CN204707911U - A kind of intelligent oolong tea machining production line - Google Patents
A kind of intelligent oolong tea machining production line Download PDFInfo
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- CN204707911U CN204707911U CN201520446047.0U CN201520446047U CN204707911U CN 204707911 U CN204707911 U CN 204707911U CN 201520446047 U CN201520446047 U CN 201520446047U CN 204707911 U CN204707911 U CN 204707911U
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Abstract
The utility model relates to a kind of intelligent oolong tea machining production line, comprise PLC control cabinet and a conveying device, described conveying device one end connects circulating deterioration device, the conveying device other end is connected with in turn and shakes blue or green device, liquefied gas roller fixation device, automatic wet stack device, automatic knead entwist device, automatically the deblock last device of sieve, device for automatically molding, Automatic-heating deblock sieve last device, automatic chain-plate type drying unit, and described PLC control cabinet and each device all have electrical connection.The utility model have automaticity high, reduce working strength, increase work efficiency, improve the quality of products, the advantage such as safety and sanitation, the intellectuality of frozen fresh oolong tea can be realized, safety and sanitation, high efficiency high-quality produce.
Description
Technical field
The utility model relates to Tea Production field of mechanical technique, relates in particular to a kind of intelligent oolong tea machining production line.
Background technology
Oolong tea, also known as blue or green tea or semi-fermented tea, kind is more, is the tealeaves category of unique distinct Han nationality characteristic in several large teas of China.The making of oolong tea is divided into artificial tea making and mechanical tea making, and manual manufacture is tea making technology the earliest, but along with traditional agriculture is in the transition process of modern agriculture, the effect of machinery can not littlely be peeped, and mechanical tea making is extensive use thereupon also.
In recent years, the various mechanization production operations of oolong tea are comparatively general, but in oolong tea manufacturing process, operation is more loaded down with trivial details, and labour intensity is large, and production efficiency is low.Existing primary processing of tea is produced in spreading for cooling, shake green grass or young crops, complete, knead, each operation such as to cure is unit independently working mostly, every money equipment must configure one to two people, not only production efficiency is low, and cost of labor is high, personnel's degree of participation is comparatively large, and the spittle of human body and self-contained bacterium all can make the sanitary condition of tea making be subject to negative effect.Meanwhile, the broken end of having kneaded generation with regard to straight forming, is not got rid of by traditional tea after kneading and deblocking, and add that shaping tealeaves is stacked thicker, broken end easily causes tealeaves poor air permeability, affects tea leaf quality.For above problem, research and develop a kind of intelligent oolong tea machining production line, have automaticity high, reduce working strength, increase work efficiency, improve the quality of products, the advantage such as safety and sanitation, the intellectuality of frozen fresh oolong tea can be realized, safety and sanitation, high efficiency high-quality produce.
Summary of the invention
The utility model provides a kind of intelligent oolong tea machining production line, its object is to overcome that the human cost existed in prior art is high, production efficiency is low, product quality is undesirable and there is the problems such as health concerns.
The utility model adopts following technical scheme:
A kind of intelligent oolong tea machining production line, comprise PLC control cabinet and a conveying device, described conveying device one end connects circulating deterioration device, the conveying device other end is connected with in turn and shakes blue or green device, liquefied gas roller fixation device, automatic wet stack device, automatic knead entwist device, automatically the deblock last device of sieve, device for automatically molding, Automatic-heating deblock sieve last device, automatic chain-plate type drying unit, and described PLC control cabinet and each device above-mentioned are all electrically connected.
Further, above-mentioned circulating deterioration device comprises a net belt type conveyer belt, be provided with one above described net belt type conveyer belt one end to wither cast hopper, this net belt type conveyer belt other end is provided with a dark brownish green transfer device, described dark brownish green transfer device one end is connected with described conveying device, the other end is then connected with a feed back conveyer belt, and this feed back conveyer belt is connected with the described cast hopper that withers, one is also provided with for the tealeaves of conveying being carried out the foodstuff refiner that withers of even material toggling above described net belt type conveyer belt, described net belt type conveyer belt both sides are also provided with an Inner eycle air channel and and wither hot body.
