CN107047834A - A kind of Wuyi cliff tea manufacture device and its production technology - Google Patents
A kind of Wuyi cliff tea manufacture device and its production technology Download PDFInfo
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- CN107047834A CN107047834A CN201710441676.8A CN201710441676A CN107047834A CN 107047834 A CN107047834 A CN 107047834A CN 201710441676 A CN201710441676 A CN 201710441676A CN 107047834 A CN107047834 A CN 107047834A
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- 241001122767 Theaceae Species 0.000 title claims abstract description 91
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 33
- 238000005516 engineering process Methods 0.000 title claims abstract description 11
- 239000000463 material Substances 0.000 claims abstract description 95
- 238000001035 drying Methods 0.000 claims abstract description 38
- 239000011435 rock Substances 0.000 claims abstract description 38
- 238000012216 screening Methods 0.000 claims abstract description 31
- 238000007599 discharging Methods 0.000 claims abstract description 24
- 238000009826 distribution Methods 0.000 claims abstract description 24
- 241000196324 Embryophyta Species 0.000 claims abstract description 15
- 238000005507 spraying Methods 0.000 claims abstract description 5
- 230000007246 mechanism Effects 0.000 claims description 30
- 230000005540 biological transmission Effects 0.000 claims description 19
- 230000001105 regulatory effect Effects 0.000 claims description 13
- 230000007723 transport mechanism Effects 0.000 claims description 11
- 238000005520 cutting process Methods 0.000 claims description 5
- 238000010438 heat treatment Methods 0.000 claims description 4
- 238000009423 ventilation Methods 0.000 claims description 4
- 230000004075 alteration Effects 0.000 claims description 3
- 230000033228 biological regulation Effects 0.000 claims description 3
- 230000005611 electricity Effects 0.000 claims description 2
- 230000005571 horizontal transmission Effects 0.000 claims description 2
- 238000002360 preparation method Methods 0.000 abstract description 2
- 235000013616 tea Nutrition 0.000 description 66
- 238000010586 diagram Methods 0.000 description 7
- 239000003205 fragrance Substances 0.000 description 3
- 238000007493 shaping process Methods 0.000 description 3
- 102000004316 Oxidoreductases Human genes 0.000 description 2
- 108090000854 Oxidoreductases Proteins 0.000 description 2
- 238000005452 bending Methods 0.000 description 2
- 230000008901 benefit Effects 0.000 description 2
- 230000002255 enzymatic effect Effects 0.000 description 2
- 238000001704 evaporation Methods 0.000 description 2
- 230000008020 evaporation Effects 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 230000003647 oxidation Effects 0.000 description 2
- 238000007254 oxidation reaction Methods 0.000 description 2
- 150000008442 polyphenolic compounds Chemical class 0.000 description 2
- 235000013824 polyphenols Nutrition 0.000 description 2
- 238000011084 recovery Methods 0.000 description 2
- 230000001629 suppression Effects 0.000 description 2
- 238000009825 accumulation Methods 0.000 description 1
- 230000006978 adaptation Effects 0.000 description 1
- 230000002337 anti-port Effects 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 238000005266 casting Methods 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 230000006378 damage Effects 0.000 description 1
- 238000000151 deposition Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 239000004615 ingredient Substances 0.000 description 1
- 230000010354 integration Effects 0.000 description 1
- 238000002156 mixing Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 235000016709 nutrition Nutrition 0.000 description 1
- 238000002161 passivation Methods 0.000 description 1
- 239000000843 powder Substances 0.000 description 1
- 230000008439 repair process Effects 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
- 239000007921 spray Substances 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
Classifications
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23F—COFFEE; TEA; THEIR SUBSTITUTES; MANUFACTURE, PREPARATION, OR INFUSION THEREOF
- A23F3/00—Tea; Tea substitutes; Preparations thereof
- A23F3/06—Treating tea before extraction; Preparations produced thereby
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23F—COFFEE; TEA; THEIR SUBSTITUTES; MANUFACTURE, PREPARATION, OR INFUSION THEREOF
- A23F3/00—Tea; Tea substitutes; Preparations thereof
- A23F3/06—Treating tea before extraction; Preparations produced thereby
- A23F3/12—Rolling or shredding tea leaves
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07B—SEPARATING SOLIDS FROM SOLIDS BY SIEVING, SCREENING, SIFTING OR BY USING GAS CURRENTS; SEPARATING BY OTHER DRY METHODS APPLICABLE TO BULK MATERIAL, e.g. LOOSE ARTICLES FIT TO BE HANDLED LIKE BULK MATERIAL
- B07B9/00—Combinations of apparatus for screening or sifting or for separating solids from solids using gas currents; General arrangement of plant, e.g. flow sheets
- B07B9/02—Combinations of similar or different apparatus for separating solids from solids using gas currents
Landscapes
- Life Sciences & Earth Sciences (AREA)
- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Food Science & Technology (AREA)
- Polymers & Plastics (AREA)
- Tea And Coffee (AREA)
Abstract
The present invention relates to a kind of Wuyi cliff tea manufacture device and its production technology, including the fixing tank set gradually, twisting device, drying unit, wind filter device, electrostatic destemming device and sub-material screening plant, described fixing tank one end inputs hopper provided with rock tea, the other end is provided with discharging opening, fixing tank is connected with the hot gas delivery pipe for being passed through hot blast into fixing tank towards one end that rock tea inputs hopper, struggled against provided with humidification on the rock tea input hopper top, the sidepiece of the humidification bucket is linked with inlet pipeline, the end that the inlet pipeline stretches into humidification bucket has humidifying spraying nozzle, the discharging opening is connected with material lifting conveyer belt, Material distribution platform is provided with above the twisting device, the Material distribution platform top receives conveyer belt provided with accept material lifting conveyer belt first, a moving of conveyer belt is respectively provided with below two side outlets of the first reception conveyer belt, being located at moving of conveyer belt arranged beneath in the Material distribution platform has multiple separate hoppers.Not only compact conformation, and be conveniently used for the preparation of rock tea.
