CN109480177A - A kind of processing method and device of fresh-cut lettuce - Google Patents
A kind of processing method and device of fresh-cut lettuce Download PDFInfo
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- CN109480177A CN109480177A CN201811317919.8A CN201811317919A CN109480177A CN 109480177 A CN109480177 A CN 109480177A CN 201811317919 A CN201811317919 A CN 201811317919A CN 109480177 A CN109480177 A CN 109480177A
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- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23L—FOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
- A23L5/00—Preparation or treatment of foods or foodstuffs, in general; Food or foodstuffs obtained thereby; Materials therefor
- A23L5/10—General methods of cooking foods, e.g. by roasting or frying
- A23L5/13—General methods of cooking foods, e.g. by roasting or frying using water or steam
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- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23L—FOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
- A23L7/00—Cereal-derived products; Malt products; Preparation or treatment thereof
- A23L7/10—Cereal-derived products
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- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23P—SHAPING OR WORKING OF FOODSTUFFS, NOT FULLY COVERED BY A SINGLE OTHER SUBCLASS
- A23P30/00—Shaping or working of foodstuffs characterised by the process or apparatus
- A23P30/20—Extruding
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G33/00—Screw or rotary spiral conveyors
- B65G33/08—Screw or rotary spiral conveyors for fluent solid materials
- B65G33/14—Screw or rotary spiral conveyors for fluent solid materials comprising a screw or screws enclosed in a tubular housing
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/52—Devices for transferring articles or materials between conveyors i.e. discharging or feeding devices
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G69/00—Auxiliary measures taken, or devices used, in connection with loading or unloading
- B65G69/20—Auxiliary treatments, e.g. aerating, heating, humidifying, deaerating, cooling, de-watering or drying, during loading or unloading; Loading or unloading in a fluid medium other than air
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- Food Science & Technology (AREA)
- Polymers & Plastics (AREA)
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- Health & Medical Sciences (AREA)
- Nutrition Science (AREA)
- Manufacturing & Machinery (AREA)
- Cereal-Derived Products (AREA)
Abstract
A kind of production method of fresh-cut lettuce comprising following steps: (1) Raw Materials Rice clear water is taken to clean, impregnate；(2) by soaked rice defibrination, Rice & peanut milk is obtained；(3) Rice & peanut milk is transported in the hopper of screw extruding bri quetting machine, Rice & peanut milk is allowed to enter in screw extruding bri quetting machine, boil Rice & peanut milk using the heat of steam；(4) it is squeezed through screw extruding bri quetting machine, Rice & peanut milk is squeezed into Filamentous rice flour material, exports and is discharged from the molding of screw extruding bri quetting machine, falls on steaming conveyer belt, and steaming conveyer belt conveys Filamentous rice flour material process and utilizes steamed rice flour material simultaneously；(5) the rice flour material cooked is transported on cooling conveyor by steaming conveyer belt, is cooled down, is cooled to room temperature while being conveyed；(6) rice flour material after cooling passes through bunched and is transported on blank conveyer belt；(6) the rice flour material on blank conveyer belt is pressed into length specification dissection, packs the finished product that can be obtained.This production method is easy to operate, high in machining efficiency.
Description
Technical field
The present invention relates to the technical field of rice flour processing, the processing methods and device of specifically a kind of fresh-cut lettuce.
Background technique
Rice flour is the popular cuisines in southern area of China.Rice flour is using rice as raw material, soaking, boiling and press strip
Etc. strip made of processes, Filamentous rice made products, rather than understand on the meaning of a word using rice as raw material to grind manufactured powder
Material.Rice flour quality is flexible, and soup is not pasted in high resilience, boiling, does and fries not easily broken, is equipped with respectively plant vegetables code or soup stock and carries out soup and boil or do
It fries, it is smooth tasty, it is deep to be liked by the majority of consumers (especially southern consumer).Rice flour kind is numerous, can be divided into row rice flour, side
Block rice flour, ripple rice flour, dried thin rice stick, wet rice flour noodles and dry rice flour etc..Their production technology is similar, generally are as follows: big
Multiple steaming-cooling-drying-packaging-the finished product of rice-elutriation-immersion-defibrination-steaming-tabletting (wire squeeze)-.
