CN205161771U - Full -automatic flat green tea production line - Google Patents
Full -automatic flat green tea production line Download PDFInfo
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- CN205161771U CN205161771U CN201520943612.4U CN201520943612U CN205161771U CN 205161771 U CN205161771 U CN 205161771U CN 201520943612 U CN201520943612 U CN 201520943612U CN 205161771 U CN205161771 U CN 205161771U
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Abstract
The utility model belongs to the mechanical equipment field relates to a production line, full -automatic flat green tea production line especially, including defeated, the first cooling moisture regain unit of the bright leaf lifting machine that connects gradually, rotary drum removing green machine, first net, first lifting machine, a reason strip machine, second lifting machine, second cooling moisture regain unit, third lifting machine, reciprocal conveyer, flat tea are fried system machine, vibration groove, fourth lifting machine, third cooling moisture regain unit, the 5th lifting machine, link joint drying -machine, second net and are failed and spread out cool platform in succession. The utility model discloses can replace traditional artifical or half machinery, half artifical tea of frying completely, the production process sanitation and hygiene have the high and high advantage of degree of automation of production efficiency. Simultaneously, the famous -brand and high -quality green tea of flat of a simple bud or a bud leaf not only can be produced to this production line, also can produce a more popular bud no. 2, three -bladed flat green tea etc. Realizes the joint use, reduces the enterprise to drop into and development cost the core competitiveness and the market competition of reinforcing tealeaves enterprise.
Description
Technical field
The utility model belongs to technical field of mechanical equipment, relates to a kind of production line, particularly a kind of Full-automatic flat green tea production line.
Background technology
Flat famous green tea is the leading products in China's famous green tea always.Current national 19 product tea are economized all has production, and according to incompletely statistics, flat famous green tea output accounts for more than 1/3rd of national famous green tea output, therefore says that the production of flat famous green tea all plays vital effect to the development of national tea industry.
In recent years, along with China's sustained and rapid development of economy, a large amount of labours shifts to city, and traditional labor-intensive generally faces problems such as " production cost are high, quality is unstable, sanitary condition is poor, automatic degree low " based on the flat famous green tea of pure craft.Several years ago, some research institutions and the design of Cha Ji manufacturing enterprise produce some easy flat famous green tea processing equipments (as carding machine, trimmer) and replace traditional pure manual stir-frying flat famous green tea, improve production efficiency to a certain extent.But these are mechanical, it is only imitate manual work, single unit or two-machine operation, complicated loaded down with trivial details, labour intensity is high, and workman must have certain stir-fry tea grounding in basic skills or basis, ceaselessly to stir contact tealeaves during operation to have carried out reason bar, added the techniques such as rod flattening, do not reach the requirement of cleanly production, being in the occurrence state of semi-hand half machinery, is not the production of serialization.Lack the research of made tealeaves and processing machine matching technical elements on the other hand, between not only different workmans, crudy is inconsistent, even if the product quality of processing before and after same workman can not reach consistent, error of behaviour rate is up to more than 30%, even higher.Can not adapt to society and consumer to the requirement of tealeaves high-quality aspect, hinder the development of China's flat famous green tea to a certain extent.
Zhejiang Province took the lead in expanding technical research and the building of production line of Zhejiang flat famous green tea (Longjing tea) production line whole-course automation aspect from 2009, the whole-course automation that substantially can achieve Longjing tea is produced.But owing to being the blowing chilling technique adopted after it completes, though tealeaves surface cools, internal heat is not distributed in time, and cooling rate reaches 70% reluctantly.Its cooling moisture regain adopts continuously self-walking type blowing technology in addition, and tealeaves does not have 100% really to ease back to put in place yet, moulding not only bad for the later stage, and then can affect color and luster and the fragrance of finished product, and therefore its achievement in research of Zhejiang is not applied in the whole nation.
