CN208490756U - A kind of mechanized production system of wintercherry rice noodles - Google Patents
A kind of mechanized production system of wintercherry rice noodles Download PDFInfo
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- CN208490756U CN208490756U CN201721288071.1U CN201721288071U CN208490756U CN 208490756 U CN208490756 U CN 208490756U CN 201721288071 U CN201721288071 U CN 201721288071U CN 208490756 U CN208490756 U CN 208490756U
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Abstract
The utility model provides a kind of mechanized production system of wintercherry rice noodles, it is related to the preparation or processing technology field of food, the technical issues of solution is that the program manually participated in the prior art and degree are higher, the control difficulty required for quality and food hygiene and safety is higher, method includes raw material cleaning, defibrination, initial fermentation, secondary fermentation, first curing, rice noodles squeezing, post cure, cooling rinsing, cut packaging and other steps, the production system includes raw material cleaning and dipping mechanism, pulp-milling mechanism, squeeze first fermentation mechanism, stir secondary fermentation mechanism, first curing mechanism, squeeze shaping mechanism, post cure mechanism, cooling rinsing mechanism, cutting mechanism, each mechanism is set gradually.The utility model uses the technique of secondary fermentation, and the spent time is shorter, and is provided with exhaust air technique, improves rice noodles quality, and in addition this system realizes automatic running, improves production capacity, production efficiency, and the control required for food hygiene and safety is also relatively easy.
Description
Technical field
The utility model relates to the preparation of food or processing technology fields, and in particular to a kind of automatic metaplasia of wintercherry rice noodles
Production system.
Background technique
Rice noodles refer to using rice as raw material, strip made of the processes such as soaking, boiling, press strip, Filamentous rice made products, rice noodles
Quality is flexible, and soup is not pasted in high resilience, boiling, do fry it is not easily broken, be equipped with respectively plant vegetables code or soup stock carry out soup boil or it is dry fry, it is smooth
Tasty, depth is by the majority of consumers, especially southern consumer is liked.
Rice noodles are divided into dry pulp rice noodles and wintercherry rice noodles according to the difference of production method.Wintercherry rice noodles in the middle were both to remain
The characteristics of faint scent of rice, Gan Shuan, and the fresh and sweet, lubricious of food flavor can be improved, muscles and bones is good, smooth time sweet tea and enjoy great popularity.
Traditional wintercherry rice noodles production will through choosing rice, net rice, wash bubble, fermentation, defibrination, humidify, synthesize, just steaming, squeezing,
The processes such as cooked, cooling, rinsing, dress square-bottomed bamboo basket, complex process, production is time-consuming, and efficiency is lower, and most importantly needs artificial
The program and degree of participation are higher, and the control difficulty required for quality and food hygiene and safety is higher.
Summary of the invention
To solve the problems in the background art, the utility model provides one kind while improving efficiency and can protect
Demonstrate,prove the production system of wintercherry rice noodles quality and safety and sanitation production.
A kind of automatic production method of wintercherry rice noodles, follows the steps below preparation:
1. raw material cleans: rice being cleaned with clear water, is impregnated greatly after sewage is discharged with the clear water for accounting for rice weight 40-50%
Rice 2-5 hours, until the grain of rice whitens, is easy to twist into pieces；
2. defibrination: the rice paste mill grinding that will be handled well, when defibrination, do not need volume external adding water；
3. initial fermentation: the Rice & peanut milk of milled is packed into filter bag and is squeezed, squeezes and removes moisture, guarantee water content 30-35% it
Between, the space temperature for accommodating filter bag was increased 10-15 DEG C in extrusion process, and carried out Rice & peanut milk by extrusion time at 0.5-1 hours
Preliminary, low degree fermentation, obtains blocky rice flour；
4. secondary fermentation: will send at block-like rice flour into blender after extruding, while being added according to the ratio of 100:3-5
The good rice flour mash of preparatory fermentative acidification, breaks up together and stirs evenly, and breaing up mixing time is 10-30m minutes, in this process
In, rice flour carries out secondary fermentation under the promotion of the rice flour mash fermented in advance；
5. first curing: step 4. in after the rice flour extruding granulating handled well on the conveyer belt of traveling using steam into
Row continuous steaming grain, steaming grain time are 2-5min；
6. rice noodles squeeze: the rice flour after first curing being exhausted to send after processing into squeezer and is squeezed into as needed
The strip semi-finished product of certain diameter；
7. post cure: squeeze semi-finished product after molding by conveyer belt and enter tunnel type boiling channel, using steam plus
Hot clear water carries out cooking curing；
8. cooling rinsing: the rice noodles after post cure enter cooling rinsing in cold rinse bank by conveyer belt, will be attached to rice
Particle cleaning easy to fall off on line falls, and prevents transport storing process stick to each other gelatinization；
9. cutting packaging: cutting into certain length as needed by the rice noodles that draining dries up after rinsing, divided later
Dress.