However rice is processed into rice flour complex process, large-scale rice flour manufacturing enterprise mostly uses large automatic equipment to carry out
Labour has been liberated in processing, but large automatic equipment price is expensive, and small business is mostly or using traditional approach to rice
Face is processed, and traditional approach processing and fabricating rice flour, which needs manually to convey powder material, to be squeezed, and is needed manually to extrusion forming
Rice flour afterwards carries out cooling processing, and rice flour extrusion process cannot carry out simultaneously with cooling processing, manually to by cooling processing
Rice flour is wound stretching, and it is low that traditional approach processes rice flour complicated for operation, large labor intensity, working efficiency.Therefore, it is necessary to one kind
The method and device of rice flour processing efficiency is improved, open source literature also reports the method and device of some rice flour processing, such as:
1, Chinese patent: a kind of automatically processing device for rice production rice flour technique, application number:
201710568649.7, the applying date: applicant: 2017.07.13 pacifies Anqing sharp intelligent technology limited address 246001 of rice
The Anqing the Hui Sheng Yingjiang District mountain Yang Jia C# bottom of the building is from West to East between first, and inventor: Pan Chunyan, abstract: the present invention relates to one kind
For the automatically processing device of rice production rice flour technique, including bottom plate, the rear end of bottom plate is equipped with conveying rolling device, defeated
It send and air-drying device is installed on rolling device, the front end of bottom plate is equipped with rolling winding device, conveys rolling device, air-drying device
The technique for completing rice flour automation processing is used in conjunction with each other with rolling winding device.The present invention, which can solve existing small-sized work, to be made
With during traditional approach processing and fabricating rice flour it is existing need manually to convey powder material squeeze, need manually to being squeezed into
Rice flour after type carries out cooling processing, and rice flour extrusion process cannot carry out simultaneously with cooling processing, manually handles by cooling
Rice flour be wound stretching, traditional approach processes the problems such as rice flour is complicated for operation, large labor intensity and working efficiency are low, can be with
Realize the function of rice flour automation processing.
2, Chinese patent: a kind of preparation method of fresh-cut lettuce, application number: 201711038651.X, the applying date:
2017.10.31, applicant: Hu'nan Yuxiang Food Co., Ltd., address: 423000 Shigaitang, BeiHu District, Chenzhou City, Hunan Province towns
Business main road southern side, inventor: Chen Wei, Li Xianyin, Luo Huifang, Tang Dongsheng, Zhou Lijuan, Chen Jiexia, abstract: the invention belongs to one
A kind of kind Speciality Foods production field, and in particular to preparation method of fresh-cut lettuce.This method is auxiliary using early rice as primary raw material
With 1.5~2 parts by weight of Gluten, 5-8 parts by weight of converted starch, 1.0~1.5 parts by weight of non-starch polysaccharide, soaking, defibrination,
Extrusion forming, aging, cuts powder, ultrahigh-pressure sterilization and vacuum packaging process at steaming, and fresh-cut lettuce is prepared.This preparation method
Extrusion processing is carried out to part early rice and part early rice is adequately impregnated, is formed sediment with the use of Gluten, denaturation
The quality improvers such as powder, non-starch polysaccharide improve fresh-cut lettuce toughness and viscoplasticity；Using control fresh-cut lettuce moisture content,
The manufacturing process such as spraying and moisturizing are recycled, prevent fresh-cut lettuce aging from bringing back to life, improve palatability；Using lactic fermentation starch gel,
The technologies such as high temperature extrusion gelatinization is formed, and constant temperature control is wet, the fresh-cut lettuce that exploitation safety and sanitation, edible quality optimize.
3, Chinese patent: a kind of processing method of rice rice flour, application number: 201711416081.3, the applying date:
2017.12.25, applicant: Guangxi industrial hundred Gu meter Ye Co., Ltd, address: 537800 Guangxi Zhuang Autonomous Region Yulin Cities are emerging
Opposite in two is dried moat outside a city wall at industry county town, inventor: Huang Fuying, abstract: the present invention relates to rice made products processing technique fields, refer specifically to a kind of big
The processing method of rice rice flour, is made of the rice of 100 parts by weight and the Semen sesami nigrum of 8 parts by weight, including frying, sub-sieve, sieving, mixed
It closes, the procedure of processing of packaging.Rice rice flour of the present invention, it is in good taste, it is full of nutrition.