Utility model content
The utility model discloses a kind of Full-automatic flat green tea production line, it can replace traditional artificial or half mechanical semi-artificial stir-fry tea completely, and production process sanitation and hygiene, have the advantage that production efficiency is high and automaticity is high.Simultaneously, this production line not only can produce the flat famous green tea of simple bud or bud one leaf, also can produce the flat green tea etc. of more popular bud two, three leaf, realize joint use, reduce enterprise to drop into and development cost, strengthen core competitiveness and the market competitiveness of tea-enterprise.
For achieving the above object, the technical solution of the utility model is as follows:
A kind of Full-automatic flat green tea production line, comprise that the fresh leaf elevator, roller fixation machine, the first net that connect successively are defeated, the first cooling moisture regain unit, the first elevator, continuous carding machine, the second elevator, the second cooling moisture regain unit, the 3rd elevator, reciprocal transportation machine, Tea Frying Device, vibra shoot, the 4th elevator, the 3rd cooling moisture regain unit, the 5th elevator, carrier bar dryer, the defeated and spreading for cooling platform of the second net.
As further optimization, described fresh leaf elevator is oblique defeated formula elevator, and it is each motor up and down, drives food-grade transfer tape running above, the charging aperture of the tea outlet aligns with drum green-keeping machine of described fresh leaf elevator.
As further optimization, described roller fixation machine comprises equipment support body, lagging casing, swing roller, guide-leaf plate, heating wires and temperature-sensing probe, lagging casing is fixed on equipment support body, swing roller is plugged in lagging casing, the two ends of swing roller are installed with roller respectively, equipment support body is also provided with roller drive motors, guide-leaf plate is welded on the inwall of swing roller, region between lagging casing and swing roller is provided with resistive heater, and temperature-sensing probe is located at roller fixation machine inlet capable inwall.
As further optimization, described first net defeated and second net defeated top all blower fan is installed, and first net defeated and second net defeated charging aperture place be equipped with little blower fan.
As further optimization, described first cooling moisture regain unit, the second cooling moisture regain unit are identical with the 3rd cooling moisture regain unit equipment, all comprise the defeated machine of front cooling flat and rear conditioning device, refrigeration air-conditioning unit is provided with below the link network of the defeated machine of described front cooling flat, be provided with partition baffle plate in the middle of described rear conditioning device, cut off below baffle plate and be provided with conveyer belt.
As further optimization, the discharging opening of described first elevator, the second elevator and the 5th elevator is all provided with sloping baffle.
As further optimization, described continuous carding machine comprises two groups of pot bodies, the reciprocating speed of described continuous carding machine two groups of pot bodies, gradient and heating-up temperature are adjustable, described Tea Frying Device comprises three pot bodies, pressing time and the throwing leaf amount of described Tea Frying Device three pot bodies are adjustable, can carry out independent temperature and the setting of biasing strength respectively to Tea Frying Device three pot bodies simultaneously.
As further optimization, described reciprocal transportation machine can set reciprocating frequence.
As further optimization, described carrier bar dryer is gas type carrier bar dryer, its rotating speed and temperature adjustable.
As further optimization, described spreading for cooling platform comprises the base, the air blast and with ventilation eyelet and surrounding has the platform of baffle plate that are provided with four rolling, and a described platform wherein side guard can freely extract.
The beneficial effects of the utility model are as follows: (1) achieves tealeaves 100% by cooling moisture regain unit and eases back and put in place, two stages of special cooling moisture regain machine component, first stage first to be cooled by tealeaves by air conditioner refrigerating and puts in place, second stage is guaranteed to ease back by the traditional bamboo plaque of static stacking simulation and is put in place, be beneficial to later stage moulding, improve tea leaf quality; (2) connect each equipment by the net conveying device of lifting device, band blower fan and replace traditional manual delivery, and guarantee that tealeaves heat distributes in time, also guarantee that operating personnel's whole process does not contact tealeaves while ensureing the green profit of tea-making quality, make tealeaves sanitation and hygiene more; (3) a complete set of production line only needs 2 ~ 3 workmans, and more traditional half machining reduces workman 12 ~ 15, and the comparable traditional-handwork of production efficiency or machining improve 10 ~ 20 times, save processing cost 40% ~ 60%.
