CN102885170A - Automatic oolong tea grinding and rubbing forming device and forming process - Google Patents
Automatic oolong tea grinding and rubbing forming device and forming process Download PDFInfo
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- CN102885170A CN102885170A CN2012104250990A CN201210425099A CN102885170A CN 102885170 A CN102885170 A CN 102885170A CN 2012104250990 A CN2012104250990 A CN 2012104250990A CN 201210425099 A CN201210425099 A CN 201210425099A CN 102885170 A CN102885170 A CN 102885170A
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Abstract
The invention relates to an automatic oolong tea grinding and rubbing forming device and a forming process. The automatic oolong tea grinding and rubbing forming device is characterized in that the automatic oolong tea grinding and rubbing forming device comprises a container for dewatering leaves, a pressurization mechanism arranged above the container, a grinding and rubbing mechanism arranged on the periphery of the container, a lifting type deblocking mechanism arranged on the bottom of the container, a hot wind device capable of transmitting hot wind into the container, and a power mechanism used for driving the grinding and rubbing mechanism and the lifting type deblocking mechanism to act. The automatic oolong tea grinding and rubbing forming device and the forming process have the advantages that the automatic oolong tea grinding and rubbing forming device is simple in structure, reasonable in design, and favorable for realizing the tea leaf grinding, rubbing and compression, the automatic deblocking and screening, the primary drying and the shape forming together, the processing equipment does not need to be exchanged frequently, and the automatic oolong tea grinding and rubbing forming device and the forming process are time-saving and labor-saving.
Description
Technical field:
The present invention relates to automatic stone roller of a kind of oolong tea and be kneaded into type equipment and moulding process.
Background technology:
Granular pattern oolong tea (take Iron Guanyin as representative) moulding is a technical process that the complexity artificial technology has relatively high expectations, traditional rolling formative technology comprises speed bag, dull and stereotyped rolling, the sieve end of deblocking, oven dry, 5 basic working procedure of typing, and these operations need to be at fast chartered plane, flatly rub kneading machine, the different units such as sieving last machine, dryer that deblock carry out.The at present rolling moulding of granular pattern oolong tea still is in the semi-mechanization level, " speed bag---dull and stereotyped rolling---deblocks and sieves the end " 3 operations need to circulate 20-30 times repeatedly, on average last 20min at every turn, need consuming timely reach 6-10 hour altogether, the centre also needs appropriateness oven dry 1-2 time, make the oolong tea moisture content from being down to more than 40% below 20%, can reach oolong tea graininess shape requirement.Above each operation needs manually-operated and a dead lift, and its worker employed in a plant nursery is large, length consuming time, and labour intensity is high, and the platform tricks of equipment needed thereby is many.Wherein, oolong tea speed chartered plane needs the able-bodied labour operation, and its labour intensity is high, and security performance is relatively poor.The productivity ratio of present " fast bag---dull and stereotyped rolling---deblocks and sieves the end " every complete equipment only has 50kg about goods/platform cover, and its work efficiency is low, and labour intensity is large, and therefore, the labour that the first system of oolong tea consumes has more than 50% in rolling technique.In rural laborer today in short supply, the rolling technique of this semi-mechanization, semi-hand has seriously hindered the development of oolong tea so that labor cost is high.The key factor that affects oolong tea rolling moulding mainly contains 3, i.e. active force, temperature, moisture content.Experiment shows, in the rolling modeling process, the oolong tea of different water cut, different leaf temperature, different old tender degree, its mechanical characteristic (elasticity, plasticity, flexibility, abbreviation " three property ") difference is very large: elasticity presents "---low---height of height " with the reduction of tealeaves moisture content, and plasticity, flexibility are " low---height---is low " with the reduction of tealeaves moisture content and change; Elasticity raises with temperature and reduces, and plasticity, flexibility raise with temperature; Elasticity also raises with the tender degree of tealeaves and reduces the variation tendency that plasticity, flexibility also raise with the tender degree of tealeaves.Therefore, the rolling moulding stage is different, and the object of rolling is different, the active force of rolling is just different, need science to formulate best rolling formative technology parameter, otherwise affect tealeaves profile, fragrance, color and luster and flavour, this is the key issue that oolong tea rolling serialization, automation rolling will solve.
