CN201222957Y - Automatic flow process line for flat shape tea - Google Patents
Automatic flow process line for flat shape tea Download PDFInfo
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- CN201222957Y CN201222957Y CNU2008200843820U CN200820084382U CN201222957Y CN 201222957 Y CN201222957 Y CN 201222957Y CN U2008200843820 U CNU2008200843820 U CN U2008200843820U CN 200820084382 U CN200820084382 U CN 200820084382U CN 201222957 Y CN201222957 Y CN 201222957Y
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Abstract
The utility model discloses a flat tea automated flow production line. The flat tea automated flow production line comprises: a tea leaf dehydrator, a tea leaf grading device, an enzyme-deactivating device, a tea leaf carding device, a tea leaf roasting device, a microwave re-moisturizing device, a flattening shaper, a drying aroma-raising device and a screening device, which are connected via a tea leaf conveyor and a tea leaf feeder. The entire production line runs under the automatic control of a central control cabinet. The flat tea automated flow production line effectively solves the problems of non-centralized processing, instable quality and high waste of labor, equipment and resources in the prior art; has the advantages of high automation degree, high product quality and short production cycle; achieves the effect of intellectualized streamlined production instead of the complicated manual production; reduces the human resources, production costs and equipment investments; and is easy to apply and promote.
Description
Technical field
The utility model relates to processing field of tea leaves, especially relates to the flat tea automated productin line of a kind of suitable flat tea large-scale production.
Background technology
Flat tea is improved seeds in the green tea, and the history of existing more than one thousand years has consequence in tea products.Each product tea county, Zhejiang Province nearly all produces flat tea.Provinces such as Anhui, Jiangxi, Guizhou, Guangxi, Chongqing, Sichuan, Hunan, Hubei, Shandong all begin progressively to develop flat tea.Flat tea profile smooth flat, length, size are evenly neat, become at the bottom of emerald green, elegant in smell, vivid quiet and beautiful, the leaf of color and luster piece, are subjected to broad masses' welcome deeply.The processing of flat tea is very complicated traditional handicraft, all is manual frying all the time, and grasping its frying technology is a very long process, and each one tea quality of frying varies simultaneously, and is uneven.Huge numbers of families plant tealeaves, and huge numbers of families do processing, and this is the basic condition of Tea Production for many years.In recent years, flat tea frying machine enters tea grower's huge numbers of families as unit in the innovation of flat tea processing equipment, in tea-processing, brought into play bigger effect, but because each one frying technology differs with the level of using machine, the quality level of flat tea processing still exists uneven, the universal phenomenon that tea quality just differs is restricting the sound development of tealeaves industry.Present stage, the problem that Tea Production exists is a lot, and huge numbers of families do plantation, and huge numbers of families do processing, and production model falls behind, and is restricting development of productivity.Huge numbers of families' dispersion processing mode helps the performance of the raising of technical merit not as the processing factory's form that concentrates on certain scale relatively.That too disperses adds Tea Processing, and processing machine equipment is difficult to bring into play its maximal efficiency, and utilization rate is lower.The equipment that disperses is to the demand of infrastructure, and solving electric power facility as the configuration of the energy is to drop into very greatly, also is a very awkward problem of local government, and moreover, the wasting phenomenon of energy consumption is also very serious.
In sum, carry out tealeaves of certain scale and concentrate cooked mode, be very actual also be scheme with scale and benefit and economic benefit, the flat tea automatic streamline production line series of products that we propose are so supporting scheme of processing factory just.Realize in the process that tealeaves does not land, staff do not contact and can realize nuisancelessly, pollution-free, meets national food hygienic standard.Open day be that the patent document that December 13, publication number in 2006 are CN 2845461Y discloses a kind of Tea Production line, adopted the device that completes, first kneading machine, first drying device and tealeaves shaping machine to connect successively, the device that wherein completes is microwave, far infrared, hot blast three combinations of sources of heat devices, first drying device is the version of hot air type drying device or microwave drier or hot blast, infrared composite set or hot blast, microwave composite set, and this Tea Production line only is suitable for the production of scroll tea.
The utility model content
The utility model provides a kind of suitable large-scale production, automaticity height, with short production cycle, flat tea automated productin line that efficient is high for the problem of the processing dispersion, manpower and the device resource waste that solve present flat tea production and exist.
Another purpose of the present utility model is for the uneven problem of quality that solves present flat tea production existence provides a kind of Tea Processing temperature range, time range control rationally, can guarantee the flat tea automated productin line of tealeaves finished product quality.