4, Chinese patent: a kind of automatic rice noodle processing device, application number: 201510911759.X, the applying date:
2015.12.11, applicant: Jiangxi Ma Gu food science and technology Co., Ltd, address: 344000 Jiangxi Province, Kingsoft, Fuzhou Shi Nancheng County
Mouth third industrial park, inventor: Xiong Ping Sheng, once Yun, abstract: the present invention relates to a kind of rice noodle processing equipments, in particular to one
The automatic rice noodle processing device of kind.A kind of automatic rice noodle processing device, including apparatus for automatic aging machine A, automatic flour steaming machine B, auto-comb powder
Machine C, three is sequentially end to end, and the present invention not only saves manpower, but also enhances safety coefficient, while improving rice flour and adding
The automation of work process, improves production efficiency.
5, Chinese patent: rice flour machining production line, the applying date: 2003.3.26, application number: 03233765.5, patent right
People: Tang Shiming, address: 541001 Guangxi Zhuang Autonomous Region Guilin City streets Wu Shi 112, designer: Tang Shiming, abstract: alpha-(2,4-Dichlorophenyl)-1H-imidazole-1-ethanol
Slurry is layered on upper layer conveyer belt left end by powder machining production line slurry paving port, with the walking of conveyer belt from left to right, under conveyer belt
Boiling kettle half-mature powder just is steamed into slurry.Powder is shoveled down to right end perching knife, falls into and squeezes powder device loading hopper, warp
Vermicelli are squeezed into, vermicelli are fallen on the conveying belt of lower floor in water-carrying groove, and conveying belt of lower floor takes vermicelli out of water-carrying groove, are continued from right
It walks to the left, boiling kettle steams vermicelli again, when reaching conveying belt of lower floor left end product outlet, becomes ripe rice flour finished product.Its
Advantage are as follows: upper and lower structures make to produce line length reduction, and compact, occupied area is small；Production line completes whole manufacturing procedures, efficiency
It is high；The steam that boiling kettle generates directly is contacted with the slurry vermicelli of top, and heat utilization ratio is high, and without high steam, raw
Produce safety；Cooking water pot bottom has heated calandria, increases heating surface area, improves the thermal efficiency；Complete machine fully automatic operation, quality are steady
It is fixed, it is easy to operate.
Summary of the invention
The object of the present invention is to provide a kind of easy to operate, the processing methods and device of fresh-cut lettuce high in machining efficiency.
The technical solution adopted by the present invention are as follows:
A kind of production method of fresh-cut lettuce comprising following steps:
(1) it after taking Raw Materials Rice clear water to clean, is put into soaking barrel and is impregnated 1-2 hours with 40-60 ° of water；
(2) soaked rice is utilized into paste mill grinding, obtains Rice & peanut milk；Add ripe Rice & peanut milk when grinding rice, rice with
The weight ratio of ripe Rice & peanut milk is 10:(2-3), ripe Rice & peanut milk is will to heat to be cooked after rice defibrination；Ripe Rice & peanut milk defibrination together is added, can subtract
The soaking time of few rice, the rice flour mouthfeel cunning produced are tender；
(3) Rice & peanut milk is transported in the hopper of screw extruding bri quetting machine, starting screw extruding bri quetting machine work, and steam is passed through
In the vaporium of screw extruding bri quetting machine, the baiting valve of hopper is then opened, Rice & peanut milk is allowed to enter in screw extruding bri quetting machine, utilized
The heat of steam boils Rice & peanut milk；
(4) it is squeezed through screw extruding bri quetting machine, Rice & peanut milk is squeezed into Filamentous rice flour material, from molding for screw extruding bri quetting machine
Mouth discharge, falls on steaming conveyer belt, and steaming conveyer belt conveys Filamentous rice flour material process and utilizes steamed rice flour material simultaneously；It steams
20-40 seconds；
(5) the rice flour material cooked is transported on cooling conveyor by steaming conveyer belt, is cooled down, is cooled to while being conveyed
Room temperature；
(6) rice flour material after cooling passes through bunched and is transported on blank conveyer belt；
(6) the rice flour material on blank conveyer belt is pressed into length specification dissection, packs the finished product that can be obtained.
Preferred: the weight ratio of rice and water in the soaking barrel is 1:(1-2.5).
Preferred: the temperature of the steam is 105-120 °.