Accompanying drawing explanation
Fig. 1 is the utility model overall structure schematic diagram.
In figure: the fresh leaf elevator of 1-, 2-roller fixation machine, 3-first nets defeated, 4-first cools moisture regain unit, 5-first elevator, 6-continuous carding machine, 7-second elevator, 8-second cools moisture regain unit, 9-the 3rd elevator, 10-reciprocal transportation machine, 11-Tea Frying Device, 12-vibra shoot, 13-the 4th elevator, 14-the 3rd cools moisture regain unit, 15-the 5th elevator, 16-carrier bar dryer, 17-second nets defeated, 18-spreading for cooling platform.
Detailed description of the invention
Below in conjunction with accompanying drawing, the utility model is further elaborated.
As shown in Figure 1, a kind of Full-automatic flat green tea production line that the utility model provides, comprises that the fresh leaf elevator 1, the roller fixation machine 2, first that connect successively net defeated 3, first cooling moisture regain unit 4, first elevator 5, continuous carding machine 6, second elevator 7, second cooling moisture regain unit 8, the 3rd elevator 9, reciprocal transportation machine 10, Tea Frying Device 11, vibra shoot 12, the 4th elevator 13, the 3rd cooling moisture regain unit 14, the 5th elevator 15, carrier bar dryer 16, second net defeated 17 and spreading for cooling platform 18, described fresh leaf elevator 1 is oblique defeated formula elevator, and it is each motor up and down, drives food-grade transfer tape running above, the charging aperture of the tea outlet aligns with drum green-keeping machine 2 of described fresh leaf elevator 1, described roller fixation machine 2 comprises equipment support body, lagging casing, swing roller, guide-leaf plate, heating wires and temperature-sensing probe, lagging casing is fixed on equipment support body, swing roller is plugged in lagging casing, the two ends of swing roller are installed with roller respectively, equipment support body is also provided with roller drive motors, guide-leaf plate is welded on the inwall of swing roller, region between lagging casing and swing roller is provided with resistive heater, temperature-sensing probe is located at roller fixation machine 2 charging aperture inwall, after temperature reaches design temperature, resistive heater stops heating automatically, thus guarantee that the temperature in roller fixation machine 2 is not got off, improve fixation effect, and it is energy-conservation, all blower fan is installed above described first net defeated 3 and the second net defeated 17, carry out air-cooled to tealeaves in time, improve tea-making quality, and the charging aperture place of the first net defeated 3 and the second net defeated 17 is equipped with little blower fan, aim at whereabouts tealeaves and carry out selection by winnowing, the pornographic movie in tealeaves and tea dust may be blown, ensure the cleanliness in system, described first cooling moisture regain unit 4, second cooling moisture regain unit 8 is identical with the 3rd cooling moisture regain unit 14 equipment, all comprise the defeated machine of front cooling flat and rear conditioning device, refrigeration air-conditioning unit is provided with below the link network of the defeated machine of described front cooling flat, to guarantee that tealeaves inside and outside cools thoroughly, partition baffle plate is provided with in the middle of described rear conditioning device, cut off below baffle plate and be provided with conveyer belt, during work, tealeaves gets off from the flat defeated machine transmission of cooling, fall in damping machine and carry out moisture regain 20 ~ 30 minutes, after tealeaves all eases back, extract middle baffle plate, tealeaves is sent in subsequent processing equipment by the conveyer belt of bottom, the discharging opening of described first elevator 5, second elevator 7 and the 5th elevator 15 is all provided with sloping baffle, guarantees tealeaves to drop on subsequent processing equipment equably, described continuous carding machine 6 comprises two groups of pot bodies, the reciprocating speed of continuous carding machine 6 liang of group pot bodies, gradient and heating-up temperature are adjustable, described Tea Frying Device 11 comprises three pot bodies, pressing time and the throwing leaf amount of three pot bodies of described Tea Frying Device 11 are adjustable, can carry out independent temperature and the setting of biasing strength to three of a Tea Frying Device 11 pot body simultaneously, described reciprocal transportation machine 10 can set reciprocating frequence, guarantees that both sides send leaf amount even, described carrier bar dryer 16 is gas type carrier bar dryer, its rotating speed and temperature adjustable, described spreading for cooling platform 18 comprises the base, the air blast and with ventilation eyelet and surrounding has the platform of baffle plate that are provided with four rolling, and described platform is wherein provided with slot, and baffle plate is contained in slot, and baffle plate can freely extract.
