CN103431090A - Tea leaf rolling machine - Google Patents
Tea leaf rolling machine Download PDFInfo
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- CN103431090A CN103431090A CN2013104072165A CN201310407216A CN103431090A CN 103431090 A CN103431090 A CN 103431090A CN 2013104072165 A CN2013104072165 A CN 2013104072165A CN 201310407216 A CN201310407216 A CN 201310407216A CN 103431090 A CN103431090 A CN 103431090A
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- rubbing
- tealeaves
- folding arms
- cylinder
- rolling
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Abstract
The invention relates to a tea leaf processing device, and relates to a tea leaf rolling machine. A rack is provided with a conical rolling roller; a roller driving device is arranged and can drive the rolling roller to rotate; a plurality of ridge frameworks are uniformly distributed in the longitudinal direction on the inner wall of the rolling roller; the center of the rolling roller is provided with a rotary shaft; the rotary shaft is installed on the rack through a support bearing; a hand holding driving device is arranged and is capable of driving the rotary shaft to rotate; hand holding components are distributed on the rotary shaft in the rolling roller; each hand holding component comprises a support gear and a holding hand connected to the tail end of the support gear; the holding hands can be in contact with the ridge frameworks on the inner wall of the rolling roller; the outer part of the rolling roller is provided with a heating component. When rotating to the ridge frameworks on the inner wall of the rolling roller, the holding hands are in mutual contact with the ridge frameworks on the inner wall of the rolling roller. According to the tea leaf rolling machine, the continuous operation can replace the original manual rolling; tea leaves in the rolling roller automatically flow out of an output end through the rolling of the holding hands; the tea leaf rolling device is good in consistency, alleviates the labor intensity greatly, and improves the production efficiency.
Description
Technical field
The present invention relates to a kind of tea-processing equipment, relate to a kind of tealeaves tape condenser, especially for the tape condenser of Taiping Houkui Tea tealeaves.
Background technology
Taiping Houkui Tea, the tealeaves title.Belonging to green tea point tea, is the Chinese history well-known tea, is formulated in 1900.Once appeared in the series in " well-known tea " of unofficial competition.The Huangshan District (former peaceful county) that Taiping Houkui Tea originates in northern foot, Huangshan, Anhui Province is bright, gantry, three mouthful of one band newly.Taiping Houkui Tea profile two leaves are embraced bud, flat straight and upright, naturally unfold, and pekoe is latent, and the title of " the monkey chief is pointed at both ends, the not loose not crimping that do not stick up " is arranged.Leaf look verdant even profit, surely red during vein is green, Lan Xiang is invigorating, and mellow time of flavour is sweet, and unique monkey rhythm is arranged, and the soup look clear is green bright and limpid, light green even bright at the bottom of leaf, and it is piece stout and strong that bud-leaf becomes.
The preparation method of Taiping Houkui Tea is also very to be particular about, Taiping Houkui Tea
old manufacture craftcomprise harvesting, choose point, spread, complete, hairy, foot dries, multiple roasting, seven procedures are made altogether.As time goes on, the processing technology of Taiping Houkui Tea is also changing now, and its technique is for completing, lead tea, flattening, oven dry.Complete with the bucket pot of 70 centimetres of diameters, the charcoal fire heating, will suitably manage bar before the end that completes.Lead tea and be manually water-removing leaves is stretching and suitably tighten, then before uniform, at regular intervals being arranged on ready wire screen, in case scatter and be beneficial to down flattening together.Flatten and adopt half machinery, the roller that soon tealeaves on wire screen is used for pulling back moving flattens.Dry baking separately, two bakings, three bakings, dry and adopt charcoal fire, the baking of low temperature length.The Taiping Houkui Tea finished product requires two leaves to embrace tooth, flat straight and upright, big and tall heavy reality, and tealeaves is pointed at both ends and do not stick up, and does not bend curved, not loose.This just requires to manage in the bar process, and leaf and stem will wrap mutually to hold together to pack tightly, and prevents that tealeaves from flattening rear jag, loose.Traditional method is to lead the tea operation after completing by manual stretching tealeaves, and suitably tightens, and labour intensity is large, and general 1 people completes and will join 8 people and lead tea, and it is high that efficiency is hanged down cost of labor, and uniformity is poor, affects the output of tealeaves simultaneously, does not also meet the food hygiene requirement.
