CN204426551U - The black tea pressing production line of a kind of serialization - Google Patents
The black tea pressing production line of a kind of serialization Download PDFInfo
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- CN204426551U CN204426551U CN201420240673.XU CN201420240673U CN204426551U CN 204426551 U CN204426551 U CN 204426551U CN 201420240673 U CN201420240673 U CN 201420240673U CN 204426551 U CN204426551 U CN 204426551U
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Abstract
The black tea pressing production line of serialization, tiltedly defeated (1), steamer (2), wet heap storage (3), metering conveyer belt (4), metering module (5), rotating disk steam the compositions such as tea machine (6), Tan Cha mechanism (11), cover plate cleaning placement mechanism (13), hydraulic press (7), the mould circulatory system (8), tea delivery conveyer belt (9), mould (10), sorter (12) to comprise material loading.It is characterized in that: the said equipment arranges three PLC control cabinet and a central control computer altogether, three PLC control cabinet and central control computer realize interconnected by Ethernet, the said equipment can carry out monitor and forecast by PLC control cabinet, also can realize monitor and forecast by central control computer, thus the Dark Green Tea after making to this device achieves that refining, screening is to automation and the serialization of pressing brick.
Description
Technical field
The invention belongs to a kind of machine for processing tea field, particularly relate to a kind of full automatic black tea processing production equipment.
Background technology
One of large teas of Hei Chashi China six, black tea is produced has long history in China.Because black tea has aid digestion, softening human vas, angiocardiopathy preventing, anti-oxidant, delay senility, the effect such as hypoglycemic, norcholesterol, the volume of production and marketing rapid development of black tea in recent years, the processing technology of black tea also has multiple.Publication number is the black tea processing technology that the patent document of CN102273527 discloses a kind of improvement, this technique comprise complete, knead, wet heap, dry 1, decatize, compacting, fermentation, dry 2 totally eight procedures, the improvements of this technique mainly reduce the time of the zymotechnique in black tea production process, enhance productivity, while increasing black tea output, solve traditional black tea technique to rely on and do the problem that tea master worker experience and level control black tea crudy, this black tea tea-manufacturing technology time is short, uniformity is high, and flavour, Tang Se and fragrance are all improved.Publication number disclosed in the patent document of CN102388995 black tea processing technology by improving leaf quality, increase the solar simulated of temperature and humidity control wither and pile-fermentation and control time temperature control embodiment technology, realize the stay in grade of black tea processing, clean, just as batch production, make the profile of black tea, flavour and fragrance have lifting.Application number be 93111463.2 patent document disclose a kind of processing method of high-quality black sifting tea, this technological process comprise get the raw materials ready, first dry, prepare burden, deblock, drying, film-making, packaging again.The black tea slices low-profile made is attractive in appearance, bright in color, oil are tender, it is simple to brew, soup is dense, color, smell and taste are pure, and the process-cycle is short, efficiency is high, and mechanization degree is high.
The processing technology of black tea has had a lot of improvement at present, but black tea production process more original, be simply equipped, also cannot realize serialization completely and automation, the safe and sanitary in production process need improve.Current black tea machining production line all cannot break away from manual intervention, mainly due in black tea process because the operation such as cover plate is placed in needs fermentation, wet heap, weighing, stand tea, cleaning, and tealeaves about contains the moisture of about 15% after wet heap, itself has viscosity, relative to the processing of green tea, realize full automation and the serialization of the processing of black tea, need frame for movement and the control of relative complex.
Summary of the invention
For the problem in black tea process, the object of this invention is to provide a kind of equipment that can realize black tea pressing process serialization processing, improve the production efficiency of black tea compacting, reduce black tea processing cost.The technical solution used in the present invention is: by material loading, tiltedly defeated (1), steamer (2), wet heap storage (3), metering conveyer belt (4), metering module (5), rotating disk steam tea machine (6), Tan Cha mechanism (11), cover plate cleaning placement mechanism (13), hydraulic press (7), the mould circulatory system (8), tea delivery conveyer belt (9), mould (10), sorter (12) etc. and form serialization black tea press device.