The utility model is to reach the concrete technical scheme that above-mentioned technical purpose adopts to be: flat tea automated productin line completing by tealeaves, the reason bar, frying, the equipment such as shaping and brightness pot Titian that flatten are formed by connecting by the tealeaves conveying device, tea green-keeping, reason bar process equipment is the automatic enzyme deactivating and strip sorting machine of tealeaves, the automatic enzyme deactivating and strip sorting machine of tealeaves connects for the first time flattening shaping frying machine automatically successively by the tealeaves conveying device, automatically flatten the shaping frying machine for the second time, tea microwave moisture regain drying machine, flatten the polishing forming machine, brightness pot fragrance extracting machine, described tealeaves conveying device is the tealeaves conveyer, automatic enzyme deactivating and strip sorting machine of tealeaves and the tealeaves conveyer that flattens between the shaping frying machine automatically for the first time are provided with the tealeaves cooling device, the automatic enzyme deactivating and strip sorting machine of tealeaves, automatically flatten the shaping frying machine for the first time, automatically flatten the shaping frying machine for the second time, tea microwave moisture regain drying machine, flatten the polishing forming machine, brightness pot fragrance extracting machine and tealeaves conveyer all connect central switch board.The reason bar operation of the automatic enzyme deactivating and strip sorting machine of tealeaves is right after the operation that completes and finishes continuously, while and process and flow, the tea quality that not only processes is good, and the needs of suitable flat tea automated productin line.Finish the tealeaves that completes, manages the bar operation and need will just can enter next procedure after the tealeaves spreading for cooling by traditional handicraft in order to prevent the tealeaves variable color, a lot of times have so just been wasted, the utility model adopts the tealeaves cooling device to solve this problem, on the tealeaves conveying device, set up the tealeaves cooling device exactly, make that finishing the tealeaves that completes, manages the bar operation carries the limit cooling in tealeaves conveying device top, both reach the requirement of tealeaves stir-frying-technology, and made flat tea automated productin line continuously to turn round again.The middle frying process of tealeaves is by flattening the frying of flattening shaping, the second time shaping frying for the first time automatically automatically and flattening three process such as polishing shaping and finish, wherein flattening shaping frying and flattening polishing have a tealeaves resurgence process between being shaped automatically for the second time, if be right after flattening polishing forming process after flattening the shaping frying for the second time automatically, wet phenomenon in outer the doing can appear in tealeaves, has a strong impact on the quality of tealeaves.When traditional tealeaves resurgence process costs more than two hours, be exactly under nature, treat to enter next process again after the tealeaves moisture regain, so just be difficult to realize the production of automation flowing water, the utility model adopts tea microwave moisture regain drying machine to solve this problem, be exactly to flatten the shaping frying automatically and flatten in the second time to add microwave moisture regain drying process between the polishing shaping, the property of utilizing microwave is to flowing on the tealeaves conveying device, the tealeaves of wet inside and dry outside carries out heating using microwave, the moisture that makes its tealeaves inside is rapidly to external diffusion, thereby reach the dry purpose of tealeaves moisture regain, not only shortened the required time of Tea Production process greatly, made that also flat tea automated productin line is continuously turned round.The equipment of flat tea automated productin line all connects central switch board and controlled by central switch board, as long as set the data such as processing temperature, process time and processing capacity of each link in the production process in advance, central authorities' switch board just can be by the production process of the whole flat tea of the programme-control automated productin line of setting, the automaticity height, can save the great amount of manpower resource, reduce production cost.
As preferably, also be provided with bright leaf dewaterer and bright leaf grader before the automatic enzyme deactivating and strip sorting machine of tealeaves successively, be provided with the bright leaf conveyer that feeds intake between bright leaf dewaterer and bright leaf grader, bright leaf grader and the automatic enzyme deactivating and strip sorting machine of tealeaves, bright leaf dewaterer, bright leaf grader and the bright leaf conveyer that feeds intake all connects central switch board.For higher tealeaves of water content such as rainy day harvestings, if directly enter the operation that completes, not only influence the efficient of the operation that completes, also can reduce the grade of tealeaves finished product.Therefore,, can improve the efficient of the follow-up operation that completes, also improve the credit rating of tealeaves simultaneously earlier by bright leaf dewaterer dehydration; Because parameters such as the time of the bright leaf of different sizes in process, temperature have obvious difference, therefore for the excessive tealeaves of size differences, carry out classification, process after the classification in batches by bright leaf grader, not only can improve the crudy of tealeaves, and improve the grade of tealeaves.For dry tack free or the evenly appropriate tealeaves of size, this two procedures just can be saved wherein together, also can all save, and this in season leaf just directly enters the tea green-keeping operation.
As preferably, the port of export of brightness pot fragrance extracting machine is provided with the flat circle screen(ing) machine, and the port of export of brightness pot fragrance extracting machine connects the flat circle screen(ing) machine by the tealeaves conveyer belt, and flat circle screen(ing) machine and tealeaves conveyer belt connect central switch board.The flat circle screen(ing) machine is used for sieving the broken end of tealeaves, guarantees the quality of finished tea.Central authorities' switch board decides the duty of flat circle screen(ing) machine and tealeaves conveyer belt according to the function situation of flat tea automated productin line.