Operation principle of the present utility model: before tea making, the gauge tap of each equipment is opened, and according to the situation of fresh leaf, by the rotating speed of fresh leaf elevator 1, the setting parameter of the temperature of roller fixation machine 2 and the temperature of continuous carding machine 6 and speed is good, during tea making, tealeaves is poured in the charging aperture of fresh leaf elevator 1, fresh leaf is delivered in roller fixation machine 2 by fresh leaf elevator 1 equably, water-removing leaves is passed in the first cooling moisture regain unit 4 by there being first of selection by winnowing function the net defeated 3, the tealeaves put in place that eases back enters into continuous carding machine 6 equably by the first elevator 5, after double reason bar, tealeaves stripe shape is substantially directly even, reason bar leaf enters into the second cooling damping machine 8 by the second elevator 7 again and carries out cooling moisture regain, enter in Tea Frying Device 11 by the 3rd elevator 9 and reciprocal transportation machine 10 again after a reason article leaf eases back completely, tealeaves after flattening frying, smooth, tea is fragrant to be appeared, and reaches 9 one-tenth and does, reason article leaf is passed in the 3rd cooling moisture regain unit 14 after vibra shoot 12, the 4th elevator 13, after fully getting damp again, entered in dryer 16 by the 5th elevator 15 and carry out most metapedes and do, the dry tealeaves of foot through the second net defeated 17 be delivered to spreading for cooling platform 18 cools after warehouse-in.
Should be appreciated that specific embodiment described above only for explaining the utility model, and be not used in restriction the utility model.Still be among protection domain of the present utility model by spirit institute's apparent change of extending out of the present utility model or change.
Claims (10)
1. a Full-automatic flat green tea production line, it is characterized in that: comprise the fresh leaf elevator (1) connected successively, roller fixation machine (2), first net defeated (3), first cooling moisture regain unit (4), first elevator (5), continuous carding machine (6), second elevator (7), second cooling moisture regain unit (8), 3rd elevator (9), reciprocal transportation machine (10), Tea Frying Device (11), vibra shoot (12), 4th elevator (13), 3rd cooling moisture regain unit (14), 5th elevator (15), carrier bar dryer (16), second net defeated (17) and spreading for cooling platform (18).
2. a kind of Full-automatic flat green tea production line according to claim 1, it is characterized in that: described fresh leaf elevator (1) is oblique defeated formula elevator, it is each motor up and down, drive food-grade transfer tape running above, the charging aperture of the tea outlet aligns with drum green-keeping machine (2) of described fresh leaf elevator (1).
3. a kind of Full-automatic flat green tea production line according to claim 1, it is characterized in that: described roller fixation machine (2) comprises equipment support body, lagging casing, swing roller, guide-leaf plate, heating wires and temperature-sensing probe, lagging casing is fixed on equipment support body, swing roller is plugged in lagging casing, the two ends of swing roller are installed with roller respectively, equipment support body is also provided with roller drive motors, guide-leaf plate is welded on the inwall of swing roller, region between lagging casing and swing roller is provided with resistive heater, temperature-sensing probe is located at roller fixation machine (2) charging aperture inwall.
4. a kind of Full-automatic flat green tea production line according to claim 1, it is characterized in that: described first net defeated (3) and the second net defeated (17) top are all provided with blower fan, and the charging aperture place of the first net defeated (3) and the second net defeated (17) is equipped with little blower fan.