One of improvement project as basic technical scheme: the wet heap storage (3) of employing detects tealeaves storehouse internal temperature (75-88 degree) automatically, wet heap time 8-14 hour, reaching design temperature and after the time, utilizing spiral switching mechanism to tealeaves automatic turning, realize automatic wet heap and automatic tea delivery;
Improvement project two as basic technical scheme: tealeaves is transported to metering module (5) by metering conveyer belt (4), by metering module (5), fixing quantity is carried out to each compacting, realize automatic weighing, quantitative black tea steams tea machine (6) by rotating disk and carries out decatize operation;
Improvement project three as basic technical scheme: tealeaves, steaming after tea machine (6) is being transported to brick compacting mold (10) the inside from rotating disk, adopts the mechanism (11) of shakeouing matched with black tea grinding tool size to be shakeout by tealeaves and clear up placement mechanism (13) by cover plate and automatically place cover plate;
Improvement project four as basic technical scheme: tealeaves shakeout and the mould (10) placing cover plate under the mould circulatory system (8) controls, automatically stopping is located when hydraulic press (7) below, tealeaves compresses shaping downwards by hydraulic press (7), bottom shaping cooling black brick tea and cover plate come off; The mould circulatory system (8) continues circulation successively and travels forward, and black brick tea and cover plate are constantly pressed shaping and come off, and achieve the automatic compacting of black brick;
Improvement project five as basic technical scheme: black brick tea block and cover plate from grinding tool (10) out after, delivered in sorter (12) by tea delivery conveyer belt (9) and sort, black brick walks baking operation under sending into, and cover plate is for subsequent use after sending into cover plate cleaning placement mechanism (13) Automatic clearance.
The said equipment arranges three PLC control cabinet and a central control computer altogether, three PLC control cabinet and central control computer realize interconnected by Ethernet, the said equipment can carry out monitor and forecast by PLC control cabinet, also can realize monitor and forecast by central control computer.
The beneficial effect that the present invention can reach is: by wet heap storage to automatic temperature monitoring and automatic turning, realize automation and the tea delivery automation of wet heap; Realizing automatic weighing by metering module and linking equipment, by shakeouing mechanism and cover plate cleaning placement mechanism makes automatically shakeout inside mould from steaming tea machine tealeaves out and automatically place cover plate, breaking away from manually-operated dependence; Realize the compacting of mould automatic cycle by automatic mould circulating system, compacting back shroud is admitted to sorter with brick tea and is automatically separated, and cover plate is admitted to cleaning placement mechanism and breaks away from artificial dependence, thus realizes the serialization of black tea compacting.
accompanying drawing illustrates:
Fig. 1 is the schematic flow sheet of full-automatic black tea pressing production line
Fig. 2 is full-automatic black tea pressing production line front view
Fig. 3 is full-automatic black tea pressing production line top view
Fig. 4 is full-automatic black tea pressing production line side view
Fig. 5 shakeouts mechanism and mould schematic diagram
Detailed description of the invention
Below in conjunction with accompanying drawing, by embodiment, the present invention is described in further detail, but the scope do not limited the present invention in any way.
As Fig. 2, refining Dark Green Tea sieve pass through material loading tiltedly defeated (1) send into spiral steamer (2), steaming time is generally 50 seconds, vapor (steam) temperature is 98 ~ 102 °, decatize removes gross tea because storing up the harmful mould bringing or multiply for a long time by high temperature, impels beneficial bacterium to get rid of the interference of miscellaneous bacteria under optimum conditions; After decatize, tealeaves falls into wet heap storage and piles up, and by means of damp and hot comprehensive function, promotes complicated physic-chemical changes, eliminates blue or green assorted taste; The accumulation time is generally 8-14 hour, the Ye Wen piled up is generally 75 DEG C-88 DEG C, " aging " is formed for preventing wet heap storage centre Ye Wentaigao, wet heap storage bottom design becomes a large U-shaped mechanism, and wet heap storage is also provided with main shaft and stirring piece, and stirring piece is connected on main shaft, when in wet heap storage, extension type temperature sensor detects that in storehouse, lobus cardiacus temperature exceedes temperature upper limit, main shaft rotates at once, wet heap leaf is stirred upset heat radiation, and wet heap is more evenly carried out;
After wet heap completes, bottom wet heap storage, tea outlet is opened automatically, main shaft start makes tealeaves by tea outlet fall into metering conveyer belt (4), by metering conveyer belt (4) send into metering module (5), the tealeaves after measuring fixed amount be measured module send into steam tea machine (6), decatize before suppressing, general about 100 DEG C of vapor (steam) temperature, through 4 ~ 5 seconds, makes semi-products become softness and is rich in viscosity, soft or hard is even, dry wet consistent, is convenient to press sizing.