Description
Technical field
The present invention relates to a kind of Wuyi cliff tea manufacture device and its production technology.
Background technology
It is general directly by being electrically heated by high temperature and being passivated fresh in the roller that finishes in existing Tea Production
The enzymatic oxidation of Tea Polyphenols in oxidase active in leaf, suppression fresh leaf etc., evaporation fresh leaf part moisture, makes tealeaves soften,
It is easy to knead shaping, while foul smell, promotes the formation of good fragrance.But it is existing fixing structure for conveying in often because
The mixing of blanking it is uneven and cause heating it is uneven, Wuyi cliff tea easily occurs causing excessive fragrance at too high a temperature
Molecule destruction volatilization is unfavorable for subsequently brewing, and tealeaves needs to be kneaded after being finished in addition, and existing plant equipment
Automation sub-material can not often be realized but need artificial input tealeaves to each to knead in equipment, efficiency is low.While gross tea
Need to be screened after completing, classified according to tea stalk, tealeaves and tealeaves size, and existing manufacture craft it is usual when adopt
Manually tealeaves, tea stalk are classified, inefficiency is unfavorable for rock tea and prepares integration production.
The content of the invention
It is an object of the invention to provide a kind of Wuyi cliff tea manufacture device and its production technology, not only compact conformation, and
And it is conveniently used for the preparation of rock tea.
Technical program of the present invention lies in：A kind of Wuyi cliff tea manufacture device, including set gradually fixing tank, knead dress
Put, drying unit, wind filter device, electrostatic destemming device and sub-material screening plant, described fixing tank one end is defeated provided with rock tea
Material bin, the other end is provided with discharging opening, and fixing tank is connected with for being passed through into fixing tank towards one end that rock tea inputs hopper
The hot gas delivery pipe of hot blast, the rock tea input hopper top is struggled against provided with humidification, and the sidepiece of the humidification bucket is linked with water inlet pipe
Road, the end that the inlet pipeline stretches into humidification bucket has humidifying spraying nozzle, and the discharging opening is connected with material lifting conveyer belt, institute
State and Material distribution platform is provided with above twisting device, the Material distribution platform top receives conveying provided with accept material lifting conveyer belt first
It is respectively provided with below band, two side outlets of the first reception conveyer belt in a moving of conveyer belt, the Material distribution platform and is located at movement
Conveyer belt arranged beneath has multiple separate hoppers, and the twisting device is provided with multiple and just to being arranged at below each separate hopper, institute
State to have below twisting device and be used for the second reception conveyer belt for accepting twisting device blanking, described second receives conveyer belt with drying
The feeding mouth UNICOM of equipment for drying, the bottom of the drying unit is provided with tea export, and the tea export is provided with and set
The conveying mechanism for having the vibration scraper bowl above wind filter machine inlet to be connected, is arranged at the discharging opening of wind screening machine bottom
On be connected with laterally setting horizontal conveyer belt, the output end of the horizontal conveyer belt is through a vertical-lifting mechanism and electrostatic destemming
The feeding mouth of device is connected, and tea stalk delivery outlet and tealeaves delivery outlet, the tealeaves are provided with the downside of the electrostatic stemmer
Delivery outlet is connected through the second vertical-lifting mechanism with the input of sub-material screening plant.
Further, the humidification bucket lower opening just inputs hopper to rock tea, and the humidification bucket side is provided with for defeated
The fixing conveyer belt of rock tea is sent, the fixing conveyer belt upper surface is provided with the striker plate for being arranged at intervals carrying rock tea, the conveying
Band is arranged in carriage, and the carriage includes base and be arranged between the baffle plate of base both sides, the baffle plate to be provided with
On be hinged and be provided with material toggling axle, curved driving lever is provided with the material toggling axle, the material toggling axle is driven by drive device, described
Gap is provided between material toggling axle and conveyer belt, the drive device includes being arranged at the fixing conveyer belt driving on conveying frame top
Motor, described material toggling axle one end is provided with belt pulley, and the output end of the fixing motor connects with belt pulley through driving belt
Connect to drive material toggling axle to rotate.
