CN101940243B - Automatically-pressurizing tea continuous rolling machine - Google Patents
Automatically-pressurizing tea continuous rolling machine Download PDFInfo
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- CN101940243B CN101940243B CN2010102369012A CN201010236901A CN101940243B CN 101940243 B CN101940243 B CN 101940243B CN 2010102369012 A CN2010102369012 A CN 2010102369012A CN 201010236901 A CN201010236901 A CN 201010236901A CN 101940243 B CN101940243 B CN 101940243B
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Abstract
The invention discloses an automatically-pressurizing tea continuous rolling machine, which comprises an adjustable feeding device (1), a rolling device (2), a driving mechanism (3), a machine frame (4), an air intake device (5) and an air exhausting device (6), wherein the adjustable feeding device (1) and the rolling device (2) are arranged on the machine frame (4); and the air intake device (5) and the air exhausting device (6) are arranged on the rolling device (2). The automatically-pressurizing tea continuous rolling machine has the advantages of: realizing automatic feeding, automatic pressurization, automatic depressurization, automatic cold-hot air feeding, automatic exhausting, automatic discharging and continuous operation in the rolling process, reducing the labor intensity, improving the automation level and product quality, and simultaneously adjusting the rolling space of the tea rolling machine according to different tea types and leaf quality tenderness so as to adapt to different types of teas, enhancing the universality of products, generating no dust, peculiar smell and smog in the working process, and being energy-saving and environmentally-friendly; besides, the automatically-pressurizing tea continuous rolling machine has the characteristics of reasonable structure, convenient use, low cost and the like.
Description
Technical field
The present invention relates to a kind of tea twisting machine, particularly relate to a kind of automatic pressurization continuous kneading machine for tea.
Background technology
China is a big country that produces tealeaves, and long tea culture is arranged, and the saying of " no tea then stagnated on 1st; no tea was then sick on 3rd " is arranged; It is thus clear that tealeaves has become in the people life must obligato product, in state-owned several big teas, comprise black tea, green tea, yellow tea, white tea, blue or green tea (oolong tea) and black tea; Different teas have different procedures, for example:
Black tea: knead, ferment, drying;
Green tea: complete, knead, drying;
Yellow tea: knead, vexed Huang, drying;
Blue or green tea: wither, do green grass or young crops, complete, knead, drying;
Tealeaves is also distinguished by season simultaneously, has:
Spring tea: be meant the tealeaves that late March was was then gathered and processed before the mid-May, spring, tea shoot was big and fleshy, and color and luster is emerald green, and the food value of leaf is soft;
Summer tea: be meant the tealeaves summer weather sweltering heat that the first arrival in May was gathered and processed at the beginning of 7 months; The water extraction content that can dissolve millet paste reduces relatively; Particularly how strong not as spring tea the minimizing of amino acid etc. make millet paste flavour, fragrance; Because anthocyanidin, caffeine, the polyphenol content of band bitter taste are more than spring tea, not only make the purple bud-leaf increase color and luster and differ, and flavour are comparatively pained;
Autumn tea: be exactly the tealeaves of gathering and processing after mid-August, blade is not of uniform size, embrittlement at the bottom of the leaf, and the jaundice of leaf look, flavour and fragrance seem more gentle;
Winter tea: begin to gather and process about late October greatly, internal substance increases gradually, so flavour is mellow, fragrance is strong,
Be directed to the tealeaves of Various Seasonal, their processing method also is not quite similar, and grasps " tender leaf is gently rubbed; Lao Ye heavily rubs ", " light-heavy-light " and the principle of " tremble and rub combination " and operates, and mostly Tea Processing is disposable kneads, and tender leaf generally will be rubbed 20-25 minute; Lao Ye adopts weight length to rub; The sub-sieve that deblocks, gradation is kneaded, but total time generally is no more than 50 minutes.
It is thus clear that kneading of tealeaves is the important procedure of Tea Production, what is called is kneaded, and promptly makes tealeaves under the effect of frictional force and pressure with the method that rubs up sth. made by twisting; Area dwindles and is rolled into bar shaped, and the tealeaves after kneading reaches chemical change in physical change, and the best approach of kneading is: in the process of kneading, pressurize, put pressure automatically; Make the leaf bar in the making a concerted effort down of vertical compression power, concora crush power, bent pressure, leaf cell is broken, extrude tea juice; Turn round and be rolled into tight bar, and get into cold (heat) wind simultaneously, make exhaust smooth and easy; Tealeaves is sulks, nondiscolouring not, and continuous operation could produce profile and the endoplasm excellent tealeaves of holding concurrently like this.