Summary of the invention:
The object of the present invention is to provide a kind of oolong tea automatically to grind the type equipment that is kneaded into, it is not only simple in structure, reasonable in design that the automatic stone roller of this oolong tea is kneaded into type equipment, and be conducive to realize to grind rub compression tealeaves, automatically deblock the sieve end, just dry by the fire, finalize the design in one, needn't the frequent process equipment, save labor.
Oolong tea of the present invention grinds the type equipment that is kneaded into automatically, it is characterized in that: comprise the Rong Yeqi that installs water-removing leaves, be arranged on the pressing mechanism that holds leaf device top, be arranged on the stone roller that holds leaf device periphery rub mechanism, be arranged on the lift that holds leaf device bottom deblock mechanism, toward the hot air apparatus that holds heat air delivery in the leaf device, and be used for driving grinding and rub the deblock actuating unit of mechanism action of mechanism and lift.
Above-mentioned appearance leaf device is made of the screen tray three parts that superposed hard appearance leaf device, the soft appearance Ye Qihe that is positioned at the middle part are positioned at the bottom; It is flexible in its body in order to the increased pressure board of pressing mechanism that described hard appearance leaf device is tubular, layer cover plate and tea dust box that described screen tray is made by stainless steel material consist of, be evenly distributed with the tea dust sieve aperture on the layer cover plate, the container that is connected with the cloth-bag type structure in the soft appearance leaf device is rubbed in order to stone roller.
Above-mentioned pressing mechanism includes be used to stretching into pressure plare in the hard appearance leaf device cylindrical shell and driving pressure plate up and down screw mandrel and the driving mechanism thereof of telescopic moving.
The above-mentioned mill structure of rubbing includes heavy frame and middle part and is hinged on the heavy frame circumference 6 groups and grinds and rub arm, 6 groups are ground and to rub 6 stone rollers that the arm upper end is provided with and rub piece and jointly surround barrel-shaped and evenly to be laid in soft appearance leaf device peripheral, and 6 groups are ground and rub the arm lower end and do radially under the cam wheel that rotation is rotated and move back and forth.
The above-mentioned lift mechanism of deblocking is made of scissor type telescopic arm and two slide bars that are arranged on the telescopic arm lower end, and described two slide bars radially slide along the interior oval groove of cam.
Above-mentioned actuating unit includes motor, decelerator and is connected the cam that rotates with decelerator, and described cam ovalize is provided with the interior oval groove perpendicular with it in oblong surface.
Above-mentioned hot air apparatus comprises heat blower, air blast and hot blast distributing pipe, and described hot blast distributing pipe leads to and holds in the leaf body.
Another object of the present invention is to provide a kind of oolong tea automatically to grind and is kneaded into type technique, this oolong tea automatically grind be kneaded into type technique be conducive to realize grinding rub compression tealeaves, automatically deblock the sieve end, just dry by the fire, finalize the design in one, needn't the frequent process equipment, save labor.
Oolong tea of the present invention automatically grinds and is kneaded into type technique: ⑴, automatically advances tea, advance the tea time, increased pressure board outwards moves away hard appearance leaf device top nozzle, by conveyer belt water-removing leaves is fed Rong Yeqi, until after holding the leaf device and filling, increased pressure board returns and holds leaf device top and move down compression tealeaves to soft appearance Ye Qizhong, to reduce the tealeaves space, increases Rong Yeliang; Then increased pressure board returns and leaves nozzle above the hard appearance leaf device moving, and pine advances leaf again by above-mentioned action after pressing, because it is limited once to advance the leaf amount, needs to advance leaf 1-2 time, advances leaf complete, and increased pressure board is got back to and held above the leaf device, and moves down gradually pressurization.