Summary of the invention
The present invention aims to provide a kind of tealeaves tape condenser, can realize the alternative tea operation of originally manually leading of automated job, reduces labour intensity, reduce production costs, and the high conformity of tealeaves, also configurable production line operation, meet the food hygiene requirement.
The technical scheme that the technical problem that the present invention solves adopts is:
A kind of tealeaves tape condenser, comprise frame, it is characterized in that frame is provided with the rubbing cylinder of taper, be provided with drum drive and can drive the rotation of rubbing cylinder, the rubbing inner wall of rotary drum vertically is evenly distributed with some rib bones, rubbing centre of the drum is provided with rotating shaft, rotating shaft is arranged on frame by spring bearing, be provided with the drive unit of folding arms and can drive the rotating shaft rotation, be distributed with the assembly of folding arms in rotating shaft in the rubbing cylinder, the assembly of folding arms comprises that supporting shelves supports folding arms of shelves end with being connected to, fold arms and can contact with the rib bone photo of rubbing inner wall of rotary drum, be provided with heating component in rubbing cylinder outside.When the rib position of bone that rotates to the rubbing inner wall of rotary drum when folding arms is put, fold arms and contact with the rib bone photo of rubbing inner wall of rotary drum.
During work, drum drive can drive the rubbing cylinder and rotate, the drive unit of folding arms can drive rotating shaft to counter-rotation, tealeaves enters from the tiny cone opening of rubbing cylinder, because the rubbing cylinder is contrary with the direction of rotation of folding arms, barrel is subject to heating of heating component, when the rib position of bone that rotates to the rubbing inner wall of rotary drum when folding arms is put, fold arms and contact with the rib bone photo of rubbing inner wall of rotary drum, make tealeaves roll at the cylinder inner edge, the limit dehydration, limit reason bar, the purpose of limit rubbing, because cylinder is taper, add the effect of folding arms, tealeaves is disperseed, so good permeability, constantly manage bar in the process of being heated, it is straight that rubbing makes tealeaves reach reason, the purpose packed tightly.
During concrete enforcement, the bottom of folding arms is the inclined plane shape shovel board, folds arms and supports the similar scoop shape of shelves composition, and shovel board front end and rib bone photo are staggered mutually, are provided with the support shelves of folding arms and arrange according to a direction of rotation successively from rotating shaft front end terminad.The shovel board front end of folding arms and rib bone photo are staggered mutually, are convenient to tealeaves is disperseed, and constantly promote tealeaves simultaneously and walk about towards the tea end direction.
During concrete enforcement, the shovel board that shovel board is the food stage elastomeric material.Shovel board adopts food stage rubber to make, and with barrel rib bone, produces frictional force is arranged, and the while is cracky tealeaves not.
During concrete enforcement, shovel board front end and rib bone photo staggered angle mutually are the 20-70 degree.
During concrete enforcement, adjacent support shelves are mutually vertical.
During concrete enforcement, rubbing cylinder outer cover has the protection cylinder, and the protection cylinder is located on frame, and heating component is positioned at the bottom of rubbing cylinder, between protection cylinder and rubbing cylinder outer wall.Heating component is generally electric heating tube, electrical heating wire etc.
During concrete enforcement, the tiny cone opening place front end sleeve of rubbing cylinder is connected to feed hopper.The rubbing rollers roll, feed hopper maintains static, and with the interface of swing roller, adopts respectively the method for socket-connecting, and guarantees that the rubbing rollers roll can relatively rotate at feed hopper.
The method that drives the rotation of rubbing cylinder is a lot.As preferably, drum drive comprises Rolling motor, and the rubbing cylinder is by forward and backward roller supporting on frame, and Rolling motor can drive front wheel by transmission device and rotate.Transmission device is generally belt pulley and chain etc., and when Rolling motor is worked, transmission device drives front wheel and rotates, and front wheel drives the rotation of rubbing cylinder by sliding friction.
The method that drives the rotating shaft rotation is a lot.As preferably, the drive unit of folding arms comprises the motor of folding arms, and the motor of folding arms is fixed on frame, and transmission component drives rotating shaft and rotates for the motor of folding arms.Transmission component is generally belt pulley, gear and chain etc., and when folding arms machine operation, the motor of folding arms drives rotating shaft with transmission component and rotates.