Further, above-mentionedly shake blue or green device and comprise and shake blue or green cylinder, described cylinder is provided with the feeding gate and discharge door that are connected with described conveying device, describedly shake blue or green cylinder two ends and be all provided with a ventilating opening, described ventilating opening is provided with stainless (steel) wire, describedly shake blue or green cylinder one end and be also provided with an air-heater, described in shake blue or green cylinder and be connected with one for the electromagnetic varispeed motor of index drum rotating speed.
Further, above-mentioned liquefied gas roller fixation device comprise one complete cylinder mechanism, be positioned at complete Blast mechanism and the liquefied gas heating arrangements that is positioned at below the cylinder mechanism that completes of the cylinder mechanism one end that completes, the described cylinder mechanism outer wall that completes is insulation material, described in complete cylinder mechanism inside be provided with one for make hot wind spiral type rotate discharge spiral wall.
Further, above-mentioned automatic wet stack device comprises a cell body, runs through the Wo Dui mesh-belt conveying mechanism of cell body and refining brush, and described refining brush is located at above described Wo Dui mesh-belt conveying mechanism, and described cell body is also provided with a wet heap Blast mechanism.
Further, above-mentioned automatic knead entwist device comprises the first rub barrel and the second rub barrel, and described first rub barrel and the second rub barrel are all connected with one for providing the pneumatic mechanism kneading power.
Further, the above-mentioned last device of sieve that automatically deblocks comprises one for the tea deblocking after kneading being removed the cylinder round sifter at the broken end of tealeaves.
Further, above-mentioned device for automatically molding comprises volume hopper, operating cylinder mechanism and the multiple directional control valve for controlling operating cylinder mechanism, described volume hopper is made up of base plate, left push pedal, right push pedal, front push pedal, backboard and case lid, described operating cylinder mechanism comprises Main cylinder, left side pushes away cylinder, right side pushes away cylinder, lid cylinder and stirring cylinder, and described front push pedal, left push pedal, right push pedal, case lid and base plate push away cylinder with described Main cylinder, left side respectively, right side pushes away cylinder, lid cylinder and stirring cylinder are connected.
Further, the above-mentioned Automatic-heating last device of sieve that deblocks comprises one for the tea deblocking after kneading being removed the cylinder round sifter at the broken end of tealeaves and being used for guaranteeing the heating arrangements of shaped tea leaf temp.
Further, also comprise a shaping loopback conveyer belt, described shaping loopback conveyer belt one end and described Automatic-heating deblock and sieve last device discharging opening and be connected, and the other end is connected with described device for automatically molding charging aperture, and this shaping loopback conveyer belt and described PLC control cabinet are electrically connected.
Further, above-mentioned automatic chain-plate type drying unit comprises a tank tower, described tank tower from top to bottom left and right is provided with multiple chain plate conveyor belt with staggering, also being provided with one above tank tower for tealeaves being evenly laid in the oven dry foodstuff refiner on described chain plate conveyor belt, in described tank tower, being also provided with the drying hot air machine structure for drying tealeaves.
From the above-mentioned description to the utility model structure, compared to the prior art, the utility model tool has the following advantages:
The utility model have automaticity high, reduce working strength, increase work efficiency, improve the quality of products, the advantage such as safety and sanitation, the intellectuality of frozen fresh oolong tea can be realized, safety and sanitation, high efficiency high-quality produce.This utility model is at tealeaves by after automatic knead entwist, and automatically to deblock, tea deblocking sieves last by the last device of sieve.Carry out forming processes again, solved traditional tea straight forming after kneading and deblocking, bring shaping time the problem such as tealeaves poor air permeability, thus improve Tea Production quality further.