5. a kind of Full-automatic flat green tea production line according to claim 1, it is characterized in that: it is identical with the 3rd cooling moisture regain unit (14) equipment that described first cooling moisture regain unit (4), second cools moisture regain unit (8), all comprise the defeated machine of front cooling flat and rear conditioning device, refrigeration air-conditioning unit is provided with below the link network of the defeated machine of described front cooling flat, be provided with partition baffle plate in the middle of described rear conditioning device, cut off below baffle plate and be provided with conveyer belt.
6. a kind of Full-automatic flat green tea production line according to claim 1, is characterized in that: the discharging opening of described first elevator (5), the second elevator (7) and the 5th elevator (15) is all provided with sloping baffle.
7. a kind of Full-automatic flat green tea production line according to claim 1, it is characterized in that: described continuous carding machine (6) comprises two groups of pot bodies, the reciprocating speed of described continuous carding machine (6) two groups of pot bodies, gradient and heating-up temperature are adjustable, described Tea Frying Device (11) comprises three pot bodies, pressing time and the throwing leaf amount of described Tea Frying Device (11) three pot bodies are adjustable, can carry out independent temperature and the setting of biasing strength respectively to Tea Frying Device (11) three pot bodies simultaneously.
8. a kind of Full-automatic flat green tea production line according to claim 1, is characterized in that: described reciprocal transportation machine (10) can set reciprocating frequence.
9. a kind of Full-automatic flat green tea production line according to claim 1, is characterized in that: described carrier bar dryer (16) is gas type carrier bar dryer, its rotating speed and temperature adjustable.
10. a kind of Full-automatic flat green tea production line according to claim 1, it is characterized in that: described spreading for cooling platform (18) comprises the base, the air blast and with ventilation eyelet and surrounding has the platform of baffle plate that are provided with four rolling, and a described platform wherein side guard can freely extract.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520943612.4U CN205161771U (en) | 2015-11-23 | 2015-11-23 | Full -automatic flat green tea production line |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201520943612.4U CN205161771U (en) | 2015-11-23 | 2015-11-23 | Full -automatic flat green tea production line |
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| CN205161771U true CN205161771U (en) | 2016-04-20 |
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| CN201520943612.4U Active CN205161771U (en) | 2015-11-23 | 2015-11-23 | Full -automatic flat green tea production line |
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Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106720495A (en) * | 2016-11-29 | 2017-05-31 | 四川洪椿茶业有限公司 | A kind of yellow bud production technology and its system |
| CN106720496A (en) * | 2016-11-29 | 2017-05-31 | 四川洪椿茶业有限公司 | A kind of green bamboo snake production technology and its system |
| CN108770957A (en) * | 2018-06-22 | 2018-11-09 | 衢州渊永机械有限公司 | Automatic tea production line and its control method |
| CN110403026A (en) * | 2019-07-24 | 2019-11-05 | 日照春茗机械制造有限公司 | Automatic tea machining production line |
| CN110477136A (en) * | 2019-07-24 | 2019-11-22 | 日照春茗机械制造有限公司 | Producing green tea dry ice damping machine |
-
2015
- 2015-11-23 CN CN201520943612.4U patent/CN205161771U/en active Active
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106720495A (en) * | 2016-11-29 | 2017-05-31 | 四川洪椿茶业有限公司 | A kind of yellow bud production technology and its system |
| CN106720496A (en) * | 2016-11-29 | 2017-05-31 | 四川洪椿茶业有限公司 | A kind of green bamboo snake production technology and its system |
| CN108770957A (en) * | 2018-06-22 | 2018-11-09 | 衢州渊永机械有限公司 | Automatic tea production line and its control method |
| CN110403026A (en) * | 2019-07-24 | 2019-11-05 | 日照春茗机械制造有限公司 | Automatic tea machining production line |
| CN110477136A (en) * | 2019-07-24 | 2019-11-22 | 日照春茗机械制造有限公司 | Producing green tea dry ice damping machine |
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