Further, there is the side for being located at elongated slot on the elongated slot passed through for material toggling axle, baffle plate to be hinged on the baffle plate
There is pendulum handle, described pendulum handle one end is articulated with the baffle plate other end and is hinged with material toggling axle, the opposite side on the baffle plate positioned at elongated slot has
Have and height regulating rod is also hinged with fix bar, the material toggling axle, the height regulating rod other end is also sheathed on a fix bar
On, the height regulating rod is fixed in fix bar by the clamping screw through height regulating rod；
Further, fixed mount is extended with the Material distribution platform, the fixed mount has the fixed support of carrying first conveyer belt
Frame, the fixing support rack, which is provided with, to be used to place the first motor that driving first receives conveyer belt, first driving
The output end of motor is provided with guide rail, the guide rail through belt drive unit driving first conveyer belt movement, the Material distribution platform
Provided with moving carriage, the moving of conveyer belt is fixed in moving carriage, and the moving of conveyer belt both sides, which have, is fixed on movement
It is provided with below baffle plate on vehicle frame, the moving carriage and the road wheel rotated is driven by mobile motor, moving carriage top is fixed
There is the second motor for driving mobile belt conveyor conveying.
Further, the drying unit includes dryer module, and the dryer module inwall has in heating wire, the dryer module
Multilayer drying conveyor is from top to bottom provided with, adjacent bilevel drying conveyor transmission direction is opposite and shifts to install, institute
The second reception conveyer belt both sides are stated provided with vertical rod, the cutting flitch for being fixed on vertical rod, the sub-material are provided between the vertical rod
Plate lower end has the flank of tooth.
Further, the wind filter device includes being divided into side through blast channel in a casing, the casing
The fan blade that rotation is driven by drive mechanism is provided with the sorting chamber of wind regime chamber and opposite side, the wind regime chamber, it is described
Charging aperture is arranged at the top close to blast channel side in sorting chamber room, and the bottom in sorting chamber room is laterally spaced to be provided with
Lower front on first feeding zone, the second feeding zone and the 3rd feeding zone, the casing positioned at the first feeding zone is provided with the
Bottom on one discharging opening, casing positioned at the second feeding zone is provided with the second discharging opening, second discharging opening and horizontal transmission
Band is connected, and the lower front on casing positioned at the 3rd feeding zone is provided with the 3rd discharging opening.
Further, if the blast channel is included in the spaced dry plate riser of width along casing, casing
If being arranged at intervals with dry plate stringer board from top to bottom, several rectangular ventilation holes are cooperatively formed between the riser and stringer board；It is described
Vibration scraper bowl is connected through feed tube with the output end of conveying mechanism, and heat sink is provided with the feed tube；The vibration
Scraper bowl is realized by driven by vibrating motors to be vibrated；The tealeaves delivery outlet is provided with the guiding being connected with the second vertical-lifting mechanism
Plate.
Further, the sub-material screening plant include being connected with the output end of the second vertical-lifting mechanism and can be horizontal
To the horizontal transport mechanism that sliding is flexible, the distribution box for accepting tealeaves is horizontally arranged with below horizontal transport mechanism,
The bottom of the distribution box is laterally spaced to be provided with several funnel-form sub-materials mouthful, the lower section longitudinal direction of the funnel-form sub-material mouthful
It is provided with the second horizontal conveyer belt for artificial postsearch screening tealeaves.
Further, the horizontal transport mechanism includes the output end through arc guide passage and the second vertical-lifting mechanism
The first horizontal belt transmission agency being connected, the downside of the first horizontal belt transmission agency is connected with second through suspender
Horizontal belt transmission agency, the support body of the second horizontal belt transmission agency is slidably matched with suspender and driven by drive mechanism
It is dynamic to realize the length that transverse shifting adjusts horizontal transport mechanism with profit；Below the input of the first horizontal belt transmission agency
It is additionally provided with bearing plate.
A kind of Wuyi cliff tea production technology, using above-mentioned Wuyi cliff tea manufacture device, comprises the following steps：
1）Fixing：Fixing temperature is 310 DEG C；
2）Knead：Twisting device is 450s between entering the tea time；
3）Deblock：The tea time is kneaded out, tea is realized out by the vibra shoot below twisting device feed opening and deblocked, it is described
Vibra shoot is connected with the second reception conveyer belt；
4）Dry：Leaf will be kneaded by elevator and be delivered to dryer, primary drying for baking is dried twice, pass through lifting between two dryers
Machine is connected, and drying leaf is thick 5 centimetres, and the time is 20 minutes, and drying temperature is 130 DEG C；
5）Primary screening：Tealeaves is screened by wind filter device, heavier tea stalk and tea-leaf power are screened out；
6）Destemming：Destemming again is carried out to tealeaves by electrostatic destemming device；
7）Artificial postsearch screening：Tealeaves after destemming is carried out by sub-material by sub-material screening plant, and by manually that aberration is big
And substandard products tealeaves is chosen.
Compared with prior art, the present invention has advantages below：Increase can be needed wet during fixing for rock tea
Shower nozzle is added in the case of degree to be humidified, so as to improve residual moisture and fragrance of the rock tea in fixing production process, is kept away
Exempt from the loss of the nutritional ingredient of tealeaves caused by excessively drying, the uniform distributing to different Wuyi cliff teas can be conveniently realized,
Ensure the materials linking of each twisting device, efficiency high easy to use；Meanwhile, mechanization is realized in the classification of tealeaves and tea stalk separation
Operation, the quality of tealeaves is ensure that by efficiency high, and by artificial secondary select.
