CN108812945A - A kind of Taiping Houkui Tea automation processing integrated machine - Google Patents
A kind of Taiping Houkui Tea automation processing integrated machine Download PDFInfo
- Publication number
- CN108812945A CN108812945A CN201810519899.6A CN201810519899A CN108812945A CN 108812945 A CN108812945 A CN 108812945A CN 201810519899 A CN201810519899 A CN 201810519899A CN 108812945 A CN108812945 A CN 108812945A
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- China
- Prior art keywords
- conveyer belt
- roller
- tealeaves
- next time
- upper rotary
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
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- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23F—COFFEE; TEA; THEIR SUBSTITUTES; MANUFACTURE, PREPARATION, OR INFUSION THEREOF
- A23F3/00—Tea; Tea substitutes; Preparations thereof
- A23F3/06—Treating tea before extraction; Preparations produced thereby
Abstract
Processing integrated machine is automated the invention discloses a kind of Taiping Houkui Tea, including rack is arranged on the rack and the upper rotary conveyer belt that is superposed up and down and turns conveyer belt next time.It is provided with molding roller group at the tealeaves feed inlet, at least one set of compacting roller group is arranged at intervals with after molding roller group, the tealeaves discharge port is provided with discharging roller group.The compacting roller group includes that the lower press roller being fixed at turn in conveyer belt next time and setting can the upper and lower movable upper press rollers of elasticity in upper rotary conveyer belt.It is additionally provided with drying unit.High degree of automation of the present invention, it is high in machining efficiency.Tealeaves obtained through the invention, color is good, and breakage rate is low, can be widely applied to the manufacture field of Taiping Houkui Tea tealeaves.
Description
Technical field
The present invention relates to tea processing field, automate processing integrated machine more particularly, to a kind of Taiping Houkui Tea.
Background technique
Traditional Taiping Houkui Tea generally uses pure hand-made, and traditional handmade craft has the following disadvantages：First is that
There is no individual trimming, flat shape is to dry to be restrained with cotton pad in the upper hand pressure of head baking, two, to operator's
Skill requires very high；Second is that tea making efficiency is extremely low, production cost is larger, and quality is difficult to ensure, in addition, it is hand-made at
Tea shape is loosely bent, not flat not straight and upright, influences well-known tea quality.
And existing monkey chief production line mostly uses conveying band connection, and it is online to suppress, as Chinese Patent Application No. is
2013100735484 disclose a kind of tea shaping machine.The present invention include at least have the shell of semiclosed lumen shape environment with
And be set to shell it is intracorporal for convey flattening after tealeaves supply unit, the tea shaping machine further includes for generating heat source
Drying unit, the conveying direction of the supply unit tilts upward arrangement, and the upper end constitutes its discharge end, and drying unit is at least
It is arranged at the lower end of the supply unit.Although the present invention solves the problems, such as that tealeaves is integrally formed and drying, the structure are bright
The aobvious compacting Shortcomings to tealeaves, tealeaves compression moulding effect are poor.In addition, such monkey chief's production line is generally existing following scarce
It falls into：First is that being stained with tea juice on conveyer belt since conveyer belt is used for a long time, tealeaves color is partially dark after tea processing molding, blacks, shadow
Ring the quality of tealeaves；Second is that tealeaves during transportation it is easy to stick on the conveyor belt, cause after the completion of tea processing discharge port not
It can smoothly be separated with conveyer belt, cause the tealeaves made broken, to influence the quality of tealeaves；Third is that being suppressed on existing line equal
Tealeaves is suppressed using upper and lower two roller bearings, roller bearing is unadjustable, and the dynamics of compression moulding cannot be adjusted, therefore, different tealeaves,
The effect of compression moulding is also inconsistent.
Summary of the invention
The object of the present invention is to provide a kind of Taiping Houkui Teas to automate processing integrated machine, solves existing Taiping Houkui Tea processing tea
The problem that leaf quality is poor and production efficiency is low.
