CN210726618U

CN210726618U - Full-automatic sea sedge rolling machine

Info

Publication number: CN210726618U
Application number: CN201920938776.6U
Authority: CN
Inventors: 刘昌钧
Original assignee: Kunshan Hengshao Food Machines Co ltd
Current assignee: Kunshan Hengshao Food Machines Co ltd
Priority date: 2019-06-21
Filing date: 2019-06-21
Publication date: 2020-06-12
Anticipated expiration: 2029-06-21

Abstract

The utility model discloses a full-automatic sea sedge rolling machine, which comprises a feeding device, a rolling device, a coating device and a material taking device; the feeding device is provided with a plurality of conveying rollers for conveying the seaweed sheets to the material rolling station; the material rolling device is provided with a turntable rotating in the vertical direction and rolling rollers circumferentially distributed on the turntable, the rolling rollers are all rotatably arranged, the turntable drives the rolling rollers to sequentially pass through a material rolling station, a coating station and a material taking station, and the rolling rollers can contact the seaweed sheets and roll the seaweed sheets into the seaweed rolls in the process of moving to the material rolling station; the coating device is provided with a coating rod for rolling and brushing the outer peripheral surface of a seaweed roll on a winding roller positioned at a coating station; the material taking device is provided with a clamping jaw used for taking the seaweed on the winding roller at the material taking station. The utility model has the characteristics of integrate with degree of automation height, production efficiency height, finished product are of high quality.

Description

Full-automatic sea sedge rolling machine

Technical Field

The invention belongs to the technical field of food processing machinery, and particularly relates to a full-automatic seaweed rolling machine.

Background

The sea sedge is a marine product, is rich in various nutritional ingredients such as vitamins and minerals, can help a human body to maintain the acid-base balance of the organism, is beneficial to the growth and development of children, and also has certain help to the senility delaying of the old. Based on this, the laver is made into various foods for better eating.

In order to obtain better edible taste and flavor, people make the sea sedge into sea sedge rolls to replace the original sea sedge sheets, and the sea sedge rolls with the structure have better crisp feeling and are more popular with consumers.

However, the manufacture of the sea sedge rolls involves a plurality of processes, including important links such as baking, seasoning and rolling, and no proper equipment is available for automatically rolling the sea sedge slices into the sea sedge rolls, so that the problems of low manufacture efficiency and low quality of the sea sedge rolls are caused.

Disclosure of Invention

The invention aims to overcome the defects in the prior art and provides a full-automatic seaweed rolling machine which has the characteristics of high integration and automation degree, high production efficiency and good finished product quality.

In order to solve the prior art problems, the invention discloses a full-automatic seaweed coiling machine, which comprises a feeding device, a coiling device, a coating device and a taking device;

the feeding device is provided with a plurality of conveying rollers for conveying the seaweed sheets to the material rolling station;

the material rolling device is provided with a turntable rotating in the vertical direction and rolling rollers circumferentially distributed on the turntable, the rolling rollers are all rotatably arranged, the turntable drives the rolling rollers to sequentially pass through a material rolling station, a coating station and a material taking station, and the rolling rollers can contact the seaweed sheets and roll the seaweed sheets into the seaweed rolls in the process of moving to the material rolling station;

the coating device is provided with a coating rod for rolling and brushing the outer peripheral surface of a seaweed roll on a winding roller positioned at a coating station;

the material taking device is provided with a clamping jaw used for taking the seaweed on the winding roller at the material taking station.

Further, the rolling device also comprises a driving device, the rolling roller is provided with a plurality of suction holes, and the suction holes can suck the sea sedge sheets when the rolling roller is positioned at the rolling station and drive the sea sedge sheets to rotate under the driving of the driving device so as to roll the sea sedge sheets into sea sedge rolls.

Further, drive arrangement includes a plurality of gyro wheels, motor and drive belt, and a gyro wheel of motor drive rotates, and the gyro wheel is connected to the drive belt, thereby can contact the drive belt when the winding up roller is located the coil stock station and rotate under the drive of drive belt.