During concrete the use, the rotating speed of rubbing cylinder and the rotating speed of folding arms can carry out by frequency conversion the speed of governing speed.The assembly of folding arms gos deep in the rubbing cylinder, fold arms and the rubbing inner wall of rotary drum between the distance can regulate, with the tealeaves for different, reach best rubbing effect.The present invention is generally monolithic construction, can be provided with front and rear wheel, and complete machine can move.
The invention has the beneficial effects as follows: the present invention can realize that continuous operation substitutes original artificial rubbing, and tealeaves automatically flows out output by the rubbing of folding arms in the rubbing cylinder, and its high conformity has reduced labour intensity greatly, has improved production efficiency.
The accompanying drawing explanation
Below in conjunction with drawings and Examples, invention is further illustrated.
Fig. 1 is the main TV structure schematic diagram of the embodiment of the present invention.
Fig. 2 is the side-looking structural representation of the embodiment of the present invention
Fig. 3 is the embodiment of the present invention modular construction schematic diagram of folding arms.
In figure: 1, feed hopper 2, rubbing cylinder 3, rotating shaft 4, the assembly 5 of folding arms, protection cylinder 6, electric heating tube 7, the motor 8 of folding arms, frame 9, spring bearing 10, trailing wheel 11, Rolling motor 12, transmission device 13, front wheel 14, rear roller 15 screw mandrels 16, front-wheel 17, transmission component 21, rib bone 41, support shelves 42, fold arms.
The specific embodiment
Fig. 1, in Fig. 2 and Fig. 3, a kind of tealeaves tape condenser, comprise frame 8, frame 8 is provided with the rubbing cylinder 2 of taper, the tiny cone opening place front end sleeve of rubbing cylinder 2 is connected to feed hopper 1, feed hopper 1 adopts respectively with the interface of swing roller 2 method of socket-connecting, guarantee that rubbing cylinder 2 can relatively rotate with feed hopper 1, the rubbing rollers roll, feed hopper maintains static, be provided with drum drive and can drive 2 rotations of rubbing cylinder, drum drive comprises Rolling motor 11, rubbing cylinder 2 is by front wheel 13, rear roller 14 is supported on frame 8, Rolling motor 11 can drive front wheel 13 by transmission device 12 and rotate.The combination that transmission device is belt pulley and belt, when Rolling motor 11 work, the belt pulley of transmission device 12 drives front wheel 13 and rotates, and front wheel 13 drives the rotation of rubbing cylinder 2 by sliding friction.Rubbing cylinder 2 inwalls vertically are evenly distributed with some rib bones 21, rubbing cylinder 2 centers are provided with rotating shaft 3, rotating shaft 3 is arranged on frame 8 by spring bearing 9, be provided with the drive unit of folding arms and can drive the rotating shaft rotation, the drive unit of folding arms comprises the motor 7 of folding arms, the motor 7 of folding arms is fixed on frame 8, the motor 7 use transmission components 17 of folding arms drive rotating shaft 3 and rotate, transmission component 17 is gear train, rotating shaft 3 ends are connected with gear, when folding arms motor 7 work, the motor 7 use transmission components 17 of folding arms drive rotating shaft 3 and rotate.Be distributed with the assembly 4 of folding arms in rotating shaft 3 in rubbing cylinder 2, the assembly 4 of folding arms comprise support shelves 41 and be connected to support shelves 41 ends fold arms 42, fold arms and 42 contact with the rib bone 21 of rubbing cylinder 2 inwalls, fold arms 42 bottom is the inclined plane shape shovel board, fold arms 42 with support shelves and form a similar scoop shape, the shovel board that shovel board is the food stage elastomeric material, shovel board front end and rib bone 21 are interlaced, and the interlaced angle of shovel board front end and rib bone 21 is 45 degree.Being provided with 42 the support shelves 41 of folding arms arranges according to a direction of rotation successively from rotating shaft 3 front end terminads; mutually vertical between adjacent support shelves 41; rubbing cylinder 2 outer cover have protection cylinder 5; protection cylinder 5 is located on frame 8; electric heating tube 6 is positioned at the bottom of rubbing cylinder 2, between protection cylinder 5 and rubbing cylinder 2 outer walls.The feet of support 8 front portions is the screw mandrel 15 with handwheel, and screw mandrel 15 is spun on the bottom of frame 8, and screw mandrel 15 has front-wheel 16, and the rear end of frame 8 is provided with trailing wheel 10.Regulate the front end height of frame 8 by rotating handwheel, can regulate the angle of inclination of rubbing cylinder 2.The present invention is monolithic construction, is provided with front-wheel 16 and trailing wheel 10, and complete machine can move.