Accompanying drawing explanation
Fig. 1 is the utility model structural representation;
Fig. 2 is the circulating deterioration device structural representation of the utility model;
Fig. 3 is that the utility model shakes blue or green apparatus structure schematic diagram;
Fig. 4 is the utility model liquefied gas roller fixation apparatus structure schematic diagram;
Fig. 5 is the automatic wet stack device structural representation of the utility model;
Fig. 6 is the utility model automatic knead entwist device structural representation;
Fig. 7 is the utility model device for automatically molding structural representation;
Fig. 8 is the utility model automatic chain-plate type drying unit structural representation.
Detailed description of the invention
Detailed description of the invention of the present utility model is described with reference to the accompanying drawings.
With reference to Fig. 1, a kind of intelligent oolong tea machining production line, comprise PLC control cabinet 1 and a conveying device 2, conveying device 2 one end connects circulating deterioration device 3, conveying device 2 other end is connected with in turn and shakes blue or green device 4, liquefied gas roller fixation device 5, automatic wet stack device 6, automatic knead entwist device 7, automatically the deblock last device 8 of sieve, device for automatically molding 9, Automatic-heating deblock sieve last device 10, automatic chain-plate type drying unit 11, and PLC control cabinet 1 and each device above-mentioned are all electrically connected.
With reference to Fig. 2, circulating deterioration device 3 adopts a net belt type conveyer belt 31 pairs of tealeaves to carry, and improves tealeaves gas permeability.Be provided with one above net belt type conveyer belt 31 one end to wither cast hopper 32, this net belt type conveyer belt 31 other end is provided with a dark brownish green transfer device 33, dark brownish green transfer device 33 one end is connected with conveying device 2, the other end is then connected with a feed back conveyer belt 34, and this feed back conveyer belt 34 is connected with the cast hopper 32 that withers, one is also provided with for the tealeaves of conveying being carried out the foodstuff refiner 35 that withers of even material toggling above net belt type conveyer belt 31, net belt type conveyer belt 31 both sides are also provided with an Inner eycle air channel (not shown in FIG.) and and wither hot body (not shown in FIG.), by withering, Measuring Moisture Content of Tea is removed by hot body and Inner eycle air channel rapidly, realize repeatedly withering to tealeaves by feed back conveyer belt, to ensure tea leaf withering quality.
With reference to Fig. 3, shake blue or green device 4 to comprise and shake blue or green cylinder 41, shake blue or green cylinder 41 and be provided with the feeding gate (not shown in FIG.) and discharge door (not shown in FIG.) that are connected with conveying device 2, shake blue or green cylinder 41 two ends and be all provided with a ventilating opening 42, ventilating opening 42 is provided with stainless (steel) wire 43, shake blue or green cylinder 41 one end and be also provided with an air-heater 44, shake blue or green cylinder 41 and be connected with one for the electromagnetic varispeed motor 45 of index drum rotating speed.
With reference to Fig. 4, liquefied gas roller fixation device 5 comprise one complete cylinder mechanism 51, be positioned at complete Blast mechanism 52 and the liquefied gas heating arrangements 53 that is positioned at below the cylinder mechanism 51 that completes of cylinder mechanism 51 one end that completes, described cylinder mechanism 51 outer wall that completes is insulation material, described in complete cylinder mechanism 51 inside be provided with one for make hot wind spiral type rotate discharge spiral wall.
With reference to Fig. 5, automatic wet stack device 6 comprises a cell body 61, runs through the Wo Dui mesh-belt conveying mechanism 62 of cell body 61 and refining brush 63, and refining brush 63 is located at above Wo Dui mesh-belt conveying mechanism 62, and cell body 61 is also provided with a wet heap Blast mechanism (not shown in FIG.).
With reference to Fig. 6, automatic knead entwist device 7 comprises the first rub barrel 71 and the second rub barrel 72, first rub barrel 71 and the second rub barrel 72 and is all connected with one for providing the pneumatic mechanism 73 kneading power.
With reference to Fig. 1, the last device 8 of sieve that automatically deblocks is one for the tea deblocking after kneading being removed the cylinder round sifter 8 at the broken end of tealeaves.Traditional tea after kneading and deblocking with regard to straight forming, the broken end of having kneaded generation is not got rid of, add that shaping tealeaves is stacked thicker, broken end easily causes tealeaves poor air permeability, affect tea leaf quality, and the broken end of tealeaves after kneading can be removed by the last device 8 of sieve that automatically deblocks before the forming, improve Tea Production quality.
