CN201167554Y - Flat Tea Press Continuous Molding Dryer - Google Patents

Flat Tea Press Continuous Molding Dryer Download PDF

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Publication number
CN201167554Y
CN201167554Y CNU2007200445195U CN200720044519U CN201167554Y CN 201167554 Y CN201167554 Y CN 201167554Y CN U2007200445195 U CNU2007200445195 U CN U2007200445195U CN 200720044519 U CN200720044519 U CN 200720044519U CN 201167554 Y CN201167554 Y CN 201167554Y
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oven
rollers
tea
conveying mesh
flat
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李尚庆
夏涛
王士有
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Anhui Agricultural University
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Anhui Agricultural University
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Abstract

一种扁形茶压制式连续成型干燥机属制茶技术领域。其目的是提供一种生产效率较高、碎茶率较低的扁形茶压制式连续成型干燥机。其技术要点是:烘箱(1)的两头分别设置有上、下驱动滚筒(2、7)和上、下从动滚筒(3、8),上、下驱动滚筒和上、下从动滚筒之间分别由贯穿烘箱内的上、下输送网带(5、9)连接,烘箱内上、下输送网带的中间分别对应垂直安装有若干对上、下碾压辊子(6、10);烘箱的上、下端面分别开设有进风口,进风口分别由管道(11)将其与上、下热风管(12)连通。该机具有生产效率高,碎茶率低和结构简单、运行可靠等特点。

Figure 200720044519

A flat-shaped tea pressing type continuous forming dryer belongs to the technical field of tea making. The purpose of the utility model is to provide a flat tea pressing type continuous molding dryer with high production efficiency and low broken tea rate. Its technical points are: the two ends of the oven (1) are respectively provided with upper and lower driving rollers (2, 7) and upper and lower driven rollers (3, 8), and the upper and lower driving rollers and the upper and lower driven rollers The spaces are respectively connected by the upper and lower conveying mesh belts (5, 9) that run through the oven, and the middle of the upper and lower conveying mesh belts in the oven are respectively vertically installed with several pairs of upper and lower rolling rollers (6, 10); The upper and lower end surfaces of the air inlet are respectively provided with air inlets, and the air inlets are respectively communicated with the upper and lower hot air pipes (12) by pipelines (11). The machine has the characteristics of high production efficiency, low broken tea rate, simple structure and reliable operation.

Figure 200720044519

Description

扁形茶压制式连续成型干燥机 Flat Tea Press Continuous Molding Dryer

技术领域technical field

本实用新型涉及一种制茶机械,特别是一种扁形茶压制式连续成型干燥机。The utility model relates to a tea making machine, in particular to a flat tea pressing type continuous molding dryer.

背景技术Background technique

我国传统的名优茶叶中,有很多茶叶的外观形状都为扁平形状。例如:龙井茶、太平猴魁茶、六安瓜片茶等。现在新创名优茶叶中外形为扁平形状的则更多。目前,茶厂使用的制作扁平形状茶叶的成型干燥机械主要是茶叶往复式理条机和龙井茶做形机。但是,茶叶往复式理条机只是扁形茶叶成型干燥的辅助机械,不能单独制作扁形茶。龙井茶做形机虽然可以单独完成扁形茶叶的制作,但其存在碎茶率高和不易连续化生产等缺点。更重要的是龙井茶做形机,由于其每次投叶量只有200-300克,并且要长时间做形,故使得其生产效率低下。Among the traditional famous and high-quality tea leaves in our country, many tea leaves are flat in appearance. For example: Longjing tea, Taiping Houkui tea, Lu'an Guapian tea, etc. Now there are more new famous and high-quality tea leaves that are flat in shape. At present, the molding and drying machines used by tea factories to make flat tea leaves are mainly tea reciprocating raking machines and Longjing tea shaping machines. However, the tea reciprocating machine is only an auxiliary machine for forming and drying flat tea leaves, and cannot make flat tea separately. Although the Longjing tea shaper can complete the production of flat tea leaves alone, it has the disadvantages of high broken tea rate and difficulty in continuous production. What is more important is that the shaper for Longjing tea has only 200-300 grams of leaves each time, and it needs to be shaped for a long time, so its production efficiency is low.

