CN110587699B

CN110587699B - Kumquat processing device

Info

Publication number: CN110587699B
Application number: CN201910802589.XA
Authority: CN
Inventors: 邱逸奎; 邱志强; 覃隆毅; 龙昌松; 赵承军; 欧恩富
Original assignee: Guangxi Rongan Yingfeng Technology Development Co ltd
Current assignee: Guangxi Rongan Yingfeng Technology Development Co ltd
Priority date: 2019-08-28
Filing date: 2019-08-28
Publication date: 2021-08-06
Anticipated expiration: 2039-08-28
Also published as: CN110587699A

Abstract

The invention provides a kumquat processing device which comprises a protective frame, a cutter head, a blade, a feeding pipe and a conveying belt, wherein the cutter head is arranged on the protective frame in a rotatable manner and is driven to rotate by a rotating mechanism; the cutter head is provided with a material passing hole, and the blade is arranged on the cutter head and positioned above the material passing hole; the protective frame is provided with a row of feeding pipes distributed along the left-right direction, and the blades can pass below all the feeding pipes when rotating along with the cutter head; the front end of the conveying belt is positioned below all the feeding pipes. According to the automatic fruit arranging device, the row of feeding pipes are arranged on the protective frame, and each time the blades cut the slices, the row of kumquat slices fall to the front end of the conveying belt, so that the automatic fruit arranging is realized, the efficiency is improved, the labor for arranging the kumquat slices is reduced, and the cost is reduced.

Description

Kumquat processing device

Technical Field

The invention relates to the technical field of kumquat processing, in particular to a kumquat processing device.

Background

The cumquat fruit is golden and fragrant, has long fruiting time, is an excellent fruit-viewing flower, tastes sour, sweet and delicious, has rich vitamin C, cumarin and other nutritional ingredients, can maintain the cardiovascular function by eating, and prevents diseases such as angiosclerosis, hypertension and the like. The kumquats are generally oval, and the kumquats are sliced into kumquat slices which are soaked in water for drinking, so that the kumquat slices can play a role in reducing phlegm and relieving cough, stimulating appetite and helping digestion, sobering up, improving chest distress and depression and the like. The Chinese patent application with the application number of 2018115630064 and the publication number of CN 109465877A and the invention name of the Chinese patent application is kumquat slicing machine, and discloses a kumquat slicing machine, wherein after kumquats are longitudinally placed in a feeding pipe, the kumquats can fall off under the action of gravity, a blade is driven by a rotary disc to rotate to pass through the lower part of the feeding pipe, the blade slices the kumquats once every time the rotary disc rotates for one circle, the obtained kumquat slices can fall onto a conveying belt, and the kumquat slices are conveyed by the conveying belt and are dewatered and dried by a drying device. Although the technical scheme of this application makes the kumquat piece that cuts out can dewater and dry rapidly at once, piles up again and also is difficult for gluing together, because it just slices kumquat one by one to lead to machining efficiency to be lower, and conveyer belt and drying device are carrying and drying to kumquat piece, if carry out the pendulum piece through the manual work, can increase the personnel selection cost, and influence the degree of automation of kumquat processing, and if do not carry out the pendulum piece through the manual work, carry and dry to kumquat piece one by one, cause the waste of energy easily. In addition, when the kumquat slices are dried, the kumquat slices are conveyed by the conveying belt to pass through a drying chamber with higher room temperature of the drying device for drying, the energy consumption of the drying chamber is higher, and the color and the appearance of the dried kumquat slices are difficult to control.

The information disclosed in this background section is only for enhancement of understanding of the general background of the invention.

Disclosure of Invention

The invention aims to: to the problem among the background art, provide a cumquat processingequipment, it can slice to a plurality of cumquats of whole row simultaneously for the cumquats piece falls into the conveyer belt on whole row and carries and dry, in order to improve machining efficiency, exempt from artifical pendulum fruit piece, reduce cost.