As preferably, the automatic enzyme deactivating and strip sorting machine of tealeaves and flatten for the first time automatically the shaping frying machine, flatten the shaping frying machine automatically for the first time and flatten the shaping frying machine for the second time automatically, flatten the shaping frying machine automatically for the second time and polish between the forming machine with flattening and be provided with the automatic ration charging device, the automatic ration charging device is made up of meausring apparatus, feed intake dolly and the conveyer belt that feeds intake, and central switch board is by the action of predefined programme-control meausring apparatus, the feed intake dolly and the conveyer belt that feeds intake.The automatic ration charging device can guarantee that the tealeaves of each processing reaches certain quantity, avoid flowing into next procedure under the very few or too much situation of tealeaves, influence the crudy of tealeaves, also solved tealeaves transfering process and rationed problem in traditional stir-fry tea technology simultaneously fully.The automatic ration charging device adopts the version of weighing and feeding intake, earlier the tealeaves on the tealeaves conveyer is sent on the meausring apparatus, when central switch board detects tealeaves weight on the meausring apparatus and reaches setting value, promptly open the outlet of meausring apparatus and pour tealeaves into the dolly that feeds intake, start the conveyer belt that feeds intake simultaneously, the dolly that will feed intake is sent to assigned address, and the tealeaves on the dolly that will feed intake is poured corresponding flat tea frying machine into, open this flat tea frying machine again and carry out frying, and the dolly that feeds intake promptly returns the home position and waits for and to transport next time.If flat tea automated productin line operates steadily, the automatic ration charging device also can adopt the version that regularly feeds intake, promptly in advance going out the delivery time by the Tea Processing quota calculation of tealeaves flow on the tealeaves conveyer and next procedure is set, when the tealeaves conveyer when the time that next procedure transmits tealeaves reaches setting value, central authorities' switch board is promptly opened the outlet of meausring apparatus and is poured tealeaves into the dolly that feeds intake, start the conveyer belt that feeds intake simultaneously, the dolly that will feed intake is sent to assigned address, and pour tealeaves into corresponding flat tea frying machine, open this flat tea frying machine again and carry out frying, and the dolly that feeds intake promptly returns the home position and waits for and to transport next time.The meausring apparatus of this moment is a common band door and deposits caddy, need not Weighing mechanism.
As preferably, the automatic enzyme deactivating and strip sorting machine of tealeaves is that tea green-keeping and reason bar process unite two into one, the reason bar is right after the swing type U-shaped multiple-grooved Cooker structure that the process of completing is finished continuously, automatically flattening the shaping frying machine the described first time is pot body and is provided with and meets tealeaves and press the needed circular arc camber section of grinding process, rotating shaft to be provided with pressing plate, stir-fry-hand's flat tea frying machine with flattening the shaping frying machine for the second time automatically and flatten the polishing forming machine, the pot body of flat tea frying machine is uncovered structure, and its downside is provided with the tea export that is subjected to central switch board control.Brightness pot fragrance extracting machine is the internal heat type cylinder brightness pot fragrance extracting machine of heated-air drying, is provided with temperature sensor in the cylinder, offers the tealeaves inlet/outlet on the side of cylinder, and frame is provided with the manipulator of cylinder position sensor and switch door.The tea quality that the automatic enzyme deactivating and strip sorting machine of tealeaves of swing type U-shaped multiple-grooved Cooker structure not only processes is good, and itself has the function that tealeaves flows, and is fit to the needs of tealeaves automation flowing water machining production line; Automatically flatten the shaping frying machine for the first time and flatten the shaping frying machine for the second time automatically and flatten the flat tea frying machine that the polishing forming machine all adopts the band pressing plate to fold arms, this its pot of flat tea frying machine body is uncovered structure, and tealeaves is very convenient by the input of tealeaves conveyer; Pot body downside is provided with and is subjected to central switch board control tea export, after the tealeaves frying is finished, can open the tea export door automatically by programme-control, tealeaves just can successfully flow out from flat tea frying machine, not only the quality of tealeaves frying is good, and satisfies the requirement of automated production; Internal heat type cylinder brightness pot fragrance extracting machine efficient height, temperature sensor are used for detecting the operating temperature in the cylinder, and the tealeaves inlet/outlet is controlled by central switch board, is in closed condition when cylinder rotates; The cylinder position sensor is used for determining the position of tealeaves inlet/outlet on the cylinder, and when the tealeaves inlet/outlet turned to tip position, manipulator was opened the tealeaves inlet/outlet, tealeaves can be imported by the tealeaves conveyer, and tealeaves is closed the tealeaves inlet/outlet after importing again; Finish when the brightness pot Titian operation of tealeaves, when the tealeaves inlet/outlet turned to tip position, manipulator was opened the tealeaves inlet/outlet, and cylinder just enters the connecting gear of next procedure with automatic discharge of tealeaves after rotating some circles again.