The technical solution adopted by the present invention to solve the technical problems is：A kind of Taiping Houkui Tea automation processing integrated machine,
Including rack, it is arranged on the rack and the upper rotary conveyer belt that is superposed up and down and turns conveyer belt next time, the last time transfers
Face paste closes setting and is mesh belt structure, the upper rotary conveyer belt and lower revolution between sending band and turning the adjacent zone face of conveyer belt next time
One end of conveyer belt is tealeaves feed inlet, and the other end is tealeaves discharge port.It is provided with molding roller group at the tealeaves feed inlet, at
Type roller group includes the upper forming roller being arranged in upper rotary conveyer belt and the lower forming roller turned in conveyer belt next time is arranged in；It is described
At least one set of compacting roller group is arranged at intervals with after molding roller group, the compacting roller group includes being fixed to turn conveyer belt next time
Interior lower press roller and setting can the upper and lower movable upper press roller of elasticity in upper rotary conveyer belt.
In order to guarantee that tealeaves can separate at tealeaves discharge port position with upper and lower revolution conveyer belt, the tealeaves discharge port
It is provided with discharging roller group, the discharging roller group includes top discharge roller and bottom discharge roller, and the two of the top discharge roller and bottom discharge roller
To be respectively used to support upper rotary conveyer belt and turning the smooth pipe portion of conveyer belt next time, centre is brush, the hairbrush at end
It is covered with steel wire hairbrush in portion, steel wire hairbrush is higher by smooth pipe portion；The bottom discharge roller is located at the back lower place of top discharge roller.
Further, the front end of the top discharge roller and bottom discharge roller is separately provided for the nylon bristle of wiper tealeaves
Roller.
To realize online flash baking, the compacting roller group is provided with later by upper rotary conveyer belt and turns next time conveyer belt
It is coated on interior lumen shape shell, is provided with drying tea leaves unit in the lumen shape shell.
Specifically, the both ends of the upper press roller are provided with spring bearing, bearing is fixedly installed on spring bearing and is fixed
Plate；It is provided with cross bar in the rack, adjusting block is provided with below cross bar, adjusting bolt is provided between adjusting block and cross bar,
Spring is provided between the adjusting block and bearing (setting) plate.
To guarantee that revolution conveying has enough rates of tension up and down, is connected with adjusting upper rotary on the top discharge roller
The adjusting screw rod of conveying belt tension degree is provided with the adjusting bolt with adjusting screw rod cooperation, the bottom discharge roller in the rack
On be also connected with adjust turn next time conveyer belt rate of tension adjusting screw rod and with adjusting screw rod cooperation adjusting bolt.
To guarantee to fall the tea juice absorption that tealeaves when compacting generates, it is coated on the lower press roller and upper press roller
Absorbent cloth.
For guarantee up and down revolution conveyer belt when in use will not sideslip, the upper rotary conveyer belt and turn conveyer belt next time
Two sides are fixedly installed conducting bar respectively, the upper forming roller, lower forming roller, lower press roller, upper press roller top discharge roller and it is lower go out
The step with conducting bar cooperation is provided on material roller.
Beneficial effects of the present invention：The present invention is by upper rotary conveyer belt and turns the cooperation completion tea between conveyer belt next time
The conveying of leaf, structure is simple, and conveying is reliable.The tealeaves first passes through molding roller group and carries out tea-leaf forming, then passes through compacting roller group
Tealeaves is suppressed, is dried after the completion of compacting by drying unit, to complete the processing of entire Taiping Houkui Tea tealeaves.