With reference to Fig. 7, device for automatically molding 9 comprises volume hopper 91, operating cylinder mechanism 92 and the multiple directional control valve (not shown in FIG.) for controlling operating cylinder mechanism 92, volume hopper is made up of base plate, left push pedal, right push pedal, front push pedal, backboard and case lid, operating cylinder mechanism comprises Main cylinder, left side pushes away cylinder, right side pushes away cylinder, lid cylinder and stirring cylinder, and front push pedal, left push pedal, right push pedal, case lid and base plate push away cylinder with Main cylinder, left side respectively, right side pushes away cylinder, lid cylinder and stirring cylinder are connected.
With reference to Fig. 1, the Automatic-heating last device 10 of sieve that deblocks comprises one for the tea deblocking after kneading is removed the cylinder round sifter 10 at the broken end of tealeaves and is used for guaranteeing the heating arrangements (not shown in FIG.) of shaped tea leaf temp.
With reference to Fig. 1, this oolong tea machining production line also comprises a shaping loopback conveyer belt 21, shaping loopback conveyer belt 21 one end and Automatic-heating deblock and sieve last device 10 discharging opening and be connected, and the other end is connected with device for automatically molding 9 charging aperture, and this shaping loopback conveyer belt 21 is connected with PLC control cabinet 1.
With reference to Fig. 8, automatic chain-plate type drying unit 11 comprises a tank tower 111, tank tower 111 from top to bottom left and right is provided with multiple chain plate conveyor belt 112 with staggering, also being provided with one above tank tower 111 for tealeaves being evenly laid in the oven dry foodstuff refiner 113 on chain plate conveyor belt, in tank tower 111, being also provided with the drying hot air machine structure (not shown in FIG.) for drying tealeaves.
Utility model works principle is as follows:
During work, power-on, sets each device parameter by PLC control cabinet 1, comprises temperature, pressure, wind speed, time etc.First, throw in dark brownish green toward the cast hopper 32 that withers on circulating deterioration device 3, by withering, foodstuff refiner 35 is laid on net belt type conveyer belt 31 by dark brownish green equably, the hot body that withers provides suitable hot blast by Inner eycle air channel to dark brownish green, to ensure the temperature needed for tea leaf withering, after reaching certain hour when withering, can according to dark brownish green withering degree, select directly to migrate out circulating deterioration device 3 by dark brownish green transfer device 33 by dark brownish green, or transfer on feed back conveyer belt 34, be delivered to by feed back conveyer belt 34 cast hopper 32 that withers again, again wither.
When dark brownish green complete wither after, dark brownish green being delivered to by conveying device 2 is shaken blue or green device 4 and is carried out shaking green grass or young crops, shake required dynamics and speed when blue or green device 4 controls to shake green grass or young crops by electromagnetic varispeed motor 45, by air-heater 44 provide shake green grass or young crops time required temperature, simultaneously, the dark brownish green waste gas distributed when shaking green grass or young crops can be discharged in time, ensure to shake blue or green effect.
When dark brownish green complete shake green grass or young crops after, dark brownish greenly deliver to liquefied gas roller fixation device 5 by conveying device 2 and complete, liquefied gas roller fixation device 5 adopts clean liquefied gas to do fuel, by outer wall and the interior spiral wall established for making hot wind spiral type rotate discharge of insulation material, guarantee dark brownish green in the process of completing heat energy in inner loop, reduce heat energy loss.
When dark brownish green complete complete after, dark brownish greenly deliver to automatic wet stack device 6 by conveying device 2 and carry out wet heap, stack into certain altitude by dark brownish green on heap mesh-belt conveying band 62 wet in refining brush 63 pairs of cell bodies 61, air-blast device provides suitable air quantity for cell body 61, ensures dark brownish green wet heap effect.