Further, the feeding device also comprises a limiting plate, and the limiting plate is arranged at the tail end of the conveying direction of the conveying roller and used for stopping the seaweed sheets at the coiling station.

Furthermore, the winding device further comprises a cleaning device, the cleaning device is provided with a cleaning brush used for cleaning the winding roller located at the cleaning station, the cleaning station is located at the next position of the material taking station, and the rotary disc can drive the winding roller to reach the cleaning station.

Furthermore, the coating device also comprises a bracket, and an adjusting plate, a pressure regulating wheel and an adjusting mechanism which are arranged on the bracket; the pressure regulating wheel is arranged on the support, the coating rod is arranged on the regulating plate, the regulating mechanism is used for regulating the center distance between the coating rod and the pressure regulating wheel, the pressure regulating plate is provided with a plurality of injection holes for the coating rod to absorb seasoning, and the coating rod is a sponge rod.

Further, the coating device also comprises a comb plate for removing residues remained on the regulating wheel.

Further, the support can rotate in a reciprocating mode within a certain range, and when any winding roller is located at the coating station, the support rotates to the position where the coating rod is in contact with the sea sedge winding on the winding roller.

Further, the material taking device further comprises a sliding block device, the sliding block device drives the clamping jaw to reciprocate along the direction parallel to the axis of the winding roller, the clamping jaw comprises at least one pair of clamping pieces driven by the air cylinder and a pair of material blocking plates, the clamping pieces are provided with 90-degree V-shaped grooves used for grabbing the sea sedge rolls, and the material blocking plates are provided with through holes for the clamping pieces to pass through.

Further, the clamping jaw still is equipped with a pair of card mounting panel that is used for fixed card, and the card passes through the adjustable setting of spring, and the spring passes through the adjustable setting of adjusting screw.

Further, still include water supplement unit, water supplement unit locates loading attachment's top, and water supplement unit is including being used for to the shower nozzle that is located the sea sedge piece water spray on the conveying roller.

Further, the heating device comprises a heating plate and a lifting device; the lifting device drives the heating plate to lift, the heating plate is used for heating the seaweed sheets on the conveying roller, and an electric heating pipe is arranged in the heating plate.

Further, the heating plate is a copper plate.

Further, still include unloader. The feeding device is provided with a conveying belt for receiving the sea sedge rolls put down by the clamping jaws.

The invention has the following beneficial effects:

1. according to the automatic rolling forming device, automatic continuous feeding of the seaweed slices is realized through the feeding device, automatic rolling forming of the seaweed slices is realized by matching with the rolling device, the joining time of a process link is shortened, and the production efficiency is improved.

2. The automatic suction of the seaweed sheets is realized through the winding roller with the air suction effect, then the winding forming of the seaweed sheets is completed through the rotation of the winding roller, the production efficiency and the quality of the seaweed rolls are greatly improved, the formed seaweed rolls pass through the gaps among the conveying rollers to move to the next link under the driving of the winding roller, the process layout is ingenious, and the overall structure is compact.

3. According to the invention, the automatic coating of the seasoning on the outer peripheral surface of the sea sedge roll is realized through the coating device, and the adjustment of the usage amount of the seasoning is realized through the pressure regulating wheel, so that the adjustment of the taste of the sea sedge roll is realized.

4. The automatic cleaning device realizes the automatic cleaning of the winding roller, and effectively solves the problem that the winding roller is stained with dust or other dirt harmful to food sanitation.

5. The invention realizes automatic water supplement of the seaweed slices through the water supplement device, thereby promoting the powdered sugar to absorb water and providing favorable conditions for the sugar water to be changed into syrup in the baking process.

6. The invention realizes the baking of the seaweed slices through the heating device, and the heating plate has uniform heat transfer, thereby ensuring the uniformity of syrup on the seaweed slices and improving the quality of finished products.

