉明 Flattened shape tea forming machine
CN2855094Y (en) * 2005-12-13 2007-01-10 农业部南京农业机械化研究所 Continuous shaper for needle-like flat famous tea
CN201167554Y (en) * 2007-10-17 2008-12-24 安徽农业大学 Flat shape tea compression and continuous compaction drier
CN201733796U (en) * 2010-07-23 2011-02-09 杭州千岛湖丰凯实业有限公司 Full-automatic production line for flat tea
CN102318694A (en) * 2011-10-21 2012-01-18 黄山市猴坑茶业有限公司 New process for making Taiping kowkui
CN202153992U (en) * 2011-07-14 2012-03-07 黄山市猴坑茶业有限公司 Net clip shaping machine
CN202262374U (en) * 2011-08-25 2012-06-06 四川中测量仪科技有限公司 Tea drying device

Patent Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1520734A (en) * 2003-01-27 2004-08-18 程玉明 Flattened shape tea forming machine
CN2855094Y (en) * 2005-12-13 2007-01-10 农业部南京农业机械化研究所 Continuous shaper for needle-like flat famous tea
CN201167554Y (en) * 2007-10-17 2008-12-24 安徽农业大学 Flat shape tea compression and continuous compaction drier
CN201733796U (en) * 2010-07-23 2011-02-09 杭州千岛湖丰凯实业有限公司 Full-automatic production line for flat tea
CN202153992U (en) * 2011-07-14 2012-03-07 黄山市猴坑茶业有限公司 Net clip shaping machine
CN202262374U (en) * 2011-08-25 2012-06-06 四川中测量仪科技有限公司 Tea drying device
CN102318694A (en) * 2011-10-21 2012-01-18 黄山市猴坑茶业有限公司 New process for making Taiping kowkui

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Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104186716A (en) * 2014-07-18 2014-12-10 黄山市猴坑茶业有限公司 Taiping houkui automatic production line
CN104255959A (en) * 2014-07-18 2015-01-07 黄山市猴坑茶业有限公司 Automatic production line for Houdou Lanxiang
CN104186716B (en) * 2014-07-18 2017-07-14 黄山市猴坑茶业有限公司 Taiping Houkui Tea automatic production line
CN110810898A (en) * 2019-11-19 2020-02-21 湖北中烟工业有限责任公司 Novel drying device for reconstituted tobacco by papermaking method
CN110810898B (en) * 2019-11-19 2022-02-08 湖北中烟工业有限责任公司 Novel drying device for reconstituted tobacco by papermaking method

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Application publication date: 20131225