⑵, the first sieve end of rubbing and deblock of grinding, when increased pressure board presses down first after advancing leaf, stone roller is rubbed mechanism and is just started working, and rubs piece by stone roller and the tealeaves that is pressed into soft appearance leaf device is ground rubs work, when pressing plate all is pressed into soft appearance Ye Qihou with tealeaves for the second time, stone roller rub piece grind rub about 0.5-1min after, the increased pressure board pine that rises is pressed, and then the lift mechanism of deblocking starts working, and promotes the upwards loose tealeaves that kneads that grinds in top of screen tray, and tea dust is sieved to cavity of resorption output, and then carries out the pressurization of next round-stone roller and rub process; Through " pressurization grind to rub → pine presses → deblock the sieve end " 3-4 time repeatedly, tealeaves unit weight increases, the profile of formation " blue or green dragonfly head, dragonfly frog leg " gradually, and the tealeaves surface is moistening gradually, can enter subsequent processing.
⑶, heating are just done, after 3-4 time " pressurization grind to rub → pine presses → deblock the sieve end ", when moist feeling appears in the tealeaves surface, hot air apparatus is opened, and hot blast is blowed the tealeaves that soft appearance Ye Qizhong breaks up equably under the guiding of distributing pipe, makes about leaf temperature rise to 50 ℃, open simultaneously and promote that moisture distributes, make the tealeaves moisture content from being down to more than 40% below 30%, finish just baking operation, rub moulding for further stone roller and get ready.
⑷, the multiple stone roller are rubbed-are finalized the design, just the tealeaves after the baking is rubbed through " pressurization grind rub → pine presses → deblock the sieve end " multiple stone roller again, 3～4 times repeatedly, until reach the shape requirement of the curling particle of oolong tea, the maximum compression ratio of multiple kneadding can reach 4.5:1, and multiple the stone roller rubbed end, the disconnection that is connected of soft appearance leaf device and screen tray, make and grind the tea ball rub compression and remove, then the tea ball 20-30min that finalizes the design outside machine carries out the last dry oolong tea gross tea that namely obtains moulding of foot fire.
Oolong tea of the present invention grinds the characteristics that are kneaded into type equipment and technique automatically:
1. the present device collection passes in and out leaf automatically, grinds and rubs compression tealeaves, the sieve end of automatically deblocking, just baking is finalized the design in one, and it is controlled to realize that temperature, pressure and stone roller are rubbed number of times, guarantee tea color, fragrance, the flavour quality that do not run off, and needn't the frequent process equipment, save labor.
2. hold the leaf device and divide soft or hard two parts, soft appearance leaf device is used for grinding rubs compression tealeaves, and screen tray is arranged at the bottom, can realize Automatic sieve end function.
3. the lift mechanism of deblocking cooperates with soft appearance leaf device, automatically finishing the last operation of sieve of deblocking.
4. peripheral hardware temperature control heating device and air-flow transfer designs can be carried to the tealeaves after deblocking the hot blast of uniform temperature, realize the first baking operation in the oolong tea modeling process.
5. ad hoc soft appearance leaf device and screen tray Quick Connect Kit are realized rapid leafing.
6. many kinds of stone rollers are rubbed pressure, temperature, number of times combinator, can satisfy all formative technology requirements.
7. in addition can ad hoc pressure protective device, LCD Chinese liquid crystal menu shows very clear, handling safety is easy to use.
8. have manual and automatic switching function, the requirement of flexible adaptation different process.
Description of drawings:
Fig. 1 is the organigram of integral body of the present invention;
Fig. 2 is the organigram that the present invention holds the leaf device;
Fig. 3 is that the present invention grinds the organigram of rubbing piece;
Fig. 4 is that the present invention rubs the organigram that grinds the arm heavy frame;
Fig. 5 is the deblock organigram of mechanism of lift of the present invention;
Fig. 6 is the organigram of power cam of the present invention.
The specific embodiment:
Oolong tea of the present invention grinds the type equipment that is kneaded into automatically, comprise the appearance leaf device 2 of installing water-removing leaves, be arranged on the pressing mechanism 1 that holds leaf device top, be arranged on the stone roller that holds leaf device periphery rub mechanism 3, be arranged on the lift that holds leaf device bottom deblock mechanism 4, toward the hot air apparatus that holds heat air delivery in the leaf device, and be used for driving grinding and rub the deblock actuating unit 7 of mechanism's 4 actions of mechanism 3 and lift.