The device that the production process of fresh-cut lettuce uses includes screw extruding bri quetting machine, steaming conveyer belt and cooling conveying
The hopper of band, the screw extruding bri quetting machine starches tank connection by the collection of delivery pipe and fiberizer；Screw extruding bri quetting machine
Molding outlet is connect with the feed end of steaming conveyer belt, and the discharge end of steaming conveyer belt and the feed end of cooling conveyor connect,
Rice flour material can pack the finished product that can be obtained by length specification dissection after the output of the discharge end of cooling conveyor.
In order to improve rice flour material by the efficiency of length specification dissection, reduction is manually measured, and the discharge end of cooling conveyor connects
It is connected to the bunched conveyer belt that rice flour material is bunched, the discharge end and blank of bunched conveyer belt convey band connection, and blank conveyer belt will
The bunched rice flour material dissection of bunched conveyer belt.The setting of bunched conveyer belt and blank conveyer belt can reduce by an artificial amount.
The screw extruding bri quetting machine includes rack, cabinet inner casing and hopper, and the cabinet inner casing is cylindrical, machine
Casing is surrounded by outside case inner casing；Casing is mounted on the rack；It is equipped in cabinet inner casing by rolling bearing units crowded
Shaft is pressed, squeezes and helical feed extruding blade is installed in shaft；Shaft is squeezed to drive by driving device；Cabinet inner casing one end
It is provided with feed inlet, the other end is provided with molding outlet, and molding is equipped with shaping cover in outlet；Multiple rice are provided on shaping cover
Powder molding hole；It after Rice & peanut milk is extruded, is discharged from molding hole, Filamentous rice flour material can be become；The feed opening of feed inlet and hopper
It connects, baiting valve is installed on feed opening；Cavity between cabinet inner casing and casing is vaporium, and vaporium is close to hopper
End is provided with steam inlet, and hopper end is provided with steam (vapor) outlet.
It includes No. I helical blade, No. II helical blade and No. III helical blade that the helical feed, which squeezes blade, is squeezed
No. I helical blade, No. II helical blade and No. III helical blade, No. I helical-blade are sequentially installed in shaft since hopper end
The screw pitch ratio of piece, No. II helical blade and No. III helical blade is 3:1:1, and length ratio is 10:3:1；No. I helical blade, No. II
The outer diameter of helical blade and No. III helical blade ratio is 22:15:20.
The driving device is driven to motor driver, and motor driver includes transmission case and motor, electronic
The shaft of machine and the power input shaft of transmission case connect, and the power output shaft of transmission case is connect with shaft is squeezed.
The steaming conveyer belt includes steaming conveying tape holder, drive pulley, cotton tape and driven pulley；Active skin
Belt wheel and driven pulley are separately mounted to the both ends of steaming conveying tape holder, and cotton tape basket is wound on drive pulley and follower belt
On wheel, as conveyer belt；Vapour hood, steam are surrounded by around upper layer cotton tape between drive pulley and driven pulley
The steam pipe of back-shaped setting is installed, steam pipe is mounted on the lower section of upper layer cotton tape, steam, steam are passed through in steam pipe in cover
Cover reduces thermal losses.
The conveyer belt of the cooling conveyor is netted conveyer belt, is equipped with above netted conveyer belt for blowing a cold wind over
The air curtain of cooling rice flour material.
The present invention has the advantage that
The processing method of this fresh-cut lettuce is easy to operate, high in machining efficiency；Add ripe Rice & peanut milk when grinding rice, rice with it is ripe
The weight ratio of Rice & peanut milk is 10:(2-3), ripe Rice & peanut milk is will to heat to be cooked after rice defibrination；Ripe Rice & peanut milk defibrination together is added, can be reduced
The soaking time of rice, the rice flour mouthfeel cunning produced are tender；It is transported to after defibrination defibrination in screw extruding bri quetting machine, squeezes on one side
Molded to heat Rice & peanut milk using the steam of the vaporium of screw extruding bri quetting machine on one side, rice flour material after molding is from being transported to spiral
It is discharged, is entered on steaming conveyer belt in single lead screw ex truding briquetting machine, steamed rice powder on one side convey while, it can be defeated by 20-40 seconds
It is sent on cooling conveyor and is cooled down, be molded into packaging whole process and need or so half an hour, whole process needs
Less than two and one-half- hours.
