CN105901191A - Automatic compound rolling device for tea processing and compound rolling method thereof - Google Patents
Automatic compound rolling device for tea processing and compound rolling method thereof Download PDFInfo
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- CN105901191A CN105901191A CN201610522124.5A CN201610522124A CN105901191A CN 105901191 A CN105901191 A CN 105901191A CN 201610522124 A CN201610522124 A CN 201610522124A CN 105901191 A CN105901191 A CN 105901191A
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- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23F—COFFEE; TEA; THEIR SUBSTITUTES; MANUFACTURE, PREPARATION, OR INFUSION THEREOF
- A23F3/00—Tea; Tea substitutes; Preparations thereof
- A23F3/06—Treating tea before extraction; Preparations produced thereby
- A23F3/12—Rolling or shredding tea leaves
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Abstract
The invention relates to an automatic tea processing device and an automatic tea processing method, designed for overcoming the defects that the existing rolling equipment is unsuitable for rolling processing of strip-type oolong and the rolling efficiency is low. The automatic tea processing device comprises an automatic feeding mechanism, a material lifting and distributing mechanism, an automatic discharging mechanism, a central control system and a plurality of compound rolling mechanisms, so that full-automatic rolling of feeding, compound rolling and discharging is realized. Moreover, with the adoption of a compound rolling manner of sequentially slight rolling, heavy rolling, slight rolling and heavy rolling, the device has the advantages that the processing efficiency is high, the cost is low, the degree of automation and intelligence is high, and the finished tea is stable in quality and good in effect.
Description
Technical field
The present invention relates to Tea Processing technical field, relate in particular to a kind of Folium Camelliae sinensis automatic processing apparatus and Folium Camelliae sinensis automatization processing method.
Background technology
Phoenix DANCONGCHA refers under the natural conditions on phoenix mountain range, Chaoan district, vector in Chaozhou city, Guangdong province, the elite seedling selected from phoenix Varieties of Narcissus Tazetta Var and the kind cultivated, strain and strain, through adopt green grass or young crops, stand green grass or young crops, dry in sun, dry in air, do green grass or young crops, complete, knead, the processing technique of the uniqueness such as drying is gathered and processed, there is similar multiple natural flower aroma and the oolong tea of special rhythm flavor quality, ownership semi-fermented tea, is one of national six famous tea.Phoenix DANCONGCHA have streak unique model and soup color orange bright, the natural fragrance of a flower (fruital) taste obvious, sweet is strong, mountain rhythm is obvious, mellow fresh refreshing, the strongly sweet aftertaste of flavour, the quality characteristic that pole endures repeated infusions.
It is inseparable with the processing technique of its uniqueness that phoenix DANCONGCHA has above-mentioned fine quality feature, especially kneads link in its course of processing, is the necessary process forming streak unique model, is also the key forming the most natural fragrance of a flower (fruital).But, knead technique due to tradition and rely primarily on craft, there is the defect that working (machining) efficiency is low, processing cost is high, quality is unstable；It addition, phoenix DANCONGCHA collecting period Relatively centralized, owing to manual kneading that efficiency is low, being short of hands, that plucks in causing the short time dark brownish green cannot process in time and cause waste；In addition, tea rolling is also that a special kind of skill is lived, the dynamics kneaded, the degree kneaded are directly connected to make into the quality sampled tea, and therefore the tea making master worker of different experience level kneads the tea leaf quality being processed to form also height, so that it is unstable to make into quality of sampling tea.