When dark brownish green complete wet heap after, dark brownish greenly deliver to automatic knead entwist device 7 by conveying device 2 and knead, automatic knead entwist device is provided with the first rub barrel 71 and the second rub barrel 72, when dark brownish green fill two rub barrels after, carry out kneading of different dynamics by pneumatic mechanism 73 to dark brownish green.
When dark brownish green complete knead after, dark brownish greenly deliver to by conveying device 2 the last device 8 of sieve that automatically deblocks and to carry out deblocking sieve end, automatically the last device 8 of sieve that deblocks deblocks kneading agglomerating dark brownish green breaing up, and is removed before the forming at the broken end after kneading, and just improves dark brownish green Forming Quality.
When dark brownish green complete deblock sieve last, dark brownish greenly deliver to device for automatically molding 9 by conveying device 2 and carry out shaping, tealeaves falls in volume hopper 91, control operating cylinder mechanism 92 by multiple directional control valve 93 and carry out shaping work, in the process, case lid first covers by lid cylinder, push away before Main cylinder, when after Overstroke, left side pushes away cylinder and right side and pushes away cylinder and work simultaneously, the space of minimum cylinder volume hopper, make the dark brownish green pressure being subject to all directions, when pressure reaches setting pressure, operating cylinder mechanism automated backhaul, open case lid, stirring cylinder working, dark brownish greenly to rout up shaping.
When dark brownish green complete shaping after, dark brownish greenly deliver to the Automatic-heating last device 10 of sieve that deblocks by conveying device 2 and carry out heating and deblock and sieve end, when complete heating deblock sieve last, by shaping loopback conveyer belt 11, to deliver to device for automatically molding 9 again shaping by dark brownish green, after above-mentioned 5 to 6 circulations are shaping, tealeaves curly form arrives requirement, then delivers to automatic chain-plate type drying unit 11 by conveying device 2 and dry.
Automatic chain plate drying device 11 to be laid on chain plate conveyor belt 112 by drying foodstuff refiner 113 by dark brownish green, is reciprocated, dried by the drying hot air machine structure be located in tank tower 111 by chain plate conveyor belt 112 by dark brownish green feeding tank tower 111.
Above are only detailed description of the invention of the present utility model, but design concept of the present utility model is not limited thereto, all changes utilizing this design the utility model to be carried out to unsubstantiality, all should belong to the behavior of invading the utility model protection domain.
Claims (11)
1. an intelligent oolong tea machining production line, comprise PLC control cabinet and conveying device, it is characterized in that: described conveying device one end connects circulating deterioration device, the conveying device other end is connected with in turn and shakes blue or green device, liquefied gas roller fixation device, automatic wet stack device, automatic knead entwist device, automatically the deblock last device of sieve, device for automatically molding, Automatic-heating deblock sieve last device, automatic chain-plate type drying unit, and described PLC control cabinet and each device above-mentioned are all electrically connected.
2. according to the intelligent oolong tea machining production line of the one described in claim 1, it is characterized in that: described circulating deterioration device comprises a net belt type conveyer belt, be provided with one above described net belt type conveyer belt one end to wither cast hopper, this net belt type conveyer belt other end is provided with a dark brownish green transfer device, described dark brownish green transfer device one end is connected with described conveying device, the other end is then connected with a feed back conveyer belt, and this feed back conveyer belt is connected with the described cast hopper that withers, one is also provided with for the tealeaves of conveying being carried out the foodstuff refiner that withers of even material toggling above described net belt type conveyer belt, described net belt type conveyer belt both sides are also provided with an Inner eycle air channel and and wither hot body.
3. according to the intelligent oolong tea machining production line of the one described in claim 1, it is characterized in that: described in shake blue or green device and comprise and shake blue or green cylinder, described cylinder is provided with the feeding gate and discharge door that are connected with described conveying device, describedly shake blue or green cylinder two ends and be all provided with a ventilating opening, described ventilating opening is provided with stainless (steel) wire, describedly shake blue or green cylinder one end and be also provided with an air-heater, described in shake blue or green cylinder and be connected with one for the electromagnetic varispeed motor of index drum rotating speed.
