CN108729239A - 改进型混纺面料的加工方法 - Google Patents

改进型混纺面料的加工方法 Download PDF

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CN108729239A
CN108729239A CN201810406013.7A CN201810406013A CN108729239A CN 108729239 A CN108729239 A CN 108729239A CN 201810406013 A CN201810406013 A CN 201810406013A CN 108729239 A CN108729239 A CN 108729239A
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blended yarn
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weaved fabric
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HAINING WENSHUO TECHNOLOGY CONSULTING Co Ltd
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Abstract

本发明提供了一种改进型混纺面料的加工方法。它解决了现有制作方法的步骤过于复杂，需要花费大量的时间，制作速度慢等技术问题。本改进型混纺面料的加工方法，包括如下步骤：a、取海岛纤维与锦纶纤维混纺面料；b、称取聚氯乙烯25份、环氧树脂18份、钛白粉2份、纳米氧化铜4份、防霉剂1.2份、交联剂2份、消泡剂0.2份和溶剂30份；c、通过配制装置将聚氯乙烯、环氧树脂、钛白粉、纳米氧化铜、防霉剂、交联剂、消泡剂和溶剂进行搅拌，制得涂层液；d、将涂层液均匀刮涂在混纺面料的表面；e、将涂层好的混纺面料放入烘箱中进行烘干，得到成品。本发明具有加工速度快的优点。

