CN105192120A - Tea leaf processing method - Google Patents
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- CN105192120A CN105192120A CN201510596067.0A CN201510596067A CN105192120A CN 105192120 A CN105192120 A CN 105192120A CN 201510596067 A CN201510596067 A CN 201510596067A CN 105192120 A CN105192120 A CN 105192120A
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Abstract
The invention relates to the technical field of tea leaf processing, in particular to a white tea large-scale processing method. The tea leaf processing method includes the steps of tea leaf tedding, de-enzyming, primary winnowing, moisture regaining, continuous carding, primary drying, secondary moisture regaining and secondary drying. The water content in tea leaves is gradually reduced. By means of the method, impurities and large yellow leaves in the tea leaves are removed, and meanwhile, the tea leaves are graded. Strips of the tea leaves are straighter, the fragrance of the tea leaves is improved, and the quality of the tea leaves is greatly improved.
Description
Technical field
The present invention relates to Tea Processing technical field, especially relate to a kind of white tea scale processing method.
Background technology
Owing to lacking complete set of equipments in the past, the white tea in traditional Anji adopts mostly to be made by hand, have impact on large-scale production and the development of the white tea industry in Anji.Although also someone uses machine for processing tea to process the white tea in Anji, these machineries are independent, scattered, instead of complete device systems, can only replace certain some step in making by hand, still occupy white tea producer larger time and energy.
Publication No. be CN103976041A patent document discloses the white tea automation in a kind of Anji complete equipment for processing, comprise tea frying equipment with by interconnective for tea frying equipment tealeaves conveying equipment, tea frying equipment and tealeaves conveying equipment all connect CCU, and tea frying equipment comprises all measures batch charger, roller fixation machine, microwave de-enzyming machine, a carding machine, No. two carding machines, No. three carding machines, single-layer drying machine, damping machine, Tea Frying Device and multiple-layer airing machines.Although it efficiently solves the problem needing manual frying, lack complete automated production equipment, there is again the bad technical problem of product quality simultaneously.
Summary of the invention
The present invention will solve the bad problem of tea quality that the white tea in Anji automation complete equipment for processing in prior art produces, thus provides a kind of tea Processing method.
The present invention for the concrete technical scheme reaching above-mentioned technical purpose and adopt is:
A kind of tea Processing method, comprises the following steps:
(1) stand is blue or green: the fresh bud-leaf of tea tree is spread 4 ~ 8 hours, makes bud-leaf water content be 70 ~ 72%;
(2) complete: complete at 300 ~ 350 DEG C 3 ~ 5 minutes, the water content controlling bud-leaf after completing is 46 ~ 50%;
(3) selection by winnowing: utilize beam wind to blow point to be in the tealeaves in falling state, blow away the foreign material in tealeaves, and the tealeaves collecting different drop point gives classification simultaneously;
(4) get damp again: get damp again 1 ~ 2 hour, make the Measuring Moisture Content of Tea after getting damp again even, the water content controlling tealeaves is 50 ~ 55%;
(5) continuous arranging bar: carry out first time and manage bar at 210 ~ 280 DEG C, makes the water content of tealeaves be 38 ~ 42%; Carry out secondary reason bar after once managing bar, secondary reason bar carries out at 160 ~ 240 DEG C, and after secondary reason bar, the water content of tealeaves is 34 ~ 38%;
(6) just dry: it is 90 ~ 110 DEG C that the temperature of just drying controls, and time controling is 8 ~ 15 minutes, after just drying, the water content of tealeaves is 16 ~ 20%;
(7) secondary moisture regain: get damp again 18 ~ 22 minutes, the water content of tea after moisture regain is 12 ~ 16%;
(8) secondary drying: it is 75 ~ 85 DEG C that temperature controls, and time controling is 6 ~ 9 minutes, and after secondary drying, the water content of tealeaves is 4 ~ 5%.