As preferably, the quantity of the automatic enzyme deactivating and strip sorting machine of tealeaves is less than flattens the shaping frying machine for the first time automatically, the quantity of flattening the shaping frying machine for the second time automatically is less than flattens the shaping frying machine for the first time automatically, and the quantity of flattening the polishing forming machine is less than flattens the shaping frying machine for the second time automatically.Because the enzyme deactivating and strip sorting process time of flat tea is shorter, and the follow-up frying step time is longer relatively, so the quantity of the automatic enzyme deactivating and strip sorting machine of tealeaves is less than for the first time flattening shaping frying machine automatically; Tealeaves its volume, weight in the frying process is the situation that progressively reduces simultaneously, therefore, the quantity of flattening the shaping frying machine for the second time automatically is less than flattens the shaping frying machine for the first time automatically, and the quantity of flattening the polishing forming machine is less than flattens the shaping frying machine for the second time automatically.
As preferably, the automatic enzyme deactivating and strip sorting machine of tealeaves is 1 to 2.5 to 4.0 with the ratio of flattening the shaping frying machine for the first time automatically, flatten the polishing forming machine and flatten the shaping frying machine for the second time automatically, flatten the shaping frying machine automatically for the second time and be 1 to 1.5 to 2.5, flatten the shaping frying machine the described first time automatically, flatten shaping frying machine and flatten and polish the flat tea frying machine that forming machine all adopts same size automatically for the second time with the ratio of flattening the shaping frying machine for the first time automatically.Adopt the flat tea frying machine of same size, dispose according to the above ratio, can satisfy the needs of the automatic production line of flat tea frying; Adopt the flat tea frying machine of same size, its processing capacity, processing temperature, process time etc. the parameter basically identical, be convenient to the control and the management of production process, if when adopting the different output production scale, then the quantity to machines such as flat tea frying machine, automatic enzyme deactivating and strip sorting machines can make up configuration by parameters such as its different output and working times.
As preferably, tea microwave moisture regain drying machine is the tunnel type micro wave heater, and described tealeaves cooling device is a blower fan.The tunnel type micro wave heater can make tealeaves limit heating edge pass through, and is particularly suitable for the requirement that flat tea automated productin line needs tealeaves constantly to flow; Adopt blower fan cooling tealeaves, it is simple in structure, and is with low cost, good cooling results and be easy to control.
As preferably, the groove pot surface temperature control scope of the tea green-keeping section of the automatic enzyme deactivating and strip sorting machine of tealeaves is 200 ℃ to 400 ℃, process time, control range was 90 seconds to 150 seconds, the groove pot surface temperature control scope of tea carding section is 80 ℃ to 180 ℃, process time, control range was 90 seconds to 180 seconds, the frying temperature controlling range of flattening the shaping frying machine for the first time automatically is 120 ℃ to 170 ℃, process time, control range was 90 seconds to 180 seconds, the frying temperature controlling range of flattening the shaping frying machine for the second time automatically is 100 ℃ to 150 ℃, process time, control range was 90 seconds to 180 seconds, the heating and temperature control scope of tea microwave moisture regain drying machine is 80 ℃ to 160 ℃, process time, control range was 60 seconds to 150 seconds, the frying temperature controlling range of flattening the polishing forming machine is 80 ℃ to 150 ℃, process time, control range was 60 seconds to 180 seconds, temperature controlling range is 40 ℃ to 160 ℃ in the cylinder of brightness pot fragrance extracting machine, and process time, control range was 15 minutes to 40 minutes.Adopt such temperature and time setting, can guarantee the quality of flat tea finished product, than traditional processing method, its end product quality improves one more than the grade.
The beneficial effects of the utility model are: it has solved the problem of the uneven and manpower of processing dispersion, quality that present flat tea production exists, device resource waste effectively.The utility model automaticity height, good product quality, with short production cycle, particularly the artificial technology's work with complexity converts the intelligentized streamline mode of production to, can save the great amount of manpower resource, and production cost is low, few and the technology of equipment investment is grasped easily, is worth of widely use.
Description of drawings
Accompanying drawing 1 is a kind of production procedure block diagram of the utility model flat tea automated productin line.
Accompanying drawing 2 is a kind of structural representations of the utility model flat tea automated productin line.
The specific embodiment
Below by embodiment, and in conjunction with the accompanying drawings the specific embodiment of technical solutions of the utility model is further described.