A kind of mechanized production system of wintercherry rice noodles, including raw material cleaning and dipping mechanism, pulp-milling mechanism, the first hair of extruding
Ferment mechanism, stirring secondary fermentation mechanism, cure for the first time mechanism, squeezing shaping mechanism, post cure mechanism, cooling rinsing mechanism,
Cutting mechanism, each mechanism are set gradually；
Raw material cleaning and dipping mechanism includes washing a meter tank, rice tank bracket, feeding tube, water inlet pipe, drainpipe, auger
Device, blanking draining pipe, automatic valve；The feeding tube, water inlet pipe, drainpipe, spiral agitator, blanking draining pipe, automatic valve
Door is washed on meter tank described in being installed in, and is washed a meter tank and is mounted on meter tank bracket, wherein feeding tube and water inlet pipe, which are mounted on, washes a meter tank
Top；Blanking draining pipe, drainpipe, automatic valve, which are mounted on, washes a meter tank lower part；Spiral agitator, which is mounted on, to be washed inside meter tank, is led to
It crosses and the spiral agitator bracket for washing meter tank top open-mouth support is set；
The pulp-milling mechanism includes hopper and crushing grinding machine, and hopper is mounted on crushing grinding machine, and is arranged in blanking
Below draining pipe；
The extruding first fermentation mechanism includes multidirectional extrusion dehydration platform, fluid pressure drive device, liquid collection trough；It is wherein more
All around four pieces of horizontal displacable platens and vertical pressing plate are set to extrusion dehydration platform, the bottom with strainer also is set in bottom
Plate；Fluid pressure drive device drives the horizontal displacable platen and vertical pressing plate to act respectively, and liquid collection trough is then from bottom
The multidirectional extrusion dehydration platform is wrapped, the water taken off in Rice & peanut milk is collected and send to treatment process, the horizontal displacable platen
And it is provided with heating device on vertical pressing plate, temperature is increased during extruding, promotes Rice & peanut milk to carry out a degree of first
Secondary fermentation forms blocky rice flour；
The stirring secondary fermentation mechanism includes beating to spread agitating device, and specific structure includes semi- cylindrical warehouse, beater
Frame and main shaft is broken up, opens up blanking port in warehouse bottom, enter warehouse in block-like rice flour after extrusion dehydration, broken up rack
Dispersion is destroyed, while preparatory fermentative acidification is added good rice flour mash stirs evenly together, during stirring, is risen by squeezing
The rice flour temperature being had using itself of temperature and the rice flour mash fermented in advance carry out secondary hair to a certain extent as introduction
Ferment；
The first curing mechanism includes extruding and pelletizing plant and Rapid curing device, and the extruding and pelletizing plant includes
Aggregate bin, sleeve, spiral extruder, granulation die, peripheral hardware scraper and safety guard；The Rapid curing device includes conveying
Band, shortening channel, steam pipe, rotary roller, conveyer belt cover on rotary roller, and pass through shortening channel, and shortening channel is divided equally up and down
It is furnished with steam pipe, rapid aging is carried out to the grain dress rice flour squeezed out；
Squeezing shaping mechanism includes clinker storehouse, spiral conveying tube, exhaust apparatus, rice noodles squeezer, the grain after first curing
Shape rice flour enters clinker storehouse, is sent by spiral conveying tube to exhaust apparatus, exhaust apparatus and is connected with vacuum pump, makes its internal holding
Negative pressure state promotes the Bubble in rice flour, enters rice noodles squeezer later and carries out squeezing molding；
The post cure mechanism includes boiling channel and heating device, and conveyer belt, molding are arranged in the boiling channel
Rice noodles afterwards are conveyed backward by it, and boiling channel is provided with water, and water did not had conveyer belt just, and heating device is logical in the boiling
Below road, the water in boiling channel is heated, by Water transport heat, post cure is carried out to rice noodles；
Cooling rinsing mechanism includes rinsing mechanism and air-dried mechanism, and the rinsing mechanism includes potcher, conveyer belt, draining
Frame；Conveyer belt immerses in potcher, and draining rack is connect with potcher, has certain gradient；Air-drying mechanism includes air-drying cover, drift
Washed rice noodles enter the moisture drying for air-drying cover for surface from draining rack；