The object of tea leaf tedder is to evaporate the portion of water in fresh leaf, makes leaf deliquescing, giving out fragrance gas, is more conducive to completing; The object of roller fixation machine is to complete to fresh leaf, utilizes the activity of high temperature inhibitory enzyme, evaporates the moisture in fresh leaf, make leaf deliquescing, is convenient to knead and does shape; The object of tea winnower is to carry out sieving and grading to the tealeaves after completing, and utilizes the difference of weight, is classified by different quality tealeaves, and remove the impurity etc. in tealeaves; It is more even that the object of damping machine is to make the moisture distribution in tealeaves, further improves the quality of tealeaves; The object of continuous carding machine is to be carried out by tealeaves kneading, managing directly, and tea leaf quality is promoted; The object of dryer is the activity continuing destructive enzyme, the moisture in evaporation tealeaves, development fragrance, sizing; The object of conveying equipment is evenly, reposefully to carry tealeaves.
As preferably, also comprise step secondary selection by winnowing: the tealeaves after secondary drying carries out selection by winnowing classification again, removes impurity.
As preferably, described method adopts following Tea Processing system:
Described Tea Processing system comprise connect successively fresh leaf conveyer, roller fixation machine, vibra shoot conveyer and the tea winnower connected by tea lifter successively, guipure damping machine, continuous carding machine, slat dryer, cooling damping machine, secondary slat dryer and secondary tea winnower.
As preferably, described fresh leaf conveyer comprises acclivitous frame, power set, conveyer belt and even leaf device, described frame lower is provided with feed hopper, top is provided with discharge bucket, described conveyer belt is arranged in described frame for tealeaves is delivered to discharge bucket from feed hopper, described even leaf device comprises the turning cylinder be arranged in described frame and the some pusher dogs be arranged on described turning cylinder, and described power set are used for providing power to turning cylinder described in described conveyer belt.
As preferably, described roller fixation machine comprises frame, the cylinder be arranged in frame, motor, controller and heater, described cylinder bottom is provided with described heater, it is charging aperture and discharging opening that the two ends of described cylinder are respectively equipped with, described cylinder is connected to described motor by transmission mechanism, described motor is arranged in described frame, and described controller is connected with described heater with described motor respectively.
As preferably, a described tea winnower comprises frame, be arranged on Winnowing box in described frame and blowing device, described blowing device comprises part and is arranged on the blowing air channel of Winnowing box and the air blast being connected blowing air channel, feed hopper is provided with above Winnowing box casing, Winnowing box bottom half is provided with some tea outlets, described tea outlet top position is equipped with flow-stopping plate, for controlling the flow of tealeaves.
As preferably, described guipure damping machine comprises moisture regain box, is provided with the foraminous conveyer that multilayer is interlaced in described moisture regain box, and the transmission direction of adjacent foraminous conveyer is contrary, charging aperture is arranged on the top of the foraminous conveyer of the superiors, and discharging opening is arranged on the top of undermost foraminous conveyer; The both sides of described moisture regain box casing are also provided with hot air apparatus.
As preferably, described continuous carding machine is composed in series by two carding machines and tea lifter, and described carding machine comprises charging aperture, frame, reason bar groove, motor, heater, transmission mechanism and discharging opening; Described reason bar groove laterally can be arranged on described machine frame inside actively, is provided with described heater below described reason bar groove, and described motor connects described reason bar groove by described transmission mechanism, and described transmission mechanism is crank-swinging mechanism.
As preferably, a described slat dryer comprises casing, conveyer belt and hot body, described casing top is provided with feed hopper, inside is provided with the interlaced conveyer belt of multilayer, the conveyer belt direction of motion of described adjacent two layers is contrary, its underpart is also provided with discharging opening, and the side of described casing is provided with hot body, and described hot body comprises the hot-air mouth be arranged on casing, connects the heating clamber of described hot-air mouth and connects the air blast of described heating clamber.
As preferably, the conveyer belt that described cooling damping machine comprises casing, the multilayer be arranged in described casing is interlaced, be arranged on some fans above described conveyer belt and controller, described casing is provided with charging aperture and discharging opening, the direction of motion of described conveyer belt adjacent two layers is contrary, described controller connects described fan, for controlling the wind-force size of fan.
The present invention has following beneficial effect:
1, the inventive method, have employed automation equipment and forms a production and processing streamline, effectively solve the problem that there is manual frying, lack complete automation equipment;
2, the enforcement of the inventive method, because tealeaves is through continuous carding machine, through repeatedly managing bar, having carried out repeatedly getting damp again, having made the bar shaped of tealeaves more directly even, the moisture in tealeaves evenly, the quality of tealeaves is greatly improved;
3, the enforcement of the inventive method, because tealeaves is through repeated drying, makes the fragrance of tealeaves promote, indirectly improves the quality of tealeaves;
4, the enforcement of the inventive method, tealeaves have passed through repeatedly the screening of winnowing machine, eliminates the impurity in tealeaves and larger yellow leaf, has carried out classification, improve the quality of tealeaves greatly to tealeaves.
