CN208657885U - Yunnan Guoqiao rice vermicelli production line - Google Patents
Yunnan Guoqiao rice vermicelli production line Download PDFInfo
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- CN208657885U CN208657885U CN201721778345.5U CN201721778345U CN208657885U CN 208657885 U CN208657885 U CN 208657885U CN 201721778345 U CN201721778345 U CN 201721778345U CN 208657885 U CN208657885 U CN 208657885U
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Abstract
The utility model relates to food processing machinery, and in particular to Yunnan Guoqiao rice vermicelli complete production unit.Yunnan Guoqiao rice vermicelli production line, comprising: screw elevator, screw conveyor, rice dispenser, puffed wheat tank, purge tank, drainage rice storage chamber, rice feeder, fiberizer, vibrating screen, slurry can, filter press, storing conveyer, crusher, bucket elevator, ration feeding machine, blender, storing feeder, crowded grain machine, steaming grain machine, banded extruder, vermicelli conveyer, extruding strings device, continuous water-boiling machine, continuous water cooling unit, the cutting conveyer set gradually by material transmission direction;The production line produces serialization, saves labour, structure is simple, and equipment safety is reliable, easy to operate.
Description
Technical field
The utility model relates to food processing machinery, and in particular to Yunnan Guoqiao rice vermicelli complete production unit.
Background technique
The production method of Yunnan Guoqiao rice vermicelli, at present there are mainly two types of: first, the rice after fermentation is ground, custom
Claim " wintercherry rice noodles ", though its complex process, production is time-consuming, and the rice noodles muscles and bones that this method is produced is good, and smooth Hui Tian can
The faint scent of rice is kept, preferably for traditional preparation method;It is squeezed second, being placed directly in machine after taking rice to be milled, utilizes friction
Temperature make its gelatinization molding, referred to as " dry pulp rice noodles ", boiling is risen hair again when edible, dry pulp rice noodles muscles and bones firmly, seaming, wire length,
But it is fragrant not as good as wintercherry rice noodles.
Both methods all exist energy consumption is big, production cannot it is continuous, labour is more, large labor intensity, operation be not square
Just, the big problem of equipment safety hidden danger.
Utility model content
For the technical problems in the prior art, the purpose of this utility model is: providing a kind of production serialization, produces
Amount is big, saves labour, easy to operate Yunnan Guoqiao rice vermicelli production line.
In order to achieve the above object, the utility model adopts the following technical solution:
Yunnan Guoqiao rice vermicelli production line, comprising: the screw elevator that is set gradually by material transmission direction, helical feed
Machine, rice dispenser, puffed wheat tank, purge tank, drainage rice storage chamber, rice feeder, fiberizer, vibrating screen, slurry can, filters pressing
Machine, crusher, bucket elevator, ration feeding machine, blender, storing feeder, squeezes grain machine, steams grain machine, squeezes storing conveyer
Machine, vermicelli conveyer, extruding strings device, continuous water-boiling machine, continuous water cooling unit, cutting conveyer.
Two rice dispensers are equipped in the lower section of screw conveyor, every rice dispenser lower section is with rice dispenser
Center is set there are four puffed wheat tank;Rice dispenser includes motor and blanking cavity, and motor drives blanking cavity to revolve in the horizontal plane
Turn, the top of blanking cavity and the discharge port face of screw conveyor, blanking above puffed wheat tank is suspended below blanking cavity.It adopts
After this structure, two rice dispensers while blanking, after rice is full of a puffed wheat tank, motor drives the rotation of blanking cavity
It goes to above another puffed wheat tank and continues blanking.Blanking is more efficient and spatial distribution is more reasonable.
Puffed wheat pot bottom is equipped with jet inlet and jet exit, and cleaning pot bottom is equipped with jet inlets and jet outlets, clearly
Cleaning of evaporator upper end is the feeding inlet of open type;The connecting tube that one end is connected with water pump is connect with the jet inlet of puffed wheat tank, puffed wheat tank
Jet exit connect with purge tank feeding inlet by another connecting tube, the rice soaked is delivered in purge tank;One end
The jet inlets of the connecting tube and purge tank that are connected with water pump connect, and pass through between the jet outlets and drainage rice storage chamber of purge tank
Another connecting tube connection, realizes that the cleaning of rice is delivered to drainage rice storage chamber again;Water pump pumps out water from reservoir, is formed
High-velocity flow.After this structure, start water pump, the high-velocity flow that water is formed enters through connecting tube from the jet stream of puffed wheat pot bottom
Mouth enters, and rice is entered in purge tank from the feeding inlet that jet exit jet stream is promoted to purge tank and is cleaned, in purge tank
Cleaning wash journey are as follows: the water pump for starting purge tank, allow water flow from cleaning pot bottom jet inlets enter, cleaning rice simultaneously take
Band rice enters drainage in drainage rice storage chamber through connecting tube from water spray outlet outflow.
Filter press includes body, push plate, filter chamber, the hydraulic system for providing pressure, controls the electrical of filter press movement
System;Push plate and filter chamber are axially mounted on body by horizontal axis, and push plate is located at the side of filter chamber, are equipped with charging among push plate
Hole has the filter plate of muti-piece axial alignment installation on transverse axis in filter chamber, is equipped with filtering medium layer, filter plate surface on every piece of filter plate
Equipped with groove, filtrate (liquid is additionally provided with below filter chamber;It is equipped with below filtrate (liquid dismountable for receiving the water receiving of filtrate
Disk;When filters pressing, hydraulic system driving push plate moves radially on transverse axis, and filter chamber is shunk.After this structure, Rice & peanut milk is from charging
Hole enters filter chamber, and hydraulic system driving push plate translates on transverse axis, and push plate moves closer to filter chamber and squeezes filter chamber, between each filter plate
The effect of mutual pressure under, liquid in Rice & peanut milk, by filtering medium layer formation filtrate, flows to filter plate table under the promotion of pressure
The groove in face is fallen in drip tray, the solid solid in Rice & peanut milk is trapped in filter chamber after concentration outside filtrate (liquid discharge machine
Powder ball is formed, drip tray is removed after the completion of filters pressing, discharges pressure between filter plate, powder ball falls on the storing conveyer below filter press
In.