In order to achieve the purpose, the technical scheme adopted by the invention is as follows:

a cumquat processing device comprises a protective frame, a cutter head, a blade, a feeding pipe and a conveying belt, wherein the cutter head is arranged on the protective frame in a rotatable mode and is driven to rotate by a rotating mechanism; the cutter head is provided with a material passing hole, and the blade is arranged on the cutter head and positioned above the material passing hole; the protective frame is provided with a row of feeding pipes distributed along the left-right direction, and the blades can pass below all the feeding pipes when rotating along with the cutter head; the front end of the conveying belt is positioned below all the feeding pipes.

Preferably, a touch piece is arranged at the edge of the cutter head in a protruding manner, and a touch switch corresponding to the touch piece is arranged on the protective frame; every time, the blade leaves the last one below the inlet pipe to reach the first one again before the below of inlet pipe, the touch piece can touch once touch switch, slewing mechanism just controls the blade disc is according to the time of settlement pause, and after the pause is ended, slewing mechanism redrives the blade disc rotates.

Preferably, the rotating mechanism is a rotating motor.

Further optimize again, touch switch set up in rotate the power supply line of motor on, just be provided with on the power supply line of motor rotate with the parallelly connected time relay of touch switch.

Still further preferably, each feed pipe clamp is arranged on a fixing clamp arranged on the protection frame.

Further optimized, the drying device also comprises a drying device; the drying device comprises a drying chamber, an air control plate, a heating box, a blower and a heating device, and the conveying belt penetrates through the drying chamber; the air control plate is arranged in the drying chamber and is positioned below the conveying belt, the drying chamber is divided into an air blowing cavity positioned above and an air blowing cavity positioned below by the air control plate, and the front end and the rear end of the air control plate are respectively provided with a connecting port for communicating the air blowing cavity with the air blowing cavity; the heating cabinet set up in the blast air intracavity, the upper end of heating cabinet passes the middle part of accuse aerofoil and with the chamber of blowing is linked together, the air inlet end of air-blower with the blast air chamber is connected and the air-out end with the heating cabinet is connected, heating device is used for heating the air that enters into in the heating cabinet.

Further optimize again, the drying chamber is enclosed by the heated board and establishes and forms, just the roof of drying chamber is double glazing, just leave the space between two upper and lower glass of double glazing

Still further preferably, the heating device includes an electric heating tube located in the heating box.

Further preferably, the heating device further comprises an air guide pipe and a stove, wherein one end of the air guide pipe is connected with the air outlet end of the air blower, and the other end of the air guide pipe is connected with the heating box; the air guide pipe passes through the stove.

Preferably, the rear end of the conveyer belt is provided with a stripping belt section which inclines forwards from top to bottom, and a stripping brush is arranged below the stripping belt section.

In summary, due to the adoption of the technical scheme, the invention has the beneficial effects that:

1. according to the automatic fruit arranging device, the row of feeding pipes are arranged on the protective frame, and each time the blades cut the slices, the row of kumquat slices fall to the front end of the conveying belt, so that the automatic fruit arranging is realized, the efficiency is improved, the labor for arranging the kumquat slices is reduced, and the cost is reduced.

2. According to the invention, the cutter head is controlled to pause by arranging the touch piece and the touch switch, so that the distance between two adjacent rows of golden orange slices falling on the conveying belt can be flexibly adjusted, and the situation that the outgoing cash orange slices are too compact and even stacked is avoided.

3. The feeding pipe can be detached, so that the feeding pipes with different specifications can be detached and replaced according to kumquat slices with different sizes, and the applicability is improved.

4. The upper end of the heating box of the drying device is communicated with the middle part of the blowing cavity, so that warm air can be blown from the middle part to the two ends of the blowing cavity to uniformly blow and dry the kumquat slices on the conveying belt, the warm air returns to the blowing cavity after being absorbed by the kumquat slices and is sucked into the heating box again by the blower to be heated, the circulation use is realized, and the loss of the warm air is less. Therefore, the cumquat slices can be uniformly dried in a short time without high warm air temperature of the drying device, the energy consumption is low, the obtained cumquat slices are good in color and quality, and the nutrition loss can be reduced.