7. The invention realizes the transfer of the seaweed rolls through the material taking device and the grabbing of the seaweed rolls through the cards with the V-shaped grooves, thereby avoiding the situation that the seaweed rolls are damaged by being clamped directly in the prior art and ensuring the quality of finished products.

Drawings

FIG. 1 is a front perspective view of the present invention;

FIG. 2 is a rear perspective view of the present invention;

FIG. 3 is a perspective view of the inner working device of the present invention;

FIG. 4 is a front view of the inner working device of the present invention;

FIG. 5 is a right side view of the inner working device of the present invention;

FIG. 6 is a top view of the inner working device of the present invention;

FIG. 7 is a perspective view of the construction of the coating apparatus of the present invention;

FIG. 8 is a front view of the construction of the coating apparatus of the present invention;

FIG. 9 is a bottom view of the construction of the painting apparatus of the present invention;

FIG. 10 is a perspective view of the reclaimer assembly of the present invention;

FIG. 11 is a front elevational view of the reclaimer assembly of the present invention;

fig. 12 is a schematic diagram of the operation of the material extracting apparatus of the present invention.

Detailed Description

The invention is further described below with reference to the accompanying drawings. The following examples are only for illustrating the technical solutions of the present invention more clearly, and the protection scope of the present invention is not limited thereby.

As shown in fig. 1 to 3, a full-automatic seaweed coiling machine comprises a frame 800, and a feeding device 100, a heating device 300, a coiling device 200, a coating device 400, a cleaning device 700, a material taking device 12 and a blanking device 500 which are arranged on the frame 800. The above devices are controlled by the control device in a unified way, the control principle is not the invention point of the invention, and the control principle and the method can be reproduced by the technical personnel in the field according to the functions and the working process of each device, so the invention is not repeated.

The invention discloses a full-automatic seaweed rolling machine, which has the following specific structure:

loading device 100

As shown in fig. 3, the feeding device 100 has a plurality of conveying rollers 4 for conveying the laver sheets to the rolling station; the conveying roller 4 is driven by a chain transmission mechanism to generate power for conveying the thallus Porphyrae sheets. The tail end of the feeding device 100 in the conveying direction is further provided with a limiting plate 3, and the limiting plate 3 is arranged on the rack 800 through a fixing plate 5. When the laver sheet moves on the transport roller 4 to touch the limiting plate 3, the laver sheet is stopped and does not move continuously, thereby preparing for rolling. The feeding device 100 adopts the conveying rollers 4 to convey the seaweed pieces, the distance between the conveying rollers 4 can be set according to the length of the seaweed pieces, and the seaweed rolls which are rolled in the rolling link are enabled to pass through the gap between the two conveying rollers 4 to move to the next station under the driving of the rolling roller 2.

Water replenishing device 600

As shown in fig. 4, the water replenishing device 600 is disposed above the feeding device 100, and the water replenishing device 600 includes a water replenishing tank 13 and a nozzle disposed in the water replenishing tank 13, and the nozzle is configured to spray water to the laver sheets on the conveying roller 4. The spray head is connected with the water pump, and after the seaweed sheet moves below the spray head, the spray head sprays water mist to the seaweed sheet below the spray head so as to humidify the seaweed sheet, so that the sugar powder can absorb moisture, and the sugar powder is favorably melted into syrup and attached to the surface of the seaweed sheet in the next heating step. The makeup tank 13 prevents the water mist from diffusing outward to wet other components.

Heating device 300

The heating device comprises a heating plate 6 and a lifting device 8; the lifting device 8 drives the heating plate 6 to lift, the heating plate 6 is used for heating the seaweed sheets on the conveying roller 4, and a plurality of electric heating tubes 7 are arranged in the heating plate 6. The thallus Porphyrae sheet is subjected to water supplementing treatment and then enters the heating station, and the lifting device 8 drives the heating plate 6 to descend until the bottom surface of the heating plate 6 contacts with the thallus Porphyrae sheet. The lifting device 8 can be fixed on the water replenishing tank 13. By baking with heat, the sugar powder is melted into syrup to be more uniformly attached to the surface of the laver sheet, and the laver sheet is dehydrated to be more crisp. The heating plate 6 is a copper plate, so that heat transfer is uniform and the service life is long.

