CN1520734A

CN1520734A - Flattened shape tea forming machine

Info

Publication number: CN1520734A
Application number: CNA031152902A
Authority: CN
Inventors: 程玉明
Original assignee: Individual
Current assignee: Individual
Priority date: 2003-01-27
Filing date: 2003-01-27
Publication date: 2004-08-18
Anticipated expiration: 2023-01-27
Also published as: CN1278617C

Abstract

The flat tea forming machine includes frame, driving mechanism, roller, pot and other parts. The roller inside the pot and with shape and length matching with the pot bottom is fixed together with one tea stopping board onto one oscillating shaft on the frame. During operation, the roller rolls back and forth along pot bottom to complete rolling and polishing while the tea stopping board moves to and fro to sweep tea. The cylindrical roller simulates the manual actions of pushing and grabbing and the tea stopping board always maintain tea in the roller range. The roller is provided with height regulator to fit different tea thickness for flatting tea and polishing in one step. The flat tea forming machine has simple structure, low cost and reliable operation.

Description

The flat tea make-up machine

Technical field

The invention belongs to a kind of forming machine device of making flat tea.

Background technology

Before the present invention makes, the Hangzhou Longjing tea that flat tea is for example famous etc., its frying operation is mainly finished by craft, not only health is difficult to be protected, and the quality disunity, as the saying goes: " ten ten samples of tealeaves that the master worker makes; the tealeaves that master worker makes is ten samples also ", seriously restricted the popularization of standardization, standardization frying operation, influenced this type of well-known tea and step out the gateway of a country, gone to the world.The primary structure of existing flat tea make-up machine comprises pressure head, flatten tealeaves by pressure head during use, but there are many shortcomings in practice in this machine: complex structure price height, the tealeaves fannings of frying is many, quality is difficult for guaranteeing that therefore, this type of make-up machine can only be made the flat tea of some low gears.

Summary of the invention

For overcoming the deficiency that above-mentioned machinery exists, the invention provides the novel flat tea make-up machine of a kind of structure, its low production cost simple in structure, the flat tea quality of frying is good, is fit to family and uses.

Its technical scheme is as follows: this flat tea make-up machine that comprises frame, transmission mechanism, pressure head and pot body, main points are: above-mentioned pressure head is a rotatingcylindrical drum that is positioned at pot body and is complementary with form of pot bottom, length, deploy a turning cylinder in the cylinder, bearing and bearing block are established in the turning cylinder two ends, bearing block is fixedlyed connected with a flexible guide rod, and the guide rod seat is installed on the swinging axle through connecting rod; This swinging axle level is horizontal at upper rack, is connected with transmission mechanism through clutch; Also be installed with a tea retaining plate on the connecting rod of above-mentioned guide rod seat, this tea retaining plate is positioned at cylinder one side, and the length of its length and cylinder, pot body is complementary; The pot body is half-cylindrical, places central rack, and the external wall of its pot is connected with the fork of transmission mechanism, and rolling bearing is equipped with in the bottom, pot edge, and the bottom of pot body is provided with adjustable heating apparatus.

Be provided with built-in spring in the guide rod seat, make guide rod drive cylinder and can do oscilaltion, reach the purpose of regulating cylinder and bottom of pot body gap.

Above-mentioned tea retaining plate can also be driven by an automatic closing device in the specific implementation.This device is made of roller shelves, tea retaining plate gyroaxis, traction wheel, driven traction wheel and stiff spring, spacing buting iron etc., rolling frame one end is installed on the swinging axle, the other end is installed the tea retaining plate gyroaxis, tea retaining plate is installed on this axle, a traction wheel is installed respectively on swinging axle, tea retaining plate gyroaxis, and is linked to each other with steel wire rope.

Rotatingcylindrical drum is axial consistent with half-cylindrical pot body; Heating apparatus is optional with thermals source such as electrothermal tube or liquefied gas.

During work, the pot body is made double vibrations under swinging axle drives, and this vibration can make tealeaves fitly be arranged in bottom of pot body, and its direction and pot axon are to consistent; Meanwhile, open and close clutch according to need of work, when closing, swinging axle drives the cylinder back and forth along pot bottom and rolls and finish roll extrusion, polishing action, and the tea retaining plate realization leaf sweeping movement that moves around makes pot interior tealeaves concentrate on cylinder bottom all the time, is convenient to the cylinder operation.In addition, cylinder is when doing rolling back and forth, and along with the tealeaves varied in thickness, can realizing under the guide rod effect stretches up and down automatically adapts with it, discharges from the tea outlet of pot body at last through roll extrusion, grinded tealeaves.