5. The heating device comprises the electric heating pipe, the air guide pipe and the stove, so that two heating schemes of the electric heating pipe and the stove are combined to heat air, and the heating device is flexible to use and saves energy.

Drawings

FIG. 1 is a front view of the kumquat processing apparatus of the present invention;

FIG. 2 is a top view of the kumquat processing apparatus of the present invention;

FIG. 3 is a schematic structural diagram of the kumquat processing device according to the present invention, in which blades are disposed on a cutter;

FIG. 4 is a schematic structural diagram of the cumquat processing device provided with a drying device;

FIG. 5 is a left side view of the conveyor belt of the drying apparatus of the kumquat processing apparatus of the present invention passing through the drying chamber;

FIG. 6 is a top view of the drying apparatus of the kumquat processing apparatus according to the present invention, wherein the drying apparatus is provided with an air duct and a furnace body.

In the attached drawing, 1-a protective frame, 2-a cutter head, 3-a blade, 4-a feeding pipe, 5-a conveying belt, 6-a rotating shaft, 7-a bearing, 8-a touch piece, 9-a touch switch, 10-a time relay, 11-a material passing hole, 12-a drying chamber, 13-an air control plate, 14-a heating box, 15-a blower, 16-a backing beam, 17-a blowing cavity, 18-a blowing cavity, 19-a leakage isolating net, 20-an electric heating pipe, 21-a material removing belt section, 22-a material removing brush, 23-double-layer glass, 24-a connecting port, 25-an air guide pipe and 26-a stove.

Detailed Description

In order to make the objects, technical solutions and advantages of the present invention more apparent, the present invention is described in further detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the invention and are not intended to limit the invention.

As shown in fig. 1, the present invention provides a kumquat processing apparatus, which includes a protection frame 1, a cutter head 2, a blade 3, a feeding pipe 4 and a conveying belt 5.

As shown in fig. 1, the cutter head 2 is rotatably provided on the protection frame 1, and the cutter head 2 is driven to rotate by a rotating mechanism. The cutter head 2 can be fixed on the upper end of a rotating shaft 6, and the rotating shaft 6 is arranged on the protective frame 1 or other supporting tables through a bearing 7. As shown in fig. 3, a material passing hole 11 is formed in the cutter head 2, the blade 3 is arranged on the cutter head 2 and above the material passing hole 11, the kumquat is sliced by the blade 3 once, and after the kumquat slices are cut by the blade 3, the kumquat slices can fall from the material passing hole 11.

As shown in fig. 2, a row of feeding pipes 4 distributed along the left-right direction is arranged on the protection frame 1, the feeding pipes 4 distributed along the same straight line from left to right may include a plurality of feeding pipes 4, and the feeding pipes 4 may also be distributed at equal intervals. When the blades 3 rotate along with the cutter head 2, the blades can pass below all the feeding pipes 4; after the cumquats are longitudinally placed in the feeding pipe 4, the cumquats can fall under the action of gravity and are blocked by the cutter head 2, the cutter head 2 drives the blade 3 to rotate below the feeding pipe 4, the blade 3 slices the cumquats once, so that once the cutter head 2 rotates for one circle, all the cumquats in the feeding pipe 4 are sliced once, and all the obtained cumquats fall from the material passing hole 11. Alternatively, each feed pipe 4 is detachably arranged on the protective frame 1. Further alternatively, each feed pipe 4 is clamped to a fixed clamp provided on the protection frame 1. The feeding pipe 4 of the invention can be disassembled, so that the feeding pipes with different specifications can be disassembled and replaced according to kumquat slices with different sizes, thereby improving the applicability. The front end of the conveyor belt 5 is lower than the cutter head 2 and is positioned below all the feeding pipes 4 to receive the kumquat slices falling from the material passing holes 11. The total length of the row of feeding pipes 4 corresponds to the width of the conveyor belt 5, so that the cutter head 2 is as close as possible to the conveyor belt 5, and the cut kumquat slices can quickly fall onto the conveyor belt 5 without being scattered. According to the automatic fruit arranging machine, the row of feeding pipes 4 are arranged on the protective frame 1, and each time the blades 3 finish slicing, a row of kumquat slices fall to the front end of the conveying belt 5, so that automatic fruit arranging is realized, the efficiency is improved, the labor for arranging the kumquat slices is reduced, and the cost is reduced.