The outlet end for air-drying cover, including distance detector, controller and cutter, distance detector is arranged in cutting mechanism
The length of rice noodles is detected, transmits signals to controller after reaching predetermined length, controller instructs cutter movement, is cut into specific
The finished product of length.
The heating device uses high-temperature steam.
The boiling channel connects soft water pond, and water enters in boiling channel after softening.
Discharge outlet is set below potcher, after rice noodles rinse a period of time, by slot water and impurity discharge, rejoin
New water keeps cleaning.
The utility model is when preparing wintercherry rice noodles, not using primary standing for fermentation side more time-consuming in traditional handicraft
Formula, but the secondary hair of starter progress is mixed using fermentation at elevated temperatures when time-consuming shorter extrusion drainage and when rice flour is broken up
Ferment, the spent time is shorter, and can reach the ferment effect of traditional handicraft, while to improve the toughness after rice noodles squeezing,
The utility model is provided with exhaust air technique and mechanism in production system, can effectively reduce and be mixed into rice flour in whipping process
Air, the squeezing made rice noodles quality consolidation after molding, toughness is preferable；In addition production system described in the utility model can be real
The industrial-scale production of existing wintercherry rice noodles realizes automatic running by control system in the links of rice noodles production, not only
It substantially increases production capacity, improve production efficiency, and avoid in traditional handicraft links as brought by manual operation
Error reduces the difference in rice noodles mass production between batch, improves the total quality of produced rice noodles, and food hygiene is pacified
The control required entirely is also relatively easy.
Detailed description of the invention
Fig. 1 is the flow diagram of the mechanized production system of wintercherry rice noodles described in the utility model.
In figure, raw material cleaning and dipping mechanism 1, pulp-milling mechanism 2, squeeze first fermentation mechanism 3, stirring secondary fermentation mechanism 4,
First curing mechanism 5, squeezing shaping mechanism 6, post cure mechanism 7, cooling rinsing mechanism 8, cutting mechanism 9.
Specific embodiment
With reference to the accompanying drawing and the utility model is further described in explanation.
Embodiment 1
The automatic production method of wintercherry rice noodles described in the present embodiment, follows the steps below preparation:
1. raw material cleans: rice being cleaned with clear water, is impregnated greatly after sewage is discharged with the clear water for accounting for rice weight 40-50%
Rice 2-5 hours, until the grain of rice whitens, is easy to twist into pieces；
2. defibrination: the rice paste mill grinding that will be handled well, when defibrination, do not need volume external adding water；
3. initial fermentation: the Rice & peanut milk of milled is packed into filter bag and is squeezed, squeezes and removes moisture, guarantee water content 30-35% it
Between, the space temperature for accommodating filter bag was increased 10-15 DEG C in extrusion process, and carried out Rice & peanut milk by extrusion time at 0.5-1 hours
Preliminary, low degree fermentation, obtains blocky rice flour；
4. secondary fermentation: will send at block-like rice flour into blender after extruding, while being added according to the ratio of 100:3-5
The good rice flour mash of preparatory fermentative acidification, breaks up together and stirs evenly, and breaing up mixing time is 10-30m minutes, in this process
In, rice flour carries out secondary fermentation under the promotion of the rice flour mash fermented in advance；
5. first curing: step 4. in after the rice flour extruding granulating handled well on the conveyer belt of traveling using steam into
Row continuous steaming grain, steaming grain time are 2-5min；
6. rice noodles squeeze: the rice flour after first curing being exhausted to send after processing into squeezer and is squeezed into as needed
The strip semi-finished product of certain diameter；
7. post cure: squeeze semi-finished product after molding by conveyer belt and enter tunnel type boiling channel, using steam plus
Hot clear water carries out cooking curing；
8. cooling rinsing: the rice noodles after post cure enter cooling rinsing in cold rinse bank by conveyer belt, will be attached to rice
Particle cleaning easy to fall off on line falls, and prevents transport storing process stick to each other gelatinization；
9. cutting packaging: cutting into certain length as needed by the rice noodles that draining dries up after rinsing, divided later
Dress.