The application for a patent for invention of Publication No. CN 105454488A discloses a kind of automatization tea rolling system, this is kneaded system and controls and realize kneading quantitatively throwing in of Folium Camelliae sinensis to knead with automatization by the Folium Camelliae sinensis injected volume sensor that gathers being arranged on kneading machine, and improves tea rolling efficiency by arranging the kneading machine of multiple parallel running.But there is following limitation in this system of kneading: 1, be not suitable for phoenix DANCONGCHA kneads processing.Streak is the distinctive moulding of phoenix DANCONGCHA, and its process of kneading must carry out moulding thus be formed streak；2, the phoenix DANCONGCHA of the distinguishing character such as the nature fragrance of a flower (fruital) taste obvious, sweet is strong cannot be processed.Alternate the control realization existing flavouring of Folium Camelliae sinensis, the Titian of dynamics is kneaded and kneaded to phoenix DANCONGCHA in the course of processing by batch (-type).Above-mentioned system of kneading is only that mechanical type is kneaded, and is therefore not suitable for the processing of phoenix DANCONGCHA.
Summary of the invention
For overcoming the limitation of prior art, it is an object of the invention to disclose a kind of automatization being suitable for the processing of streak oolong tea and be combined twisting device.
It is another object of the present invention to disclose a kind of be suitable for streak oolong tea knead technique, realize Tea Processing process by streak for moulding for Folium Camelliae sinensis formation, and realize the flavouring of tea rolling process, raise, so that it is obvious to make the Folium Camelliae sinensis nature fragrance of a flower (fruital), honey taste is strong.
For achieving the above object, the present invention adopts the following technical scheme that a kind of automatization for the processing of bar shaped strand oolong tea is combined twisting device, include automatic feeding mechanism, material lifting distributor gear, automatic discharger and central control system, it is characterized in that: it also includes compound kneading mechanism, wherein:
Described automatic feeding mechanism is sent to described material lifting distributor gear by dark brownish green；
Described material lifting distributor gear is provided with feed and controls mouth, described material lifting distributor gear and described central control system, it is located at and kneads the infrared detection probe logic within bucket and is connected, and under the control of central control system, dark brownish green being automatically assigned to is combined kneading mechanism；
Described compound kneading mechanism includes kneads dish, knead bucket, gland, pressure arm bar, rocking lever, armed lever, rotating crank, control motor and compound knead control module, described knead bucket be arranged at described in knead above dish, described gland is kneaded inside bucket described in being arranged at, its diameter matches with a described barrel internal diameter of kneading, described pressure arm bar it is provided with on described gland central shaft, described pressure arm bar is connected with described control motor by described rocking lever, and at the control lower vertical displacement of described control motor or circle in the horizontal direction, described armed lever has 3, knead described in being uniformly arranged in equilateral triangle on barrel circumferencial direction, each armed lever has corresponding described rotating crank, and link with described rotating crank, described knead the discharging opening being additionally provided with movable keying on dish；Described control motor and compound control module of kneading are located at and are kneaded a barrel side, described compound knead control module for control described gland pressure, described in knead the rotating speed of bucket and knead duration；
Described discharging mechanism is arranged at below described discharging opening, for by the dark brownish green output through kneading；
Described central control system is used for controlling described automatic feeding mechanism, material lifting distributor gear, automatic discharger, compound kneading mechanism work compound.
Preferably, described compound kneading mechanism has multiple, is connected with described material lifting mechanism respectively, and kneads raw material from the described feed control mouth reception of described material lifting distributor gear；Correspondingly, there is the described automatic discharger that multiple and described compound kneading mechanism matches.
A kind of use above-mentioned automatization to be combined twisting device to carry out the compound method kneaded, it is characterised in that in turn include the following steps:
(1) charging: gland promotes and remove kneads bucket, dark brownish green is evenly supplied to knead in bucket by material lifting distributor gear, when described knead height dark brownish green in bucket reach described infrared detection probe highly time, stopping feed, and automatic cover upper press cover；
(2) gently rubbing for the first time: gland presses to gland bottom surface and the distance kneading between dish is 22～23cm, enter and gently rub pattern, knead 4～6 minutes, kneading barrel rotating speed is 45～55 revs/min；
(3) heavily rubbing for the first time: gland presses to gland bottom surface and the distance kneading between dish is 16～17cm, enter and heavily rub pattern, knead 7～8 minutes, kneading barrel rotating speed is 45～55 revs/min；
(4) second time is gently rubbed: gland automatic lifting to gland bottom surface and the distance kneading between dish are 22～23cm, are again introduced into gently rubbing pattern, knead 4～6 minutes, and kneading barrel rotating speed is 45～55 revs/min；
(5) second time is heavily rubbed: gland presses to gland bottom surface and the distance kneading between dish is 12～13cm, enters and heavily rubs pattern, kneads 7～8 minutes, and kneading barrel rotating speed is 45～55 revs/min；
(6) discharging: open discharging opening, by the dark brownish green output through kneading；
Above-mentioned steps kneads automatic job under control module control compound.