The upper press roller uses adjustable elastic construction, can according to the size of tealeaves and old tender progress pressure size adjusting, from
And the compacting dynamics of tealeaves is adjusted, meet the compacting dynamics requirement of different tealeaves.Meanwhile the spring can be such that press power keeps
Balance can carry out automatic adjusument according to the thickness of tealeaves, avoid rigidity from suppressing and tealeaves be caused to break or crush.The pushing
Absorbent cloth is coated on roller processed and upper press roller, when suppressing tealeaves, tea juice can be absorbed by absorbent cloth, avoid tealeaves table
The excessive tea juice residual in face, so that the tealeaves of drying will not be caused to black because of tea juice, improve the product of tealeaves after later period drying
Matter.The brush of the top discharge roller and bottom discharge roller uses steel wire hairbrush, and hardness is big, can penetrate upper rotary conveyer belt under
It turns round in conveyer belt, tealeaves is ejected, separates tealeaves with conveyer belt, to keep tealeaves smoothly de- from tealeaves discharge port
From.The nylon bristle is accelerated tealeaves and is separated with conveyer belt, and nylon bristle phase by the tealeaves of rotation wiper tealeaves discharge port
To softer, the breakage of tealeaves not will cause.The adjusting bolt is convenient to carry out rate of tension adjustment to conveyer belt, to guarantee
The reliability of entire transmission process.The conducting bar can guarantee that conveyer belt will not shift when used for a long time, to guarantee
The stability of equipment operation.Tealeaves obtained through the invention, color is good, and breakage rate is low, high in machining efficiency.
Below with reference to drawings and examples, the present invention is described in detail.
Detailed description of the invention
Fig. 1 is cross-sectional view of the invention.
Fig. 2 is cross-sectional view of the invention.
Fig. 3 is the annexation figure of the upper press roller of the present invention.
Fig. 4 is the structural schematic diagram of top discharge roller of the present invention.
Specific embodiment
Embodiment, as shown in Figures 1 to 4, a kind of Taiping Houkui Tea automation processing integrated machine, including rack 1, it is arranged in rack
The upper rotary conveyer belt 2 that is superposed on 1 and up and down and turn conveyer belt 3 next time, the upper rotary conveyer belt 2 and transferring next time is sent
Face paste closes setting and is mesh belt structure between adjacent zone face with 3, is steel wire net-belt structure further.The upper rotary conveying
With 2 and next time turn conveyer belt 3 one end be tealeaves feed inlet 4, the other end be tealeaves discharge port 5.The one of the tealeaves feed inlet 4
End is provided with tealeaves drawing-in device 18, as described in Figure 2.Molding roller group 6 is provided at the tealeaves feed inlet 4, molding roller group 6 is wrapped
Include and the upper forming roller 601 being arranged in upper rotary conveyer belt 2 and the lower forming roller 602 turned in conveyer belt 3 next time be set, at
Type roller 601 is connected by bearing with the both ends of lower forming roller 602 and is mounted in rack 1, and the tealeaves is entered by drawing-in device
Between upper forming roller 601 and lower forming roller 602, under the collective effect of upper forming roller 601 and lower forming roller 602, peaceful monkey is completed
The molding of stalwart tealeaves.
At least provided with one group of compacting roller group 7 after the molding roller group 6, the compacting roller group 7 includes being fixed at
The lower press roller 701 turned in conveyer belt 3 next time can the upper and lower movable upper press roller of elasticity in upper rotary conveyer belt 2 with setting
702.The both ends of lower press roller 701 are mounted in rack 1 by bearing connection；The specific connection structure of the upper press roller 702
For：The both ends of the upper press roller 702 are provided with spring bearing 703, are fixedly installed bearing (setting) plate on spring bearing 703
704；Cross bar 101 is provided in the rack 1, the lower section of cross bar 101 is provided with adjusting block 102, adjusting block 102 and cross bar 101
Between be provided with adjust bolt 103, adjust bolt 103 one end be fixed on adjusting block 102, be provided with confession on the cross bar 101
The fixation hole that bolt 103 passes through is adjusted, and is fixed on 101 by nut by bolt 103 is adjusted.By adjusting adjusting block 102
Position to realize that the adjustment of pressure between upper press roller 702 and lower press roller 701 meets not so as to adjust the dynamics of compacting
Requirement of the same time Taiping Houkui Tea tealeaves to compacting dynamics.To avoid upper press roller 702 and lower 701 rigid contact of press roller, make
It locally breaks or damages at tealeaves, be provided with spring 104 between the adjusting block 102 and bearing (setting) plate 704.While in order to
Tea juice when suppressing is fallen in absorption in time, is coated with absorbent cloth 705, the water suction on the lower press roller 701 and upper press roller 702
Cloth 705 can use velcro adhesion using the structure setting being convenient for changing, the structure that can also be convenient for changing using other,
It is convenient for changing cleaning.