After tealeaves decatize in rotating disk steaming tea machine (6) is good, steam tea machine automatic rotation, tealeaves falls into mould (10), in embodiment, mould amounts to 16, as shown in Figure 5,16 described moulds are equipped with 4 shifting rollers (18), and mould is supported on the upper motion of cyclic track (19) by shifting roller (18), (mould is the through hole mould without base plate that is circular or rectangle, need manually to place certain thickness wood lining or other liner plates before initial use, remaining space only enough places the height of one piece of brick tea and one piece of cover plate), the packaged type main frame (17) shakeouing mechanism (11) moves to tea heap top automatically, and 2 stand tea plate (16) are vertically inserted in tea heap, stand tea plate (16) is supported by electric pushrod, electric pushrod respectively left, shrink to the right, tealeaves is shakeout, shakeout the automatic mobile reposition of rear packaged type main frame (17), cover plate cleaning placement mechanism (13) places cover plate automatically, now 2 covers of the mould circulatory system (8) laterally promote oil cylinder (14) and 2 and overlap longitudinal direction and promote oil cylinder (15) interoperation, the mould (10) controlling to have placed cover plate moves forward and accurately locates and stops at hydraulic press (7) below, hydraulic press (7) cylinder action is by shaping for tea leaf compressing in mould, when in the downward compacting tool set of hydraulic press cylinder during tea embryo, original placement wood lining meeting Automatic-falling one piece in a mold, until all filled up by brick tea and cover plate in mould, steam tea machine constantly to be sent in mould by steamed tealeaves, the continuous cycle rotation of mould, brick tea is constantly pressed out like this.
Compacting brick tea out and cover plate are sent in sorter (12) by tea delivery conveyer belt (9), brick tea is sorted out one drying process under feeding, cover plate is sorted machine (12) and sends into cover plate cleaning placement mechanism (13), the tea dust etc. that cover plate cleaning placement mechanism (13) may be glued on the cover board by hard hair brush is cleaned out, and it is for subsequent use to wipe tea oil, wait for that next tealeaves shakeouts rear placement cover plate.
Claims (3)
1. the black tea pressing production line of serialization, by material loading tiltedly defeated (1), steamer (2), wet heap storage (3), metering conveyer belt (4), metering module (5), rotating disk steams tea machine (6), Tan Cha mechanism (11), cover plate cleaning placement mechanism (13), hydraulic press (7), the mould circulatory system (8), tea delivery conveyer belt (9), mould (10), the compositions such as sorter (12), it is characterized in that: tealeaves by material loading tiltedly defeated (1) be transported in steamer (2) carry out gas steam operation, the rear tealeaves of gas steaming drops into wet heap storage (3) and carries out wet heap, after wet heap completes, tealeaves delivers to metering module (5) by metering conveyer belt (4), by metering module (5), fixing quantity is carried out to each compacting, quantitative tealeaves steams tea machine (6) by rotating disk and carries out gas steaming operation, tea leaf conveying after gas steams is delivered in brick compacting mold (10), and adopt the mechanism (11) of shakeouing matched with black tea mould size tealeaves is shakeout, and clear up placement mechanism (13) by cover plate and automatically place cover plate, mould (10) is under the mould circulatory system (8) controls, automatically stopping is located when hydraulic press (7) below, black tea compresses shaping downwards by hydraulic press (7), black brick tea and the cover plate of bottom shaping cooling come off, the mould circulatory system (8) continues circulation successively and travels forward, black brick is constantly pressed shaping and comes off, achieve the automatic compacting of black brick tea, the said equipment arranges three PLC control cabinet and a central control computer altogether, three PLC control cabinet and central control computer realize interconnected by Ethernet, the said equipment can carry out monitor and forecast by PLC control cabinet, also can realize monitor and forecast by central control computer.
2. the black tea pressing production line of the serialization described by claim 1, it is characterized in that: the wet heap storage (3) of employing detects tealeaves storehouse internal temperature automatically, wherein tealeaves storehouse internal temperature is between 75-88 degree, wet heap time 8-14 hour, reach design temperature and after the time, utilize spiral switching mechanism to tealeaves automatic turning.
3. the black tea pressing production line of the serialization described by claim 1, it is characterized in that: after black brick tea and cover plate come off from mould (10), delivered in sorter (12) by tea delivery conveyer belt (9) and sort, black brick tea walks operation under sending into, and cover plate is for subsequent use after sending into cover plate cleaning placement mechanism (13) Automatic clearance.