Crusher includes the screw feeding entrance along the setting of material conveying direction, rough and torn crushing device, thin broken crushing device and goes out
Material mouth;Screw feeding entrance is located at one end of rough and torn crushing device;Rough and torn crushing device includes horizontally disposed agitating shaft and around stirring
Several stirring rods of axis setting are mixed, are spaced apart from each other between stirring rod, vertical distribution;Thin broken crushing device is located at the rough and torn crushing device other end
Lower section, thin broken crushing device include horizontally disposed broken shaft and along broken shaft axially spaced-apart distribution several blades, discharge port
Positioned at the lower section of thin broken crushing device.After this structure, the powder ball after filters pressing is sent into coarse crushing dress from screw feeding entrance
Middle carry out coarse crushing is set, carries out fine crushing after coarse crushing again, can guarantee that powder ball is broken more comprehensively, crushing effect is more preferable.
Ration feeding machine includes motor, barrel, the horizontally disposed agitating shaft and below agitating shaft in barrel
Horizontally disposed spiral;Agitating shaft is mounted on barrel inside upper part, and agitating shaft is equipped with several paddles, and paddle is around stirring
Axis is arranged, and is spaced apart from each other between stirring rod, vertical distribution, and spiral is mounted on barrel inside bottom;The upper end of barrel is equipped with feeding inlet,
End coils bottom is discharge port.After this structure, it is uniform while feeding to be able to maintain material.
Steaming grain machine includes body, nylon tape and motor;It is equipped in the middle part of body and steams grain room, steamed and be equipped with cover, Buddhist nun above grain room
Tengential belt is mounted on body and passes through from grain chamber interior is steamed, and motor drives nylon tape to move on body, one end position of nylon tape
In the lower section for squeezing grain machine discharge port, the other end is located at the top of banded extruder feeding inlet.After this structure, realize that grain of rice side is defeated
The continuous operation that side cooks is sent, so that production is more automatically and successively;By control nylon tape movement velocity and steam grain room temperature
Degree can efficiently control boiling duration and grain of rice amount of cure.
Extruding strings device includes motor, barrel, screw rod, wire squeeze mold;Screw rod is set to inside barrel, and a upper side of barrel is equipped with
Feeding inlet, the other side lower section of barrel are equipped with discharge port, and wire squeeze mold is mounted on discharge port end, electric motor driven screw rotation.
Continuous water-boiling machine includes body, pot body, pot cover, motor, conveyer belt;Pot body is continuously fixed on body upper,
Conveyer belt is passed through from the pot nside for the water-boiling machine being continuously arranged, and each pot body is equipped with a pot cover, and pot cover covers in pot body
Side, the movement of motor driving conveying belt;Continuous water cooling unit includes body, water-cooling groove, conveyer belt, and the tail portion of continuous water cooling unit is additionally provided with
Powder frame out, the top of powder frame is equipped with two typhoon cold out;Water-cooling groove is continuously fixed on body upper, and conveyer belt is from continuous
It is passed through inside the water-cooling groove of setting;Continuous water-boiling machine and continuous water cooling unit are continuously installed, the body of continuous water cooling unit and continuous water
The body for boiling machine is the body of monoblock type, and the conveyer belt of the conveyer belt of continuous water cooling unit and continuous water-boiling machine is the conveying of monoblock type
Band, conveyer belt are arranged along conveying direction around body, from the water-cooling groove of the pot nside of continuous water-boiling machine and continuous water cooling unit in
Portion passes through, and conveyer belt drives movement by the motor in continuous water-boiling machine.After this structure, realize that rice noodles are steamed in conveying
Ripe, water cooling continuous operation, so that production is more automatically and successively.
Cutting off conveyer includes disconnecting device and conveying device;Disconnecting device includes cutter shaft, cutter, chopping block and motor;It cuts
Knife is mounted on cutter shaft, and chopping block is arranged in parallel with cutter shaft, and chopping block is located at the side of cutter shaft and, cutting corresponding with cutter edge
When, cutter edge is in contact with chopping block, and conveyer belt is located at below cutter shaft and chopping block;Conveying device includes conveyer belt and the electricity that slows down
Machine, cutter shaft and chopping block do contrary circumnutation, and cutter shaft for each revolution, completes a cutoff action, the powder after cutting
Silk, which drops on conveyer belt, to be conveyed out.After this structure, realizes automation rice noodles fixed length cutting and neatly convey.
Generally speaking, the utility model has the advantages that
1. production line produces continuous and automatic, labour is saved;2. device structure is simple, easy to operate, sanitary condition is good,
Equipment safety is reliable;3. yield is big, the product resting period is long;4. forming, rice noodles muscles and bones is good, and smooth Hui Tian can preferably be kept
The faint scent of rice.
Detailed description of the invention
Fig. 1 is the utility model crossing-over bridge rice noodles production line front half section main view.
Fig. 2 is the utility model crossing-over bridge rice noodles production line second half section main view.
Fig. 3 is the utility model crossing-over bridge rice noodles production line top view.
Fig. 4 is the structural schematic diagram of screw elevator, screw conveyor, rice dispenser and puffed wheat tank.
Fig. 5 is the structural schematic diagram of purge tank and drainage rice storage chamber.
Fig. 6 be drainage rice storage chamber, rice feeder, fiberizer, vibrating screen structural schematic diagram.
Fig. 7 is slurry can structural schematic diagram.
Fig. 8 is the structural schematic diagram of filter press, storing conveyer, crusher, bucket elevator.
Fig. 9 is the main view of crusher internal structure.
Figure 10 is the left view of crusher.
Figure 11 is the structural schematic diagram of ration feeding machine.
Figure 12 is the structural schematic diagram of blender.
Figure 13 is the structural schematic diagram of storing feeder.
Figure 14 is the structural schematic diagram for squeezing grain machine.
Figure 15 is the structural schematic diagram for steaming grain machine.
Figure 16 is the structural schematic diagram of banded extruder.
Figure 17 is the cross-sectional view of extruding strings device.
Figure 18 is the left view of extruding strings device.
Figure 19 is the main view of continuous water-boiling machine and continuous water cooling unit.
Figure 20 is the top view of continuous water-boiling machine and continuous water cooling unit.
Figure 21 is the left cross-sectional view of continuous water-boiling machine.