Brief description of the drawings
Fig. 1 is structural representation of the invention；
Fig. 2 is fixing jar structure schematic diagram of the invention；
Fig. 3 is fixing tank side structure schematic view of the invention；
Fig. 4 is fixing conveyer belt structure schematic diagram of the invention；
Fig. 5 is rod for stiring materials structural representation on the fixing conveyer belt structure schematic diagram of the present invention；
Fig. 6 is Material distribution platform layout structure schematic diagram of the invention；
Fig. 7 receives conveyer belt and moving of conveyer belt layout structure schematic diagram for the first of the present invention；
Fig. 8 is drying unit structural representation of the invention；
Fig. 9 is sub-material plate structure schematic diagram of the invention；
Figure 10 is the connection diagram of the wind filter device, electrostatic destemming device and sub-material screening plant of the present invention；
Figure 11 is the structural representation of the wind filter device of the present invention；
Figure 12 is Figure 10 of present invention top view.
Embodiment
For the features described above and advantage of the present invention can be become apparent, special embodiment below, and coordinate accompanying drawing, make detailed
Carefully it is described as follows, but the present invention is not limited thereto.
Referring to figs. 1 to Figure 12
A kind of Wuyi cliff tea manufacture device, including fixing tank 10, twisting device 20, drying unit 30, the air sifting set gradually
Screening device 100, electrostatic destemming device 130 and sub-material screening plant 150.It is electrically heated in the main fixing roller of fixing tank 10 logical
The enzymatic oxidation of Tea Polyphenols in the oxidase active crossed in high temperature and passivation fresh leaf, suppression fresh leaf etc., evaporation fresh leaf portion
Divide moisture, tealeaves is softened and be easy to knead shaping, twisting device 20 is that the tealeaves after fixing is carried out using pressure to knead realization
The shaping of tealeaves, drying unit 30 is the drying after being kneaded to tealeaves.
In the present embodiment, described fixing tank 10 one end inputs hopper 1110 provided with rock tea, and the other end is provided with discharging opening 1120,
Described fixing tank 10 one end is connected with the hot gas delivery pipe 1130 for being passed through hot blast into fixing tank 10, the rock tea input material
1110 tops struggle against provided with humidification bucket 1150, the sidepiece of the humidification bucket 1150 is linked with inlet pipeline 1151, the inlet pipeline
1151 ends have humidifying spraying nozzle 1152.Humidifying spraying nozzle is Fine spray shower nozzle, can so realize the evenly application of moisture, described
Humidification bucket 1150 and rock tea input hopper 1110 are fixed on the top of a support frame 1101, and the hot gas delivery pipe 1130 is arranged at
The bottom of support frame 1101.Fixing tank 10 top has hot gas recovery pipe, and the hot gas recovery pipe, which is passed through, is located at fixing tank 10
The cross over pipe on top is realized to be utilized with heater UNICOM for reciprocation cycle.
In the present embodiment, 1150 lower openings of humidification bucket just input hopper 1110,1150 sides of the humidification bucket to rock tea
Provided with the fixing conveyer belt 1140 for conveying rock tea, fixing conveyer belt 1140 upper surface is provided with interval setting carrying rock tea
Striker plate 1201, the fixing conveyer belt 1140 is arranged in carriage 1210, and the carriage 1210 includes base and setting
It is placed in the baffle plate 1211 of base both sides.By support member support on the ground, fixing conveyer belt 1140 is used carriage 1210
Conventional belt pulley conveying conveying, striker plate 1201 is exactly to be used for depositing positioned at the storage rock tea of fixing conveyer belt 1140 lower end
Expect to lift rock tea on device.
In order to realize uniform feeding, prevent and be provided between accumulation of the rock tea on striker plate 1201, the baffle plate
On be hinged and be provided with material toggling axle.It is provided with curved driving lever 1310 on the material toggling axle 130, driving lever 1310 is along material toggling axle 130
It is upper it is axially arranged have multiple, the material toggling axle 130 is driven to rotate by drive device and realizes the rotation of driving lever 1310 to realize pair
The material toggling of accumulative rock tea on striker plate 1201, it is too high so as to cause feeding excessive to avoid the rock tea on striker plate from accumulating.It is described
Drive device in gap, described the present embodiment is provided between material toggling axle and conveyer belt to be included being arranged at the driving on conveying frame top
Motor 1301, described one end of material toggling axle 130 is provided with belt pulley, and the output end and belt pulley of the motor are through driving belt
Material toggling axle is driven to rotate.
In the present embodiment, in order to realize that the height of material toggling axle is adjusted, have on the baffle plate 1211 so that material toggling axle is passed through
Elongated slot 1212, the side that elongated slot is located on baffle plate 1211 is hinged with pendulum handle 1213, and described pendulum handle 1213 one end is articulated with baffle plate
The other end is hinged with material toggling axle 130, and the opposite side on the baffle plate 1211 positioned at elongated slot has fix bar 1214, the material toggling axle
Height regulating rod 1215 is also hinged with 130, the other end of height regulating rod 1215 is also sheathed in a fix bar 1214, institute
Height regulating rod 1215 is stated by being fixed on through the clamping screw of height regulating rod 1215 in fix bar 1214, clamping screw end
Portion is acted in fix bar 1214.