Fig. 1 is the FB(flow block) of embodiment 1, concrete structure as shown in Figure 2, flat tea automated productin line is formed by connecting by the tealeaves conveying device by the equipment such as bar, frying, flattening shaping and brightness pot Titian that complete, manage of tealeaves, tea green-keeping, reason bar process equipment are two automatic enzyme deactivating and strip sorting machines 4 of tealeaves, the automatic enzyme deactivating and strip sorting machine 4 of tealeaves by tealeaves conveyer 5 connects successively flatten automatically for the first time shaping frying machine 10, for the second time flatten automatically shaping frying machine 11, tea microwave moisture regain drying machine 12, flatten and polish forming machine 13, brightness pot fragrance extracting machine 14; Automatically flatten for the first time and flatten shaping frying machine 10, the second time shaping frying machine 11 automatically and flatten the flat tea frying machine that polishing forming machine 13 all adopts same size.Automatically flattening shaping frying machine 10 for the first time is the parallel construction of six flat tea frying machines, automatically flattening shaping frying machine 11 for the second time is the parallel construction of three flat tea frying machines, tea microwave moisture regain drying machine 12 is the tunnel type micro wave heater, and flattening polishing forming machine 13 is the parallel construction of two flat tea frying machines.The allocation ratio that forming machine 13 is polished in the automatic enzyme deactivating and strip sorting machine 4 of tealeaves, automatic flattening first time shaping frying machine 10, automatic flattening second time shaping frying machine 11 and flattening is 2 to 6 to 3 to 2.The port of export of brightness pot fragrance extracting machine 14 is provided with flat circle screen(ing) machine 15, the port of export of brightness pot fragrance extracting machine 14 connects flat circle screen(ing) machine 15 by tealeaves conveyer belt 17, automatic enzyme deactivating and strip sorting machine 4 of tealeaves and the tealeaves conveyer 5 that flattens between the shaping frying machine 10 automatically for the first time are provided with blower fan 6 as the tealeaves cooling device, also be provided with bright leaf dewaterer 1 and bright leaf grader 3 before the automatic enzyme deactivating and strip sorting machine 4 of tealeaves successively, be provided with the bright leaf conveyer 2 that feeds intake between bright leaf dewaterer 1 and bright leaf grader 3, bright leaf grader 3 and the automatic enzyme deactivating and strip sorting machine 4 of tealeaves.Bright leaf grader 3 is little for import, exports big coniform roller frame, and its cylinder is divided into three sections, and the taper seat of cylinder is respectively equipped with the square hole grid of three kinds of different sizes, in order to separate the tealeaves of different sizes.
Automatic enzyme deactivating and strip sorting machine 4 of tealeaves and automatic flattening first time shaping frying machine 10, automatic flattening first time shaping frying machine 10 and automatic flattening second time shaping frying machine 11, automatic flattening second time shaping frying machine 11 and flattening are polished between the forming machine 13 and also are provided with the automatic ration charging device, the automatic ration charging device is made up of meausring apparatus 7, feed intake dolly 8 and the conveyer belt 9 that feeds intake, and central switch board 16 is by the action of predefined programme-control meausring apparatus 7, the feed intake dolly 8 and the conveyer belt 9 that feeds intake.
The automatic enzyme deactivating and strip sorting machine 4 of tealeaves unites two into one for tea green-keeping and reason bar process, the reason bar is right after the swing type U-shaped multiple-grooved Cooker structure that the process of completing is finished continuously, it by support body, be located at the reciprocally swinging formula multiple-grooved pot on the support body and be located at heater under the multiple-grooved pot etc. and form, the cross section of multiple-grooved pot is the U-shaped structure, the bottom is provided with the rib of projection, the entrance point of multiple-grooved pot is provided with the automatic distribution plate of tealeaves, and the below of multiple-grooved pot is provided with completing of some temperature and tealeaves and manages bar suitable far infrared gas-fired heater head and temperature control equipment.Flattening for the first time automatically shaping frying machine 10 is pot body and is provided with and meets tealeaves and press the needed circular arc camber section of grinding process, rotating shaft to be provided with pressing plate, stir-fry-hand's flat tea frying machine with flattening shaping frying machine 11 for the second time automatically and flatten polishing forming machine 13, the pot body of flat tea frying machine is uncovered structure, and its downside is provided with the tea export that is subjected to central switch board 16 controls; Brightness pot fragrance extracting machine 15 is the internal heat type cylinder brightness pot fragrance extracting machine of heated-air drying, the hexagon cylinder integral body of brightness pot fragrance extracting machine 15 is closed substantially, an end face at cylinder is provided with an axle mesopore, hot-air enters cylinder by the axle mesopore, the both ends of the surface of cylinder are provided with hydrofuge gas row hair dirt hole, are provided with temperature sensor in the cylinder; Offer the tealeaves inlet/outlet on one of them side of hexagon cylinder, this controls its switch by ad hoc manipulator opening and closing by central switch board, also is provided with the cylinder position sensor on the brightness pot fragrance extracting machine 15.