Above-mentioned appearance leaf device is made of the screen tray three parts that superposed hard appearance leaf device, the soft appearance Ye Qihe that is positioned at the middle part are positioned at the bottom; It is flexible in its body in order to the increased pressure board of pressing mechanism that described hard appearance leaf device is tubular, layer cover plate and tea dust box that described screen tray is made by stainless steel material consist of, be evenly distributed with the tea dust sieve aperture on the layer cover plate, the container that is connected with the cloth-bag type structure in the soft appearance leaf device is rubbed in order to stone roller.
Above-mentioned pressing mechanism includes be used to stretching into pressure plare in the hard appearance leaf device cylindrical shell and driving pressure plate up and down screw mandrel and the driving mechanism thereof of telescopic moving.
The above-mentioned mill structure of rubbing includes heavy frame and middle part and is hinged on the heavy frame circumference 6 groups and grinds and rub arm, 6 groups are ground and to rub 6 stone rollers that the arm upper end is provided with and rub piece and jointly surround barrel-shaped and evenly to be laid in soft appearance leaf device peripheral, and 6 groups are ground and rub the arm lower end and do radially under the cam wheel that rotation is rotated and move back and forth.
The above-mentioned lift mechanism of deblocking is made of scissor type telescopic arm and two slide bars that are arranged on the telescopic arm lower end, and described two slide bars radially slide along the interior oval groove of cam.
Above-mentioned actuating unit includes motor, decelerator and is connected the cam that rotates with decelerator, and described cam ovalize is provided with the interior oval groove perpendicular with it in oblong surface.
Above-mentioned hot air apparatus comprises heat blower, air blast and hot blast distributing pipe, and described hot blast distributing pipe leads to and holds in the leaf body.
Oolong tea of the present invention automatically grinds and is kneaded into type technique:
⑴, automatically advance tea, advance the tea time, increased pressure board outwards moves away hard appearance leaf device top nozzle, by conveyer belt water-removing leaves is fed Rong Yeqi, until after holding the leaf device and filling, increased pressure board returns and holds leaf device top and move down compression tealeaves to soft appearance Ye Qizhong, to reduce the tealeaves space, increase Rong Yeliang; Then increased pressure board returns and leaves nozzle above the hard appearance leaf device moving, and pine advances leaf again by above-mentioned action after pressing, because it is limited once to advance the leaf amount, needs to advance leaf 1-2 time, advances leaf complete, and increased pressure board is got back to and held above the leaf device, and moves down gradually pressurization.
⑵, the first sieve end of rubbing and deblock of grinding, when increased pressure board presses down first after advancing leaf, stone roller is rubbed mechanism and is just started working, and rubs piece by stone roller and the tealeaves that is pressed into soft appearance leaf device is ground rubs work, when pressing plate all is pressed into soft appearance Ye Qihou with tealeaves for the second time, stone roller rub piece grind rub about 0.5-1min after, the increased pressure board pine that rises is pressed, and then the lift mechanism of deblocking starts working, and promotes the upwards loose tealeaves that kneads that grinds in top of screen tray, and tea dust is sieved to cavity of resorption output, and then carries out the pressurization of next round-stone roller and rub process; Through " pressurization grind to rub → pine presses → deblock the sieve end " 3-4 time repeatedly, tealeaves unit weight increases, the profile of formation " blue or green dragonfly head, dragonfly frog leg " gradually, and the tealeaves surface is moistening gradually, can enter subsequent processing.
⑶, heating are just done, after 3-4 time " pressurization grind to rub → pine presses → deblock the sieve end ", when moist feeling appears in the tealeaves surface, hot air apparatus is opened, and hot blast is blowed the tealeaves that soft appearance Ye Qizhong breaks up equably under the guiding of distributing pipe, makes about leaf temperature rise to 50 ℃, open simultaneously and promote that moisture distributes, make the tealeaves moisture content from being down to more than 40% below 30%, finish just baking operation, rub moulding for further stone roller and get ready.
⑷, the multiple stone roller are rubbed-are finalized the design, just the tealeaves after the baking is rubbed through " pressurization grind rub → pine presses → deblock the sieve end " multiple stone roller again, 3～4 times repeatedly, until reach the shape requirement of the curling particle of oolong tea, the maximum compression ratio of multiple kneadding can reach 4.5:1, and multiple the stone roller rubbed end, the disconnection that is connected of soft appearance leaf device and screen tray, make and grind the tea ball rub compression and remove, then the tea ball 20-30min that finalizes the design outside machine carries out the last dry oolong tea gross tea that namely obtains moulding of foot fire.