In the present embodiment, pendulum handle 1213 and fix bar 1214 do not influence the rotation of material toggling axle in material toggling axle hinged place, can be with
By setting bearing in hinged place or directly setting perforate to allow material toggling axle to pass through perforate on pendulum handle 1213 and fix bar 1214
, the one end of height regulating rod 1215 is in bending, and one end of bending is sheathed in a fix bar 1214, and pendulum handle 1213 is main
Play a part of Auxiliary support, and height regulating rod 1215 is fixedly connected on fix bar 1214 so as to which mutual alignment is fixed, and realizes
Position of the material toggling axle 130 on elongated slot fixed.
With moving up and down for material toggling axle, the thickness that rock tea is accumulated on striker plate 1201 can be effectively adjusted, and fit
The inflow of inlet pipeline 1151 should be adjusted so as to realize the moisture increase during regulation and control fixing, killing for adaptation is obtained to realize
Blue or green effect.
In the present embodiment, the rear side of discharging opening 1120 of the fixing tank 10 is provided with material lifting conveyer belt 230, described to knead
The top of device 20 is provided with Material distribution platform 220, and the upper end of material lifting conveyer belt 230 has material-falling hopper 2310, the Material distribution platform
220 tops receive conveyer belt 240 provided with accept material-falling hopper 2310 first, and described first receives two side outlets of conveyer belt 240
Lower section is respectively provided with a moving of conveyer belt 2410, the Material distribution platform 220 has multiple positioned at the arranged beneath of moving of conveyer belt 2410
Separate hopper 2210, the twisting device is provided with multiple and just to being arranged at below each separate hopper, the lower section of twisting device 20
Conveyer belt 310 is received with second for accepting twisting device blanking.Described second receives conveyer belt and drying unit 30
Feeding mouth UNICOM, the bottom of the drying unit is provided with tea export 301, and the tea export is provided with and be provided with wind-force
The conveying mechanism 40 that vibration scraper bowl 171 above screening machine inlet is connected, is arranged at the discharging opening of wind screening machine bottom
On be connected with the horizontal conveyer belt 110 of laterally setting, the output end of the horizontal conveyer belt through a vertical-lifting mechanism 120 with it is quiet
The feeding mouth of electric destemming device 130 is connected, and the output end of the vertical-lifting mechanism is through passage 121 and electrostatic stemmer
130 input is connected, and tea stalk delivery outlet 131 and tealeaves delivery outlet, the tea are provided with the downside of the electrostatic stemmer
Leaf delivery outlet is connected through the second vertical-lifting mechanism 140 with the input of sub-material screening plant 150.
In the present embodiment, fixed mount 2220 is extended with the Material distribution platform 220, the fixed mount 2220 has carrying first
The fixing support rack 2221 of conveyer belt, the fixing support rack 2221, which is provided with, to be used to place driving first receives conveyer belt the
One motor, the output end of first motor is through belt drive unit driving first conveyer belt movement.Described first
It is identical with the belt conveyor being driven to receive its structure of conveyer belt 240, and driving first receives the first driving electricity of conveyer belt 240
Machine is stepper motor, can realize that the positive conveyer of the first reception conveyer belt 240 is reversely conveyed, so can as needed by
The rock tea that material lifting conveyer belt 230 is sent into is inputted to the moving of conveyer belt 2410 on left side or right side.
In the present embodiment, the Material distribution platform 220 is provided with guide rail 2230, and the guide rail 2230 is provided with moving carriage
2240, the moving of conveyer belt is fixed in moving carriage 2240, and the both sides of moving of conveyer belt 2410, which have, is fixed on movement
Baffle plate 2241 on vehicle frame 2240, the lower section of moving carriage 2240 is provided with drives the road wheel 242 rotated by mobile motor, moves
The top of motor-car frame 240 is fixed with the second motor for driving mobile belt conveyor conveying.
The structure of moving of conveyer belt 2410 is conventional belt conveyer belt, and the road wheel 2242 that mobile motor driving is rotated makes
Moving carriage 2240 is moved along guide rail 2230, so that drive moving of conveyer belt 2410 to be translated along guide rail direction, the second motor
Moving of conveyer belt 2410 is only provided and irreversibly delivers rock tea, its object is to the rock tea reception for falling the first reception conveyer belt 240
It is sent to afterwards in the separate hopper 2210 immediately below moving of conveyer belt 2410, separate hopper 2210 is arranged along guide rail direction, is
Rock tea can be evenly distributed, and to place, each separate hopper needs the movement of moving carriage 2240, when wherein separate hopper 2210 is fed
Reach after regulation requirement, the second motor moving carriage 2240 that shuts down is moved to next separate hopper 2210 and sent
Material, and the feeding of one of moving of conveyer belt 2410 reaches that then the first reception antiport of conveyer belt 40 send rock tea when demand is
Enter on the moving of conveyer belt 2410 of the other end, some connects moving of conveyer belt 2410 positioned at first all the time during movement
The lower section of conveyer belt 240 is received, i.e. the length of moving of conveyer belt 2410 disclosure satisfy that requirement.