Figure 22 is turned off the structural schematic diagram of conveyer.
Label and corresponding parts title in figure are as follows:
1 is screw elevator, and corresponding screw elevator 1-1 is feeding inlet, 1-2 is barrel, 1-3 is spiral, 1-4 is discharging
Mouthful.
2 be screw conveyor, and corresponding screw conveyor 2-1 is feeding inlet, 2-2 is barrel, 2-3 is spiral, 2-4 is discharging
Mouthful.
3 be rice dispenser, and corresponding rice dispenser 3-1 is blanking cavity.
4 be puffed wheat tank, and corresponding puffed wheat tank 4-1 is jet inlet, 4-2 is jet exit, 4-3 is discharge outlet.
5 be purge tank, and corresponding purge tank 5-1 is jet inlets, 5-2 is jet outlets, 5-3 is connecting tube, 5-4 is pan feeding
Mouthful.
6 be drainage rice storage chamber, and it be storage meter Fang Dou, 6-3 is valve that corresponding drainage rice storage chamber 6-1, which is drainage Fang Dou, 6-2,.
7 be rice feeder, and corresponding rice feeder 7-1 is feeding inlet, 7-2 is discharge port.
8 be fiberizer, and corresponding fiberizer 8-1 is discharge port, 8-2 is to integrate slurry cylinder, 8-3 as connecting tube.
9 be vibrating screen, and corresponding vibrating screen 9-1 is feeding inlet, 9-2 is discharge port, 9-3 is collection slurry cylinder.
10 be slurry can, and corresponding slurry can 10-1 is tank body, 10-2 is paddle, 10-3 is agitating shaft.
11 be filter press, and corresponding filter press 11-1 is body, 11-2 is filter plate, 11-3 is push plate, 11-4 is horizontal axis, 11-5
For drip tray.
12 be storing conveyer, and corresponding storing conveyer 12-1 is barrel, 12-2 is spiral, 12-3 is feeding inlet, 12-4
For discharge port.
13 be crusher, corresponding crusher 13-1 is sprocket wheel, 13-2 is carrier chain, 13-3 is spiral, 13-4 be agitating shaft,
13-5 is stirring rod, 13-6 is body, 13-7 is broken shaft, 13-8 is blade, 13-9 is feeding inlet, 13-10 is discharge port.
14 be bucket elevator, and corresponding bucket elevator 14-1 is sprocket wheel, 14-2 is carrier chain, 14-3 is hopper (in figure
Only show one), 14-4 be body.
15 be ration feeding machine, and corresponding ration feeding machine 15-1 is barrel, 15-2 is agitating shaft, 15-3 is paddle, 15-
4 be spiral, 15-5 is feeding inlet, 15-6 is discharge port.
16 be blender, and corresponding blender 16-1 is blender body, 16-2 is agitating shaft, 16-3 is paddle, 16-4
For water tank, 16-5 be feeding inlet, 16-6 is discharge port, 16-7 is blanking door opener.
17 be storing feeder, and corresponding storing feeder 17-1 is motor, 17-2 is barrel, 17-3 is the first spiral, 17-
4 be the second spiral, 17-5 is feeding inlet, 17-6 is discharge port.
18 is squeeze grain machine, and corresponding crowded grain machine 18-1 is barrel, 18-2 is screw rod, 18-3 is crowded grain mold, 18-4 is pan feeding
Mouth, 18-5 are discharge port.
19 is steam grain machine, and corresponding steaming grain machine 19-1 is body, 19-2 is nylon tape, 19-3 is steaming grain room, 19-4 is cover.
20 be banded extruder, and corresponding banded extruder 20-1 is barrel, 20-2 is extrusion mold, 20-3 is feeding inlet, 20-4 is
Material mouth.
22 be extruding strings device, corresponding extruding strings device 22-1 is motor, 22-2 is barrel, 22-3 is screw rod, 22-4 be wire squeeze mold,
22-5 is feeding inlet, 22-6 is discharge port.
23 be continuous water-boiling machine, and corresponding continuous water-boiling machine 23-1 is body, 23-2 is pot body, 23-3 is pot cover, 23-4 is
Conveyer belt.
24 be continuous water cooling unit, and corresponding continuous water cooling unit 24-1 is water-cooling groove, 24-2 is that powder frame, 24-3 are Air cooler out.
25 be cutting conveyer, and corresponding cutting conveyer 25-1 is body, 25-2 is cutter, 25-3 is chopping block, 25-4 is
Conveyer belt, 25-5 are motor, and 25-6 is cutter shaft.
21 be vermicelli conveyer, and 26 be connecting tube.
Specific embodiment
Below in conjunction with the drawings and specific embodiments, the utility model is described in more detail.
Yunnan Guoqiao rice vermicelli production line, including set gradually by material transmission direction screw elevator, screw conveyor,
Rice dispenser, puffed wheat tank, purge tank, drainage rice storage chamber, rice feeder, fiberizer, vibrating screen, slurry can, filter press, storage
Material conveyer, crusher, bucket elevator, ration feeding machine, blender, storing feeder, squeeze grain machine, steam grain machine, banded extruder,
Vermicelli conveyer, extruding strings device, continuous water-boiling machine, continuous water cooling unit, cutting conveyer.
One, each component devices will be described in detail below.
(1) screw elevator
Structure are as follows: including motor, barrel, spiral.Spiral is located in barrel, and rotation is driven by motor in spiral.Barrel inclination
Setting, the lower end of barrel are feeding inlet, and the upper end of barrel is discharge port.
Effect are as follows: for by rice lifting to certain working depth.
Working principle are as follows: motor drives helical rotation, and rice is put into from feeding inlet, under the action of spiral, from discharge port
Output.
(2) screw conveyor
Structure are as follows: including motor, barrel, spiral.Spiral is located in barrel, and rotation is driven by motor in spiral.Barrel is horizontal
Setting, the upside of barrel are equipped with feeding inlet, set that there are two discharge ports on the downside of barrel.
Effect are as follows: for will be in the puffed wheat tank at rice horizontal feed to different location.
Working principle are as follows: motor drives helical rotation, and rice enters from feeding inlet, under the action of spiral, is transferred to two
A discharge port exports respectively.