发明内容Contents of the invention

本实用新型的目的是提供一种生产效率较高、碎茶率较低的扁形茶压制式连续成型干燥机。The purpose of the utility model is to provide a flat tea pressing type continuous molding dryer with high production efficiency and low broken tea rate.

其技术方案是:一种扁形茶压制式连续成型干燥机,包括烘箱、电机、驱动滚筒、从动滚筒、碾压辊子和输送网带,其特征在于:所述烘箱的两头分别设置有上、下驱动滚筒和上、下从动滚筒,上、下驱动滚筒和上、下从动滚筒之间分别由贯穿烘箱内的上、下输送网带连接,烘箱内上、下输送网带的中间分别对应垂直安装有若干对上、下碾压辊子;烘箱的上、下端面分别开设有进风口,分别由管道将其与上下热风管连通。The technical solution is: a flat tea pressing type continuous molding dryer, including an oven, a motor, a driving drum, a driven drum, a rolling roller and a conveying mesh belt. The lower driving drum and the upper and lower driven drums, the upper and lower driving drums and the upper and lower driven drums are respectively connected by the upper and lower conveying mesh belts running through the oven, and the middle of the upper and lower conveying mesh belts in the oven are respectively Correspondingly, several pairs of upper and lower rolling rollers are installed vertically; the upper and lower end surfaces of the oven are respectively provided with air inlets, which are respectively connected with the upper and lower hot air pipes by pipes.

其技术效果是:电机通过传动系统分别驱动上、下驱动滚筒,按相反的方向转动,从而带动上、下两条输送网带将茶叶从烘箱的进口端夹运至烘箱内,经烘箱内碾压辊子的不断压制,并经输送网带上、下热风的吹烘后,从烘箱的出口端被夹运输出,从而实现扁形茶叶连续压制和烘干成型的生产目的。具有生产效率高,碎茶率低和结构简单、运行可靠等特点。Its technical effect is: the motor drives the upper and lower drive rollers respectively through the transmission system, and rotates in opposite directions, thereby driving the upper and lower conveyor belts to transport the tea from the inlet end of the oven to the oven, and then grind the tea in the oven. Continuously pressed by the pressing roller, blown and dried by the upper and lower hot air of the conveying mesh belt, and then transported out from the outlet of the oven by clamping, so as to realize the production purpose of continuous pressing and drying of flat tea leaves. It has the characteristics of high production efficiency, low broken tea rate, simple structure and reliable operation.

附图说明Description of drawings

图1为本实用新型结构示意图;Fig. 1 is the structural representation of the utility model;

图2为上辊子安装连接示意图。Figure 2 is a schematic diagram of the installation and connection of the upper roller.