Detailed description of the invention
Fig. 1 is the structural schematic diagram for the device that the production process of fresh-cut lettuce uses；
Fig. 2 is the structural schematic diagram of screw extruding bri quetting machine in Fig. 1；
Fig. 3 is the structural schematic diagram of steaming conveyer belt in Fig. 1；
Fig. 4 is the connection schematic diagram of cooling conveyor, bunched conveyer belt and blank conveyer belt in Fig. 1；
Serial number name in figure are as follows:
1, fiberizer, 2, delivery pipe, 3, screw extruding bri quetting machine, 4, steaming conveyer belt, 5, cooling conveyor, 6, air curtain, 7,
Bunched conveyer belt, 8, blank conveyer belt, 9, rack, 10, transmission case, 11, motor, 12, rolling bearing units, 13, extruding shaft,
14, No. I helical blade, 15, No. II helical blades, 16, steam (vapor) outlet, 17, No. III helical blades, 18, molding outlet, 19, at
Type lid, 20, cabinet inner casing, 21, casing, 22, steam inlet, 23, feed opening, 24, baiting valve, 25, hopper, 26, steaming
Convey tape holder, 27, drive pulley, 28, cotton tape, 29, vapour hood, 30, steam pipe, 31, driven pulley.
Specific embodiment
It is the embodiment of the present invention below, is described in further detail for the production method to this fresh-cut lettuce:
Embodiment 1
Fresh-cut lettuce is obtained using following steps are i.e. processable:
(1) it after taking Raw Materials Rice clear water to clean, is put into soaking barrel and is impregnated 1-2 hours with 40-60 ° of water；
(2) soaked rice is utilized into paste mill grinding, obtains Rice & peanut milk；
(3) Rice & peanut milk is transported in the hopper of screw extruding bri quetting machine, starting screw extruding bri quetting machine work, and steam is passed through
In the vaporium of screw extruding bri quetting machine, the baiting valve of hopper is then opened, Rice & peanut milk is allowed to enter in screw extruding bri quetting machine, utilized
The heat of steam boils Rice & peanut milk；
(4) it is squeezed through screw extruding bri quetting machine, Rice & peanut milk is squeezed into Filamentous rice flour material, from molding for screw extruding bri quetting machine
Mouth discharge, falls on steaming conveyer belt, and steaming conveyer belt conveys Filamentous rice flour material process and utilizes steamed rice flour material simultaneously；It steams
20-40 seconds；
(5) the rice flour material cooked is transported on cooling conveyor by steaming conveyer belt, is cooled down, is cooled to while being conveyed
Room temperature；
(6) rice flour material after cooling passes through bunched and is transported on blank conveyer belt；
(6) the rice flour material on blank conveyer belt is pressed into length specification dissection, packs the finished product that can be obtained.
Preferred: the weight ratio of rice and water in the soaking barrel is 1:(1-2.5).
Preferred: the temperature of the steam is 105-120 °.
The device that the production process of fresh-cut lettuce uses includes screw extruding bri quetting machine 3, steaming conveyer belt 4 and cooling conveying
Band 5, the hopper 25 of the screw extruding bri quetting machine 3 are starched tank with the collection of fiberizer 1 by delivery pipe 2 and are connect；Screw extrusion at
The molding outlet 18 of type machine 3 is connect with the feed end of steaming conveyer belt 4, discharge end and the cooling conveyor 5 of steaming conveyer belt 4
Feed end connection, rice flour material can be by length specification dissections after the output of the discharge end of cooling conveyor 5, and packing can be obtained
Finished product.
In order to improve rice flour material by the efficiency of length specification dissection, the discharge end of cooling conveyor 5 is connected with rice flour material
The discharge end of bunched bunched conveyer belt 7, bunched conveyer belt 7 is connect with blank conveyer belt 8, and blank conveyer belt 8 is by bunched conveying
With 7 bunched rice flour material dissections.