All devices on the flat tea automated productin line all is electrically connected with central switch board 16, and be subjected to 16 controls of central switch board, the automatic enzyme deactivating and strip sorting machine 4 of tealeaves, for the first time flatten automatically shaping frying machine 10, flatten shaping frying machine 11, tea microwave moisture regain drying machine 12 and flatten on the polishing forming machine 13 and be equipped with temperature sensor automatically for the second time; Central authorities' switch board 16 is provided with executive components such as central processing unit and relay, contactor, central processing unit is handled whole flat tea automated productin line is controlled in the back by executive component running as calculated according to the program of prior setting and the real time data that provides according to each detection part on the flat tea automated productin line.
During the work of flat tea automated productin line, by central switch board the temperature and time of each link of Tea Processing process on the flat tea automated productin line is controlled, all need the processing temperature of each link in the flat tea production process that central authorities' switch board is controlled and process time to be provided with in advance, concrete conditions such as the size of concrete data based fresh tea passes are determined, and can in the process of processing, do suitably to adjust according to actual conditions, start flat tea automated productin line after setting is finished and carry out preheating, preheating is finished and can be dropped into ordinary production.During formal production, fresh tea passes is sent into bright leaf dewaterer dehydration earlier, sends into bright leaf grader by the bright leaf conveyer that feeds intake after dehydration is finished, and tealeaves is separated by size, then the tealeaves of same specification is sent into the automatic enzyme deactivating and strip sorting machine of tealeaves by the bright leaf conveyer that feeds intake.If bright leaf surface is dry or size is even, this two procedures can be saved wherein together, also can all save.After tealeaves is sent into the automatic enzyme deactivating and strip sorting machine of tealeaves, according to different situations such as the size of tealeaves, water content, with the groove pot surface temperature control of the tea green-keeping section of the automatic enzyme deactivating and strip sorting machine of tealeaves at 280 ℃ to 400 ℃, be controlled at process time 90 seconds to 120 seconds, the groove pot surface temperature control of tea carding section is at 110 ℃ to 140 ℃, be controlled at process time 90 seconds to 120 seconds, and carried out completing and managing the bar process of tealeaves.After finishing, tea enzyme deactivating and strip sorting tealeaves is sent on the meausring apparatus by the tealeaves conveyer, when central switch board detects tealeaves weight on the meausring apparatus and reaches the setting working value of flattening the shaping frying machine for the first time automatically, promptly open the outlet of meausring apparatus and pour tealeaves into the dolly that feeds intake, start the conveyer belt that feeds intake simultaneously, the dolly that feeds intake is sent to the position of flattening the shaping frying machine first first time automatically, and the tealeaves on the dolly that will feed intake is poured the automatic shaping frying machine that flattens first first time into, open this flat tea frying machine simultaneously and carry out frying, and the dolly that feeds intake promptly returns the home position and waits for and to transport next time, then tealeaves is transported to next time and flattens the shaping frying machine second first time automatically, by that analogy, flatten the periodic duty of shaping frying machine six first time automatically.The frying temperature of flattening the shaping frying machine for the first time automatically is controlled at 130 ℃ to 160 ℃, is controlled at process time 90 seconds to 150 seconds.Automatically after the frying of flattening shaping frying machine is finished for the first time, the tea export of flat tea frying machine is opened, tealeaves is sent on the meausring apparatus by the tealeaves conveyer, when central switch board detects tealeaves weight on the meausring apparatus and reaches the setting working value of flattening the shaping frying machine for the second time automatically, promptly open the outlet of meausring apparatus and pour tealeaves into the dolly that feeds intake, start the conveyer belt that feeds intake simultaneously, the dolly that feeds intake is sent to the position of flattening the shaping frying machine first second time automatically, and the tealeaves on the dolly that will feed intake is poured the automatic shaping frying machine that flattens first second time into, open this flat tea frying machine simultaneously and carry out frying, and the dolly that feeds intake promptly returns the home position and waits for and to transport next time, then tealeaves is transported to next time and flattens the shaping frying machine second second time automatically, by that analogy, flatten the periodic duty of shaping frying machine three second time automatically.The frying temperature of flattening the shaping frying machine for the second time automatically is controlled at 115 ℃ to 135 ℃, is controlled at process time 80 seconds to 130 seconds.The tealeaves that the frying of automatic flattening second time shaping frying machine is finished is sent into tea microwave moisture regain drying machine by the tealeaves conveyer and is carried out heating using microwave moisture regain processing, the heating and temperature control of tea microwave moisture regain drying machine is at 90 ℃ to 140 ℃, be controlled at process time 50 seconds to 120 seconds, the heating using