(3) rice dispenser
Structure are as follows: including motor and blanking cavity, motor drive blanking cavity rotate in the horizontal plane, blanking cavity it is upper
The discharge port face of side and screw conveyor, blanking cavity lower section are suspended on blanking above puffed wheat tank.
Effect are as follows: distribute rice into different puffed wheat tanks from two discharge ports simultaneously, two rice dispensers are simultaneously
Blanking, there are four puffed wheat tank, puffed wheat tank position is fixed for every rice dispenser lower section, is divided rice by rotation rice dispenser
It is assigned in different puffed wheat tanks, when puffed wheat is canned full, motor drives rice dispenser to rotate to another puffed wheat tank, will
Rice is assigned in another puffed wheat tank.
Working principle are as follows: motor drives blanking cavity to turn using blanking cavity and screw conveyor discharge port junction as axle center
It is dynamic, make to be located at below blanking cavity above different puffed wheat tanks.
(4) puffed wheat tank
Structure are as follows: the connecting tube that is connected including tank body with tank body, water pump.Tank base is equipped with jet inlet and jet stream goes out
Mouthful, tank body side bottom is equipped with discharge outlet, and jet inlet and jet exit are connected from different connecting tubes respectively;Connecting tube one end with
Water pump connection, the other end are connect with puffed wheat tank jet inlet, and another connecting tube one end is connect with puffed wheat tank jet exit, another
End is connect with purge tank feeding inlet.Water pump pumps out water from reservoir, forms high-velocity flow.
Effect are as follows: for puffed wheat fermentation and export the rice after fermentation.
Working principle are as follows: after rice impregnates 36~48 hours in the puffed wheat tank equipped with water, open discharge outlet for puffed wheat
Water discharge, restarts water pump, and high-velocity flow enters from jet inlet by connecting tube, rice jet stream is transported to through jet exit
In purge tank, waste water is discharged from discharge outlet.
(5) purge tank
Structure are as follows: including tank body, connecting tube.The jet inlets and jet outlets that tank base is equipped with, tank body upper end are spacious
The connecting tube of mouth formula feeding inlet, one end connection water pump is connect with jet inlets, and one end of another connecting tube and jet outlets connect
It connects, the other end is fixed on the top of drainage Fang Dou.
Effect are as follows: for cleaning the rice after fermenting.
Working principle are as follows: the rice soaked enters purge tank from the feeding inlet of purge tank, starts water pump, and high-velocity flow passes through
Connecting tube enters from jet inlets, and by rice jet flow cleaning, the connecting tube through jet outlets is transported in drainage rice storage chamber and filters again
Water.
(6) drainage rice storage chamber
Structure are as follows: drainage Fang Dou and storage meter Fang Dou including being successively set on drainage rice storage chamber up and down.Struggle against surrounding for drainage side
Equipped with sieve pore, the outside of drainage side's bucket surrounding is equipped with drainpipe, and lower section is equipped with dispensing valve.It stores up and is equipped with outlet valve below meter Fang Dou
Door.
Effect are as follows: drainage Fang Dou is for rice after filtering cleaning.Storage meter Fang Dou is for storing filtered rice.
Working principle are as follows: rice is left using the sieve pore of drainage side's bucket surrounding, water is filtered through drainpipe discharge, is realized
The separation of water rice.After the separation of water rice, dispensing valve is opened, filtered rice is fallen in the storage meter Fang Dou below drainage Fang Dou,
Using the bucket body container storing of storage meter Fang Dou, opens discharge valve and rice is put into rice feeder.
(7) rice feeder
Structure are as follows: including motor, barrel, spiral.Spiral is located in barrel, and rotation is driven by motor in spiral.Barrel is horizontal
Setting, one end upside of barrel are equipped with feeding inlet, are equipped with discharge port on the downside of the other end of barrel.
Effect are as follows: for conveying rice.
Working principle are as follows: motor drives helical rotation, and rice enters from feeding inlet, under the action of spiral, is transferred to out
Material mouth is exported into fiberizer.
(8) fiberizer
Structure are as follows: including fiberizer body, grind blade, motor, centrifugal pump, connecting tube, collection slurry cylinder.Above fiberizer
Equipped with feeding inlet, the feeding inlet of fiberizer is located at below the discharge port of rice feeder, and discharge port, collection slurry are equipped with below fiberizer
Cylinder is located below the discharge opening, and collection slurry cylinder bottom portion is equipped with grout outlet, and grout outlet is connect with connecting tube.
Effect are as follows: for rice to be ground into Rice & peanut milk.
Working principle are as follows: after rice enters fiberizer by feeding inlet, under the influence of centrifugal force into relative motion
It grinds between blade above and below, due to comprehensive functions such as the shearings for mutually impacting, squeezing and grinding blade of rice, makes rice edge
It grinding blade plane from the inside to surface, reaches grind purpose from thick to thin, the Rice & peanut milk obtained after grinding is flowed into collection slurry cylinder, and
Under the action of centrifugal pump, it is pumped in vibrating screen by connecting tube.
The state of material are as follows: Rice & peanut milk is become from the big grain of rice.
(9) vibrating screen
Structure are as follows: including sieve nest, feeding inlet, discharge port, vibrating motor, weight, sieve, collection slurry cylinder.
Effect are as follows: for generally sieving, final material is collected by collection slurry cylinder.
Working principle are as follows: by the weight of vertical type vibrating motor upper and lower side, by the movement of motor be changed into it is horizontal, vertical,
Inclined three-dimensional motion, then movement is passed to compass screen surface.The phase angle of upper/lower terminal is adjusted, material can be changed on compass screen surface
Operate track.
Type selecting are as follows: TS-1200
(10) slurry can
Structure are as follows: including tank body, paddle, agitating shaft, motor, underflow pump, connecting tube.Pulp inlet is equipped with above tank body,
Bottom is equipped with grout outlet, and the grout outlet of tank body is connect with connecting tube one end, and the other end of connecting tube is connect with filter press.
Effect are as follows: make its uniform admixture of holding for storing Rice & peanut milk and being stirred continuously Rice & peanut milk.
Working principle are as follows: be driven by a motor agitating shaft and the continuous Stirring of paddle, pumped Rice & peanut milk to pressure by underflow pump
In filter.