Existing tea twisting machine is a bucket disc type kneading machine; Its working method is: single-set operation, single barrel of throwing leaf, rub barrel rotate, and manual compression, discontinuous operation are behind the promptly disposable throwing leaf; Machine and knead; In the process of kneading manual compression, put pressure, kneaded through 30～100 minutes after, open door for discharging tea, emit tealeaves.The weak point of this type tea twisting machine mainly is presented as: (1) labour intensity is big, inefficiency, and quality is unstable, and this is because single-set operation; Throw leaf for single barrel, discontinuous operation was kneaded 30～100 minutes after promptly once throwing leaf, opened door for discharging tea; Emit tealeaves, manual compression in the process of kneading causes labour intensity big, inefficiency; And pressure and pressing time are leaned on operator's experience, and randomness is very big, and it is poor to knead leaf quality; Gas permeability is bad when (2) kneading, weak heat-dissipating, and the tealeaves its colour changed into yellow directly influences the color, smell and taste quality of tealeaves; (3) handwork, discontinuous operation can not reach the continous way operation, can not realize automated production, and is time-consuming, and power consumption is very high to operator's specification requirement, and the processing cost of tealeaves is increased.(4) the most existing kneading machine is to drive rub barrel through crank to do the off-centre operation rotation, wastes time and energy, and noise is big in entire work process simultaneously, and working environment is more abominable.
Summary of the invention
The object of the invention promptly is to overcome the shortcoming of existing tea twisting machine; Provide a kind of and knead reliable in quality, can pressurize, reduce pressure, advance automatically cold and hot wind, automatic vent, automatic feed, self-emptying automatically, work continuously; Entire work process energy-conserving and environment-protective, and the automatic pressurization continuous kneading machine for tea that can adapt to different local tea varieties.
The objective of the invention is to realize through following technical scheme: continuous kneading machine for tea automatically pressurizes; By adjustable feed arrangement, knead device, transmission mechanism, frame, air-intake device and exhaust apparatus and form; Adjustable feed arrangement with knead device and be installed on the frame, air-intake device and exhaust apparatus are installed in to be kneaded on the device.
Described adjustable feed arrangement comprises leaf-leveling machine, conveyer belt, live-roller and charging buncher, and conveyer belt is connected with the charging buncher through live-roller, and leaf-leveling machine is installed in the conveyer belt top.Leaf-leveling machine and conveyer belt drive through live-roller, tealeaves are transported to equably the feed hopper of kneading machine.Gap between leaf-leveling machine and the conveyer belt is arranged to adjustable, purpose is to adapt to different local tea varieties.
The described device of kneading comprises feed hopper, rub barrel, combination kneading disk, rubs lid, pressue device and discharge bucket, and feed hopper is positioned at the rub barrel top, and the combination kneading disk is positioned at the rub barrel below, rubs lid and is installed in the rub barrel, and discharge bucket is connected with the rub barrel bottom.
The combination kneading disk is made up of the frustum of a cone and disk, and the frustum of a cone is installed on the disk, and the frustum of a cone and disk are provided with the rib bone, and the combination kneading disk is connected with transmission mechanism, and the combination kneading disk rotates under the drive of transmission mechanism.Transmission mechanism comprises buncher and linkage, so rotating speed is adjustable.
Covered by the fixed cover rubbing and pressing rub rub cover composition, fixed cover in rubbing rubbing the barrel, pressurized rubbing through the guide slider lid connected to the fixed Rou cover, fixed knead knead cover the bottom cover and the pressure has a guide vane ribs, rubbed cover also features pressurized deblocking pole.Fixedly rubbing the height that covers in rub barrel can regulate, and space, district size is kneaded in adjustment, to adapt to the tealeaves of different cultivars.