Embodiment 2
As shown in Figure 1, the mechanized production system of wintercherry rice noodles described in the present embodiment, including raw material cleaning and dipping mechanism
1, pulp-milling mechanism 2, squeeze first fermentation mechanism 3, stirring secondary fermentation mechanism 4, first curing mechanism 5, squeezing shaping mechanism 6,
Post cure mechanism 7, cooling rinsing mechanism 8, cutting mechanism 9, each mechanism are set gradually；
Raw material cleaning and dipping mechanism 1 includes washing a meter tank, rice tank bracket, feeding tube, water inlet pipe, drainpipe, spiral to stir
Mix device, blanking draining pipe, automatic valve；It is the feeding tube, water inlet pipe, drainpipe, spiral agitator, blanking draining pipe, automatic
Valve is washed on meter tank described in being installed in, and is washed a meter tank and is mounted on meter tank bracket, wherein feeding tube and water inlet pipe, which are mounted on, washes rice
Tank top；Blanking draining pipe, drainpipe, automatic valve, which are mounted on, washes a meter tank lower part；Spiral agitator, which is mounted on, to be washed inside meter tank,
The spiral agitator bracket support of meter tank top open-mouth is washed by being arranged in；
The pulp-milling mechanism 2 includes hopper and crushing grinding machine, and hopper is mounted on crushing grinding machine, and is arranged in blanking
Below draining pipe；
The extruding first fermentation mechanism 3 includes multidirectional extrusion dehydration platform, fluid pressure drive device, liquid collection trough；Wherein
All around four pieces of horizontal displacable platens and vertical pressing plate is arranged in multidirectional extrusion dehydration platform, is also arranged in bottom with strainer
Bottom plate；Fluid pressure drive device drives the horizontal displacable platen and vertical pressing plate to act respectively, and liquid collection trough is then the bottom of from
Portion wraps the multidirectional extrusion dehydration platform, collects the water taken off in Rice & peanut milk and send to treatment process, the removable dynamic pressure of level
It is provided with heating device on plate and vertical pressing plate, increases temperature during extruding, promotes Rice & peanut milk to carry out a degree of
First fermentation forms blocky rice flour；
The stirring secondary fermentation mechanism 4 includes beating to spread agitating device, and specific structure includes semi- cylindrical warehouse, beater
Frame and main shaft is broken up, opens up blanking port in warehouse bottom, enter warehouse in block-like rice flour after extrusion dehydration, broken up rack
Dispersion is destroyed, while preparatory fermentative acidification is added good rice flour mash stirs evenly together, during stirring, is risen by squeezing
The rice flour temperature being had using itself of temperature and the rice flour mash fermented in advance carry out secondary hair to a certain extent as introduction
Ferment；
The first curing mechanism 5 includes extruding and pelletizing plant and Rapid curing device, the extruding and pelletizing plant packet
Include aggregate bin, sleeve, spiral extruder, granulation die, peripheral hardware scraper and safety guard；The Rapid curing device includes conveying
Band, shortening channel, steam pipe, rotary roller, conveyer belt cover on rotary roller, and pass through shortening channel, and shortening channel is divided equally up and down
It is furnished with steam pipe, rapid aging is carried out to the grain dress rice flour squeezed out；
Squeezing shaping mechanism 6 includes clinker storehouse, spiral conveying tube, exhaust apparatus, rice noodles squeezer, the grain after first curing
Shape rice flour enters clinker storehouse, is sent by spiral conveying tube to exhaust apparatus, exhaust apparatus and is connected with vacuum pump, makes its internal holding
Negative pressure state promotes the Bubble in rice flour, enters rice noodles squeezer later and carries out squeezing molding；
The post cure mechanism 7 includes boiling channel and heating device, and conveyer belt, molding are arranged in the boiling channel