(11) filter press
Structure are as follows: including body, filter plate, push plate, horizontal axis, filter chamber, drip tray, the hydraulic system for providing pressure, control
The electrical system of filter press movement processed;Push plate and filter chamber are axially mounted on body by horizontal axis, and push plate is located at the side of filter chamber,
It is equipped with feed opening among push plate, has the filter plate of muti-piece axial alignment installation on transverse axis in filter chamber, was equipped on every piece of filter plate
Filter medium layer, filter plate surface are equipped with groove, are additionally provided with filtrate (liquid below filter chamber;Dismountable use is equipped with below filtrate (liquid
In the drip tray for receiving filtrate;When filters pressing, hydraulic system driving push plate moves radially on transverse axis, and filter chamber is shunk.
Effect are as follows: for realizing the Rice & peanut milk filter-press dehydration of milled and being separated by solid-liquid separation.
Working principle are as follows: Rice & peanut milk enters each filter chamber from the feed opening among push plate, and Rice & peanut milk passes through under the promotion of pressure
Filtering medium layer forms filtrate, flows to the groove on filter plate surface, and after concentration outside filtrate (liquid discharge machine, solid is trapped within filter
Indoor formation powder ball.
As another preferred embodiment, selection of press filter can are as follows: XMY50/800-UK.
The state of material are as follows: powder ball shape is become from Rice & peanut milk.
(12) storing conveyer
Structure are as follows: including motor, barrel, spiral.Spiral is located in barrel, and rotation is driven by motor in spiral.Barrel it is upper
Side is equipped with rectangle feeding inlet, and the downside of barrel is equipped with discharge port.
Effect are as follows: for storing the powder ball after filters pressing and powder ball being transported in crusher.
Working principle are as follows: motor drives helical rotation, and powder ball enters from feeding inlet, is first stored at the cavity of barrel, expects
The powder ball of cylinder bottom is transferred to discharge port output into crusher under the action of spiral.
(13) crusher
Structure are as follows: including be arranged along material conveying direction screw feeding entrance, rough and torn crushing device, thin broken crushing device and go out
Material mouth;Screw feeding entrance is located at one end of rough and torn crushing device;Rough and torn crushing device includes horizontally disposed agitating shaft and around stirring
Several stirring rods of axis setting are mixed, are spaced apart from each other between stirring rod, vertical distribution;Thin broken crushing device is located at the rough and torn crushing device other end
Lower section, thin broken crushing device include horizontally disposed broken shaft and along broken shaft axially spaced-apart distribution several blades, discharge port
Positioned at the lower section of thin broken crushing device.
Effect are as follows: rice flour is broken into granular by powder ball shape.
Working principle are as follows: motor drives helical rotation, and powder ball is set on agitating shaft by being delivered to agitating shaft before hurricane band trend
There is stirring rod, carries out coarse crushing using stirring rod, powder ball enters back into thin broken crushing device, is equipped with broken shaft in thin broken crushing device, breaks
Broken axis is equipped with blade, broken shaft high-speed rotation, and powder ball is broken into granular by coarse granule shape.
The state of material are as follows: granular is become from powder ball shape.
(14) bucket elevator
Structure are as follows: including motor, sprocket wheel, carrier chain, hopper and body, body is obliquely installed, and body both ends are equipped with sprocket wheel,
Carrier chain is located at body lateral surface and on the sprocket wheel that is mounted on two different heights, and multiple hoppers, which are mounted equidistant, is fixed on conveying
On chain.
Effect are as follows: broken small powder promotion is transported in ration feeding machine.
Working principle are as follows: hopper is below discharge hole of crusher, when the powder in hopper reaches a certain amount of, by motor band
Movable sprocket rotation, sprocket wheel drive conveying chain movement, and the hopper being fixed on carrier chain follows the movement together of carrier chain, by hopper
After promotion is transported to elevator top, hopper, which is tilted a certain angle, is sent into the powder in hopper in ration feeding machine.
(15) ration feeding machine
Structure are as follows: including motor, barrel, agitating shaft horizontally disposed in barrel and in agitating shaft lower horizontal
The spiral of setting;Agitating shaft is mounted on barrel inside upper part, and agitating shaft is equipped with several paddles, and paddle is set around agitating shaft
It sets, is spaced apart from each other between stirring rod, vertical distribution, spiral is mounted on barrel inside bottom;The upper end of barrel is equipped with feeding inlet, spiral
End bottom is discharge port.
Effect are as follows: small powder is stirred and is quantitatively transferred in blender and is stirred.
Working principle are as follows: motor drives agitating shaft rotation, and motor drives helical rotation, and agitating shaft will be entered by feeding inlet
Powder is stirred continuously, and agitated powder is fallen at the spiral of barrel bottom, and motor passes through variable frequency adjustment helix speed for powder
It is quantitatively transferred in blender.
(16) blender
Structure are as follows: including motor, blender body, two agitating shafts, paddle, water tanks.The rotation of motor driven agitating shaft,
Feeding inlet, lower section, which are equipped with, in the top of blender body is equipped with blanking door opener, agitating shaft water equipped with discharge port, discharge outlet
Safety is in the middle part of blender body, and two agitating shafts are arranged in parallel, and paddle is mounted on agitating shaft, and water tank is set to and stirs
One upper side of machine body is mixed, blanking door opener is set to below the blender body other side.
Effect are as follows: for mixed powder or other ingredient mixing are added.
Working principle are as follows: the rotation of motor driven agitating shaft, powder enter blender body, agitated leaf stirring from feeding inlet
After mixing, blanking door opener is opened, the powder being stirred is from discharge port output into storing feeder.
(17) storing feeder
Structure are as follows: including motor, barrel, the first spiral, the second spiral.First spiral is located in barrel inside upper part, the
Two spirals are located at barrel inside bottom, and the first spiral and the second spiral are rotated by different motor drivens respectively.Barrel level is set
It sets, the upside of barrel is feeding inlet, and the end of the second spiral is equipped with discharge port.
Effect are as follows: for storing and conveying powder.
Working principle are as follows: motor drives helical rotation, and powder enters from feeding inlet, is stirred under the rotation of the first spiral
Uniformly, under the action of the second spiral, from discharge port output.