Pressue device is made up of power transmission shaft, cam, a piece and pressurization buncher, and cam is installed on the power transmission shaft, and power transmission shaft connects the pressurization buncher, props up a piece and is installed in and adds kneadding and cover.The pressurization buncher drives the rotation of power transmission shaft overhead cam, and cam jack-up is propped up piece, makes to add the kneadding lid and leave fixedly to rub and cover a segment distance, after cam turns over a piece, adds kneadding and covers and get back to the origin-location again, so promptly makes the continuous pressurized and step-down of tealeaves automatically.
Described air-intake device is made up of blower fan, heating element and hot blast selector button, and the hot blast selector button connects heating element, and blower fan and heating element are installed in fixedly to rub and cover.When advancing hot blast, heating element work, blower fan is blown into hot blast in the rub barrel, and when advancing cold wind, heating element is not worked, and blower fan is blown into cold wind in the rub barrel.
Described exhaust apparatus comprises at least one steam vent, and steam vent is positioned at fixedly to rub and covers.
Described leaf-leveling machine comprises 2 blades at least.
Be positioned at the rib bone alternately distribution of length in the shape of a spiral of the frustum of a cone.
Be positioned at the curved symmetrical distribution of rib bone of disk.
The invention has the beneficial effects as follows: in the process of kneading, can realize continuous feed, automatically pressurization, step-down automatically, send cold and hot wind, automatic vent, automatic feed, self-emptying and work continuously automatically, reduce labour intensity, improve automatization level and product quality; Simultaneously can also be different according to tea kind and the tender degree of the food value of leaf etc.; Adjust the space of kneading of tea twisting machine,, strengthened versatility to adapt to the tealeaves of different cultivars; Entire work process does not produce dust, peculiar smell, smog; Energy-conserving and environment-protective have improved the working environment of Tea Production, and have rational in infrastructure, reliable operation, characteristics such as with low cost.
Description of drawings
Fig. 1 is a structural representation of the present invention
Fig. 2 is that A.A of the present invention is to sketch map
Fig. 3 is a combination kneading disk sketch map of the present invention
Fig. 4 is a kind of use figure of the present invention
Among the figure, the adjustable feed arrangement of 1-, 2-kneads device, 3-transmission mechanism, 4-frame, 5-air-intake device; The 6-exhaust apparatus, 1.1-leaf-leveling machine, 1.2-conveyer belt, 1.3-live-roller, 1.4-charging buncher, 1.5-rotating vane; 2.1-feed hopper, the 2.2-rub barrel, 2.3-makes up kneading disk, and 2.4-rubs lid, 2.5-pressue device, 2.6-discharge bucket; 2.3.1-the frustum of a cone, the 2.3.2-disk, 2.3.3-rib bone, 2.4.1-fixedly rubs lid, and 2.4.2-adds kneadding lid, the 2.4.3-slide bar that leads; The bar 2.4.4-stator gusset, 2.4.5-deblock, the 2.5.1-power transmission shaft, the 2.5.2-cam, 2.5.3-props up piece, the 2.5.4-buncher that pressurizes; 5.1-blower fan, 5.2-heating element, 5.3-hot blast selector button, 6.1-steam vent, 3.1-buncher, 3.2-linkage
The specific embodiment
Further describe technical scheme of the present invention below in conjunction with accompanying drawing, but require the scope of protection to be not limited to described embodiment.
Like Fig. 1, Fig. 2 and Fig. 3; A kind of automatic pressurization continuous kneading machine for tea; By adjustable feed arrangement 1, knead device 2, transmission mechanism 3, frame 4, air-intake device 5 and exhaust apparatus 6 and form, adjustable feed arrangement 1 with knead device 2 and be installed on the frame 4, air-intake device 5 is installed in exhaust apparatus 6 and kneads on the device 2; Adjustable feed arrangement 1 comprises leaf-leveling machine 1.1, conveyer belt 1.2, live-roller 1.3 and charging buncher 1.4; Conveyer belt 1.2 is connected with charging buncher 1.4 through live-roller 1.3, and leaf-leveling machine 1.1 is installed in conveyer belt 1.2 tops, and the gap between leaf-leveling machine 1.1 and the conveyer belt 1.2 is adjustable.
Knead device 2 comprise feed hopper 2.1, rub barrel 2.2, combination kneading disk 2.3, rub cover 2.4, pressue device 2.5 and discharge bucket 2.6; Feed hopper 2.1 is positioned at rub barrel 2.2 tops; Combination kneading disk 2.3 is positioned at rub barrel 2.2 belows; Rub and cover 2.4 and be installed in the rub barrel 2.2, discharge bucket 2.6 is connected with the bottom of rub barrel 2.2.