Rice noodles afterwards are conveyed backward by it, and boiling channel is provided with water, and water did not had conveyer belt just, and heating device is logical in the boiling
Below road, the water in boiling channel is heated, by Water transport heat, post cure is carried out to rice noodles；
Cooling rinsing mechanism 8 includes rinsing mechanism and air-dried mechanism, and the rinsing mechanism includes potcher, conveyer belt, drip
Water frame；Conveyer belt immerses in potcher, and draining rack is connect with potcher, has certain gradient；Air-drying mechanism includes air-drying cover,
The rice noodles rinsed enter the moisture drying for air-drying cover for surface from draining rack；
The outlet end for air-drying cover, including distance detector, controller and cutter, distance detection is arranged in cutting mechanism 9
Device detects the length of rice noodles, transmits signals to controller after reaching predetermined length, controller instructs cutter movement, is cut into spy
The finished product of measured length.
Embodiment 3
As shown in Figure 1, the mechanized production system of wintercherry rice noodles and implementation described in the present embodiment described in the present embodiment
Example 2 is almost the same, and difference is: the heating device uses high-temperature steam；The boiling channel connects soft water pond, and water is by soft
Enter in boiling channel after change；Discharge outlet is set below potcher, after rice noodles rinse a period of time, by slot water and impurity arrange
It puts, rejoins Xin Shui, keep cleaning.
Claims (5)
1. a kind of mechanized production system of wintercherry rice noodles, which is characterized in that including raw material cleaning and dipping mechanism, pulp-milling mechanism,
It squeezes first fermentation mechanism, stirring secondary fermentation mechanism, cure mechanism, squeezing shaping mechanism, post cure mechanism, cooling for the first time
Mechanism, cutting mechanism are rinsed, each mechanism is set gradually；
Raw material cleaning and dipping mechanism include wash a meter tank, rice tank bracket, feeding tube, water inlet pipe, drainpipe, spiral agitator,
Blanking draining pipe, automatic valve；The feeding tube, water inlet pipe, drainpipe, spiral agitator, blanking draining pipe, automatic valve are equal
It is washed on meter tank described in being mounted on, washes a meter tank and be mounted on meter tank bracket, wherein feeding tube and water inlet pipe, which are mounted on, washes a meter tank top；
Blanking draining pipe, drainpipe, automatic valve, which are mounted on, washes a meter tank lower part；Spiral agitator, which is mounted on, to be washed inside meter tank, by setting
It sets in the spiral agitator bracket support for washing meter tank top open-mouth；
The pulp-milling mechanism includes hopper and crushing grinding machine, and hopper is mounted on crushing grinding machine, and is arranged in blanking draining
Below pipe；
The extruding first fermentation mechanism includes multidirectional extrusion dehydration platform, fluid pressure drive device, liquid collection trough；It is wherein multidirectional to squeeze
All around four pieces of horizontal displacable platens and vertical pressing plate is arranged in press-dehydrating platform, and the bottom plate with strainer also is arranged in bottom；
Fluid pressure drive device drives the horizontal displacable platen and vertical pressing plate to act respectively, and liquid collection trough is then wrapped up from bottom
Multidirectional extrusion dehydration platform is stated in residence, is collected the water taken off in Rice & peanut milk and is sent to treatment process, the horizontal displacable platen and
Heating device is provided on vertical pressing plate；
The stirring secondary fermentation mechanism includes beating and spreading agitating device, specific structure include semi- cylindrical warehouse, break up rack with
And main shaft is broken up, blanking port is opened up in warehouse bottom；