microwave moisture regain is what to finish in the transport process of tealeaves.After the heating using microwave moisture regain is handled tealeaves is sent on the meausring apparatus, when central switch board detects tealeaves weight on the meausring apparatus and reaches the setting working value of flattening the polishing forming machine, promptly open the outlet of meausring apparatus and pour tealeaves into the dolly that feeds intake, start the conveyer belt that feeds intake simultaneously, the dolly that feeds intake is sent to first position of flattening the polishing forming machine, and the tealeaves on the dolly that will feed intake is poured first flattening polishing forming machine into, open this flat tea frying machine simultaneously and carry out frying, and the dolly that feeds intake promptly returns the home position and waits for and to transport next time, then tealeaves is transported to second next time and flattens the polishing forming machine, two are flattened the periodic duty of polishing forming machine.The frying temperature of flattening the polishing forming machine is controlled at 100 ℃ to 130 ℃, is controlled at process time 70 seconds to 130 seconds.Flatten and send into brightness pot fragrance extracting machine by the tealeaves conveyer after the polishing shaping finishes, brightness pot fragrance extracting machine is provided with the manipulator and the cylinder position sensor of tealeaves inlet/outlet, switch door, when the tealeaves inlet/outlet turns to tip position, cylinder stops operating and opens the tealeaves inlet/outlet, by the tealeaves conveyer tealeaves is imported, close the tealeaves inlet/outlet after tealeaves enters, cylinder rotates the brightness pot Titian operation of beginning tealeaves.After the brightness pot Titian operation of tealeaves is finished, when its tealeaves inlet/outlet turns to tip position, open the tealeaves inlet/outlet, cylinder rotates some circles more just can enter next procedure with the tealeaves discharge very easily.Temperature is controlled at 50 ℃ to 120 ℃ in the cylinder of brightness pot fragrance extracting machine, is controlled at process time 15 minutes to 30 minutes.By the tealeaves conveyer belt tealeaves is sent into flat circle screen(ing) machine sieve after brightness pot Titian operation finishes and remove broken end of tealeaves and excessive blade, be flat tea finished product.
Claims (8)
1. flat tea automated productin line, by completing of tealeaves, the reason bar, frying, the equipment such as shaping and brightness pot Titian that flatten are formed by connecting by the tealeaves conveying device, it is characterized in that: described tea green-keeping, reason bar process equipment is the automatic enzyme deactivating and strip sorting machine of tealeaves (4), the automatic enzyme deactivating and strip sorting machine of tealeaves (4) connects for the first time flattening shaping frying machine (10) automatically successively by the tealeaves conveying device, automatically flatten shaping frying machine (11) for the second time, tea microwave moisture regain drying machine (12), flatten polishing forming machine (13), brightness pot fragrance extracting machine (14), described tealeaves conveying device is tealeaves conveyer (5), automatic enzyme deactivating and strip sorting machine of tealeaves (4) and the tealeaves conveyer (5) that flattens between the shaping frying machine (10) automatically for the first time are provided with the tealeaves cooling device, the automatic enzyme deactivating and strip sorting machine of tealeaves (4), automatically flatten shaping frying machine (10) for the first time, automatically flatten shaping frying machine (11) for the second time, tea microwave moisture regain drying machine (12), flatten polishing forming machine (13), brightness pot fragrance extracting machine (14) and tealeaves conveyer (5) all connect central switch board (16).
2. flat tea automated productin line according to claim 1, it is characterized in that preceding bright leaf dewaterer (1) and the bright leaf grader (3) of also being provided with successively of the automatic enzyme deactivating and strip sorting machine of described tealeaves (4), be provided with the bright leaf conveyer (2) that feeds intake between bright leaf dewaterer (1) and bright leaf grader (3), bright leaf grader (3) and the automatic enzyme deactivating and strip sorting machine of tealeaves (4), bright leaf dewaterer (1), bright leaf grader (3) and the bright leaf conveyer (2) that feeds intake all connects central switch board (16).
3. flat tea automated productin line according to claim 1, the port of export that it is characterized in that described brightness pot fragrance extracting machine (14) is provided with flat circle screen(ing) machine (15), the port of export of brightness pot fragrance extracting machine (14) connects flat circle screen(ing) machine (15) by tealeaves conveyer belt (17), and flat circle screen(ing) machine (15) and tealeaves conveyer belt (17) connect central switch board (16).
4. flat tea automated productin line according to claim 1, it is characterized in that the automatic enzyme deactivating and strip sorting machine of described tealeaves (4) and flatten shaping frying machine (10) for the first time automatically, automatically flatten shaping frying machine (10) for the first time and flatten shaping frying machine (11) for the second time automatically, automatically flatten shaping frying machine (11) for the second time and flatten between the polishing forming machine (13) and be provided with the automatic ration charging device, the automatic ration charging device is by meausring apparatus (7), feed intake dolly (8) and the conveyer belt that feeds intake (9) formed, and central switch board (16) is by predefined programme-control meausring apparatus (7), the action of dolly (8) and the conveyer belt that feeds intake (9) feeds intake.