Combination kneading disk 2.3 is made up of frustum of a cone 2.3.1 and disk 2.3.2, and frustum of a cone 2.3.1 is installed on the disk 2.3.2, and frustum of a cone 2.3.1 and disk 2.3.2 are provided with rib bone 2.3.3, and combination kneading disk 2.3 is connected with transmission mechanism 3;
Knead knead by a fixed lid cover 2.4 2.4.1 2.4.2 composition and pressure kneading cover fixed knead knead barrel lid located 2.2 to 2.4.1, 2.4.2 pressurized rubbing through the guide slider lid connected to the fixed Rou 2.4.3 cover 2.4.1, the fixed cover rubbing and pressing kneading cover 2.4.2 2.4.1 below have vanes ribs 2.4.4, 2.4.2 pressurized rubbing on the cover also has a deblocking rod 2.4.5;
Pressue device 2.5 is made up of power transmission shaft 2.5.1, cam 2.5.2, a piece 2.5.3 and pressurization buncher 2.5.4; Cam 2.5.2 is installed on the power transmission shaft 2.5.1; Power transmission shaft 2.5.1 connects pressurization buncher 2.5.4, and a piece 2.5.3 is installed in and adds on the kneadding lid 2.4.2;
Air-intake device 5 is made up of blower fan 5.1, heating element 5.2 and hot blast selector button 5.3, and hot blast selector button 5.3 connects heating element 5.2, and blower fan 5.1 is installed in fixedly to rub with heating element 5.2 and covers on the 2.4.1;
Fixedly rub and cover the height of 2.4.1 in rub barrel 2.2 and can regulate.
Wherein, leaf-leveling machine 1.1 comprises 4 rotating vanes 1.5, is positioned at the rib bone 2.3.3 alternately distribution of length in the shape of a spiral of frustum of a cone 2.3.1, is positioned at the curved symmetrical distribution of rib bone 2.3.3 of disk 2.3.2, and transmission mechanism 3 comprises buncher 3.1 and linkage 3.2.
The course of work of the present invention is: the charging buncher 1.4 on the adjustable feed arrangement 1 drives conveyer belt 1.2 through live-roller 1.3, and tealeaves is through the screening of conveyer belt 1.2 through leaf-leveling machine 1.1, and leaf-leveling machine 1.1 comprises 4 rotating vanes 1.5; Gap between between leaf-leveling machine 1.1 and the conveyer belt 1.2 is adjustable, adjusts the gap between leaf-leveling machine 1.1 and the conveyer belt 1.2 through the angle of rotating vane 1.5, the size of the flow of control tealeaves and the tealeaves that passes through; Prevent when charging simultaneously that tealeaves is agglomerating, become piece; Make tealeaves size, the shape of kneading even, realize the screening and the refining of fill process, the feed hopper 2.1 that tealeaves is transported to through conveyer belt 1.2; Enter into through feed hopper 2.1 and to knead device 2; Knead rub barrel 2.2 is arranged in the device 2, combination kneading disk 2.3, rub cover 2.4, pressue device 2.5, make up kneading disk 2.3 and constitute by frustum of a cone 2.3.1 and disk 2.3.2, frustum of a cone 2.3.1 and disk 2.3.2 are provided with rib bone 2.3.3; Rub and cover 2.4 and cover 2.4.1 and add kneadding lid 2.4.2 and form by fixedly rubbing; Fixedly rub and cover 2.4.1 and add kneadding lid 2.4.2 below and all be provided with stator gusset 2.4.4, rub barrel 2.2, combination kneading disk 2.3 and rubbing cover 2.4 formed tealeaves the space of kneading, make up kneading disk 2.3 and be connected with transmission mechanism 3; Buncher 3.1 drives combination kneading disk 2.3 through linkage 3.2 and does the concentric circles rotation; In the rotation process, the rib bone 2.3.3 on frustum of a cone 2.3.1, the disk 2.3.2 with fixedly rub the stator gusset 2.4.4 friction of cover 2.4.1, adding kneadding lid 2.4.2 below, push tealeaves, realization kneading tealeaves; There are not dust, peculiar smell, smog in the course of work, energy-conserving and environment-protective.The buncher 2.5.4 that pressurizes simultaneously drives cam 2.5.2 through power transmission shaft 2.5.1 and rotates, and cam 2.5.2 jack-up is propped up piece 2.5.3, and guiding slide bar 2.4.3 can move; Make to add kneadding lid 2.4.2 and leave fixedly to rub and cover 2.4.1 one segment distance, when cam 2.5.2 turn over prop up piece 2.5.3 after, add kneadding and cover 2.4.2 and get back to the origin-location again; Make tealeaves constantly pressurized, put pressure, whole pressurization, put the pressure process continuously, automatically, add on the kneadding lid 2.4.2 and also be provided with the bar 2.4.5 that deblocks; In the process of kneading, can the tealeaves of agglomerating one-tenth piece be hit diffusing; Make tealeaves separately, fixedly rub and cover 2.4.1 and be connected in the rub barrel 2.2 and can carry out height and regulate, be used for adjusting and knead that to distinguish the space big or small.