Using technique scheme compared with prior art, it provides the benefit that:
1, realize automatization to knead, be greatly improved the efficiency kneaded.Control automatic feeding mechanism, material lifting distributor gear, compound kneading mechanism, automatic discharger work compound by central control system, it is achieved from feed, knead, the automated job of discharging.On the one hand, being kneaded by traditional-handwork and be changed into do mechanization operation, both improve benefit, it also avoid manually cannot the limitation of day and night long working；On the other hand, multiple stage is combined kneading mechanism concurrent job, working (machining) efficiency significantly improves in employing.
2, make the one-tenth made stay in grade of sampling tea controlled.Owing to using mechanization automatic job, the pressure kneaded, the rotating speed kneading bucket, time of kneading all are performed by setup parameter so that knead the semi-finished product tea stay in grade made.
3, entirely appropriate phoenix DANCONGCHA knead processing, and it is high to make into quality of sampling tea.As described in front background technology, streak is the unique moulding of phoenix DANCONGCHA.The purpose kneaded for moulding, had also been both flavouring, Titian.On the one hand, due to dark brownish green more crisp without knead, easily snap off, therefore gently rub for the first time and make its deliquescing, be not easily broken；Heavily rub for the first time so that the dark brownish green curling that heats up, formed streak；Second time is gently rubbed and is made dark brownish green slightly diastole, and is formed without adhesion between tea bar；Second time is heavily rubbed again to strengthen and is kneaded pressure so that streak dark brownish green shape uniformly, tight knot, sizing；On the other hand, on the basis of gently rubbing, use and heavily rub the dark brownish green cell wall structure that accelerates the failure, make dark brownish green in puckery juice fully disengage, thus rapidly remove dark brownish green in puckery juice, secondary is gently rubbed, secondary is heavily rubbed so that the aromatic substance in dark brownish green fully discharges, thus reached flavouring, Titian purpose；Additionally, gently rub, the pressure heavily rubbed is to be realized by regulation gland and the distance kneading between dish, and, after second time is gently rubbed, dark brownish green deliquescing, become real, the most heavily rub must again shorten gland and knead between dish distance in, the pressure heavily rubbed with increase.
Therefore, gently rub, heavily rub, the gentliest rub, the most heavily rub compound knead pattern both for plastotype, also for flavouring, Titian, both complement each other, mutually promote, and are formed into the basis of the fragrance of a flower (fruital) streak, natural substantially DANCONGCHA.
Accompanying drawing explanation
Fig. 1 is the structural representation that automatization of the present invention is combined twisting device.
Fig. 2 is the schematic flow sheet that automatization of the present invention is combined the method for kneading.
Detailed description of the invention
The invention will be further described with specific embodiment below in conjunction with the accompanying drawings.
Automatization as shown in Figure 1 is combined twisting device, includes automatic feeding mechanism 10, material lifting distributor gear 20, automatic discharger 50 ', 60 ', compound kneading mechanism 50,60 and central control system.The compound kneading mechanism of diagram has two, is compound kneading mechanism 50 and compound kneading mechanism 60 respectively.
Automatic feeding mechanism 10 is sent to dark brownish green on material lifting distributor gear 20 by funneling charging aperture.