Accompanying drawing explanation
Fig. 1 is the structural representation of Tea Processing system of the present invention;
Fig. 2 is the structural representation of fresh leaf conveyer;
Fig. 3 is the structural representation of roller fixation machine;
Fig. 4 is the structural representation of winnowing machine;
Fig. 5 is the structural representation of guipure damping machine;
Fig. 6 is the plan structure schematic diagram of carding machine;
Fig. 7 is the side-looking structural representation of carding machine;
Fig. 8 is the structural representation of dryer;
Fig. 9 is the structural representation of cooling damping machine;
Figure 10 is the structural representation of vibra shoot conveyer.
Detailed description of the invention
A kind of tea Processing method, comprises the following steps:
(1) stand is blue or green: the fresh bud-leaf of tea tree is spread 4 ~ 8 hours, makes bud-leaf water content be 70 ~ 72%;
(2) complete: complete at 300 ~ 350 DEG C 3 ~ 5 minutes, the water content controlling bud-leaf after completing is 46 ~ 50%;
(3) selection by winnowing: utilize beam wind to blow point to be in the tealeaves in falling state, blow away the foreign material in tealeaves, and the tealeaves collecting different drop point gives classification simultaneously;
(4) get damp again: get damp again 1 ~ 2 hour, make the Measuring Moisture Content of Tea after getting damp again even, the water content controlling tealeaves is 50 ~ 55%;
(5) continuous arranging bar: carry out first time and manage bar at 210 ~ 280 DEG C, makes the water content of tealeaves be 38 ~ 42%; Carry out secondary reason bar after once managing bar, secondary reason bar carries out at 160 ~ 240 DEG C, and after secondary reason bar, the water content of tealeaves is 34 ~ 38%;
(6) just dry: it is 90 ~ 110 DEG C that the temperature of just drying controls, and time controling is 8 ~ 15 minutes, after just drying, the water content of tealeaves is 16 ~ 20%;
(7) secondary moisture regain: get damp again 18 ~ 22 minutes, the water content of tea after moisture regain is 12 ~ 16%;
(8) secondary drying: it is 75 ~ 85 DEG C that temperature controls, and time controling is 6 ~ 9 minutes, and after secondary drying, the water content of tealeaves is 4 ~ 5%;
(9) secondary selection by winnowing: the tealeaves after secondary drying carries out selection by winnowing classification again, removes impurity.
Above-mentioned tea Processing method, additionally uses following system of processing.
As Figure 1-10 shows, a kind of equipment for Tea Processing, comprise tea leaf tedder, fresh leaf conveyer 1, roller fixation machine 2, a tea winnower 3, guipure damping machine 4, continuous carding machine 5, a slat dryer 6, cooling damping machine 7, No. two slat dryers 8, No. two tea winnowers 9 and conveying equipment 10, fresh leaf conveyer 1 output connects roller fixation machine 2, roller fixation machine 2 output connects a tea winnower 3 by conveying equipment 10, the output of a tea winnower 3 is by conveying equipment 10 connection network band damping machine 4, the output of guipure damping machine 4 connects continuous carding machine by conveying equipment 10, continuous carding machine output connects a slat dryer 6 by conveying equipment, slat dryer 6 output connects cooling damping machine 7 by conveying equipment 10, cooling damping machine 7 output connects No. two slat dryers 8 by conveying equipment 10, No. two slat dryer 8 outputs connect No. two tea winnowers 9 by conveying equipment 10.Conveying equipment 10 adopts tea lifter.Tealeaves is transported to the charging aperture of each equipment by tea lifter evenly, stably, belongs to prior art, does not repeat herein.
Vibra shoot conveyer 11 is also provided with between roller fixation machine 2 and tea lifter 10; Vibra shoot conveyer 11 is provided with between a tea winnower 3 and tea lifter 10; Vibra shoot conveyer 11 is provided with between a slat dryer 6 and tea lifter 10.