Simultaneously, the user can control the realization that air-intake device 5 is realized cold and hot wind in the tea rolling process according to the requirement of tealeaves, such as; Tender tea is kneaded process only needs the cold wind operation; Whole process air-intake device 5 realizes the cold wind operation automatically, and old tea is kneaded the process need hot blast and softened tealeaves, then selects hot blast selector button 5.3; Touch heating element 5.2 work, thereby realize advancing automatically the hot blast operation.
The present invention fixedly rubs to be covered 2.4.1 and is provided with plurality of rows pore 6.1, can get rid of the high temperature energy that produces in the process of kneading in time, makes tealeaves reach desirable color, smell and taste quality.
In addition, the charging buncher 1.4 that uses among the present invention, pressurization buncher 2.5.4 and buncher 3.1 all can be regulated motor speed, can realize the rotating speed to charging rate, cam rotating speed and combination kneading disk 2.3.Like Fig. 4; Especially; Be directed to the situation that tea quality is had relatively high expectations, can realize tea rolling, the charging aperture of second automatic pressurization continuous kneading machine for tea of discharging opening aligning of first continuous kneading machine for tea that pressurizes automatically by at least two automatic pressurization continuous kneading machine for tea of actual conditions connection; By that analogy, thus realize the tea products that high-quality requires.
Claims (6)
1. continuous kneading machine for tea automatically pressurizes; By adjustable feed arrangement (1), knead device (2), transmission mechanism (3), frame (4), air-intake device (5) and exhaust apparatus (6) and form; Adjustable feed arrangement (1) and knead device (2) and be installed on the frame (4); Air-intake device (5) and exhaust apparatus (6) are installed in to be kneaded on the device (2), it is characterized in that:
Described adjustable feed arrangement (1) comprises leaf-leveling machine (1.1), conveyer belt (1.2), live-roller (1.3) and charging buncher (1.4); Conveyer belt (1.2) is connected with charging buncher (1.4) through live-roller (1.3); Leaf-leveling machine (1.1) is installed in conveyer belt (1.2) top, and the gap between leaf-leveling machine (1.1) and the conveyer belt (1.2) is adjustable;
The described device (2) of kneading comprises feed hopper (2.1), rub barrel (2.2), combination kneading disk (2.3), rubs lid (2.4), pressue device (2.5) and discharge bucket (2.6); Feed hopper (2.1) is positioned at rub barrel (2.2) top; Combination kneading disk (2.3) is positioned at rub barrel (2.2) below; Rub lid (2.4) and be installed in the rub barrel (2.2), discharge bucket (2.6) is connected with rub barrel (2.2) bottom;
Combination kneading disk (2.3) is made up of the frustum of a cone (2.3.1) and disk (2.3.2), and the frustum of a cone (2.3.1) is installed on the disk (2.3.2), and the frustum of a cone (2.3.1) and disk (2.3.2) are provided with rib bone (2.3.3), and combination kneading disk (2.3) is connected with transmission mechanism (3);
Knead cover (2.4) by a fixed kneading cover (2.4.1) and pressure kneading cover (2.4.2) composed of a fixed knead cover (2.4.1) in rubbing barrels (2.2), the pressurized rubbing cover (2.4.2 ) through the guide slider (2.4.3) connected to the fixed Rou cover (2.4.1), the fixed knead cover (2.4.1) and pressure kneading cover (2.4.2) has a guide vane below ribs (2.4 .4), pressure kneading cover (2.4.2) is also a solution on the block lever (2.4.5);
Pressue device (2.5) is made up of power transmission shaft (2.5.1), cam (2.5.2), a piece (2.5.3) and pressurization buncher (2.5.4); Cam (2.5.2) is installed on the power transmission shaft (2.5.1); Power transmission shaft (2.5.1) connects pressurization buncher (2.5.4), and a piece (2.5.3) is installed in and adds on the kneadding lid (2.4.2);
Described air-intake device (5) is made up of blower fan (5.1), heating element (5.2) and hot blast selector button (5.3), and hot blast selector button (5.3) connects heating element (5.2), and blower fan (5.1) and heating element (5.2) are installed in fixedly to be rubbed on the lid (2.4.1);
Described exhaust apparatus (6) comprises at least one steam vent (6.1), and steam vent (6.1) is positioned at fixedly to be rubbed on the lid (2.4.1).