(18) grain machine is squeezed
Structure are as follows: including motor, barrel, screw rod, squeeze grain mold.One upper side of barrel be equipped with feeding inlet, barrel it is another
One side-lower is equipped with discharge port, installs in discharge port end and squeezes grain mold, electric motor driven screw rotation.
Effect are as follows: form powder-mixed powder to obtain graininess semi-finished product.
Working principle are as follows: granular semi-finished product are constantly delivered to discharge port, accumulated in by electric motor driven screw rotation, screw rod
The granular semi-finished product of discharge outlet under stress, are extruded to obtain granular semi-finished product from crowded grain mold.
The state of material are as follows: become graininess from powdered.
(19) grain machine is steamed
Structure are as follows: including body, nylon tape and motor;It is equipped in the middle part of body and steams grain room, steamed and be equipped with cover, Buddhist nun above grain room
Tengential belt is mounted on body and passes through from grain chamber interior is steamed, and motor drives nylon tape to move on body, one end position of nylon tape
In the lower section for squeezing grain machine discharge port, the other end is located at the top of banded extruder feeding inlet.
Effect are as follows: for cooking the graininess semi-finished product of extrusion.
Working principle are as follows: the speed that nylon tape is adjusted by motor variable-frequency speed-regulating will be squeezed by nylon tape from crowded grain machine
Granular semi-finished product out are delivered to steam and cook in grain room, and the granular semi-finished product cooked are delivered in banded extruder.
(20) banded extruder
Structure are as follows: including motor, barrel, screw rod, extrusion mold.One upper side of barrel be equipped with feeding inlet, barrel it is another
One side-lower is equipped with discharge port, installs extrusion mold, electric motor driven screw rotation in discharge port end.
Effect are as follows: form granular semi-finished product to obtain strip semi-finished product.
Working principle are as follows: material is constantly delivered to discharge port, accumulates in discharge outlet by electric motor driven screw rotation, screw rod
Material under stress, be extruded to obtain strip semi-finished product from extrusion mold.
The state of material are as follows: strip is become from graininess.
(21) vermicelli conveyer
Structure are as follows: including body, nylon tape and motor.Nylon tape is mounted on body, and motor drives nylon tape in body
Upper movement, one end of nylon tape are located at the lower section of banded extruder discharge port.
Effect are as follows: molding strip semi-finished product are delivered in extruding strings device.
Working principle are as follows: nylon tape movement is driven by motor, by nylon tape by the strip squeezed out from banded extruder half
Finished product is delivered in extruding strings device.
(22) extruding strings device
Structure are as follows: including motor, barrel, screw rod, wire squeeze mold;Screw rod is set to inside barrel, and a upper side of barrel is set
There is feeding inlet, discharge port is equipped with below the other side of barrel, wire squeeze mold is mounted on discharge port end, and electric motor driven screw turns
It is dynamic.
Effect are as follows: form strip semi-finished product to obtain Filamentous semi-finished product.
Working principle are as follows: material is constantly delivered to discharge port, accumulates in discharge outlet by electric motor driven screw rotation, screw rod
Material under stress, be extruded to obtain Filamentous semi-finished product from wire squeeze mold.
The state of material are as follows: become Filamentous from strip.
(23) continuous water-boiling machine
Structure are as follows: including body, pot body, pot cover, motor, conveyer belt;Pot body is continuously fixed on body upper, conveying
Band is passed through from the pot nside for the water-boiling machine being continuously arranged, and each pot body is equipped with a pot cover, and pot cover covers above pot body, electricity
The movement of machine driving conveying belt;
Effect are as follows: molding Filamentous semi-finished product boiling is ripe.
Working principle are as follows: motor is adjusted to conveying tape speed to go out powder speeds match, water-boiling machine with extruding strings device by frequency converter
Pot body in lead to that steam is ripe by the Filamentous semi-finished product boiling Jing Guo pot body and be delivered to continuous water cooling unit, and continuous water-boiling machine is using electric
Magnet valve automatic temp controller carries out temperature automatically controlled.
(24) continuous water cooling unit
Structure are as follows: including body, water-cooling groove, conveyer belt;Water-cooling groove is continuously fixed on body upper, and conveyer belt is from even
It is passed through inside the water-cooling groove of continuous setting;The tail portion of continuous water cooling unit is additionally provided with out powder frame, and the top of powder frame is equipped with two typhoons out
Cold, the wet rice noodles for being exported in air-cooled water-cooling groove.Continuous water-boiling machine and continuous water cooling unit are continuously installed, continuous water cooling
The body of the body of machine and continuous water-boiling machine is the body of monoblock type, the conveying of the conveyer belt of continuous water cooling unit and continuous water-boiling machine
Band is the conveyer belt of monoblock type, and conveyer belt is arranged along conveying direction around body, from the pot nside of continuous water-boiling machine and continuous
It is passed through inside the water-cooling groove of water cooling unit, conveyer belt drives movement by the motor in continuous water-boiling machine.
Effect are as follows: by the Filamentous semi-finished product water cooling, air-cooled after boiling.
Working principle are as follows: motor is adjusted to conveying tape speed to go out powder speeds match, water-cooling groove with extruding strings device by frequency converter
In cooling water by the Filamentous semi-finished product water cooling after cooking in water-cooling groove, Air cooler is by the wet rice noodles wind after water cooling
It is cold and be delivered to cutting conveyer on.
(25) conveyer is cut off
Structure are as follows: including disconnecting device and conveying device;Disconnecting device includes cutter shaft, cutter, chopping block and motor;Cutter peace
On cutter shaft, chopping block is arranged in parallel with cutter shaft, and chopping block is located at the side of cutter shaft and corresponding with cutter edge, when cutting, cuts
The knife edge of a knife is in contact with chopping block, and conveyer belt is located at below cutter shaft and chopping block;Conveying device includes conveyer belt and decelerating motor, cutter shaft
Contrary circumnutation is done with chopping block.
Effect are as follows: for by the rice noodles customized cut-off after boiling water cooling and being transported to finished-product packaging device.
Working principle are as follows: motor is rotated by sprocket system band movable arbor, does cutter shaft and chopping block together contrary
Circumnutation, cutter shaft for each revolution, complete a cutoff action, and the bean vermicelli after cutting is dropped on conveyer belt and is conveyed out.