Material rolling device 200

The winding device 200 comprises a turntable 1, a winding roller 2, a driving device and a cleaning device. The rotary table 1 is driven by a motor to rotate in the vertical direction, the number of the winding rollers 2 is multiple, the invention is preferably six, and six winding rollers 2 are all rotatably arranged and are uniformly distributed on the rotary table 1 in the circumferential direction. The rotary table 1 drives the winding roller 2 to pass through a winding station, a coating station, a cleaning station and a material taking station in sequence. The winding roller 2 is provided with a plurality of suction holes, in the process that the winding roller 2 moves to the material winding station, the winding roller 2 is connected with external vacuum generating equipment to generate negative pressure, the suction holes suck the seaweed sheets when contacting the seaweed sheets, and meanwhile, the winding roller 2 drives the seaweed sheets to rotate under the driving of the driving device to wind the seaweed sheets into the seaweed rolls. An air path connector 31 which can rotate in a certain rotation range is arranged on the outer side of the turntable 1, and the air path connector 31 is connected with a vacuum generating device. When the winding roller 2 rotates to the angle aligned with the air passage connector 31, the air passage connector 31 is connected with the air passage connector, then the air passage connector 31 moves along with the winding roller 2, the suction hole of the winding roller 2 generates negative pressure, so that the winding of the sea sedge roll is completed, and after the winding is finished, the air passage connector 31 is separated from the winding roller 2 and is reset. The driving device comprises a plurality of rollers, a motor and a driving belt, the motor drives one roller to rotate, the driving belt is connected with the roller, and the winding roller 2 can contact the driving belt to rotate under the driving of the driving belt in the process of moving to the coil stock station.

The washing device 700 has a washing brush 20 for washing the winding roll at the washing station, and the washing brush 20 is supplied with water from an external water source. After the seaweed roll is formed, the winding roller 2 drives the seaweed roll to pass through a gap between two conveying rollers 4 at the tail end and move to the next station. When the seaweed roll is taken down, the winding roller 2 passes through the cleaning station, and the winding roller 2 at the cleaning station is driven by a driving roller to rotate so that the cleaning brush 20 brushes the peripheral surface of the winding roller 2. The driving roller is driven by the motor 32 to rotate, the wheel surface of the driving roller is contacted with the outer peripheral surface of the winding roller 2 positioned at the cleaning station, and the winding roller 2 is driven to rotate by using friction force. In addition, a gear or a belt pulley and the like can be adopted to enable the two to form a transmission connection better. To improve the washing effect and efficiency, the washing brush 20 may also be rotated, which is driven to rotate by the motor 30.

Coating device 400

The coating device 400 comprises a bracket 11, a coating rod 19 arranged on the bracket 11, an adjusting plate 17, a pressure regulating wheel 9 and an adjusting mechanism 15; the pressure regulating wheel 9 is rotatably arranged on the bracket 11, the coating rod 19 is rotatably arranged on the regulating plate 17, the regulating plate 17 is provided with a plurality of filling holes 18 for the coating rod 19 to absorb seasonings, and the liquid seasonings are filled into the regulating plate 17 by the extrusion pump and then flow through the filling holes 18 and on the coating rod 19. The adjusting mechanism 15 is used for adjusting the center distance between the coating rod 19 and the pressure regulating wheel 9, so as to control the concentration of the seasoning adsorbed on the coating rod 19, and in order to better absorb the liquid seasoning and adjust the concentration, the coating rod 19 is a sponge rod. The adjusting mechanism 15 is a screw rod, and a hand wheel 16 is arranged at the end part of the adjusting mechanism. The hand wheel 16 is rotated to rotate the screw rod so as to drive the adjusting plate 17 to move, and the center distance between the coating rod 19 and the pressure regulating wheel 9 is changed. The two adjusting mechanisms 15 can also adjust the parallelism between the pressure adjusting wheel 9 and the coating rod 19, so that the concentration of the liquid seasoning on the coating rod 19 is consistent.