In the present embodiment, the drying unit 30 includes dryer module, and the dryer module inwall has heating wire, the drying
Multilayer drying conveyor 310 is from top to bottom provided with cabin, adjacent bilevel drying conveyor transmission direction is opposite and misplaces
Set.Realize that tealeaves is from top to bottom successively conveyed using conveying reverse back and forth during work, it is ensured that rock tea is in dryer module
Time.Described second receives conveyer belt 310 receives conveyer belt 320 and the pan feeding at the top of drying unit 30 through angularly disposed second
Mouth connection, the band both sides of drying conveying transmission 320 are provided between the vertical rod 321 provided with vertical rod 321 and are fixed on vertical rod
321 cutting flitch 322, the cutting plate lower end has the flank of tooth to realize that transmitting 320 tealeaves to drying conveying deblocks.Pass through
Vibra shoot 2250 below twisting device feed opening realizes out tea and deblocked that the vibra shoot and second receives conveyer belt
It is connected.
In the present embodiment, the wind screening machine includes through blast channel 102 being divided into a casing 101, the casing
It is provided with to be driven by drive mechanism in the wind regime chamber 103 of side and the sorting chamber 104 of opposite side, the wind regime chamber and rotates
Fan blade 105, under being provided with the top of blast channel side in charging aperture 106, sorting chamber room in the sorting chamber room
Portion is laterally spaced to be provided with the first feeding zone 107, the second feeding zone 108 and the 3rd feeding zone 109, the casing and is located at the
The lower front of one feeding zone is provided with the first discharging opening, first discharging opening and two discharge buckets 111 is arranged side by side, so as to
Tea stalk and the larger tealeaves of weight fall into the first feeding zone and discharged from discharge bucket.Bottom on casing positioned at the second feeding zone is set
The second discharging opening 112 is equipped with, second discharging opening is connected with horizontal conveyer belt, so that the slightly smaller tealeaves of volume goes out from second
Material mouth is discharged.Lower front on casing positioned at the 3rd feeding zone is provided with the 3rd discharging opening 113, is led so as to the powder of tealeaves
Go out.
In the present embodiment, if the blast channel includes the spaced dry plate riser of width along casing, casing
If being inside arranged at intervals with dry plate stringer board from top to bottom, several rectangular ventilation holes are cooperatively formed between the riser and stringer board, with
Just wind regime is passed through sorting chamber by rectangular ventilation holes.
The vibration scraper bowl is connected through feed tube 41 with the output end of conveying mechanism, so that tealeaves uniformly falls into sorting
In chamber, heat sink 42 is provided with the feed tube；The vibration scraper bowl is realized by driven by vibrating motors to be vibrated；The tea
Leaf delivery outlet is provided with the guide plate being connected with the second vertical-lifting mechanism.
In the present embodiment, the sub-material screening plant include be connected with the output end of the second vertical-lifting mechanism and can
The flexible horizontal transport mechanism 150 of horizontal sliding, is horizontally arranged with point for accepting tealeaves below horizontal transport mechanism
Hopper 160, the bottom of the distribution box is laterally spaced to be provided with several funnel-form sub-materials mouthful 161, the funnel-form sub-material
The lower section of mouth is vertically arranged with for the second of artificial postsearch screening tealeaves the horizontal conveyer belt 180, so as to artificial postsearch screening tea
Leaf.
In the present embodiment, the horizontal transport mechanism is included through arc guide passage 151 and the second vertical-lifting mechanism
The first horizontal belt transmission agency 152 that output end is connected, the downside of the first horizontal belt transmission agency is through suspender
The second horizontal belt transmission agency 153 is connected with, the support body of the second horizontal belt transmission agency is slidably matched with suspender,
And the length for realizing that transverse shifting adjusts horizontal transport mechanism with profit is driven by drive mechanism.Positioned at the first horizontal belt conveyor
The bearing plate for accepting the tealeaves dropped from the first horizontal belt transmission agency input is additionally provided with below the input of structure
154。
A kind of Wuyi cliff tea production technology, using above-mentioned Wuyi cliff tea manufacture device, comprises the following steps：
1）Fixing：Fixing temperature is 310 DEG C；
2）Knead：Twisting device is 450s between entering the tea time；
3）Deblock：The tea time is kneaded out, tea is realized out by the vibra shoot 2250 below twisting device feed opening and deblocked,
The vibra shoot is connected with the second reception conveyer belt；
4）Dry：Leaf will be kneaded by elevator and be delivered to dryer, primary drying for baking is dried twice, pass through lifting between two dryers
Machine is connected, and drying leaf is thick 5 centimetres, and the time is 20 minutes, and drying temperature is 130 DEG C；
5）Primary screening：Tealeaves is screened by wind filter device, heavier tea stalk and tea-leaf power are screened out；
6）Destemming：Destemming again is carried out to tealeaves by electrostatic destemming device；
7）Artificial postsearch screening：Tealeaves after destemming is carried out by sub-material by sub-material screening plant, and by manually that aberration is big
And substandard products tealeaves is chosen.
Difference such as following table is wherein kneaded in step 2：
If the word such as " first ", " second " is used herein come if limiting parts, those skilled in the art should know
Dawn：" first ", the use of " second " are intended merely to facilitate in description and parts distinguished as outside no Stated otherwise, on
Predicate language does not have special implication.
Meanwhile, if the invention described above is open or relate to the parts or structural member of connection fastened to each other, then, except another
There is statement outer, be fixedly connected and can be understood as：(such as using bolt or mode connects for screw) can be releasably fixedly connected with, also may be used
To be interpreted as：Non-removable to be fixedly connected and (such as rivet, weld), certainly, connection fastened to each other can also be integral type knot
Structure (for example being manufactured using casting technique is integrally formed) replaces (substantially can not be using except integrally formed technique).