Oolong tea of the present invention grinds the characteristics that are kneaded into type equipment and technique automatically:
1, the present device collection passes in and out leaf automatically, grinds and rubs compression tealeaves, the sieve end of automatically deblocking, just baking is finalized the design in one, and it is controlled to realize that temperature, pressure and stone roller are rubbed number of times, guarantee tea color, fragrance, the flavour quality that do not run off, and needn't the frequent process equipment, save labor.
2, hold the leaf device and divide soft or hard two parts, soft appearance leaf device is used for grinding rubs compression tealeaves, and screen tray is arranged at the bottom, can realize Automatic sieve end function.
3, the lift mechanism of deblocking cooperates with soft appearance leaf device, automatically finishing the last operation of sieve of deblocking.
4, peripheral hardware temperature control heating device and air-flow transfer designs can be carried to the tealeaves after deblocking the hot blast of uniform temperature, realize the first baking operation in the oolong tea modeling process.
5, ad hoc soft appearance leaf device and screen tray Quick Connect Kit are realized rapid leafing.
6, multiple stone roller is rubbed pressure, temperature, number of times combinator, can satisfy all formative technology requirements.
7, in addition can ad hoc pressure protective device, LCD Chinese liquid crystal menu has shown an order
So, handling safety, easy to use.
8, have manual and automatic switching function, the requirement of flexible adaptation different process.
Claims (8)
1. an oolong tea grinds the type equipment that is kneaded into automatically, it is characterized in that: comprise the Rong Yeqi that installs water-removing leaves, be arranged on the pressing mechanism that holds leaf device top, be arranged on the stone roller that holds leaf device periphery rub mechanism, be arranged on the lift that holds leaf device bottom deblock mechanism, toward the hot air apparatus that holds heat air delivery in the leaf device, and be used for driving grinding and rub the deblock actuating unit of mechanism action of mechanism and lift.
2. oolong tea according to claim 1 automatically grinds and is kneaded into type equipment, it is characterized in that: described appearance leaf device by superposed hard appearance leaf device, be positioned at the screen tray three parts that the soft appearance Ye Qihe at middle part is positioned at the bottom and consist of; It is flexible in its body in order to the increased pressure board of pressing mechanism that described hard appearance leaf device is tubular, layer cover plate and tea dust box that described screen tray is made by stainless steel material consist of, be evenly distributed with the tea dust sieve aperture on the layer cover plate, the container that is connected with the cloth-bag type structure in the soft appearance leaf device is rubbed in order to stone roller.
3. oolong tea according to claim 1 and 2 automatically grinds and is kneaded into type equipment, it is characterized in that: described pressing mechanism includes be used to stretching into pressure plare in the hard appearance leaf device cylindrical shell and driving pressure plate up and down screw mandrel and the driving mechanism thereof of telescopic moving.
4. oolong tea according to claim 3 grinds the type equipment that is kneaded into automatically, it is characterized in that: the described mill structure of rubbing includes heavy frame and middle part and is hinged on the heavy frame circumference 6 groups and grinds and rub arm, 6 groups are ground and to rub 6 stone rollers that the arm upper end is provided with and rub piece and jointly surround barrel-shaped and evenly to be laid in soft appearance leaf device peripheral, and 6 groups are ground and rub the arm lower end and do radially under the cam wheel that rotation is rotated and move back and forth.
5. oolong tea according to claim 4 automatically grinds and is kneaded into type equipment, it is characterized in that: the described lift mechanism of deblocking is made of scissor type telescopic arm and two slide bars that are arranged on the telescopic arm lower end, and described two slide bars radially slide along the interior oval groove of cam.
6. oolong tea according to claim 5 grinds the type equipment that is kneaded into automatically, it is characterized in that: described actuating unit includes motor, decelerator and is connected the cam that rotates with decelerator, described cam ovalize is provided with the interior oval groove perpendicular with it in oblong surface.