The screw extruding bri quetting machine 3 includes rack 9, cabinet inner casing 20 and hopper 25, and the cabinet inner casing 20 is in
Cylindrical shape is surrounded by casing 21 outside cabinet inner casing 20；Casing 21 is mounted in rack 9；Lead in cabinet inner casing 20
It crosses rolling bearing units 12 and extruding shaft 13 is installed, squeeze and helical feed extruding blade is installed in shaft 13；It is logical to squeeze shaft 13
Over-driving device driving；20 one end of cabinet inner casing is provided with feed inlet, and the other end is provided with molding outlet 18, and molding exports on 18
Shaping cover 19 is installed；Multiple rice flour molding holes are provided on shaping cover 19；After Rice & peanut milk is extruded, it is discharged from molding hole
As Filamentous rice flour material；Feed inlet is connect with the feed opening 23 of hopper 25, and baiting valve 24 is equipped on feed opening 23；In cabinet
Cavity between shell 20 and casing 21 is vaporium, and vaporium is provided with steam inlet 22 close to 25 end of hopper, far from material
25 ends of struggling against are provided with steam (vapor) outlet 16.
It includes 14, No. II helical blades 15 of No. I helical blade and No. III helical blade that the helical feed, which squeezes blade,
17, it squeezes and is sequentially installed with 14, No. II helical blades 15 of No. I helical blade and No. III spiral since 25 end of hopper in shaft 13
The screw pitch ratio of blade 17,14, No. II helical blades 15 of No. I helical blade and No. III helical blade 17 is 3:1:1, and length ratio is
10:3:1；The outer diameter ratio of 14, No. II helical blades 15 of No. I helical blade and No. III helical blade 17 is 22:15:20.
The driving device is driven to motor driver, and motor driver includes transmission case 10 and motor 11,
The shaft of motor 11 is connect with the power input shaft of transmission case 10, and the power output shaft and extruding shaft 13 of transmission case 10 connect
It connects.
The steaming conveyer belt 4 includes steaming conveying tape holder 26, drive pulley 27, cotton tape 28 and driven pulley
31；Drive pulley 27 and driven pulley 31 are separately mounted to the both ends of steaming conveying tape holder 26, and 28 baskets of cotton tape are wound on master
On dynamic belt pulley 27 and driven pulley 31, as conveyer belt；Upper layer cotton between drive pulley 27 and driven pulley 31
It is surrounded by vapour hood 29 around strap 28, the steam pipe 30 of back-shaped setting is installed in vapour hood 29, steam pipe 30 is mounted on
The lower section of upper layer cotton tape 28, steam is passed through in steam pipe 30, and vapour hood 29 reduces thermal losses.
The conveyer belt of the cooling conveyor 5 is netted conveyer belt, is equipped with above netted conveyer belt cold for blowing
The air curtain 6 of air cooling rice flour material.
Application Example
1, so-and-so thanks in Hengxian County, there is the food processing factory of oneself, there is 13 years rice flour processing experiences.It thanks so-and-so and is being engaged in ten
It is found in the rice flour processing work of many years, the fresh-cut lettuce processing that existing market uses needs to undergo from puffed wheat to finished product 4 small
When more than, and this method and device processing fresh-cut lettuce is used only to need less than 2.5 hours, it is time-consuming to shorten processing, improves
Production efficiency.
Claims (10)
1. a kind of production method of fresh-cut lettuce, it is characterised in that: the following steps are included:
(1) it after taking Raw Materials Rice clear water to clean, is put into soaking barrel and is impregnated 1-2 hours with 40-60 ° of water；
(2) soaked rice is utilized into paste mill grinding, obtains Rice & peanut milk；
(3) Rice & peanut milk is transported in the hopper of screw extruding bri quetting machine, starting screw extruding bri quetting machine work, and steam is passed through
In the vaporium of screw extruding bri quetting machine, the baiting valve of hopper is then opened, Rice & peanut milk is allowed to enter in screw extruding bri quetting machine, utilized
The heat of steam boils Rice & peanut milk；
(4) it is squeezed through screw extruding bri quetting machine, Rice & peanut milk is squeezed into Filamentous rice flour material, from molding for screw extruding bri quetting machine
Mouth discharge, falls on steaming conveyer belt, and steaming conveyer belt conveys Filamentous rice flour material process and utilizes steamed rice flour material simultaneously；
(5) the rice flour material cooked is transported on cooling conveyor by steaming conveyer belt, is cooled down, is cooled to while being conveyed
Room temperature；
(6) rice flour material after cooling passes through bunched and is transported on blank conveyer belt；
(6) the rice flour material on blank conveyer belt is pressed into length specification dissection, packs the finished product that can be obtained.
2. the production method of fresh-cut lettuce according to claim 1, it is characterised in that: rice in the soaking barrel with
The weight ratio of water is 1:(1-2.5).