Described vibra shoot conveyer comprises charging aperture 11-1, base 11-2, vibra shoot 11-3, vibrating mechanism 11-4, motor 11-5 and discharging opening 11-7; Described charging aperture 11-1 and discharging opening 11-7 is arranged on the two ends of described vibra shoot 11-3; Described vibrating mechanism 11-4 is arranged on the below of described vibra shoot 11-3, and described motor 11-5 makes described vibra shoot generation compound motion forward and upwards by described vibrating mechanism 11-4; Described vibra shoot 11-3 is connected by connecting rod 11-6 with described base 11-2.
Fresh leaf conveyer 1 comprises acclivitous frame 12, power set, conveyer belt 13 and even leaf device 14, described frame 12 bottom is provided with feed hopper 11, top is provided with discharge bucket 15, described conveyer belt 13 is arranged in described frame 12 for tealeaves is delivered to discharge bucket 15 from feed hopper 11, described even leaf device 14 comprises the turning cylinder 141 be arranged in described frame and the some pusher dogs 142 be arranged on described turning cylinder 141, and described power set are used for providing power to described conveyer belt 13 and described turning cylinder 141.
Roller fixation machine comprises frame 22, the cylinder 23 be arranged in frame, motor 24, controller and heater, described cylinder bottom is provided with described heater, it is charging aperture 21 and discharging opening 26 that the two ends of described cylinder are respectively equipped with, described cylinder is connected to described motor by transmission mechanism 25, described motor is arranged in described frame, and described controller is connected with described heater with described motor respectively.Inner wall of rotary drum is provided with the spirality guide-leaf plate of three sections of different angles, for importing and exporting, turning over leaf effect, roller fixation machine at work, heater constantly heats the cylinder rotated, roller tube temperature drops into fresh leaf when reaching technological requirement, along with the rotation of cylinder, fresh leaf constantly rolls, shakes loose in cylinder under the effect of spirality guide-leaf plate, alternately contact cylinder wall, absorb the heat of cylinder, improve leaf temperature, change moisture, after completing the operation that completes, discharge outside cylinder under the effect of guide-leaf plate.
Tea winnower 3 comprises frame 32, be arranged on Winnowing box 33 in described frame and blowing device 34, described blowing device 34 comprises part and is arranged on the blowing air channel 341 of Winnowing box and the air blast 342 being connected blowing air channel, feed hopper 31 is provided with above Winnowing box casing, Winnowing box bottom half is provided with some tea outlets 35, described tea outlet top position is equipped with flow-stopping plate, for controlling the flow of tealeaves.Tealeaves after completing is transported to the feed hopper of tea winnower by tea lifter, at wind inlet channel mouth, the tealeaves of Different Weight is through the wind-force effect of air blast, and stopped by the flow-stopping plate on different tea outlet and fall into different tea outlets, winnowing machine carries out classification to tealeaves.
Guipure damping machine 4 comprises moisture regain box 42, the interlaced foraminous conveyer of multilayer 43 is provided with in described moisture regain box 42, the transmission direction of adjacent foraminous conveyer is contrary, and charging aperture 41 is arranged on the top of the foraminous conveyer of the superiors, and discharging opening 44 is arranged on the top of undermost foraminous conveyer; The both sides of described moisture regain box casing are also provided with hot air apparatus.Tealeaves enters into foraminous conveyer from the charging aperture of moisture regain box, under the effect of foraminous conveyer, tealeaves carries out the flowing of S shape in moisture regain box, and the moisture in tealeaves is evenly distributed in tealeaves, the fan of moisture regain box both sides provides hot blast, keeps having certain temperature in moisture regain box.
Continuous carding machine is composed in series by two carding machines and tea lifter, and described carding machine comprises charging aperture 51, frame 52, reason bar groove 53, motor 54, heater 54, transmission mechanism 55 and discharging opening 56; Described reason bar groove 53 laterally can be arranged on described machine frame inside actively, is provided with described heater 54 below described reason bar groove 52, and described motor 52 connects described reason bar groove 52 by described transmission mechanism 55, and described transmission mechanism 55 is crank-swinging mechanism.Reason bar groove swings back and forth under the effect of crank-swinging mechanism, and reason bar groove is issued to the reason bar temperature needed for technique at heater, and under tealeaves resonable bar groove swing effect, ceaselessly left and right rolling, the moisture in evaporation tealeaves, completes the straight process of reason simultaneously.