Two, the process of Yunnan Guoqiao rice vermicelli production line is described in detail below.
When work, rice is promoted to certain working depth via screw elevator and is sent into screw conveyor, passes through peace
Rice dispenser mounted in screw conveyor discharge outlet is assigned to different puffed wheat tanks, and puffed wheat is fermented in puffed wheat tank
Afterwards;Start water pump, the high-velocity flow that water is formed enters from the jet inlet of puffed wheat pot bottom through connecting tube, rice is gone out from jet stream
The feeding inlet that mouth jet stream is promoted to purge tank, which enters in purge tank, cleans, the cleaning process in purge tank are as follows: starting cleaning
The water pump of tank allows water flow to enter from the jet inlets of cleaning pot bottom, cleans rice and carries rice from water spray outlet outflow warp
Connecting tube enters drainage in drainage rice storage chamber.Rice is obtained by filtration with the wooden partition of sieve pore by drainage side's bucket surrounding, after filtering
Water be discharged through drainpipe, open the dispensing valve below drainage Fang Dou, rice falls in the storage meter Fang Dou below drainage Fang Dou;
It cleans filtered rice and is transplanted on progress defibrination in fiberizer by being located at the rice feeder below storage meter Fang Dou, milled
Rice & peanut milk is pumped to vibrating screen by centrifugal pump and is sieved, and the Rice & peanut milk sieved is sent in slurry can by centrifugal pump, is starched in storage
In tank, Rice & peanut milk remains uniform admixture under the continuous Stirring that agitating shaft drives paddle;Rice & peanut milk is from slurry can
It is pumped into filter press by underflow pump, under the effect of filter press pressure, the moisture in Rice & peanut milk is extruded by filtering medium layer
Into drip tray, after filters pressing, drip tray is removed, is released stress, the bulk powder ball after filter-press dehydration is fallen to positioned at filters pressing
In storing conveyer immediately below machine, under the helical feed of storing conveyer, it is rough and torn that powder ball is transported to progress in crusher
Fine crushing is carried out after broken again, obtains semi-moist small powder after broken;Broken semi-moist small powder falls into the material of bucket elevator
In bucket, after hopper is moved to top by bucket elevator upwards by carrier chain, hopper tilts certain angle semi-moist starch
Grain after the paddle stirring being stirred continuously in the middle part of ration feeding machine, is fallen under ration feeding machine down in ration feeding machine
It in the helix transporting device in portion and is transported in blender, in stirrer for mixing powder and other ingredients mixings is added,
After being sufficiently stirred, the blanking door opener of blender is opened, the powder after stirring is released, the storage below blender is fallen on
Expect feeder in, powder quantitative is transported at the feeding inlet of crowded grain machine by storing feeder while storing powder, powder from
The feeding inlet for squeezing grain machine, which enters, squeezes in grain cylinder, is extruded into crowded grain machine discharge outlet under the action of the rotation of crowded grain machine screw rod, passes through
The crowded grain molding of crowded grain mold for squeezing the setting of grain machine discharge outlet is crossed, granular semi-finished product are obtained;Granular semi-finished product after molding are fallen on
On the nylon tape of steaming grain machine below crowded grain machine discharge port, the motor for steaming grain machine drives the nylon tape movement for steaming grain machine, will
The steaming grain interior that granular semi-finished product are sent into steaming grain machine cooks, and the granular semi-finished product after cooking are under the conveying of nylon tape, from extrusion
The feeding inlet of machine enters in the extrusion cylinder of banded extruder, is extruded into banded extruder discharge outlet under banded extruder screw rod turning effort,
By the extrusion mold extruded moulding that banded extruder discharge outlet is arranged, strip semi-finished product are obtained;Strip semi-finished product are defeated by vermicelli
The feeding inlet for sending machine to be delivered to extruding strings device by banded extruder discharge port, strip semi-finished product enter string extrusion cylinder from the feeding inlet of extruding strings device
In, it is extruded into extruding strings device discharge outlet under the action of the rotation of extruding strings device screw rod, by squeezing for extruding strings device discharge outlet setting
Silk mold wire squeeze molding, obtains rice noodles;Rice noodles are fallen on the conveyer belt of the continuous water-boiling machine below extruding strings device exit, even
The motor of continuous water-boiling machine is by frequency converter, and the speed through conveyer belt is adjusted to go out powder speeds match with extruder, in continuous water-boiling machine
Conveyer belt drive under enter preheat and empty steam condensate (SC) in advance water-boiling machine pot body in, it is cooked in continuous water-boiling machine
Rice noodles under the drive of conveyer belt into continuous water cooling unit water-cooling groove in;Rice noodles after conveyer belt drive water cooling are after reforwarding
It is dynamic, it is equipped with two typhoon cold on powder frame out, the rice noodles after water cooling are air-dried, powder frame end is equipped with cutting conveyer, cutting out
The cutting of conveyer is driven by different motors respectively from transport portion, and cutter is mounted on axis, and motor passes through sprocket system
Band movable arbor rotates, and cutter shaft and chopping block is made to do contrary circumnutation together, and cutter shaft for each revolution, completes primary cutting
Movement guarantees that rice noodles customized cut-off, the rice noodles after cutting are transported to finished-product packaging device by transport portion.
Above-described embodiment is the preferable embodiment of utility model, but the embodiments of the present invention is not by above-mentioned reality
Apply the limitation of example, it is made under other any spiritual essence and principles without departing from the utility model change, modification, substitution,
Combination simplifies, and should be equivalent substitute mode, is included within the protection scope of the utility model.
Claims (10)
1. Yunnan Guoqiao rice vermicelli production line characterized by comprising the screw elevator that is set gradually by material transmission direction,
Screw conveyor, rice dispenser, puffed wheat tank, purge tank, drainage rice storage chamber, rice feeder, fiberizer, vibrating screen, storage slurry
Tank, storing conveyer, crusher, bucket elevator, ration feeding machine, blender, storing feeder, squeezes grain machine, steams filter press
Grain machine, banded extruder, vermicelli conveyer, extruding strings device, continuous water-boiling machine, continuous water cooling unit, cutting conveyer.