3. the production method of fresh-cut lettuce according to claim 1, it is characterised in that: the temperature of the steam is 105-
120°。
4. the production method of fresh-cut lettuce according to claim 1, it is characterised in that: the production process of fresh-cut lettuce is adopted
Device includes screw extruding bri quetting machine (3), steaming conveyer belt (4) and cooling conveyor (5), the screw extruding bri quetting
The hopper (25) of machine (3) is starched tank with the collection of fiberizer (1) by delivery pipe (2) and is connect；Screw extruding bri quetting machine (3) mold
Mouth (18) is connect with the feed end of steaming conveyer belt (4), the discharge end of steaming conveyer belt (4) and the charging of cooling conveyor (5)
End connection, rice flour material from the discharge end of cooling conveyor (5) output after can by length specification dissection, pack can be obtained at
Product.
5. the production method of fresh-cut lettuce according to claim 4, it is characterised in that: in order to improve rice flour material by length scale
The efficiency of lattice dissection, the discharge end of cooling conveyor (5) are connected with the bunched conveyer belt (7) that rice flour material is bunched, bunched conveying
The discharge end of band (7) is connect with blank conveyer belt (8), and blank conveyer belt (8) cuts the bunched rice flour material of bunched conveyer belt (7)
Section.
6. the production method of fresh-cut lettuce according to claim 4, it is characterised in that: the screw extruding bri quetting machine
It (3) include rack (9), cabinet inner casing (20) and hopper (25), the cabinet inner casing (20) is cylindrical, cabinet inner casing (20)
Outside is surrounded by casing (21)；Casing (21) is mounted on rack (9)；Pass through rolling bearing units in cabinet inner casing (20)
(12) it is equipped with and squeezes shaft (13), squeeze and helical feed extruding blade is installed on shaft (13)；Shaft (13) are squeezed to pass through
Driving device driving；Cabinet inner casing (20) one end is provided with feed inlet, and the other end is provided with molding outlet (18), molding outlet
(18) shaping cover (19) are installed on；Multiple rice flour molding holes are provided on shaping cover (19)；After Rice & peanut milk is extruded, from molding hole
Discharge can become Filamentous rice flour material；Feed inlet is connect with the feed opening (23) of hopper (25), and feed opening is equipped on (23)
Baiting valve (24)；Cavity between cabinet inner casing (20) and casing (21) is vaporium, and vaporium is held close to hopper (25)
Steam inlet (22) are provided with, hopper (25) end is provided with steam (vapor) outlet (16).
7. the production method of fresh-cut lettuce according to claim 6, it is characterised in that: the driving device is driven to electricity
Machine actuating device, motor driver include transmission case (10) and motor (11), the shaft and transmission case of motor (11)
(10) power input shaft connection, the power output shaft of transmission case (10) are connect with shaft (13) are squeezed.
8. the production method of fresh-cut lettuce according to claim 6, it is characterised in that: the helical feed squeezes blade
Including No. I helical blade (14), No. II helical blade (15) and No. III helical blade (17), squeeze on shaft (13) from hopper
(25) end starts to be sequentially installed with No. I helical blade (14), No. II helical blade (15) and No. III helical blade (17), No. I spiral shell
The screw pitch ratio of vane piece (14), No. II helical blade (15) and No. III helical blade (17) is 3:1:1, and length ratio is 10:3:1；Ⅰ
The outer diameter ratio of number helical blade (14), No. II helical blade (15) and No. III helical blade (17) is 22:15:20.
9. the production method of fresh-cut lettuce according to claim 4, it is characterised in that: steaming conveyer belt (4) packet
Include steaming conveying tape holder (26), drive pulley (27), cotton tape (28) and driven pulley (31)；Drive pulley (27) and
Driven pulley (31) is separately mounted to the both ends of steaming conveying tape holder (26), and cotton tape (28) basket is wound on drive pulley (27)
On driven pulley (31), as conveyer belt；Upper layer cotton tape between drive pulley (27) and driven pulley (31)
(28) it is surrounded by around vapour hood (29), the steam pipe (30) of back-shaped setting, steam pipe (30) is installed in vapour hood (29)
It is mounted on the lower section of upper layer cotton tape (28), steam is passed through in steam pipe (30), vapour hood (29) reduces thermal losses.