Material lifting distributor gear 20 is automatically assigned to compound kneading mechanism by dark brownish green, is controlled mouth 24 constituted by silo, conveyer belt, feed, and feed controls mouth and central control system, is located at and kneads 63 logics of popping one's head in of the infrared detection within bucket and be connected；Each compound kneading mechanism is all to a feed should be had to control mouth and discharging mechanism, it is illustrated that compound kneading mechanism 50 is to there being feed to control mouth 21 and discharging mechanism 50 ', and compound kneading mechanism 60 is to having feed control mouth 24 and discharging mechanism 60 '.
The keying of feed control mouth is by central control system control, and when the dark brownish green height kneaded in bucket reaches infrared detection probe height, central control system is closed feed and controlled mouth, material lifting distributor gear stopping feed；When compound kneading mechanism complete dark brownish green knead and by dark brownish green sent by discharging opening after, central control system is opened feed and is controlled mouth, and material lifting distributor gear gives compound kneading mechanism conveying dark brownish green automatically.
Compound kneading mechanism 60 includes and kneads dish 62, be arranged at described in knead and knead bucket 65 above dish, knead the gland 66 that bucket 65 is internally provided with diameter and kneads barrel internal diameter and match, pressure arm bar 67 it is provided with on gland central shaft, pressure arm bar is connected with controlling motor 69 by rocking lever 68, and controlling the control lower vertical displacement of motor or circling in the horizontal direction, knead that bucket 65 is provided with in equilateral triangle the armed lever 64 of distribution on along the circumferential direction, each armed lever has corresponding rotating crank 61, and link with rotating crank.Diagram armed lever 64 is corresponding with rotating crank 61, and links with rotating crank 61；Armed lever 64 ' is corresponding with rotating crank 61 ', and links with rotating crank 61 '.
Knead the discharging opening 70 being additionally provided with movable keying on dish 62；It is additionally provided with on compound kneading mechanism and compound kneads control module 71, for controlling the pressure of gland 66, kneading the rotating speed of bucket 65 and knead duration, control motor 69, compound control module 71 of kneading is located at and is kneaded bucket 65 side.
Central control system be used for controlling automatic feeding mechanism 10, material lifting distributor gear 20, automatic discharger 50 ', 60 ', compound kneading mechanism 50,60 work compound.
Discharging mechanism 60 ' is arranged at below discharging opening 70, for by the dark brownish green output through kneading.
A kind of as shown in Fig. 2 kneads method for the compound of streak oolong tea, it is characterised in that in turn include the following steps:
(1) charging: gland 66 promotes and removes kneads bucket 65, the dark brownish green feed control mouth by material lifting distributor gear 20 is evenly supplied to knead in bucket, when described knead height dark brownish green in bucket 65 reach described infrared detection probe 63 height time, stop pressing 66 lids on feed, and automatic cover；
(2) gently rubbing for the first time: gland 66 presses to gland bottom surface and the distance kneaded between dish 62 is 22cm, enter and gently rub pattern, knead 5 minutes, kneading barrel rotating speed is 50 revs/min；
(3) heavily rubbing for the first time: gland 66 presses to gland bottom surface and the distance kneaded between dish 62 is 16cm, enter and heavily rub pattern, knead 8 minutes, kneading barrel rotating speed is 50 revs/min；
(4) second time is gently rubbed: gland 66 automatic lifting to gland bottom surface and the distance kneaded between dish 62 are 22cm, are again introduced into gently rubbing pattern, knead 5 minutes, and kneading barrel rotating speed is 50 revs/min；
(5) second time is heavily rubbed: gland 66 presses to gland bottom surface and the distance kneaded between dish 62 is 12cm, enters and heavily rubs pattern, kneads 7 minutes, and kneading barrel rotating speed is 50 revs/min；
(6) discharging: open discharging opening, dark brownish green will be exported by discharging opening 70 through knead；
Above-mentioned steps kneads automatic job under control module control compound.