The bracket 11 can rotate in a reciprocating way in a certain range under the driving of the swinging device, and when any winding roller 2 is positioned at the coating station, the bracket 11 rotates to the position where the coating rod 19 is contacted with the sea sedge roll on the winding roller 2. During coating, the winding roller 2 can rotate to drive the coating rod 19 to rotate so as to complete coating, or the coating rod 19 rotates to drive the winding roller 2 to rotate so as to complete coating. The driving principle of the former is the same as that of the winding roller 2 at the cleaning station, and therefore, the description is omitted.

Reclaiming device 12

The extracting apparatus 12 comprises a slider arrangement 23 and a gripper jaw 27. The slider device 23 is mounted on the bracket 800 by the slider mounting plate 22. The slide block device 23 drives the clamping jaw 27 to reciprocate along the direction parallel to the axial line of the winding roller 2, the clamping jaw 27 comprises at least one pair of clamping pieces 28 driven by a cylinder and a pair of material baffle plates 29, the clamping pieces 28 are provided with 90-degree V-shaped grooves for grabbing the sea sedge rolls, and the material baffle plates 29 are provided with through holes for the clamping pieces 28 to pass through. The 90 "V" shaped slot allows the card 28 to be removed from the roller 2 by holding the seaweed roll in place with only a small amount of force when closed. The clamping jaw 27 is further provided with a pair of card mounting plates 24 for holding a card 28, the card 28 being adjustably positionable by means of a spring 25, the spring 25 being adjustably positionable by means of an adjustment screw 26. The adjustment screw 26 is used to adjust the tightness of the spring 25 and thereby change the position of the card 28.

Blanking device 500

The blanking device 500 comprises a conveyor belt 10 for receiving the rolls of sea sedge laid down by the jaws 27. The rolls of seaweed may be transported to the next processing station by means of the conveyor belt 10.

In the invention, when the seaweed sheet, the seaweed roll and the winding roller 2 reach the corresponding positions, the positions of the seaweed sheet, the seaweed roll and the winding roller are detected by the detection device, the detection device can adopt conventional devices such as an infrared probe, a proximity switch, a travel switch and the like, and the setting positions can also be set according to actual needs, which is the prior art and is not repeated.

The above description is only a preferred embodiment of the present invention, and it should be noted that, for those skilled in the art, several modifications and variations can be made without departing from the technical principle of the present invention, and these modifications and variations should also be regarded as the protection scope of the present invention.

Claims

1. A full-automatic sea sedge rolling machine is characterized in that: comprises a feeding device (100), a coiling device (200), a coating device (400) and a material taking device (12);

the feeding device (100) is provided with a plurality of conveying rollers (4) for conveying the seaweed sheets to a coiling station;

the sea sedge seaweed rolling device is characterized in that the rolling device (200) is provided with a rotary table (1) rotating in the vertical direction and rolling rollers (2) circumferentially distributed on the rotary table (1), the rolling rollers (2) are all rotatably arranged, the rotary table (1) drives the rolling rollers (2) to sequentially pass through a rolling station, a coating station and a material taking station, and the rolling rollers (2) can contact sea sedge sheets and roll the sea sedge sheets into sea sedge rolls in the process of moving to the rolling station;

the coating device (400) is provided with a coating rod (19) for rolling and brushing the peripheral surface of a seaweed roll on a winding roller (2) of the coating station;

the material taking device (12) is provided with a clamping jaw (27) used for taking the sea sedge on the winding roller (2) of the material taking station.

2. The full-automatic seaweed reeling machine according to claim 1, characterized in that: the feeding device (100) further comprises a limiting plate (3), wherein the limiting plate (3) is arranged at the tail end of the conveying direction of the conveying roller (4) and used for stopping the seaweed sheets at the coiling station.