During work, Rolling motor 11 drives rubbing cylinder 2 and rotates, the motor 7 of folding arms drives rotating shaft 3 to counter-rotation, the tiny cone opening that tealeaves enters rubbing cylinder 2 from feed hopper 1 enters, because rubbing cylinder 2 is contrary with 42 direction of rotation of folding arms, barrel is subject to heating of electric heating tube 6, make tealeaves roll at the cylinder inner edge, the limit dehydration, limit reason bar, the purpose of limit rubbing, because cylinder is taper, tealeaves automatically flows out output by 42 rubbings of folding arms in rubbing cylinder 2, add the effect of folding arms, tealeaves is disperseed, so good permeability, constantly manage bar in the process of being heated, it is straight that rubbing makes tealeaves reach reason, the purpose packed tightly, its high conformity, greatly reduced labour intensity, improved production efficiency.
Claims (9)
1. a tealeaves tape condenser, comprise frame, it is characterized in that frame is provided with the rubbing cylinder of taper, be provided with drum drive and can drive the rotation of rubbing cylinder, the rubbing inner wall of rotary drum vertically is evenly distributed with some rib bones, rubbing centre of the drum is provided with rotating shaft, rotating shaft is arranged on frame by spring bearing, be provided with the drive unit of folding arms and can drive the rotating shaft rotation, be distributed with the assembly of folding arms in rotating shaft in the rubbing cylinder, the assembly of folding arms comprises that supporting shelves supports folding arms of shelves end with being connected to, fold arms and can contact with the rib bone photo of rubbing inner wall of rotary drum, be provided with heating component in rubbing cylinder outside.
2. a kind of tealeaves tape condenser according to claim 1, it is characterized in that the bottom of folding arms is the inclined plane shape shovel board, fold arms and support the similar scoop shape of shelves composition, shovel board front end and rib bone photo are staggered mutually, are provided with the support shelves of folding arms and arrange according to a direction of rotation successively from rotating shaft front end terminad.
3. a kind of tealeaves tape condenser according to claim 2, is characterized in that the mutual staggered angle of shovel board front end and rib bone photo is the 20-70 degree.
4. a kind of tealeaves tape condenser according to claim 2, is characterized in that between adjacent support shelves mutually vertical.
5. according to claim 1,2,3 or 4 described a kind of tealeaves tape condensers, it is characterized in that the shovel board that shovel board is the food stage elastomeric material.
6. according to claim 1,2,3 or 4 described a kind of tealeaves tape condensers, it is characterized in that rubbing cylinder outer cover has the protection cylinder, the protection cylinder is located on frame, and heating component is positioned at the bottom of rubbing cylinder, between protection cylinder and rubbing cylinder outer wall.
7. according to claim 1,2,3 or 4 described a kind of tealeaves tape condensers, it is characterized in that the tiny cone opening place front end sleeve of rubbing cylinder is connected to feed hopper.
8. according to claim 1,2,3 or 4 described a kind of tealeaves tape condensers, it is characterized in that drum drive comprises Rolling motor, the rubbing cylinder is by forward and backward roller supporting on frame, and Rolling motor can drive front wheel by transmission device and rotate.