10. the production method of fresh-cut lettuce according to claim 4, it is characterised in that: the cooling conveyor (5)
Conveyer belt is netted conveyer belt, and the air curtain (6) for cooling rice flour material of blowing a cold wind over is equipped with above netted conveyer belt.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811317919.8A CN109480177A (en) | 2018-11-07 | 2018-11-07 | A kind of processing method and device of fresh-cut lettuce |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811317919.8A CN109480177A (en) | 2018-11-07 | 2018-11-07 | A kind of processing method and device of fresh-cut lettuce |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN109480177A true CN109480177A (en) | 2019-03-19 |
Family
ID=65695204
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201811317919.8A Withdrawn CN109480177A (en) | 2018-11-07 | 2018-11-07 | A kind of processing method and device of fresh-cut lettuce |
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Cited By (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110775518A (en) * | 2019-04-08 | 2020-02-11 | 青岛海科佳智能装备科技有限公司 | Powder collecting device of rice flour cutting machine |
| CN110881612A (en) * | 2019-11-29 | 2020-03-17 | 怀化天天食品科技有限公司 | Wet rice flour production preparation system |
| CN111252481A (en) * | 2019-12-18 | 2020-06-09 | 浙江锦鑫建设工程有限公司 | Boiler external ash discharge conveying system |
| CN111493280A (en) * | 2020-05-21 | 2020-08-07 | 阙之和 | Fresh wet rice noodle production line and production process |
| CN112146424A (en) * | 2020-08-24 | 2020-12-29 | 上海成界制药设备有限公司 | Discharging method and device after material drying |
| CN112155156A (en) * | 2020-09-30 | 2021-01-01 | 湖南康洁食品科技发展有限公司 | Rice flour steaming equipment |
| CN112335822A (en) * | 2020-09-30 | 2021-02-09 | 柳州市汇方科技有限公司 | Rice noodle production line |
| CN112655877A (en) * | 2020-12-22 | 2021-04-16 | 广西壮族自治区农业科学院 | Half-dry rice noodle production and processing device |
| CN113974058A (en) * | 2021-11-10 | 2022-01-28 | 重庆市臣品客食品有限公司 | Production process of fresh-keeping rice noodles and rice noodle boiling system |
| CN114190516A (en) * | 2021-12-20 | 2022-03-18 | 楚雄州志祥粮油有限公司 | Wet rice noodle production equipment |
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| CN110775518A (en) * | 2019-04-08 | 2020-02-11 | 青岛海科佳智能装备科技有限公司 | Powder collecting device of rice flour cutting machine |
| CN110775518B (en) * | 2019-04-08 | 2024-01-09 | 青岛海科佳智能科技股份有限公司 | Powder collecting device of rice flour cutting machine |
| CN110881612A (en) * | 2019-11-29 | 2020-03-17 | 怀化天天食品科技有限公司 | Wet rice flour production preparation system |
| CN111252481A (en) * | 2019-12-18 | 2020-06-09 | 浙江锦鑫建设工程有限公司 | Boiler external ash discharge conveying system |
| CN111493280A (en) * | 2020-05-21 | 2020-08-07 | 阙之和 | Fresh wet rice noodle production line and production process |
| CN112146424A (en) * | 2020-08-24 | 2020-12-29 | 上海成界制药设备有限公司 | Discharging method and device after material drying |
| CN112155156A (en) * | 2020-09-30 | 2021-01-01 | 湖南康洁食品科技发展有限公司 | Rice flour steaming equipment |
| CN112335822A (en) * | 2020-09-30 | 2021-02-09 | 柳州市汇方科技有限公司 | Rice noodle production line |
| CN112655877A (en) * | 2020-12-22 | 2021-04-16 | 广西壮族自治区农业科学院 | Half-dry rice noodle production and processing device |
| CN113974058A (en) * | 2021-11-10 | 2022-01-28 | 重庆市臣品客食品有限公司 | Production process of fresh-keeping rice noodles and rice noodle boiling system |
| CN114190516A (en) * | 2021-12-20 | 2022-03-18 | 楚雄州志祥粮油有限公司 | Wet rice noodle production equipment |
| CN114190516B (en) * | 2021-12-20 | 2023-10-17 | 楚雄州志祥粮油有限公司 | Wet rice noodle production equipment |
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Application publication date: 20190319 |