The molding roller group 6 and compacting roller group 7 are in same level, make upper rotary conveyer belt 2 and transfer next time to send
Band 3 is moved in the zone level.
Leaf drying unit 11 is provided with after the compacting roller group 7, the drying tea leaves unit 11 includes at least one group and sets
It sets and is turning heating tube or resistive heater below conveyer belt 3 next time, the heating tube or resistive heater edge transfer send next time
Width direction with 3 is arranged, and meets the requirement that tealeaves gradually heats from dilute to close setting along tealeaves conveying direction.To improve
Fan blowing can be arranged in the lower section of heating tube or resistive heater in drying rate.Meanwhile the temperature to guarantee drying, institute
It states and is additionally provided with lumen shape shell 10 at 11 position of leaf drying unit, lumen shape shell 10 is by the upper rotary conveyer belt 2 of the part
Turn in conveyer belt 3 is coated on next time.For reduce leaf drying unit 11 occupy arrangement length, reduce site area, it is described on
Revolution conveyer belt 2 and turn conveyer belt 3 next time and tilted upward after suppressing roller group 7 or down-set, tilt angle is preferably upward
Or tilt down 30 °~45 °.Roller group is adjusted when the corner for turning conveyer belt 3 in upper rotary conveyer belt 2 and next time is provided with steering
16, when compacting roller group 7 tilts upward setting later, turning to and adjusting roller group 16 includes the tune for being pressed in 2 upper surface of upper rotary conveyer belt
It saves roller 161, the upper regulating roller 162 being arranged in upper rotary conveyer belt 2 and the lower regulating roller turned in conveyer belt 3 next time is set
163。
The tealeaves discharge port 5 is provided with discharging roller group 8, and the discharging roller group 8 includes top discharge roller 801 and bottom discharge roller
802, for convenience of falling for tealeaves, the bottom discharge roller 802 is located at the back lower place of top discharge roller 801.801 He of top discharge roller
The both ends of bottom discharge roller 802 are the smooth pipe portion 803 for being respectively used to support upper rotary conveyer belt 2 and turning conveyer belt 3 next time, in
Between be brush 804, be covered with steel wire hairbrush in the brush 804, steel wire hairbrush is higher by smooth pipe portion 803, so that tealeaves
When at tealeaves discharge port position, steel wire hairbrush in brush 804 can be ejected tealeaves with upper rotary conveyer belt 2 or next time
Turn the separation of conveyer belt 3, tealeaves is made to fall automatically.To prevent the tealeaves after the processing of brush 804 from still thering is local location to be adhered to
Revolution conveyer belt 2 turns next time on conveyer belt 3, and the front end of the top discharge roller 801 and bottom discharge roller 802 is separately provided for
The nylon bristle roller 9 of wiper tealeaves.The rotation direction and top discharge roller 801 or bottom discharge roller 802 of the nylon bristle roller 9 rotate
It is contrary.