The time of kneading gently rub for the first time, heavily rub for the first time, gently rub for the second time, heavily rubbed for the second time, the rotating speed kneading bucket can be adjusted according to dark brownish green quantity and specification；When dark brownish green blade more greatly, thicker time, gently rub for the first time, time that second time is gently rubbed can proper extension to 6 minutes, rotating speed is adjustable to 55 revs/min；Heavily rub for the first time, time that second time is heavily rubbed can proper extension to 8 minutes, rotating speed is adjustable to 55 revs/min；When dark brownish green blade is less, relatively thin, the time gently rub for the first time, gently rubbed for the second time can suitably shorten to 4 minutes, and rotating speed is adjustable to 45 revs/min；The time heavily rub for the first time, heavily rubbed for the second time can suitably shorten to 7 minutes, and rotating speed is adjustable to 45 revs/min.In a word, according to the feature that phoenix DANCONGCHA is dark brownish green, gently rub for the first time, the second time the gentliest time of rubbing is 4～6 minutes, heavily rub for the first time, time that second time is heavily rubbed is 7～8 minutes, knead barrel rotating speed and be 45～55 revs/min and can meet it and make requirement.
Certainly, the openest above-mentioned the preferred embodiment of the present invention, the change being equal in any employing invention right and modification, the most within the scope of the invention as claimed.
Claims (3)
1. the automatization for the processing of streak oolong tea is combined a twisting device, includes automatic feeding mechanism, material lifting distributor gear, automatic discharger and central control system, it is characterised in that: it also includes compound kneading mechanism, wherein:
Described automatic feeding mechanism is sent to described material lifting distributor gear by dark brownish green；
Described material lifting distributor gear is provided with feed and controls mouth, described material lifting distributor gear and described central control system, it is located at and kneads the infrared detection probe logic within bucket and is connected, and under the control of central control system, dark brownish green being automatically assigned to is combined kneading mechanism；
Described compound kneading mechanism includes kneads dish, knead bucket, gland, pressure arm bar, rocking lever, armed lever, rotating crank, control motor and compound knead control module, described knead bucket be arranged at described in knead above dish, described gland is kneaded inside bucket described in being arranged at, its diameter matches with a described barrel internal diameter of kneading, described pressure arm bar it is provided with on described gland central shaft, described pressure arm bar is connected with described control motor by described rocking lever, and at the control lower vertical displacement of described control motor or circle in the horizontal direction, described armed lever has 3, knead described in being uniformly arranged in equilateral triangle on barrel circumferencial direction, each armed lever has corresponding described rotating crank, and link with described rotating crank, described knead the discharging opening being additionally provided with movable keying on dish；Described control motor and compound control module of kneading are located at and are kneaded a barrel side, described compound knead control module for control described gland pressure, described in knead the rotating speed of bucket and knead duration；
Described discharging mechanism is arranged at below described discharging opening, for by the dark brownish green output through kneading；
Described central control system is used for controlling described automatic feeding mechanism, material lifting distributor gear, automatic discharger, compound kneading mechanism work compound.
A kind of automatization processed for streak oolong tea the most according to claim 1 is combined twisting device, it is characterized in that: described compound kneading mechanism has multiple, it is connected with described material lifting distributor gear respectively, and kneads raw material from the described feed control mouth reception of described material lifting distributor gear；Correspondingly, there is the described automatic discharger that multiple and described compound kneading mechanism matches.