The first curing mechanism includes extruding and pelletizing plant and Rapid curing device, and the extruding and pelletizing plant includes gathering materials
Bucket, sleeve, spiral extruder, granulation die, peripheral hardware scraper and safety guard；The Rapid curing device includes conveyer belt, ripe
Channel processed, steam pipe, rotary roller, conveyer belt cover on rotary roller, and pass through shortening channel, and shortening channel is distributed with steaming up and down
Steam pipe carries out rapid aging to the grain dress rice flour squeezed out；
Squeezing shaping mechanism includes clinker storehouse, spiral conveying tube, exhaust apparatus, rice noodles squeezer, the granular rice after first curing
Powder enters clinker storehouse, is sent by spiral conveying tube to exhaust apparatus, exhaust apparatus and is connected with vacuum pump；
The post cure mechanism includes boiling channel and heating device, and conveyer belt is arranged in the boiling channel, after molding
Rice noodles are conveyed backward by it, and boiling channel is provided with water, and water did not had conveyer belt just, and heating device is under the boiling channel
Side, heats the water in boiling channel；
Cooling rinsing mechanism includes rinsing mechanism and air-dried mechanism, and the rinsing mechanism includes potcher, conveyer belt, draining rack；
Conveyer belt immerses in potcher, and draining rack is connect with potcher, has certain gradient；Air-drying mechanism includes air-drying cover, rinsing
Good rice noodles enter the moisture drying for air-drying cover for surface from draining rack；
The outlet end for air-drying cover, including distance detector, controller and cutter, distance detector detection is arranged in cutting mechanism
The length of rice noodles transmits signals to controller after reaching predetermined length, and controller instructs cutter movement, cut.
2. a kind of mechanized production system of wintercherry rice noodles according to claim 1, which is characterized in that the heating device
Using high-temperature steam.
3. a kind of mechanized production system of wintercherry rice noodles according to claim 1 or 2, which is characterized in that the boiling
Channel connects soft water pond, and water enters in boiling channel after softening.
4. a kind of mechanized production system of wintercherry rice noodles according to claim 1 or 2, which is characterized in that under potcher
Side's setting discharge outlet.
5. a kind of mechanized production system of wintercherry rice noodles according to claim 3, which is characterized in that set below potcher
Set discharge outlet.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201721288071.1U CN208490756U (en) | 2017-10-09 | 2017-10-09 | A kind of mechanized production system of wintercherry rice noodles |
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| CN201721288071.1U CN208490756U (en) | 2017-10-09 | 2017-10-09 | A kind of mechanized production system of wintercherry rice noodles |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107509936A (en) * | 2017-10-09 | 2017-12-26 | 易门米三全食品有限责任公司 | A kind of automatic production method and system of wintercherry rice noodles |
| CN110558481A (en) * | 2019-10-21 | 2019-12-13 | 武汉金香园食品有限公司 | Fine powder production line |
| CN112641123A (en) * | 2020-11-18 | 2021-04-13 | 山西金圪达食品有限公司 | Bowl group automation line |
-
2017
- 2017-10-09 CN CN201721288071.1U patent/CN208490756U/en not_active Expired - Fee Related
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107509936A (en) * | 2017-10-09 | 2017-12-26 | 易门米三全食品有限责任公司 | A kind of automatic production method and system of wintercherry rice noodles |
| CN110558481A (en) * | 2019-10-21 | 2019-12-13 | 武汉金香园食品有限公司 | Fine powder production line |
| CN110558481B (en) * | 2019-10-21 | 2023-02-07 | 武汉金香园食品有限公司 | Fine powder production line |
| CN112641123A (en) * | 2020-11-18 | 2021-04-13 | 山西金圪达食品有限公司 | Bowl group automation line |
| CN112641123B (en) * | 2020-11-18 | 2023-09-15 | 山西金圪达食品有限公司 | Bowl group automatic production line |
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Granted publication date: 20190215 Termination date: 20211009 |