具体实施方式Detailed ways

如图1所示,扁形茶压制式连续成型干燥机,包括烘箱、电机、驱动滚筒、从动滚筒、碾压辊子和输送网带。烘箱1的两头分别设置有上驱动滚筒2、下驱动滚筒7和上从动滚筒3、下从动滚筒8,上、下驱动滚筒和上、下从动滚筒之间分别由贯穿烘箱内的上输送网带5、下输送网带9连接。输送网带是开孔率很高的输送带,其透气性很好。烘箱内设有支撑上、下输送网带的支撑托辊4,上、下输送带的中间分别对应垂直安装有七对上、下碾压辊子6、10。电机通过传动系统分别驱动上、下驱动滚筒,按相反的方向转动(如附图中的箭头所示),从而带动上、下两条输送网带将茶叶从烘箱的进口端夹运至烘箱内,经烘箱内碾压辊子的不断压制,并经输送网带上、下热风的吹烘后,从烘箱的出口端被夹运输出(如附图中的箭头所示。,As shown in Figure 1, the flat tea press type continuous molding dryer includes an oven, a motor, a driving drum, a driven drum, a rolling roller and a conveying mesh belt. The two ends of the oven 1 are respectively provided with an upper driving drum 2, a lower driving drum 7, an upper driven drum 3, and a lower driven drum 8, and the upper and lower driving drums and the upper and lower driven drums are respectively connected by upper rollers that run through the oven. Conveying mesh belt 5, following conveying mesh belt 9 are connected. The conveyor belt is a conveyor belt with a high opening rate, and its air permeability is very good. The oven is provided with support rollers 4 supporting the upper and lower conveyor belts, and seven pairs of upper and lower rolling rollers 6, 10 are installed vertically in the middle of the upper and lower conveyor belts respectively. The motor drives the upper and lower drive rollers respectively through the transmission system, and rotates in opposite directions (as shown by the arrow in the figure), thus driving the upper and lower conveyor belts to clamp and transport the tea leaves from the inlet end of the oven to the oven. , after being continuously pressed by the rolling rollers in the oven, and blown by the hot air on and off the conveyor belt, it is clamped and transported out from the outlet of the oven (as shown by the arrow in the attached drawing.,

上碾压辊子6安装在轴承座13上(见图2),轴承座固定在弹性片14上,弹性片与支架连接15,支架固定在机架上,支架上设有调压螺栓16,调压螺栓与上碾压辊子之间设有弹簧17,调整调压螺栓,可以调节上碾压辊子与下碾压辊子10之间的压力,从而实现对茶叶压力可控制的压制。烘箱的上、下端面分别开设有进风口,分别由管道11将其与上、下热风管12连通。The upper rolling roller 6 is installed on the bearing block 13 (see Fig. 2), the bearing seat is fixed on the elastic sheet 14, the elastic sheet is connected with the support 15, the support is fixed on the frame, and the support is provided with a pressure regulating bolt 16, which can be adjusted A spring 17 is arranged between the pressing bolt and the upper rolling roller, and the pressure adjusting bolt can be adjusted to adjust the pressure between the upper rolling roller and the lower rolling roller 10, thereby realizing the controllable pressing of the tea leaves. The upper and lower end faces of the oven are respectively provided with air inlets, which are respectively communicated with upper and lower hot air pipes 12 by pipes 11 .

Claims (2)

1、一种扁形茶压制式连续成型干燥机,包括烘箱、电机、驱动滚筒、从动滚筒、碾压辊子和输送网带,其特征在于:烘箱(1)的两头分别设置有上、下驱动滚筒(2、7)和上、下从动滚筒(3、8),上、下驱动滚筒和上、下从动滚筒之间分别由贯穿烘箱内的上、下输送网带(5、9)连接,烘箱内上、下输送网带的中间分别对应垂直安装有若干对上、下碾压辊子(6、10);烘箱的上、下端面分别开设有进风口,进风口分别由管道(11)将其与上、下热风管(12)连通。1. A flat tea pressing type continuous forming dryer, comprising an oven, a motor, a driving roller, a driven roller, a rolling roller and a conveying mesh belt, characterized in that: the two ends of the oven (1) are respectively provided with upper and lower drive The rollers (2, 7) and the upper and lower driven rollers (3, 8), the upper and lower driving rollers and the upper and lower driven rollers are respectively connected by upper and lower conveying mesh belts (5, 9) running through the oven. connection, the middle of the upper and lower conveying mesh belts in the oven is respectively vertically installed with several pairs of upper and lower rolling rollers (6, 10); ) is communicated with the upper and lower hot air pipes (12). 2、根据权利要求1所述的一种扁形茶压制式连续成型干燥机,其特征在于:上碾压辊子(6)安装在轴承座(13)上,轴承座固定在弹性片(14)上,弹性片与支架(15)连接,支架固定在机架上;支架上设有调压螺栓(16),调压螺栓与上碾压辊子之间设有弹簧(17)。2. A flat tea press-type continuous molding dryer according to claim 1, characterized in that: the upper rolling roller (6) is installed on the bearing seat (13), and the bearing seat is fixed on the elastic sheet (14) , the elastic sheet is connected with the support (15), and the support is fixed on the frame; the support is provided with a pressure regulating bolt (16), and a spring (17) is arranged between the pressure regulating bolt and the upper rolling roller.
CNU2007200445195U 2007-10-17 2007-10-17 Flat Tea Press Continuous Molding Dryer Expired - Lifetime CN201167554Y (en)