The upper rotary conveyer belt 2 does rotary motion between upper forming roller 601 and top discharge roller 801, described to transfer next time
Band 3 is sent to do rotary motion between lower forming roller 602 and bottom discharge roller 802.The upper forming roller 601, pushes lower forming roller 602
Roller 701, upper press roller 702, regulating roller 161, upper regulating roller 162, lower regulating roller 163, top discharge roller 801 and bottom discharge roller processed
802 revolution is identical and can use a power source drive, is connected by chain drive.To adjust 2 He of upper rotary conveyer belt
Turn the rate of tension of conveyer belt 3 next time, the tune for adjusting 2 rate of tension of upper rotary conveyer belt is connected on the top discharge roller 801
Screw rod 12 is saved, the adjusting bolt 13 cooperated with adjusting screw rod 12 is provided in the rack 1；Also connect on the bottom discharge roller 802
Connect the adjusting bolt 13 for being provided with and adjusting the adjusting screw rod 12 for turning 3 rate of tension of conveyer belt next time and cooperating with adjusting screw rod 12.Institute
It states nylon bristle roller 9 to be fixed on adjusting screw rod 12 by bearing, to guarantee nylon bristle roller 9 and top discharge roller 801
Or the gap between bottom discharge roller 802 is constant.Meanwhile upper rotary conveyer belt 2 and lower revolution at 11 position of leaf drying unit
One group of tensioning pressure roller 17 has also been shifted to install on conveyer belt 3.
It shifts during exercise to prevent upper rotary conveyer belt 2 and turning conveyer belt 3 next time, the upper rotary conveyer belt 2
The two sides for turning conveyer belt 3 next time are fixedly installed conducting bar 14, the upper forming roller 601, lower forming roller 602, lower compacting respectively
The step 15 cooperated with conducting bar 14 is provided on roller 701,702 top discharge roller 801 of upper press roller and bottom discharge roller 802.Conducting bar
14 are stuck on the end face of step 15, so that the position for guaranteeing upper rotary conveyer belt 2 and turning conveyer belt 3 next time does not deviate.
The present invention is exemplarily described in conjunction with attached drawing above.Obviously, present invention specific implementation is not by above-mentioned side
The limitation of formula.As long as using the improvement for the various unsubstantialities that the inventive concept and technical scheme of the present invention carry out；Or not
It is improved, above-mentioned conception and technical scheme of the invention are directly applied into other occasions, in protection scope of the present invention
Within.
Claims (8)
1. a kind of Taiping Houkui Tea automates processing integrated machine, including rack (1), it is arranged on rack (1) and is superposed up and down
Upper rotary conveyer belt (2) and turn next time conveyer belt (3), the upper rotary conveyer belt (2) and turn the adjacent of conveyer belt (3) next time
Face paste closes setting and is mesh belt structure between zone face, and the upper rotary conveyer belt (2) and the one end for turning conveyer belt (3) next time are tealeaves
Feed inlet (4), the other end are tealeaves discharge port (5)；It is characterized in that：Molding roller group is provided at the tealeaves feed inlet (4)
(6), molding roller group (6) includes that the upper forming roller (601) being arranged in upper rotary conveyer belt (2) and setting are turning conveyer belt next time
(3) lower forming roller (602) in；At least one set of compacting roller group (7), the pressure are arranged at intervals with after the molding roller group (6)
Roller group (7) processed includes the lower press roller (701) being fixed at turn in conveyer belt (3) next time and is arranged in upper rotary conveyer belt
It (2) can the upper and lower movable upper press roller (702) of elasticity in.
2. Taiping Houkui Tea as described in claim 1 automates processing integrated machine, it is characterised in that：The tealeaves discharge port (5)
It is provided with discharging roller group (8), the discharging roller group (8) includes top discharge roller (801) and bottom discharge roller (802), the top discharge
The both ends of roller (801) and bottom discharge roller (802) are to be respectively used to support upper rotary conveyer belt (2) and turn conveyer belt (3) next time
Smooth pipe portion (803), centre are brush (804), are covered with steel wire hairbrush on the brush (804), steel wire hairbrush is higher by
Smooth pipe portion (803)；The bottom discharge roller (802) is located at the back lower place of top discharge roller (801).
3. Taiping Houkui Tea as described in claim 1 automates processing integrated machine, it is characterised in that：The top discharge roller (801)
The nylon bristle roller (9) of wiper tealeaves is separately provided for the front end of bottom discharge roller (802).