As shown in fig. 2, further, a touch member 8 is convexly disposed on the edge of the cutter head 2, and a touch switch 9 corresponding to the touch member 8 is disposed on the protection frame 1; each time the blade 3 leaves the lower part of the last feeding pipe 4 and before the blade reaches the lower part of the first feeding pipe 4 again, the touch piece 8 touches the touch switch 9, the rotating mechanism controls the cutter head 2 to pause according to the set time, and after the pause is finished, the rotating mechanism drives the cutter head 2 to rotate again. Namely, after the cutter head 2 drives the blade 3 to finish one-time slicing, the touch piece 8 triggers the touch switch 9 before the next slicing is carried out, so that the cutter head 2 is paused for a period of time. According to the invention, the cutter head 2 can be controlled to pause by arranging the touch piece 8 and the touch switch 9, the conveying of the conveyer belt 5 is relatively slow, and the rotation speed of the cutter head 2 can be fast when kumquat slices are cut by accurately controlling the cutter head 2 to pause, but the interval time of the two slices can be synchronous with the conveyer belt 5, so that the distance between two adjacent rows of kumquat slices falling on the conveyer belt 5 can be flexibly adjusted, and the situation that the kumquat slices are discharged too tightly and even stacked is avoided. Further optionally, the rotating mechanism is a rotating motor, and the rotating motor may be a speed reduction motor. Still further optionally, the touch switch 9 is disposed on a power supply line of the rotating electrical machine, and a time relay 10 connected in parallel with the touch switch 9 is further disposed on the power supply line of the rotating electrical machine. The time relay 10 is normally open and is closed and reopened at a certain time interval. When the touch piece 8 touches the touch switch 9, the time relay 10 is still in an open state, and the touch switch 9 is also opened after being touched by the touch piece 8, so that the rotating motor is powered off and stops working. After the motor pause time is up, the time breaker 10 is automatically closed, the motor is rotated to be electrified again to drive the cutter head 2 to rotate, the touch piece 8 is separated from the touch switch 9, the touch switch 9 is closed again, and then the time relay 10 is disconnected again to perform the next circulation.

As shown in fig. 4, the present invention further includes a drying device, which includes a drying chamber 12, a wind control plate 13, a heating box 14, a blower 15 and a heating device. The conveyer belt 5 passes through the drying chamber 12, the front and rear side walls of the drying chamber 12 are respectively provided with a belt body inlet and outlet, the conveyer belt 5 passes through the two belt body inlet and outlet, only the two belt body inlet and outlet of the drying chamber 12 are communicated with the outside, and other places are closed to reduce heat loss. After the kumquat slices cut by the blade 3 fall to the front end of the conveyer belt 5, the kumquat slices are directly conveyed into the drying chamber 12 through the conveyer belt 5 for drying. The belt body of the conveyor belt 5 may be a mesh belt body to improve ventilation and heat transfer performance. In addition, the invention is optional, the rear end of the conveyer belt 5 is provided with a stripping belt section 21 which inclines forwards from top to bottom, the conveyer belt 5 is positioned outside the drying chamber 12, and therefore the stripping belt body 21 is also positioned outside the drying chamber 12. The material stripping brush 22 is arranged below the material stripping belt section 21, the dried cumquat sheet reaches the rear end of the conveying belt 5 and then falls under the action of gravity, if adhesion occurs, the cumquat sheet enters the material stripping belt section 21 along with the belt body, and then the cumquat sheet of the adhesion is brushed down by the material stripping brush 22, so that the dried cumquat sheet can be completely fallen from the conveying belt 5. A hopper may also be provided at the rear end of the conveyor 5 and below the stripper belt section 21 to receive the falling kumquat chips for centralized collection of the dried kumquat chips. Optionally, the drying chamber 12 is surrounded by a heat insulation board, and is in a cube shape, so that the drying chamber has good heat insulation and heat preservation performance. Optionally, the top wall of the drying chamber 12 is a transparent wall body, so as to facilitate observation of the drying process. As shown in fig. 5, the top wall of the drying chamber 2 may be specifically a double-layer glass 23, and a gap is left between the upper and lower two glasses of the double-layer glass 23, so that the observation is facilitated and a good heat preservation effect is achieved.