In addition, being used for applied in any technical scheme disclosed in the invention described above represents the art of position relationship or shape
Its implication includes approximate with its, similar or close state or shape to language unless otherwise stated.
The either component that the present invention is provided can be assembled by multiple single parts, or one
The separate part that forming technology is manufactured.
Presently preferred embodiments of the present invention is the foregoing is only, for the ordinary skill in the art, according to this hair
Bright teaching, designs a kind of various forms of Wuyi cliff tea manufacture devices and its production technology and does not need creative labor
It is dynamic, without departing from the principles and spirit of the present invention all equivalent changes done according to scope of the present invention patent, repair
Change, replace and modification, should all belong to the covering scope of the present invention.
Claims (9)
1. a kind of Wuyi cliff tea manufacture device, it is characterised in that including the fixing tank set gradually, twisting device, drying unit,
Wind filter device, electrostatic destemming device and sub-material screening plant, described fixing tank one end input hopper, the other end provided with rock tea
Provided with discharging opening, fixing tank is connected with towards one end that rock tea inputs hopper and conveyed for being passed through the hot gas of hot blast into fixing tank
Pipe, the rock tea input hopper top is struggled against provided with humidification, and the sidepiece of the humidification bucket is linked with inlet pipeline, the inlet pipeline
Stretching into the end of humidification bucket has humidifying spraying nozzle, and the discharging opening is connected with above material lifting conveyer belt, the twisting device
Provided with Material distribution platform, the Material distribution platform top receives conveyer belt provided with accept material lifting conveyer belt first, and described first receives
Be respectively provided with below two side outlets of conveyer belt in a moving of conveyer belt, the Material distribution platform has positioned at moving of conveyer belt arranged beneath
Multiple separate hoppers, the twisting device is provided with multiple and just had to being arranged at below each separate hopper lower section, the twisting device
Have and receive conveyer belt for accepting the second of twisting device blanking, described second receives the feeding mouth connection of conveyer belt and drying unit
Logical, the bottom of the drying unit is provided with tea export, and the tea export is provided with and be provided with wind screening machine charging
Horizontal setting is connected with the conveying mechanism that vibration scraper bowl above mouthful is connected, the discharging opening for being arranged at wind screening machine bottom
Horizontal conveyer belt, the output end of the horizontal conveyer belt is connected through a vertical-lifting mechanism with the feeding mouth of electrostatic destemming device
Connect, tea stalk delivery outlet and tealeaves delivery outlet are provided with the downside of the electrostatic stemmer, the tealeaves delivery outlet is vertical through second
Hoisting mechanism is connected with the input of sub-material screening plant.
2. a kind of Wuyi cliff tea manufacture device according to claim 1, it is characterised in that the humidification bucket lower opening is just
Hopper is inputted to rock tea, the humidification bucket side is provided with the fixing conveyer belt for being used for conveying rock tea, the fixing conveyer belt upper table
Face is provided with the striker plate for being arranged at intervals carrying rock tea, and the conveyer belt is arranged in carriage, the carriage include base and
It is arranged between the baffle plate of base both sides, the baffle plate to be provided with to be hinged and is provided with material toggling axle, is provided with the material toggling axle
Curved driving lever, the material toggling axle is driven by drive device, and gap, the driving are provided between the material toggling axle and conveyer belt
Device includes the fixing conveyer belt motor for being arranged at conveying frame top, and described material toggling axle one end is provided with belt pulley, described
The output end of fixing motor is connected to drive material toggling axle to rotate with belt pulley through driving belt.
3. a kind of Wuyi cliff tea manufacture device according to claim 2, it is characterised in that have to dial on the baffle plate
The side for being located at elongated slot on the elongated slot that passes through of material axle, baffle plate is hinged with pendulum handle, described pendulum handle one end be articulated with the baffle plate other end with
Material toggling axle is hinged, and the opposite side on the baffle plate positioned at elongated slot, which has, is also hinged with height regulation on fix bar, the material toggling axle
Bar, the height regulating rod other end is also sheathed in a fix bar, and the height regulating rod passes through through height regulating rod
Clamping screw is fixed in fix bar；
A kind of Wuyi cliff tea manufacture device according to claim 3, it is characterised in that be extended with fixation in the Material distribution platform
Frame, the fixed mount has the fixing support rack of carrying first conveyer belt, and the fixing support rack, which is provided with, to be used to place driving
First receives the first motor of conveyer belt, and the output end of first motor is defeated through belt drive unit driving first
Tape movement is sent, the Material distribution platform is provided with guide rail, and the guide rail is provided with moving carriage, and the moving of conveyer belt is fixed on movement
On vehicle frame, the moving of conveyer belt both sides have to be provided with by moving below the baffle plate being fixed in moving carriage, the moving carriage
The road wheel of dynamic motor-driven rotation, moving carriage top is fixed with the second driving electricity for driving mobile belt conveyor conveying
Machine.