4. the Taiping Houkui Tea as described in claims 1 to 3 any one automates processing integrated machine, it is characterised in that：The pressure
It is provided with after roller group (7) processed by upper rotary conveyer belt (2) and turns conveyer belt (3) next time and be coated on interior lumen shape shell
(10), drying tea leaves unit (11) are provided in the lumen shape shell (10).
5. Taiping Houkui Tea as described in claim 1 automates processing integrated machine, it is characterised in that：The upper press roller (702)
Both ends be provided with spring bearing (703), bearing (setting) plate (704) are fixedly installed on spring bearing (703)；The rack
(1) it is provided with cross bar (101), is provided with below cross bar (101) adjusting block (102) on, adjusting block (102) and cross bar (101)
Between be provided with adjust bolt (103), be provided with spring (104) between the adjusting block (102) and bearing (setting) plate (704).
6. Taiping Houkui Tea as claimed in claim 2 automates processing integrated machine, it is characterised in that：The top discharge roller (801)
On be connected with the adjusting screw rod (12) for adjusting upper rotary conveyer belt (2) rate of tension, be provided with and adjust on the rack (1)
The adjusting bolt (13) of screw rod (12) cooperation is also connected with adjusting on the bottom discharge roller (802) and turns conveyer belt (3) next time
The adjusting screw rod (12) of rate of tension and the adjusting bolt (13) cooperated with adjusting screw rod (12).
7. Taiping Houkui Tea as described in claim 1 automates processing integrated machine, it is characterised in that：The lower press roller (701)
With absorbent cloth (705) are coated on upper press roller (702).
8. Taiping Houkui Tea as described in claim 1 automates processing integrated machine, it is characterised in that：The upper rotary conveyer belt
(2) and next time the two sides for turning conveyer belt (3) are fixedly installed conducting bar (14) respectively, the upper forming roller (601), lower forming roller
(602), it is provided on lower press roller (701), upper press roller (702) top discharge roller (801) and bottom discharge roller (802) and conducting bar
(14) step (15) cooperated.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810519899.6A CN108812945A (en) | 2018-05-28 | 2018-05-28 | A kind of Taiping Houkui Tea automation processing integrated machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810519899.6A CN108812945A (en) | 2018-05-28 | 2018-05-28 | A kind of Taiping Houkui Tea automation processing integrated machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN108812945A true CN108812945A (en) | 2018-11-16 |
Family
ID=64145716
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201810519899.6A Pending CN108812945A (en) | 2018-05-28 | 2018-05-28 | A kind of Taiping Houkui Tea automation processing integrated machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN108812945A (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109363218A (en) * | 2018-11-21 | 2019-02-22 | 山东嘉致食品有限公司 | A kind of jujube belt cooked flake wrapping machine |
| CN113229370A (en) * | 2021-03-10 | 2021-08-10 | 黄山市神耘节能设备制造有限公司 | Tea heat-preservation shaping device |
| CN114343026A (en) * | 2021-12-29 | 2022-04-15 | 苏州凯莱特自动化设备有限公司 | Using method of Houkui tip kneading machine |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109363218A (en) * | 2018-11-21 | 2019-02-22 | 山东嘉致食品有限公司 | A kind of jujube belt cooked flake wrapping machine |
| CN113229370A (en) * | 2021-03-10 | 2021-08-10 | 黄山市神耘节能设备制造有限公司 | Tea heat-preservation shaping device |
| CN113229370B (en) * | 2021-03-10 | 2023-08-22 | 黄山市神耘节能设备制造有限公司 | Tea heat preservation shaping device |
| CN114343026A (en) * | 2021-12-29 | 2022-04-15 | 苏州凯莱特自动化设备有限公司 | Using method of Houkui tip kneading machine |
| CN114343026B (en) * | 2021-12-29 | 2024-01-30 | 苏州凯莱特自动化设备有限公司 | Application method of Houkui tip pinching machine |
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