As shown in fig. 4 and 5, the air control plate 13 is disposed in the drying chamber 12 and below the conveyor belt 5, the air control plate 13 divides the drying chamber 12 into an upper blowing cavity 17 and a lower blowing cavity 18, and the conveyor belt 5 passes through the blowing cavity 17, so that the kumquat slices are dried in the blowing cavity 17. Optionally, a pad beam 16 is arranged in the blowing chamber 17 below the conveyor belt 5. In order to control the wind speed and enhance the flow, the space of the blowing cavity 17 is narrow and the height is 2-15 cm. As shown in fig. 6, the front and rear ends of the air control plate 13 are respectively provided with a connection port 24 for connecting the blowing cavity 17 and the blowing cavity 18 to facilitate air circulation. The heating box 14 is arranged in the blowing cavity 18, and the upper end of the heating box 14 penetrates through the middle part of the air control plate 13 and is communicated with the blowing cavity 17, so that warm air in the heating box 14 enters the blowing cavity 17 from the middle part and is blown to the two ends. Optionally, a material leakage preventing net 19 is provided at the upper end of the heating box 14 to prevent kumquat pieces or other impurities from accidentally falling into the heating box 14. The air inlet end of the air blower 15 is connected with the air blowing cavity 18, the air outlet end of the air blower is connected with the heating box 14, and the heating device is used for heating air entering the heating box 14. Optionally, the heating device comprises an electric heating tube 20 located inside the heating box 14, so that the air is directly heated by the electric heating tube 20. As shown in fig. 6, further optionally, the heating device further includes an air guide pipe 25 and a stove 26, one end of the air guide pipe 25 is connected to the air outlet end of the blower 15, the other end of the air guide pipe 25 is connected to the heating box 14, the air guide pipe 25 passes through the stove 26, and when the fire in the stove 26 burns, the air flowing through the air guide pipe 25 can be heated, so that the air entering the heating box 14 has a certain temperature. The portion of the air duct 25 located in the stove 26 may be in a curved spiral shape to increase the length of the air duct 25 located in the stove 26, and to prolong the heating time of the air. The invention combines two heating schemes of the electric heating pipe 20 and the stove 26 to heat the air, and is more flexible and energy-saving to use. The present invention is further optional, the heating device further comprises a temperature control device for controlling the temperature of the air delivered to the blowing chamber 17 by the heating box 14, the temperature control device comprises a temperature controller and a temperature sensor, the temperature sensor is used for monitoring whether the temperature of the output air meets the set requirement, the electric heating pipes 20 are divided into a plurality of groups and are controlled by the temperature controller to work, and in addition, the temperature controller can also be used for controlling the oxygen blowing of the stove 26 to adjust the firepower, so that the temperature of the output air can be adjusted. Automatic temperature control can be realized through the temperature control device, and the dryness balance of the golden orange slices is ensured.