Dryer 6 comprises casing 62, conveyer belt 63 and hot body 64, described casing top is provided with feed hopper 61, inside is provided with the interlaced conveyer belt of multilayer 63, conveyer belt 63 direction of motion of described adjacent two layers is contrary, its underpart is also provided with discharging opening 65, the side of described casing 62 is provided with hot body 64, and described hot body 64 comprises the hot-air mouth 643 be arranged on casing, connects the heating clamber 642 of described hot-air mouth 643 and connects the air blast 641 of described heating clamber 642.Heat in heating clamber blows in drying body chassis from hot-air mouth by air blast, tealeaves enters into conveyer belt from the feed hopper of casing, in casing, the flowing of S shape is carried out under the effect of conveyer belt, conveyer belt is in hot blast environment, increase and arrived the contact area of tealeaves and hot blast, tealeaves is dried under hot wind action, the moisture in volatilization tealeaves.
Cool damping machine comprises casing 72, the multilayer be arranged in described casing 72 is interlaced conveyer belt 73, be arranged on some fans 74 above described conveyer belt 73 and controller, described casing is provided with charging aperture 71 and discharging opening 75, the direction of motion of described conveyer belt 73 adjacent two layers is contrary, described controller connects described fan 74, for controlling the wind-force size of fan 74.Tealeaves carries out the flowing of S shape in acting in moisture regain box of conveyer belt, under the effect of fan, carries out cooling moisture regain to tealeaves, after secondary moisture regain, make moisture in tealeaves evenly.
Be transported to No. two slat dryers from the tealeaves of cooling damping machine output and dry, tealeaves is under the effect of dryer, and the moisture volatilized in tealeaves, has distributed the fragrance in tealeaves, makes the moisture in tealeaves reach required scope.
After No. two slat dryers, secondary selection by winnowing is carried out to the tealeaves of finished product, by the effect of No. two winnowing machines, the tealeaves of finished product is carried out sieving and grading, filter out weight, finished tea that quality is close, then carry out packing, putting in storage.
Claims (10)
1. a tea Processing method, comprises the following steps successively:
(1) stand is blue or green: the fresh bud-leaf of tea tree is spread 4 ~ 8 hours, makes bud-leaf water content be 70 ~ 72%;
(2) complete: complete at 300 ~ 350 DEG C 3 ~ 5 minutes, the water content controlling bud-leaf after completing is 46 ~ 50%;
(3) selection by winnowing: utilize beam wind to blow point to be in the tealeaves in falling state, blow away the foreign material in tealeaves, and the tealeaves collecting different drop point gives classification simultaneously;
(4) get damp again: get damp again 1 ~ 2 hour, make the Measuring Moisture Content of Tea after getting damp again even, the water content controlling tealeaves is 50 ~ 55%;
(5) continuous arranging bar: carry out first time and manage bar at 210 ~ 280 DEG C, makes the water content of tealeaves be 38 ~ 42%; Carry out secondary reason bar after once managing bar, secondary reason bar carries out at 160 ~ 240 DEG C, and after secondary reason bar, the water content of tealeaves is 34 ~ 38%;
(6) just dry: it is 90 ~ 110 DEG C that the temperature of just drying controls, and time controling is 8 ~ 15 minutes, after just drying, the water content of tealeaves is 16 ~ 20%;
(7) secondary moisture regain: get damp again 18 ~ 22 minutes, the water content of tea after moisture regain is 12 ~ 16%;
(8) secondary drying: it is 75 ~ 85 DEG C that temperature controls, and time controling is 6 ~ 9 minutes, and after secondary drying, the water content of tealeaves is 4 ~ 5%.
2. a kind of tea Processing method according to claim 1, is characterized in that: also comprise step (9) secondary selection by winnowing: the tealeaves after secondary drying carries out selection by winnowing classification again, removes impurity.
3. a kind of tea Processing method according to claim 1 and 2, is characterized in that described method adopts following Tea Processing system:
Described Tea Processing system comprise connect successively fresh leaf conveyer (1), roller fixation machine (2), vibra shoot conveyer (11) and the tea winnower (3) connected by tea lifter (10) successively, guipure damping machine (4), continuous carding machine (5), slat dryer (6), cooling damping machine (7), secondary slat dryer (8) and a secondary tea winnower (9).