4. a kind of Wuyi cliff tea manufacture device according to claim 4, it is characterised in that the drying unit includes drying
Cabin, the dryer module inwall, which has in heating wire, the dryer module, is from top to bottom provided with multilayer drying conveyor, and adjacent up and down two
The drying conveyor transmission direction of layer is opposite and shifts to install, and described second, which receives conveyer belt both sides, is provided with vertical rod, the vertical rod
Between be provided with the cutting flitch for being fixed on vertical rod, the cutting plate lower end has the flank of tooth.
5. a kind of Wuyi cliff tea manufacture device according to claim 1,2,3,4 or 5, it is characterised in that the air sifting
Screening device includes being divided into the wind regime chamber of side and the sorting chamber of opposite side through blast channel in a casing, the casing,
The fan blade that rotation is driven by drive mechanism is provided with the wind regime chamber, the charging aperture is arranged in sorting chamber room close to drum
Bottom in the top of wind passage side, sorting chamber room is laterally spaced to be provided with the first feeding zone, the second feeding zone and the 3rd
Lower front on feeding zone, the casing positioned at the first feeding zone, which is provided with the first discharging opening, casing, is located at the second blanking
The bottom in area is provided with the second discharging opening, and second discharging opening is connected with horizontal conveyer belt, and the 3rd blanking is located on casing
The lower front in area is provided with the 3rd discharging opening.
6. a kind of Wuyi cliff tea manufacture device according to claim 6, it is characterised in that the blast channel is included along case
If the spaced dry plate riser of the width of body, if dry plate stringer board is arranged at intervals with casing from top to bottom, the riser
Several rectangular ventilation holes are cooperatively formed between stringer board；The vibration scraper bowl is connected through feed tube with the output end of conveying mechanism
Connect, heat sink is provided with the feed tube；The vibration scraper bowl is realized by driven by vibrating motors to be vibrated；The tealeaves output
Mouth is provided with the guide plate being connected with the second vertical-lifting mechanism.
7. according to claim 1,2,3,4,5 or or a kind of Wuyi cliff tea manufacture device described in 7, it is characterised in that it is described
It is that sub-material screening plant includes being connected with the output end of the second vertical-lifting mechanism and can the flexible horizontal transmission of horizontal sliding
Mechanism, is horizontally arranged with the distribution box for accepting tealeaves below the horizontal transport mechanism, and the bottom of the distribution box is along horizontal stroke
To several funnel-form sub-materials mouthful are arranged at intervals with, the lower section of the funnel-form sub-material mouthful is vertically arranged with for artificial secondary sieve
Select the second horizontal conveyer belt of tealeaves.
8. a kind of Wuyi cliff tea manufacture device according to claim 8, it is characterised in that the horizontal transport mechanism includes
The first horizontal belt transmission agency being connected through arc guide passage with the output end of the second vertical-lifting mechanism, described first
The downside of horizontal belt transmission agency is connected with the second horizontal belt transmission agency, the second horizontal belt transmission through suspender
The support body of mechanism, which is slidably matched with suspender and driven by drive mechanism, realizes that transverse shifting adjusts horizontal transport mechanism with profit
Length；Bearing plate is additionally provided with below the input of the first horizontal belt transmission agency.
9. a kind of Wuyi cliff tea production technology, using a kind of Wuyi cliff tea manufacture device as claimed in claim 7, its feature exists
In comprising the following steps：
1）Fixing：Fixing temperature is 310 DEG C；
2）Knead：Twisting device is 450s between entering the tea time；
3）Deblock：The tea time is kneaded out, tea is realized out by the vibra shoot below twisting device feed opening and deblocked, it is described
Vibra shoot is connected with the second reception conveyer belt；
4）Dry：Leaf will be kneaded by elevator and be delivered to dryer, primary drying for baking is dried twice, pass through lifting between two dryers
Machine is connected, and drying leaf is thick 5 centimetres, and the time is 20 minutes, and drying temperature is 130 DEG C；
5）Primary screening：Tealeaves is screened by wind filter device, heavier tea stalk and tea-leaf power are screened out；
6）Destemming：Destemming again is carried out to tealeaves by electrostatic destemming device；
7）Artificial postsearch screening：Tealeaves after destemming is carried out by sub-material by sub-material screening plant, and by manually that aberration is big
And substandard products tealeaves is chosen.
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| CN201710441676.8A CN107047834A (en) | 2017-06-13 | 2017-06-13 | A kind of Wuyi cliff tea manufacture device and its production technology |
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| CN108515023A (en) * | 2018-04-27 | 2018-09-11 | 尹圣文 | A kind of fresh tea leaf automation classifying equipoment |
| CN108514032A (en) * | 2018-04-27 | 2018-09-11 | 尹圣文 | A kind of black tea automation correcting, sequence and tuning equipment |
| CN108638161A (en) * | 2018-04-27 | 2018-10-12 | 尹圣文 | A kind of tea stalk automatic segmentation equipment of fresh black tea |
| CN109984369A (en) * | 2017-12-29 | 2019-07-09 | 上海新型烟草制品研究院有限公司 | A kind of buccal cigarette powder prepares production line |
| CN114468100A (en) * | 2022-03-03 | 2022-05-13 | 江苏楷益智能科技有限公司 | Multi-column vacuum sugar soaking production line |
| CN117228206A (en) * | 2023-11-16 | 2023-12-15 | 江苏振邦智慧城市信息系统有限公司 | Be applied to super workstation in wisdom ward from built-in guider of examination |
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