3. one kind uses the automatization processed for streak oolong tea described in claim 1 or 2 to be combined twisting device to carry out the compound method kneaded, it is characterised in that in turn include the following steps:
(1) charging: gland promotes and remove kneads bucket, dark brownish green is evenly supplied to knead in bucket by material lifting distributor gear, when described knead height dark brownish green in bucket reach described infrared detection probe highly time, stopping feed, and automatic cover upper press cover；
(2) gently rubbing for the first time: gland presses to gland bottom surface and the distance kneading between dish is 22～23cm, enter and gently rub pattern, knead 4～6 minutes, kneading barrel rotating speed is 45～55 revs/min；
(3) heavily rubbing for the first time: gland presses to gland bottom surface and the distance kneading between dish is 16～17cm, enter and heavily rub pattern, knead 7～8 minutes, kneading barrel rotating speed is 45～55 revs/min；
(4) second time is gently rubbed: gland automatic lifting to gland bottom surface and the distance kneading between dish are 22～23cm, are again introduced into gently rubbing pattern, knead 4～6 minutes, and kneading barrel rotating speed is 45～55 revs/min；
(5) second time is heavily rubbed: gland presses to gland bottom surface and the distance kneading between dish is 12～13cm, enters and heavily rubs pattern, kneads 7～8 minutes, and kneading barrel rotating speed is 45～55 revs/min；
(6) discharging: open discharging opening, by the dark brownish green output through kneading；
Above-mentioned steps kneads automatic job under control module control compound.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610522124.5A CN105901191A (en) | 2016-07-06 | 2016-07-06 | Automatic compound rolling device for tea processing and compound rolling method thereof |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610522124.5A CN105901191A (en) | 2016-07-06 | 2016-07-06 | Automatic compound rolling device for tea processing and compound rolling method thereof |
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| CN105901191A true CN105901191A (en) | 2016-08-31 |
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| CN201610522124.5A Pending CN105901191A (en) | 2016-07-06 | 2016-07-06 | Automatic compound rolling device for tea processing and compound rolling method thereof |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106857914A (en) * | 2017-04-06 | 2017-06-20 | 贵州省凤冈县黔佳茗茶业有限公司 | One kind curling black tea processing technology |
| CN108782842A (en) * | 2018-06-22 | 2018-11-13 | 余庆县正泰茶业发展有限公司 | A kind of tea rolling device |
| CN108887423A (en) * | 2018-07-11 | 2018-11-27 | 梧州学院 | A kind of tea twisting machine |
| CN111442633A (en) * | 2020-05-06 | 2020-07-24 | 广州分格食品科技有限公司 | Automatic tea leaf rolling and drying equipment |
Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN103125621A (en) * | 2013-03-21 | 2013-06-05 | 广东宏伟集团有限公司 | Automatic processing equipment of strip-shaped oolong tea in Fenghuangshan and automatic processing method thereof |
| CN206371427U (en) * | 2016-07-06 | 2017-08-04 | 广东宏伟集团有限公司 | Twisting device is combined for the automation that bar shaped strand oolong tea is processed |
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2016
- 2016-07-06 CN CN201610522124.5A patent/CN105901191A/en active Pending
Patent Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103125621A (en) * | 2013-03-21 | 2013-06-05 | 广东宏伟集团有限公司 | Automatic processing equipment of strip-shaped oolong tea in Fenghuangshan and automatic processing method thereof |
| CN206371427U (en) * | 2016-07-06 | 2017-08-04 | 广东宏伟集团有限公司 | Twisting device is combined for the automation that bar shaped strand oolong tea is processed |
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106857914A (en) * | 2017-04-06 | 2017-06-20 | 贵州省凤冈县黔佳茗茶业有限公司 | One kind curling black tea processing technology |
| CN106857914B (en) * | 2017-04-06 | 2019-09-24 | 贵州省凤冈县黔佳茗茶业有限公司 | A kind of curling black tea processing technology |
| CN108782842A (en) * | 2018-06-22 | 2018-11-13 | 余庆县正泰茶业发展有限公司 | A kind of tea rolling device |
| CN108887423A (en) * | 2018-07-11 | 2018-11-27 | 梧州学院 | A kind of tea twisting machine |
| CN111442633A (en) * | 2020-05-06 | 2020-07-24 | 广州分格食品科技有限公司 | Automatic tea leaf rolling and drying equipment |
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