The upper end of the heating box 14 is communicated with the middle part of the blowing cavity 17, so that the hot air in the heating box 14 can be blown to the two ends from the middle part of the blowing cavity 17 to uniformly blow and dry the kumquat slices on the conveying belt 5, the hot air returns to the blowing cavity 18 after being absorbed by the kumquat slices and is sucked into the heating box 14 again by the blower 15 to be heated, thereby realizing recycling, reducing the loss of the hot air, and preheating the heating box 14 by the hot air flowing back into the blowing cavity 18. Therefore, the temperature of the warm air does not need to be high, the cumquat slices can be uniformly dried in a short time, the energy consumption is low, the color and the quality of the obtained cumquat slices are good, and the nutrition loss can be reduced.

The above description is intended to describe in detail the preferred embodiments of the present invention, but the embodiments are not intended to limit the scope of the claims of the present invention, and all equivalent changes and modifications made within the technical spirit of the present invention should fall within the scope of the claims of the present invention.

Claims

1. A cumquat processing device comprises a protective frame, a cutter head, a blade, a feeding pipe and a conveying belt, wherein the cutter head is arranged on the protective frame in a rotatable mode and is driven to rotate by a rotating mechanism; the cutter head is provided with a material passing hole, and the blade is arranged on the cutter head and positioned above the material passing hole; the cutter is characterized in that a row of feeding pipes distributed along the left-right direction are arranged on the protective frame, and the blades can pass below all the feeding pipes when rotating along with the cutter head; the front end of the conveying belt is positioned below all the feeding pipes;

a touch piece is convexly arranged at the edge of the cutter head, and a touch switch corresponding to the touch piece is arranged on the protective frame; each time the blade leaves the position below the last feeding pipe and before the blade arrives at the position below the first feeding pipe again, the touch piece can touch the touch switch once, the rotating mechanism controls the cutter disc to pause for a set time, and after the pause is finished, the rotating mechanism drives the cutter disc to rotate again;

also comprises a drying device; the drying device comprises a drying chamber, an air control plate, a heating box, a blower and a heating device, and the conveying belt penetrates through the drying chamber; the air control plate is arranged in the drying chamber and is positioned below the conveying belt, the drying chamber is divided into an air blowing cavity positioned above and an air blowing cavity positioned below by the air control plate, and the front end and the rear end of the air control plate are respectively provided with a connecting port for communicating the air blowing cavity with the air blowing cavity; the heating cabinet set up in the blast air intracavity, the upper end of heating cabinet passes the middle part of accuse aerofoil and with the chamber of blowing is linked together, the air inlet end of air-blower with the blast air chamber is connected and the air-out end with the heating cabinet is connected, heating device is used for heating the air that enters into in the heating cabinet.

2. The kumquat processing apparatus according to claim 1, wherein the rotating mechanism is a rotating motor.

3. The kumquat processing apparatus according to claim 2, wherein the touch switch is provided on a power supply line of the rotating electrical machine, and a time relay is provided on the power supply line of the rotating electrical machine in parallel with the touch switch.

4. The kumquat processing apparatus according to claim 1, wherein each of the feed tubes is clamped to a retaining clamp provided on the guard frame.

5. The kumquat processing device according to claim 1, wherein the drying chamber is surrounded by a heat insulation board, and a top wall of the drying chamber is double-layer glass, and a gap is left between an upper glass and a lower glass of the double-layer glass.

6. The kumquat processing apparatus according to claim 1, wherein the heating device comprises an electrically heated tube located within the heating tank.

7. The kumquat processing device according to claim 6, wherein the heating device further comprises an air guide pipe and a stove, one end of the air guide pipe is connected with the air outlet end of the blower, and the other end of the air guide pipe is connected with the heating box; the air guide pipe passes through the stove.

8. The kumquat processing apparatus according to claim 1, wherein the rear end of the conveyor belt has a stripping belt segment inclined forward from top to bottom, and a stripping brush is disposed under the stripping belt segment.