4. a kind of tea Processing method according to claim 3, it is characterized in that: described fresh leaf conveyer (1) comprises acclivitous frame (12), power set, conveyer belt (13) and even leaf device (14), described frame (12) bottom is provided with feed hopper (11), top is provided with discharge bucket (15), described conveyer belt (13) is arranged in described frame (12) for tealeaves is delivered to discharge bucket (15) from feed hopper (11), described even leaf device (14) comprises the turning cylinder (141) be arranged in described frame and the some pusher dogs (142) be arranged on described turning cylinder (141), described power set are used for providing power to described conveyer belt (13) and described turning cylinder (141).
5. a kind of tea Processing method according to claim 3, it is characterized in that: described roller fixation machine comprises frame (22), the cylinder (23) be arranged in frame, motor (24), controller and heater, described cylinder bottom is provided with described heater, it is charging aperture (21) and discharging opening (26) that the two ends of described cylinder are respectively equipped with, described cylinder is connected to described motor by transmission mechanism (25), described motor is arranged in described frame, and described controller is connected with described heater with described motor respectively.
6. a kind of tea Processing method according to claim 3, it is characterized in that: a described tea winnower (3) comprises frame (32), be arranged on Winnowing box (33) in described frame and blowing device (34), described blowing device (34) comprises part and is arranged on the blowing air channel (341) of Winnowing box and the air blast (342) being connected blowing air channel, feed hopper (31) is provided with above Winnowing box casing, Winnowing box bottom half is provided with some tea outlets (35), described tea outlet top position is equipped with flow-stopping plate, for controlling the flow of tealeaves.
7. a kind of tea Processing method according to claim 3, it is characterized in that: described guipure damping machine (4) comprises moisture regain box (42), the interlaced foraminous conveyer of multilayer (43) is provided with in described moisture regain box (42), the transmission direction of adjacent foraminous conveyer is contrary, charging aperture (41) is arranged on the top of the foraminous conveyer of the superiors, and discharging opening (44) is arranged on the top of undermost foraminous conveyer; The both sides of described moisture regain box casing are also provided with hot air apparatus.
8. a kind of tea Processing method according to claim 3, it is characterized in that: described continuous carding machine is composed in series by two carding machines and tea lifter, described carding machine comprises charging aperture (51), frame (52), reason bar groove (53), motor (54), heater (54), transmission mechanism (55) and discharging opening (56); Described reason bar groove (53) laterally can be arranged on described machine frame inside actively, described reason bar groove (52) below is provided with described heater (54), described motor (52) connects described reason bar groove (52) by described transmission mechanism (55), and described transmission mechanism (55) is crank-swinging mechanism.
9. a kind of tea Processing method according to claim 3, it is characterized in that: a described slat dryer (6) comprises casing (62), conveyer belt (63) and hot body (64), described casing top is provided with feed hopper (61), inside is provided with the interlaced conveyer belt of multilayer (63), conveyer belt (63) direction of motion of described adjacent two layers is contrary, its underpart is also provided with discharging opening (65), the side of described casing (62) is provided with hot body (64), described hot body (64) comprises the hot-air mouth (643) be arranged on casing, connect the heating clamber (642) of described hot-air mouth (643) and connect the air blast (641) of described heating clamber (642).
10. a kind of tea Processing method according to claim 3, it is characterized in that: the conveyer belt (73) that described cooling damping machine comprises casing (72), the multilayer be arranged in described casing (72) is interlaced, the some fans (74) being arranged on described conveyer belt (73) top and controller, described casing is provided with charging aperture (71) and discharging opening (75), the direction of motion of described conveyer belt (73) adjacent two layers is contrary, described controller connects described fan (74), for controlling the wind-force size of fan (74).
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| CN107183234A (en) * | 2017-07-18 | 2017-09-22 | 广西桂平市蒙圩镇柱强种养专业合作社 | A kind of processing technology of high-quality tealeaves |
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| CN111631275A (en) * | 2020-01-03 | 2020-09-08 | 浙江上洋机械股份有限公司 | Low-energy-consumption intelligent miniature tea processing equipment and tea processing method |
| CN111838334A (en) * | 2020-06-02 | 2020-10-30 | 安吉正道农业发展有限公司 | Processing technology of loose-roll green tea |
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