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Cited By (11)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101971891A (en) * 2010-11-12 2011-02-16 湖北悟道茶业有限公司 Processing process of Wudao Liangjian tea
CN102342335A (en) * 2011-09-08 2012-02-08 许葆青 Tea leaf processing equipment
CN102524432A (en) * 2011-11-24 2012-07-04 咸阳泾渭茯茶有限公司 Novel automatic rotary support frame system for Fuzhuan tea floating drying
CN101773173B (en) * 2009-12-28 2012-10-24 马文桂 Flat tea continuous flatting mill
CN102960486A (en) * 2012-12-26 2013-03-13 福建佳友机械有限公司 Oolong tea forming machine and forming method thereof
CN103120226A (en) * 2013-03-07 2013-05-29 许葆青 Tea forming machine
CN103461555A (en) * 2013-09-10 2013-12-25 浙江珠峰机械有限公司 Net clamping type shaping drier
CN104186730A (en) * 2014-09-12 2014-12-10 浙江珠峰机械有限公司 Tea leaf flattening, shaping and dewatering assembly line
CN108812945A (en) * 2018-05-28 2018-11-16 周伟 A kind of Taiping Houkui Tea automation processing integrated machine
CN110178925A (en) * 2019-07-12 2019-08-30 旺苍县高阳碧峰茶业有限公司 A kind of flat tea process and processing unit (plant)
CN116331725A (en) * 2023-01-05 2023-06-27 岳西县林兰名茶厂 Tea conveying device

Cited By (12)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101773173B (en) * 2009-12-28 2012-10-24 马文桂 Flat tea continuous flatting mill
CN101971891A (en) * 2010-11-12 2011-02-16 湖北悟道茶业有限公司 Processing process of Wudao Liangjian tea
CN102342335A (en) * 2011-09-08 2012-02-08 许葆青 Tea leaf processing equipment
CN102342335B (en) * 2011-09-08 2015-10-28 许葆青 A kind of tea-processing equipment
CN102524432A (en) * 2011-11-24 2012-07-04 咸阳泾渭茯茶有限公司 Novel automatic rotary support frame system for Fuzhuan tea floating drying
CN102960486A (en) * 2012-12-26 2013-03-13 福建佳友机械有限公司 Oolong tea forming machine and forming method thereof
CN103120226A (en) * 2013-03-07 2013-05-29 许葆青 Tea forming machine
CN103461555A (en) * 2013-09-10 2013-12-25 浙江珠峰机械有限公司 Net clamping type shaping drier
CN104186730A (en) * 2014-09-12 2014-12-10 浙江珠峰机械有限公司 Tea leaf flattening, shaping and dewatering assembly line
CN108812945A (en) * 2018-05-28 2018-11-16 周伟 A kind of Taiping Houkui Tea automation processing integrated machine
CN110178925A (en) * 2019-07-12 2019-08-30 旺苍县高阳碧峰茶业有限公司 A kind of flat tea process and processing unit (plant)
CN116331725A (en) * 2023-01-05 2023-06-27 岳西县林兰名茶厂 Tea conveying device

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Granted publication date: 20081224