Compare with prior art flat tea make-up machine, the present invention one changes pressure head into rotatingcylindrical drum formula structure, and pushes away and grab two key operations during the manual frying of imitation, and the tea retaining plate of cylinder is set, and pot interior tealeaves is within the job area of cylinder all the time; The 2nd, the elevation and subsidence regulating device of cylinder is set, with thickness that adapts to tealeaves and the size of regulating roll extrusion power, make to flatten to settle at one go with polishing.This make-up machine simple in structure, production cost is low, and the reliable operation fault rate is low.

Description of drawings

Fig. 1 is the axial sectional structure schematic diagram of an embodiment;

The structural representation of Fig. 2 for analysing and observe along the A-A line among Fig. 1, the end parts such as frame that draw among the figure;

Fig. 3 is the drive mechanism schematic diagram of swinging axle;

Fig. 4 is cylinder and the tea retaining plate horizontal section structural representation of another embodiment.

The specific embodiment

Sequence number is represented respectively among the figure: clutch handle 1, clutch 2, swinging axle 3, bearing block 4, connecting rod 5, rolling bearing 6, cylinder 7, guide rod seat 8, turning cylinder 9, guide rod 10, tea retaining plate 11, heater 12, joint pin 13, fork 14, frame 15, eccentric shaft 16, fork axle 17, pot body 18, large drive wheel 19, brief biography driving wheel 20, spring 21, connecting rod 22, large drive wheel 23, brief biography driving wheel 24, drive 25, drive 26, drive 27, drive 28, motor output shaft 29, clutch connecting rod 30, traction wheel 31, driven traction wheel 32, stiff spring 33 is regulated screw mandrel 34, adjusting handle 35, roller shelves 36, steel wire rope 37, tea retaining plate gyroaxis 38, jackshaft 39.

The utility model is described in further detail by embodiment below in conjunction with accompanying drawing.

Referring to Fig. 1 and in conjunction with shown in Figure 2, the flat tea shaping machine structure of present embodiment is as follows.

Transmission mechanism, swinging axle 3, pot body 18 etc. are set on the frame 15.Pot body 18 built-in cylinder 7 and tea retaining plates 11, cylinder 7 is cylindrical, its shape and form of pot bottom, length are complementary, deploy a turning cylinder 9 in the cylinder 7, bearing and bearing block are established in the two ends of turning cylinder 9, bearing block is fixedlyed connected with a flexible guide rod 10, and guide rod seat 8 is installed on the swinging axle 3 through connecting rod 5.These swinging axle 3 levels are horizontal on frame 15 tops, are connected with transmission mechanism through clutch 2.Also be installed with a tea retaining plate 11 on the connecting rod 5 of above-mentioned guide rod seat 8, this tea retaining plate 11 is positioned at cylinder 7 one sides, and the length of its length and cylinder 7, pot body 18 is complementary; Pot body 18 is half-cylindrical, and two ends are connected by frustum, and door for discharging tea is located at the tapering, and its whole cooker body 18 places frame 15 middle parts; The external wall of pot is connected with the fork 14 of transmission mechanism through joint pin 13, and rolling bearing 6 is equipped with in the bottom, pot edge, and the bottom of pot body 18 is provided with adjustable heating apparatus 12.

Be provided with built-in spring 21 (referring to Fig. 2) in the guide rod seat 8, make guide rod 10 can drive cylinder 7 and do oscilaltion, reach and regulate a cylinder 7 and pot purpose of body 18 bottom gaps, to adapt to the tealeaves varied in thickness.

Referring to Fig. 2 and in conjunction with Fig. 3, Fig. 2 mainly is the transmission schematic construction of the double vibrations of explanation pot body 18.Pass through the belt speed adjusting gear by motor output shaft 29, power is passed to axle middle 39, by jackshaft 39 power is delivered to large drive wheel 19 by brief biography driving wheel 20, large drive wheel 19 is installed on the eccentric shaft 16, the fork 14 that promotes square through rod member promotes pot body 18 double vibrationses around axle 17 swings through connecting rod, joint pin 13.