9. according to claim 1,2,3 or 4 described a kind of tealeaves tape condensers, the drive unit that it is characterized in that folding arms comprises the motor of folding arms, and the motor of folding arms is fixed on frame, and the motor of folding arms drives rotating shaft with transmission component and rotates.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2013104072165A CN103431090A (en) | 2013-09-10 | 2013-09-10 | Tea leaf rolling machine |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2013104072165A CN103431090A (en) | 2013-09-10 | 2013-09-10 | Tea leaf rolling machine |
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| CN103431090A true CN103431090A (en) | 2013-12-11 |
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| CN2013104072165A Pending CN103431090A (en) | 2013-09-10 | 2013-09-10 | Tea leaf rolling machine |
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Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104186716A (en) * | 2014-07-18 | 2014-12-10 | 黄山市猴坑茶业有限公司 | Taiping houkui automatic production line |
| CN104886286A (en) * | 2015-05-15 | 2015-09-09 | 遂昌睿丰科技有限公司 | Intelligent integrated desktop type tea making machine |
| CN107600474A (en) * | 2017-11-01 | 2018-01-19 | 梧州学院 | A kind of tea frying drying and packaging integrated machine |
| CN108450574A (en) * | 2018-05-09 | 2018-08-28 | 石台依然农产品有限公司 | A kind of tealeaves stir-frying equipment |
| CN108812978A (en) * | 2018-08-22 | 2018-11-16 | 浙江珠峰机械有限公司 | A kind of tea rolling tube water-removing manage bar combination machine |
Citations (6)
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| JP2000175622A (en) * | 1998-12-16 | 2000-06-27 | Kawasaki Kiko Co Ltd | Rubbing element structure in middle rubbing machine in tea making |
| JP2000333608A (en) * | 1999-05-31 | 2000-12-05 | Kawasaki Kiko Co Ltd | Rolling machine for tea manufacture |
| CN2933012Y (en) * | 2006-07-25 | 2007-08-15 | 林义生 | Horizontal drum precision kneading machine for tea |
| CN201139033Y (en) * | 2007-11-09 | 2008-10-29 | 韩庆春 | Accurate tidying machine for bar shaped tea |
| CN101579023A (en) * | 2009-06-15 | 2009-11-18 | 张萍 | Adjustable continuous tea-rolling machine with bidirectional roller |
| CN201591102U (en) * | 2010-01-08 | 2010-09-29 | 倪世和 | Circulating hot air drum type fixing and carding machine for tea leaves |
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2013
- 2013-09-10 CN CN2013104072165A patent/CN103431090A/en active Pending
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2000175622A (en) * | 1998-12-16 | 2000-06-27 | Kawasaki Kiko Co Ltd | Rubbing element structure in middle rubbing machine in tea making |
| JP2000333608A (en) * | 1999-05-31 | 2000-12-05 | Kawasaki Kiko Co Ltd | Rolling machine for tea manufacture |
| CN2933012Y (en) * | 2006-07-25 | 2007-08-15 | 林义生 | Horizontal drum precision kneading machine for tea |
| CN201139033Y (en) * | 2007-11-09 | 2008-10-29 | 韩庆春 | Accurate tidying machine for bar shaped tea |
| CN101579023A (en) * | 2009-06-15 | 2009-11-18 | 张萍 | Adjustable continuous tea-rolling machine with bidirectional roller |
| CN201591102U (en) * | 2010-01-08 | 2010-09-29 | 倪世和 | Circulating hot air drum type fixing and carding machine for tea leaves |
Non-Patent Citations (1)
| Title |
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| 牛石从，等: "茶叶自动杀青理条机新型传动机构设计", 《农机化研究》 * |
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104186716A (en) * | 2014-07-18 | 2014-12-10 | 黄山市猴坑茶业有限公司 | Taiping houkui automatic production line |
| CN104886286A (en) * | 2015-05-15 | 2015-09-09 | 遂昌睿丰科技有限公司 | Intelligent integrated desktop type tea making machine |
| CN104886286B (en) * | 2015-05-15 | 2018-09-21 | 遂昌睿丰科技有限公司 | Intelligent integral desktop type tea processing machine |
| CN107600474A (en) * | 2017-11-01 | 2018-01-19 | 梧州学院 | A kind of tea frying drying and packaging integrated machine |
| CN108450574A (en) * | 2018-05-09 | 2018-08-28 | 石台依然农产品有限公司 | A kind of tealeaves stir-frying equipment |
| CN108812978A (en) * | 2018-08-22 | 2018-11-16 | 浙江珠峰机械有限公司 | A kind of tea rolling tube water-removing manage bar combination machine |
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Application publication date: 20131211 |