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Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105053303A (en) * | 2015-08-13 | 2015-11-18 | 湖南建玲实业有限公司 | Processing method and processing system for raw materials of black tea |
| CN105211343A (en) * | 2015-09-29 | 2016-01-06 | 湖南梅山黑茶股份有限公司 | Black tea decatize system |
| CN106561852A (en) * | 2016-10-31 | 2017-04-19 | 长沙湘丰智能装备股份有限公司 | Oolong continuous trimming and bale breaking system and preparation method thereof |
| CN108812983A (en) * | 2018-08-31 | 2018-11-16 | 娈蜂负 | Black tea slice embedded with tillite and preparation method thereof and compacting tool set |
| CN109122958A (en) * | 2018-11-09 | 2019-01-04 | 长沙湘丰智能装备股份有限公司 | A kind of Dark Green Tea automates just production line processed and production technology |
| CN109601649A (en) * | 2018-12-07 | 2019-04-12 | 无锡远及科技有限公司 | A kind of brick tea press and brick tea production method |
| CN110859232A (en) * | 2019-11-29 | 2020-03-06 | 湖南浩茗茶业食品有限公司 | Automatic dark tea spreading and piling room |
-
2014
- 2014-05-13 CN CN201420240673.XU patent/CN204426551U/en active Active
Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105053303A (en) * | 2015-08-13 | 2015-11-18 | 湖南建玲实业有限公司 | Processing method and processing system for raw materials of black tea |
| CN105211343A (en) * | 2015-09-29 | 2016-01-06 | 湖南梅山黑茶股份有限公司 | Black tea decatize system |
| CN105211343B (en) * | 2015-09-29 | 2019-07-12 | 湖南梅山黑茶股份有限公司 | Dark green tea decatize system |
| CN106561852A (en) * | 2016-10-31 | 2017-04-19 | 长沙湘丰智能装备股份有限公司 | Oolong continuous trimming and bale breaking system and preparation method thereof |
| CN108812983A (en) * | 2018-08-31 | 2018-11-16 | 娈蜂负 | Black tea slice embedded with tillite and preparation method thereof and compacting tool set |
| CN109122958A (en) * | 2018-11-09 | 2019-01-04 | 长沙湘丰智能装备股份有限公司 | A kind of Dark Green Tea automates just production line processed and production technology |
| CN109601649A (en) * | 2018-12-07 | 2019-04-12 | 无锡远及科技有限公司 | A kind of brick tea press and brick tea production method |
| CN110859232A (en) * | 2019-11-29 | 2020-03-06 | 湖南浩茗茶业食品有限公司 | Automatic dark tea spreading and piling room |
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| C14 | Grant of patent or utility model | ||
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| CB03 | Change of inventor or designer information |
Inventor after: Tang Zhe Inventor after: Zhou Zhan Inventor after: Liu Zhonghua Inventor after: Zhu Kejun Inventor after: Zhou Jianyong Inventor before: Tang Zhe Inventor before: Liu Zhonghua Inventor before: Zhu Kejun Inventor before: Zhou Jianyong |
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Address after: Changsha County City, Hunan province 410158 Changsha Jinjing onychomadesis village Changsha Xiangfeng Tea Machinery Manufacturing Co. Ltd. Patentee after: CHANGSHA XIANG FENG INTELLIGENT EQUIPMENT LIMITED BY SHARE Ltd. Patentee after: Hunan Agricultural University Address before: Changsha County City, Hunan province 410158 Changsha Jinjing onychomadesis village Changsha Xiangfeng Tea Machinery Manufacturing Co. Ltd. Patentee before: Hunan Xiang Feng Intelligent Equipment Co.,Ltd. Patentee before: Hunan Agricultural University Address after: Changsha County City, Hunan province 410158 Changsha Jinjing onychomadesis village Changsha Xiangfeng Tea Machinery Manufacturing Co. Ltd. Patentee after: Hunan Xiang Feng Intelligent Equipment Co.,Ltd. Patentee after: Hunan Agricultural University Address before: Changsha County City, Hunan province 410158 Changsha Jinjing onychomadesis village Changsha Xiangfeng Tea Machinery Manufacturing Co. Ltd. Patentee before: Hunan Xiang Feng intelligent equipment Limited by Share Ltd. Patentee before: Hunan Agricultural University Address after: Changsha County City, Hunan province 410158 Changsha Jinjing onychomadesis village Changsha Xiangfeng Tea Machinery Manufacturing Co. Ltd. Patentee after: Hunan Xiang Feng intelligent equipment Limited by Share Ltd. Patentee after: Hunan Agricultural University Address before: Changsha County City, Hunan province 410158 Changsha Jinjing onychomadesis village Changsha Xiangfeng Tea Machinery Manufacturing Co. Ltd. Patentee before: CHANGSHA XIANGFENG TEA MACHINERY MANUFACTURING Co.,Ltd. Patentee before: Hunan Agricultural University |