Referring to Fig. 3, the drive mechanism schematic diagram of swinging axle 3.Motor output shaft 29 passes to jackshaft 39 to power by the belt speed adjusting gear, through

drive

28,26,27,25,24, pass to large drive wheel 23 at last, on the large drive wheel 23 cam pin is installed, promote clutch connecting rod 30 by connecting rod 22, clutch adopts jaw clutch, two and half sheets about dividing, the clutch connecting rod links to each other with the right half part of clutch 2, and the right half part sky of clutch is enclosed within on the swinging axle 3, when clutch 2 after handle 1 closes, swinging axle 3 swings.

Referring to Fig. 4, Fig. 4 is tea retaining plate 11 and the interlinked mechanism thereof of another embodiment, and the height-regulating mechanism cross section structure schematic diagram of cylinder 7.When adopting this embodiment, its frame 15, pot body 18 and transmission mechanism are identical with last example.And different be: tea retaining plate 11 can also be provided with the device of an automatic folding tea retaining plate 11 of energy in the specific implementation, to simulate the finger movement of hand-made stir-fry tea time better.This device is made of roller shelves 36, tea retaining plate gyroaxis 38, traction wheel 31 driven traction wheels 32 and stiff spring 33, spacing buting iron etc., rolling frame 36 1 ends are installed on the swinging axle 3, the other end is installed tea retaining plate gyroaxis 38, tea retaining plate 11 is installed on this axle 38, a traction wheel 32 is installed respectively on swinging axle 3, tea retaining plate gyroaxis 38, and is linked to each other with steel wire rope.Its principle is as follows: when swinging axle 3 swings, when swinging clockwise, tea retaining plate 11 is drawn close cylinder 7, and tealeaves is swept to cylinder 7; During counter-clockwise swing, tea retaining plate 11 leaves cylinder 7, opening is magnified be convenient to grasp tealeaves.

The guide rod seat of cylinder can be regulated height, with last example spring is set merely and regulates cylinder automatically and compare with the bottom of pot body gap, and it is big to have adjustable range, can regulate the characteristics of cylinder to the thrust of tealeaves.

The heating apparatus of two embodiment is optional with thermals source such as electrothermal tube or liquefied gas, and it all is heating apparatus of electrothermal tube structure that this two example adopts.

Claims

1, a kind of flat tea make-up machine, comprise frame (15), transmission mechanism, pressure head and pot body (18), it is characterized in that: above-mentioned pressure head is a rotatingcylindrical drum that is positioned at pot body and is complementary with form of pot bottom, length (7), deploy a turning cylinder (9) in the cylinder (7), bearing and bearing block are established in turning cylinder (9) two ends, bearing block is fixedlyed connected with a flexible guide rod (10), and guide rod seat (8) is installed on the swinging axle (3) through connecting rod (5); This swinging axle (3) level is horizontal on frame (15) top, is connected with transmission mechanism through clutch (2); Also be installed with a tea retaining plate (11) on the connecting rod (5) of above-mentioned guide rod seat (8), this tea retaining plate (11) is positioned at cylinder (7) one sides, and the length of its length and cylinder (7), pot body (18) is complementary; It is half-cylindrical that pot body (18) is, and places frame (15) middle part, and its pot body (18) outer wall is connected with the fork (14) of transmission mechanism, and rolling bearing (6) is equipped with in the bottom, pot edge, and the bottom of pot body (18) is provided with adjustable heating apparatus (12).

2, a kind of flat tea make-up machine as claimed in claim 1 is characterized in that: be provided with built-in spring (21) in the guide rod seat (8).

3, a kind of flat tea make-up machine as claimed in claim 1 is characterized in that: above-mentioned tea retaining plate (11) can also be driven by an automatic closing device in the specific implementation; This device is by formations such as roller shelves (36), tea retaining plate gyroaxis (38), traction wheel (31), driven traction wheel (32) and stiff spring (33), spacing buting iron, rolling frame (36) one ends are installed on the swinging axle (3), the other end is installed tea retaining plate gyroaxis (38), tea retaining plate (11) is installed on the tea retaining plate gyroaxis (38), on swinging axle (3), tea retaining plate gyroaxis (38), a traction wheel (31 is installed respectively, 32), and with steel wire rope link to each other.

4, a kind of flat tea make-up machine as claimed in claim 1 is characterized in that: rotatingcylindrical drum (7) is axial consistent with half-cylindrical pot body (18).

5, a kind of flat tea make-up machine as claimed in claim 1 is characterized in that: the heating apparatus (12) that is close to a pot body (18) outer wall bottom is some electrothermal tubes.

6, a kind of flat tea make-up machine as claimed in claim 1 is characterized in that: the heating apparatus (12) that is close to a pot body (18) outer wall bottom is some liquefaction tracheaes.