2. Yunnan Guoqiao rice vermicelli production line described in accordance with the claim 1, it is characterised in that: be equipped in the lower section of screw conveyor
Two rice dispensers, set that there are four puffed wheat tanks below every rice dispenser centered on rice dispenser;Rice dispenser
Including motor and blanking cavity, motor drives blanking cavity to rotate in the horizontal plane, the top of blanking cavity and screw conveyor
Discharge port face, be suspended on blanking above puffed wheat tank below blanking cavity.
3. Yunnan Guoqiao rice vermicelli production line described in accordance with the claim 1, it is characterised in that: puffed wheat pot bottom is equipped with jet inlet
And jet exit, cleaning pot bottom are equipped with jet inlets and jet outlets, purge tank upper end is the feeding inlet of open type;One end connects
The connecting tube for being connected to water pump is connect with the jet inlet of puffed wheat tank, and jet exit and the purge tank feeding inlet of puffed wheat tank pass through another
The connection of root connecting tube, the rice soaked is delivered in purge tank;One end is connected with the connecting tube of water pump and the jet flow of purge tank
Entrance connection, is connected by another connecting tube between the jet outlets and drainage rice storage chamber of purge tank, realizes the cleaning of rice
It is delivered to drainage rice storage chamber again;Water pump pumps out water from reservoir, forms high-velocity flow.
4. Yunnan Guoqiao rice vermicelli production line described in accordance with the claim 1, it is characterised in that: filter press includes body, push plate, filter
Room, the hydraulic system for providing pressure, the electrical system of control filter press movement;Push plate and filter chamber are axially mounted by horizontal axis
On body, push plate is located at the side of filter chamber, and feed opening is equipped among push plate, has muti-piece axial alignment to be mounted on horizontal axis in filter chamber
On filter plate, filtering medium layer is equipped on every piece of filter plate, filter plate surface is equipped with groove, is additionally provided with filtrate below filter chamber and goes out
Mouthful;It is equipped with below filtrate (liquid dismountable for receiving the drip tray of filtrate;When filters pressing, hydraulic system drives push plate in horizontal axis
On move radially, filter chamber shrink.
5. Yunnan Guoqiao rice vermicelli production line described in accordance with the claim 1, it is characterised in that: crusher includes along material conveying side
To the screw feeding entrance of setting, rough and torn crushing device, thin broken crushing device and discharge port;Screw feeding entrance is located at rough and torn crushing device
One end;Rough and torn crushing device includes horizontally disposed agitating shaft and several stirring rods around agitating shaft setting, phase between stirring rod
Mutually interval, vertical distribution;Thin broken crushing device is located at the lower section of the rough and torn crushing device other end, and thin broken crushing device includes horizontally disposed
Broken shaft and several blades being distributed along broken shaft axially spaced-apart, discharge port are located at the lower section of thin broken crushing device.
6. Yunnan Guoqiao rice vermicelli production line described in accordance with the claim 1, it is characterised in that: ration feeding machine includes motor, material
Cylinder, agitating shaft horizontally disposed in barrel and the screw rod in the setting of agitating shaft lower horizontal;Agitating shaft is mounted on material
Cylinder inside upper part, agitating shaft are equipped with several paddles, and paddle is arranged around agitating shaft, are spaced apart from each other between stirring rod, vertically
Distribution, spiral are mounted on barrel inside bottom;The upper end of barrel is equipped with feeding inlet, and end coils bottom is discharge port.
7. Yunnan Guoqiao rice vermicelli production line described in accordance with the claim 1, it is characterised in that: steaming grain machine includes body, nylon tape
And motor;It is equipped in the middle part of body and steams grain room, steam and be equipped with cover above grain room, nylon tape is mounted on body and from steaming grain chamber interior
It passes through, motor drives nylon tape to move on body, and one end of nylon tape is located at the lower section for squeezing grain machine discharge port, and the other end is located at
The top of banded extruder feeding inlet.
8. Yunnan Guoqiao rice vermicelli production line described in accordance with the claim 1, it is characterised in that: extruding strings device includes motor, barrel, spiral shell
Bar, wire squeeze mold;Screw rod is set to inside barrel, and a upper side of barrel is equipped with feeding inlet, is equipped with below the other side of barrel
Material mouth, wire squeeze mold are mounted on discharge port end, electric motor driven screw rotation.
9. Yunnan Guoqiao rice vermicelli production line described in accordance with the claim 1, it is characterised in that: continuous water-boiling machine includes body, pot
Body, pot cover, motor, conveyer belt;Pot body is continuously fixed on body upper, pot body of the conveyer belt from the water-boiling machine being continuously arranged
Inside passes through, and each pot body is equipped with a pot cover, and pot cover covers above pot body, the movement of motor driving conveying belt;
Continuous water cooling unit includes body, water-cooling groove, conveyer belt, and the tail portion of continuous water cooling unit is additionally provided with out powder frame, and powder frame is upper out
Portion is equipped with two typhoon cold;Water-cooling groove is continuously fixed on body upper, and conveyer belt is inside the water-cooling groove being continuously arranged
It passes through;Continuous water-boiling machine and continuous water cooling unit are continuously installed, and the body of the body of continuous water cooling unit and continuous water-boiling machine is whole
The conveyer belt of the body of formula, the conveyer belt of continuous water cooling unit and continuous water-boiling machine is the conveyer belt of monoblock type, and conveyer belt is along conveying
Be directed around body setting, from the water-cooling groove of the pot nside of continuous water-boiling machine and continuous water cooling unit inside pass through, conveyer belt by
Motor in continuous water-boiling machine drives movement.
10. Yunnan Guoqiao rice vermicelli production line described in accordance with the claim 1, it is characterised in that: cutting conveyer includes cutting dress
It sets and conveying device;Disconnecting device includes cutter shaft, cutter, chopping block and motor;Cutter is mounted on cutter shaft, and chopping block is parallel with cutter shaft
Setting, chopping block are located at the side of cutter shaft and corresponding with cutter edge, and when cutting, cutter edge is in contact with chopping block, conveyer belt
It is located at below cutter shaft and chopping block;Conveying device includes conveyer belt and decelerating motor, and cutter shaft and chopping block do contrary convolution fortune
Dynamic, cutter shaft for each revolution, completes a cutoff action, and the bean vermicelli after cutting is dropped on conveyer belt and is conveyed out.
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