7. oolong tea according to claim 6 automatically grinds and is kneaded into type equipment, and it is characterized in that: described hot air apparatus comprises heat blower, air blast and hot blast distributing pipe, and described hot blast distributing pipe leads to and holds in the leaf body.
8. an oolong tea automatically grinds and is kneaded into type technique, it is characterized in that:
⑴, automatically advance tea, advance the tea time, increased pressure board outwards moves away hard appearance leaf device top nozzle, by conveyer belt water-removing leaves is fed Rong Yeqi, until after holding the leaf device and filling, increased pressure board returns and holds leaf device top and move down compression tealeaves to soft appearance Ye Qizhong, to reduce the tealeaves space, increase Rong Yeliang; Then increased pressure board returns and leaves nozzle above the hard appearance leaf device moving, and pine advances leaf again by above-mentioned action after pressing, because it is limited once to advance the leaf amount, needs to advance leaf 1-2 time, advances leaf complete, and increased pressure board is got back to and held above the leaf device, and moves down gradually pressurization;
⑵, the first sieve end of rubbing and deblock of grinding, when increased pressure board presses down first after advancing leaf, stone roller is rubbed mechanism and is just started working, and rubs piece by stone roller and the tealeaves that is pressed into soft appearance leaf device is ground rubs work, when pressing plate all is pressed into soft appearance Ye Qihou with tealeaves for the second time, stone roller rub piece grind rub about 0.5-1min after, the increased pressure board pine that rises is pressed, and then the lift mechanism of deblocking starts working, and promotes the upwards loose tealeaves that kneads that grinds in top of screen tray, and tea dust is sieved to cavity of resorption output, and then carries out the pressurization of next round-stone roller and rub process; Through " pressurization grind to rub → pine presses → deblock the sieve end " 3-4 time repeatedly, tealeaves unit weight increases, the profile of formation " blue or green dragonfly head, dragonfly frog leg " gradually, and the tealeaves surface is moistening gradually, can enter subsequent processing;
⑶, heating are just done, after 3-4 time " pressurization grind to rub → pine presses → deblock the sieve end ", when moist feeling appears in the tealeaves surface, hot air apparatus is opened, and hot blast is blowed the tealeaves that soft appearance Ye Qizhong breaks up equably under the guiding of distributing pipe, makes about leaf temperature rise to 50 ℃, open simultaneously and promote that moisture distributes, make the tealeaves moisture content from being down to more than 40% below 30%, finish just baking operation, rub moulding for further stone roller and get ready;
⑷, the multiple stone roller are rubbed-are finalized the design, just the tealeaves after the baking is rubbed through " pressurization grind rub → pine presses → deblock the sieve end " multiple stone roller again, 3～4 times repeatedly, until reach the shape requirement of the curling particle of oolong tea, the maximum compression ratio of multiple kneadding can reach 4.5:1, and multiple the stone roller rubbed end, the disconnection that is connected of soft appearance leaf device and screen tray, make and grind the tea ball rub compression and remove, then the tea ball 20-30min that finalizes the design outside machine carries out the last dry oolong tea gross tea that namely obtains moulding of foot fire.
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| CN2012104250990A CN102885170A (en) | 2012-10-31 | 2012-10-31 | Automatic oolong tea grinding and rubbing forming device and forming process |
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| CN106689464A (en) * | 2017-02-17 | 2017-05-24 | 林清矫 | Tea rolling and quick packaging machine |
| CN107279330A (en) * | 2017-07-06 | 2017-10-24 | 安徽绿月茶业有限公司 | A kind of multi-level deblocking machine for having a drying function |
| CN108576288A (en) * | 2018-06-28 | 2018-09-28 | 福建农林大学 | The automatic speed packet of tealeaves, kneading machine and its application method |
| CN114052107A (en) * | 2021-10-14 | 2022-02-18 | 武汉食味深山农业科技有限公司 | Process for preparing longzhu vine tea |
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| CN107279330A (en) * | 2017-07-06 | 2017-10-24 | 安徽绿月茶业有限公司 | A kind of multi-level deblocking machine for having a drying function |
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| CN114052107A (en) * | 2021-10-14 | 2022-02-18 | 武汉食味深山农业科技有限公司 | Process for preparing longzhu vine tea |
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Application publication date: 20130123 |