5. flat tea automated productin line according to claim 1, it is characterized in that the automatic enzyme deactivating and strip sorting machine of described tealeaves (4) unites two into one for tea green-keeping and reason bar process, the reason bar is right after the swing type U-shaped multiple-grooved Cooker structure that the process of completing is finished continuously, automatically flattening shaping frying machine (10) the described first time is a pot body and is provided with and meets tealeaves and press the needed circular arc camber section of grinding process with flattening shaping frying machine (11) for the second time automatically and flatten polishing forming machine (13), rotating shaft is provided with pressing plate, stir-fry-hand's flat tea frying machine, the pot body of flat tea frying machine is uncovered structure, its downside is provided with the tea export that is subjected to central switch board (16) control, described brightness pot fragrance extracting machine (15) is the internal heat type cylinder brightness pot fragrance extracting machine of heated-air drying, be provided with temperature sensor in the cylinder, offer the tealeaves inlet/outlet on the side of cylinder, frame is provided with the manipulator of cylinder position sensor and switch door.
6. flat tea automated productin line according to claim 1, the quantity that it is characterized in that the automatic enzyme deactivating and strip sorting machine of described tealeaves (4) is less than for the first time flattening shaping frying machine (10) automatically, the quantity of flattening shaping frying machine (11) for the second time automatically is less than flattens shaping frying machine (10) for the first time automatically, and the quantity of flattening polishing forming machine (13) is less than flattens shaping frying machine (11) for the second time automatically.
7. flat tea automated productin line according to claim 6, it is characterized in that automatic enzyme deactivating and strip sorting machine of described tealeaves (4) and the ratio of flattening shaping frying machine (10) for the first time automatically are 1 to 2.5 to 4.0, described flattening polishing forming machine (13) and the automatic shaping frying machine (11) that the flattens second time, automatically flatten shaping frying machine (11) for the second time and be 1 to 1.5 to 2.5, flatten shaping frying machine (10) the described first time automatically with the ratio of flattening shaping frying machine (10) for the first time automatically, automatically flatten shaping frying machine (11) for the second time and flatten the flat tea frying machine that polishing forming machine (13) all adopts same size.
8. flat tea automated productin line according to claim 1 is characterized in that described tea microwave moisture regain drying machine (12) is the tunnel type micro wave heater, and described tealeaves cooling device is blower fan (6).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNU2008200843820U CN201222957Y (en) | 2008-03-14 | 2008-03-14 | Automatic flow process line for flat shape tea |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNU2008200843820U CN201222957Y (en) | 2008-03-14 | 2008-03-14 | Automatic flow process line for flat shape tea |
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| Publication Number | Publication Date |
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| CN201222957Y true CN201222957Y (en) | 2009-04-22 |
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| Application Number | Title | Priority Date | Filing Date |
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| CNU2008200843820U Expired - Lifetime CN201222957Y (en) | 2008-03-14 | 2008-03-14 | Automatic flow process line for flat shape tea |
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| CN (1) | CN201222957Y (en) |
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102783527A (en) * | 2011-06-13 | 2012-11-21 | 杭州千岛湖丰凯实业有限公司 | Complete automatic tea-leaf finishing, packaging equipment and processing method |
| CN101690529B (en) * | 2009-09-28 | 2013-09-25 | 无锡市茶叶品种研究所有限公司 | Processing method for making Tai Lake jade-green tea by utilizing hairy tea tree varieties |
| CN104186716A (en) * | 2014-07-18 | 2014-12-10 | 黄山市猴坑茶业有限公司 | Taiping houkui automatic production line |
| CN104186730A (en) * | 2014-09-12 | 2014-12-10 | 浙江珠峰机械有限公司 | Tea leaf flattening, shaping and dewatering assembly line |
| CN105309648A (en) * | 2014-07-11 | 2016-02-10 | 东至县马坑源口茶业有限公司 | Tea mechanical processing system |
-
2008
- 2008-03-14 CN CNU2008200843820U patent/CN201222957Y/en not_active Expired - Lifetime
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101690529B (en) * | 2009-09-28 | 2013-09-25 | 无锡市茶叶品种研究所有限公司 | Processing method for making Tai Lake jade-green tea by utilizing hairy tea tree varieties |
| CN102783527A (en) * | 2011-06-13 | 2012-11-21 | 杭州千岛湖丰凯实业有限公司 | Complete automatic tea-leaf finishing, packaging equipment and processing method |
| CN105309648A (en) * | 2014-07-11 | 2016-02-10 | 东至县马坑源口茶业有限公司 | Tea mechanical processing system |
| CN104186716A (en) * | 2014-07-18 | 2014-12-10 | 黄山市猴坑茶业有限公司 | Taiping houkui automatic production line |
| CN104186730A (en) * | 2014-09-12 | 2014-12-10 | 浙江珠峰机械有限公司 | Tea leaf flattening, shaping and dewatering assembly line |
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