2. according to the described automatic pressurization continuous kneading machine for tea of claim 1, it is characterized in that: described leaf-leveling machine (1.1) comprises 2 rotating vanes (1.5) at least.
3. according to the described automatic pressurization continuous kneading machine for tea of claim 1, it is characterized in that: be positioned at rib bone (2.3.3) the alternately distribution of length in the shape of a spiral of the frustum of a cone (2.3.1).
4. according to the described automatic pressurization continuous kneading machine for tea of claim 1, it is characterized in that: be positioned at the curved symmetrical distribution of rib bone (2.3.3) of disk (2.3.2).
5. according to the described automatic pressurization continuous kneading machine for tea of claim 1, it is characterized in that: described transmission mechanism (3) comprises buncher (3.1) and linkage (3.2).
6. according to the described automatic pressurization continuous kneading machine for tea of claim 1, it is characterized in that: fixedly rubbing the height of lid (2.4.1) in rub barrel (2.2) can regulate.
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| CN2010102369012A CN101940243B (en) | 2010-07-26 | 2010-07-26 | Automatically-pressurizing tea continuous rolling machine |
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| CN2010102369012A CN101940243B (en) | 2010-07-26 | 2010-07-26 | Automatically-pressurizing tea continuous rolling machine |
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| CN101940243B true CN101940243B (en) | 2012-11-21 |
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Families Citing this family (11)
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| CN102524445B (en) * | 2012-02-22 | 2013-07-10 | 大不同茶业（福建）有限公司 | Automatic green tea leaf storing and withering production line |
| CN102696793B (en) * | 2012-04-26 | 2013-09-25 | 福建省农业机械化研究所 | Kneading molding method of tea leaves and kneading molding machine of tea leaves |
| CN102771583B (en) * | 2012-07-31 | 2014-11-19 | 马文桂 | Continuous tea twisting machine |
| CN102885170A (en) * | 2012-10-31 | 2013-01-23 | 福建农林大学 | Automatic oolong tea grinding and rubbing forming device and forming process |
| CN103404633A (en) * | 2013-09-10 | 2013-11-27 | 浙江珠峰机械有限公司 | Leaf homogenizing structure for processing tea leaves |
| CN105032765B (en) * | 2015-05-26 | 2018-04-03 | 三江县陆氏茶叶机械制造有限公司 | Tea dry sorting control method |
| CN106798036A (en) * | 2017-03-17 | 2017-06-06 | 遵义茗香康源茶饮发展科技有限公司 | The automatic kneading machine of tealeaves |
| CN107821651A (en) * | 2017-10-12 | 2018-03-23 | 佛山汇众森泰科技有限公司 | A kind of novel tea twisting device for Tea Production |
| CN108902383A (en) * | 2018-07-20 | 2018-11-30 | 华盛绿能（天津）农业科技有限公司 | Tea processing pressurizing unit |
| CN109093762B (en) * | 2018-07-27 | 2021-03-02 | 杨成 | A device for polygonatum production and processing |
| CN112690346B (en) * | 2020-12-30 | 2023-07-07 | 云南省农业科学院茶叶研究所 | Rolling device for tea processing fixation |
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