3. The full-automatic seaweed reeling machine according to claim 1, characterized in that: the material rolling device (200) further comprises a driving device, the rolling roller (2) is provided with a plurality of suction holes, and the rolling roller (2) is located at the material rolling station, the suction holes can suck the sea sedge sheets and drive the sea sedge sheets to rotate under the driving of the driving device so as to roll the sea sedge sheets into sea sedge rolls.

4. The full-automatic seaweed reeling machine according to claim 3, characterized in that: the driving device comprises a plurality of rollers, a motor and a driving belt, the motor drives one roller to rotate, the driving belt is connected with the roller, and the winding roller (2) is located at the material winding station and can contact with the driving belt to rotate under the driving of the driving belt.

5. The full-automatic seaweed reeling machine according to claim 1, characterized in that: coiling material device (200) still include belt cleaning device (700), belt cleaning device (700) have and are used for wasing cleaning brush (20) that are located the winding up roller of wasing the station, wash the station and be located get the next position of material station, carousel (1) can drive winding up roller (2) reach wash the station.

6. The full-automatic seaweed reeling machine according to claim 1, characterized in that: the coating device (400) further comprises a bracket (11), and an adjusting plate (17), a pressure adjusting wheel (9) and an adjusting mechanism (15) which are arranged on the bracket (11); the seasoning wheel (9) is arranged on the support (11), the coating rod (19) is arranged on the adjusting plate (17), the adjusting mechanism (15) is used for adjusting the center distance between the coating rod (19) and the seasoning wheel (9), the adjusting plate (17) is provided with a plurality of injection holes (18) for the coating rod (19) to absorb seasoning, and the coating rod (19) is a sponge rod.

7. The full-automatic seaweed reeling machine according to claim 6, characterized in that: the coating device (400) further comprises a comb plate (21) for removing residues remaining on the conditioning wheel (9).

8. The full-automatic seaweed reeling machine according to claim 6, characterized in that: the support (11) can rotate in a reciprocating mode within a certain range, and when any winding roller (2) is located at the coating station, the support (11) rotates to the position where the coating rod (19) is in contact with the sea sedge winding on the winding roller (2).

9. The full-automatic seaweed reeling machine according to claim 1, characterized in that: extracting device (12) still includes slider device (23), slider device (23) drive clamping jaw (27) are along being on a parallel with the axis direction reciprocating motion of winding up roller (2), clamping jaw (27) include at least a pair of card (28) and a pair of striker plate (29) by cylinder drive, card (28) are equipped with 90 "V" shape groove that is used for snatching the sea sedge book, be equipped with the confession on striker plate (29) the through-hole that card (28) passed.

10. The full-automatic seaweed reeling machine according to claim 9, characterized in that: the clamping jaw (27) is further provided with a pair of card mounting plates (24) used for fixing the cards (28), the cards (28) are arranged in an adjustable mode through springs (25), and the springs (25) are arranged in an adjustable mode through adjusting screw rods (26).

11. The full-automatic seaweed reeling machine according to claim 1, characterized in that: still include moisturizing device (600), moisturizing device (600) are located the top of loading attachment (100), moisturizing device (600) are including being used for to being located the shower nozzle of the sea sedge piece water spray on conveying roller (4).

12. The full-automatic seaweed reeling machine according to claim 1, characterized in that: the heating device (300) comprises a heating plate (6) and a lifting device (8); the lifting device drives the heating plate (6) to lift, the heating plate (6) is used for heating the seaweed sheets on the conveying rollers (4), and an electric heating pipe (7) is arranged in the heating plate (6).

13. The full automatic machine for rolling sea sedge as claimed in claim 12, wherein: the heating plate (6) is a copper plate.

14. The full-automatic seaweed reeling machine according to claim 1, characterized in that: the blanking device (500) is also included; the feeding device (500) has a conveyor belt (10) for receiving the sea sedge rolls laid down by the clamping jaws (27).