4. according to the intelligent oolong tea machining production line of the one described in claim 1, it is characterized in that: described liquefied gas roller fixation device comprise one complete cylinder mechanism, be positioned at complete Blast mechanism and the liquefied gas heating arrangements that is positioned at below the cylinder mechanism that completes of the cylinder mechanism one end that completes, the described cylinder mechanism outer wall that completes is insulation material, described in complete cylinder mechanism inside be provided with one for make hot wind spiral type rotate discharge spiral wall.
5. according to the intelligent oolong tea machining production line of the one described in claim 1, it is characterized in that: described automatic wet stack device comprises a cell body, runs through the Wo Dui mesh-belt conveying mechanism of cell body and refining brush, described refining brush is located at above described Wo Dui mesh-belt conveying mechanism, and described cell body is also provided with a wet heap Blast mechanism.
6. according to the intelligent oolong tea machining production line of the one described in claim 1, it is characterized in that: described automatic knead entwist device comprises the first rub barrel and the second rub barrel, described first rub barrel and the second rub barrel are all connected with one for providing the pneumatic mechanism kneading power.
7. according to the intelligent oolong tea machining production line of the one described in claim 1, it is characterized in that: the described last device of sieve that automatically deblocks comprises one for the tea deblocking after kneading being removed the cylinder round sifter at the broken end of tealeaves.
8. according to the intelligent oolong tea machining production line of the one described in claim 1, it is characterized in that: described device for automatically molding comprises volume hopper, operating cylinder mechanism and the multiple directional control valve for controlling operating cylinder mechanism, described volume hopper is by base plate, left push pedal, right push pedal, front push pedal, backboard and case lid composition, described operating cylinder mechanism comprises Main cylinder, left side pushes away cylinder, right side pushes away cylinder, lid cylinder and stirring cylinder, described front push pedal, left push pedal, right push pedal, case lid and base plate respectively with described Main cylinder, left side pushes away cylinder, right side pushes away cylinder, lid cylinder is connected with stirring cylinder.
9. according to the intelligent oolong tea machining production line of the one described in claim 1, it is characterized in that: the described Automatic-heating last device of sieve that deblocks comprises one for the tea deblocking after kneading is removed the cylinder round sifter at the broken end of tealeaves and is used for guaranteeing the heating arrangements of shaped tea leaf temp.
10. according to the intelligent oolong tea machining production line of the one described in claim 1, it is characterized in that: also comprise a shaping loopback conveyer belt, described shaping loopback conveyer belt one end and described Automatic-heating deblock and sieve last device discharging opening and be connected, the other end is connected with described device for automatically molding charging aperture, and this shaping loopback conveyer belt and described PLC control cabinet are electrically connected.
11. according to the intelligent oolong tea machining production line of the one described in claim 1, it is characterized in that: described automatic chain-plate type drying unit comprises a tank tower, described tank tower from top to bottom left and right is provided with multiple chain plate conveyor belt with staggering, also being provided with one above tank tower for tealeaves being evenly laid in the oven dry foodstuff refiner on described chain plate conveyor belt, in described tank tower, being also provided with the drying hot air machine structure for drying tealeaves.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201520446047.0U CN204707911U (en) | 2015-06-26 | 2015-06-26 | A kind of intelligent oolong tea machining production line |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108935751A (en) * | 2017-05-18 | 2018-12-07 | 曾凯宾 | Tea forming mechanism |
| CN115399385A (en) * | 2022-09-30 | 2022-11-29 | 驰春机械(厦门)有限公司 | Automatic production line of tealeaves |
-
2015
- 2015-06-26 CN CN201520446047.0U patent/CN204707911U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108935751A (en) * | 2017-05-18 | 2018-12-07 | 曾凯宾 | Tea forming mechanism |
| CN115399385A (en) * | 2022-09-30 | 2022-11-29 | 驰春机械(厦门)有限公司 | Automatic production line of tealeaves |
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