Description

改进型混纺面料的加工方法
技术领域
本发明涉及一种加工方法，特别是一种改进型混纺面料的加工方法。
背景技术
混纺化纤织物是化学纤维与其它棉毛、丝、麻等到天然纤维混合纺纱织成的纺织产品。
经检索，如中国专利文献公开了一种混纺面料的制作方法【申请号：201610387568.2；公开号：105908304A】。这种混纺面料的制作方法，其特征在于：这种工艺的具体步骤如下：1)选用羊毛纤维、竹炭涤纶纤维和聚乳酸纤维，所述羊毛纤维由兔毛纤维、美丽诺超细羊毛纤维、安哥拉山羊毛纤维以及丝光羊毛纤维四种纤维混纺编织而成，所述的混纺兔羊毛纤维面料中各成分所占重量百分比分别为：所述兔毛纤维占18％-22％，所述美丽诺超细羊毛纤维占15％-19％，所述安哥拉山羊毛纤维占26％-30％，所述丝光羊毛纤维占29％-41％，对羊毛纤维、竹炭涤纶纤维和聚乳酸纤维进行抗起球处理、酶处理和柔软处理，抗起球处理选用磷酸酯三氧化二锑混合物作为抗起球剂，磷酸酯三氧化二锑混合物用量为羊毛纤维重量1.5-4％，酶处理系使用蛋白酶进行处理，蛋白酶用量为羊毛纤维重量的0.1-0.2％，柔软处理选用的柔软剂为水溶性有机硅柔软剂，水溶性有机硅柔软剂用量为羊毛纤维重量的6-8％；2)面料再通过坯检→修布→复验→缝边→预洗→缩呢→精洗呢→脱水→蒸呢→针辊起毛→剪毛→刺果起毛→湿刷→烘干定型→烫光；3)经水洗、皂洗，得到同色的混纺面料；4)对毛织物的干燥性能进行测试：步骤一：在40cm通幅的毛织物样品上取10cm×20cm的样品两块作为测试试样；步骤二：将试样放在洗涤仪容器中，加入300ml四氯乙烯作为干洗剂，密封后放到干洗仪中，干洗30min后取出，然后重复洗涤两次。步骤三：折去干洗后试样布边松散的毛纱，将试样平置于温度20±2℃，湿度65±3％的环境下，平衡12小时后放于天平上称重，称得试样浸前重量；步骤四：在烧杯中加入试剂500ml(试剂配制方法：499.5ml蒸馏水中加入0.5ml渗透剂FFA)，把干洗后的试样置于烧杯中充分吸湿1分钟；步骤五：将吸湿后的试样沿长度方向一折为二挂于凉衣架，将挂有试样的凉衣架置于温度20±2℃，湿度65±3％的环境条件下，并记录时间，每隔30分钟后测量试样重量，直到试样恢复浸前重量为止；步骤六：记录试样恢复浸前重量的时间，即为面料自然干燥时间。
该专利中公开的制作方法虽然降低了染色成本，但是，该制作方法的步骤过于复杂，需要花费大量的时间，制作速度慢，因此，设计出一种改进型混纺面料的加工方法是很有必要的。
发明内容
本发明的目的是针对现有的技术存在上述问题，提出了一种改进型混纺面料的加工方法，该加工方法具有加工速度快的特点。
本发明的目的可通过下列技术方案来实现：改进型混纺面料的加工方法，其特征在于，包括如下步骤：
a、取海岛纤维与锦纶纤维混纺面料，其中，海岛纤维占面料总重量的30-40％，锦纶纤维占面料总重量的60-70％；
b、称取聚氯乙烯20-30份、环氧树脂15-20份、钛白粉1-4份、纳米氧化铜3-5份、防霉剂0.8-1.6份、交联剂1-3份、消泡剂0.1-0.4份和溶剂16-40份；
c、通过配制装置将聚氯乙烯、环氧树脂、钛白粉、纳米氧化铜、防霉剂、交联剂、消泡剂和溶剂进行搅拌，搅拌时间为30-50min，制得涂层液；
d、将涂层液均匀刮涂在混纺面料的表面，涂层厚度为0.3-0.5mm；
e、将涂层好的混纺面料放入烘箱中进行烘干，烘干温度40-60℃，得到成品。
采用以上方法，通过配制、涂层和烘干等步骤，就可实现混纺面料的加工，无需人工过多操作，加工速度快。
所述步骤a中的防霉剂为二甲基乙酰胺。
所述步骤a中的交联剂为偶氮交联剂。
所述步骤a中的消泡剂为聚醚改性硅油。
所述步骤a中的溶剂为甲苯。
所述步骤c中的配制装置包括机架、配制桶、内搅拌筒、外搅拌筒和转轴，配制桶固定在机架上，配制桶上部具有进料口，配制桶下部和输送管一端相连通，输送管另一端能与外界相连通，输送管上依次设置有输送泵和电磁阀一，转轴竖直设置在配制桶内，转轴上端伸出配制桶与一能带动其转动的动力机构相连，转轴下端通过连接架和内搅拌筒内侧壁相连，内搅拌筒侧部开设有若干通孔一，内搅拌筒内侧壁上由下至上设置有呈螺旋形的内搅拌片，外搅拌筒套设在内搅拌筒外，外搅拌筒与一能带动其上下升降的升降机构，外搅拌筒上端通过弹性的连接环一和内搅拌筒上端相连，外搅拌筒下端通过弹性的连接环二和内搅拌筒下端相连，且外搅拌筒与内搅拌筒两者之间形成辅助的搅拌腔，外搅拌筒侧部开设有若干通孔二，外搅拌筒外侧壁上由上至下还设置有呈螺旋形的外搅拌片，外搅拌筒外侧壁上还固定有若干定位块，定位块上固定有转动电机，转动电机的输出轴水平设置，转动电机的输出轴端部和集料盒相连，集料盒上开设有集料口，集料盒底部具有排水孔，排水孔处设置有过滤网，过滤网上固定有振动电机，排水孔处还连接有排水管，排水管上设置有排水泵和单向阀一，集料盒侧部还具有回收孔，回收孔通过回收管和搅拌腔相连通，回收管上还设置有回收泵和单向阀二。
配制装置的工作原理如下：将各类原料从进料口加入到配制桶内，通过动力机构带动转轴转动，转轴带动内搅拌筒和外搅拌筒转动，内搅拌筒带动内搅拌片转动，外搅拌筒带动外搅拌片转动；也可以通过升降机构带动外搅拌筒上下移动，外搅拌筒和内搅拌筒两者之间产生相对上下移动，使搅拌腔的体积增大或减小，配制桶内的原料可进入到搅拌腔内或从搅拌腔内进入到配制桶内，同时，集料盒将配制桶内大颗粒的原料进行收集，通过回收管输送回搅拌腔内，从而可加快配制的速度，配制快速。
所述动力机构包括减速电机、主动轮、从动轮和皮带，减速电机固定在配制桶上，减速电机的输出轴竖直向上，主动轮固定在减速电机的输出轴端部，从动轮固定在转轴上端，皮带套设在主动轮与从动轮之间。
当需要使转轴转动时，控制减速电机的输出轴转动，减速电机的输出轴带动主动轮转动，主动轮通过皮带带动从动轮转动，从动轮带动转轴转动，从而可使转轴转动。
所述升降机构包括安装条、推杆电机、导轨、滑块和连接板，安装条固定在内搅拌筒上，导轨竖直固定在安装条上，滑块设置在导轨上，推杆电机固定在安装条上，推杆电机的推杆竖直向上，推杆电机的推杆端部和滑块相连，连接板一端和滑块相连，连接板另一端和外搅拌筒相连。
当需要使外搅拌筒上下移动时，控制推杆电机的推杆上下移动，推杆电机的推杆带动滑块沿着导轨上下移动，滑块带动连接板上下移动，连接板带动外搅拌筒上下移动，从而可使外搅拌筒上下移动。
所述搅拌腔内还设置有辅助结构，辅助结构包括定位杆、悬浮杆、若干辅助片和气囊一，定位杆固定在内搅拌筒内侧壁上，定位杆和辅助片一端相铰接，辅助片另一端和悬浮杆相铰接，且悬浮杆能上下浮动，气囊一固定在悬浮杆上，气囊一通过输气管和气泵一相连通，输气管上还设置有电磁阀二。
采用以上结构，在外搅拌筒上下移动的过程中，辅助片可随着液流上下摆动，同时，开启气泵一，通过输气管一可对气囊一进行充气或放气，改变悬浮杆上下浮动的速度，从而可改变辅助片上下摆动的速度，辅助效果好。
所述配制桶上部设置有察看机构，察看机构包括气缸、透明的观察板、定位架、支撑软管和导向筒，配制桶上部还开设有察看口，观察板设置在配制桶内，观察板通过弹性的连接环三和察看口相连，定位架固定在配制桶上部，定位架和伸缩杆一端相铰接，伸缩杆另一端和观察板相铰接，气缸和定位架相铰接，气缸的活塞杆端部和观察板的中部相铰接，支撑软管一端和定位架相连，支撑软管另一端和导向筒相连，且导向筒套设在气缸的活塞杆外，观察板上还固定有照明灯。
采用以上结构，通过支撑软管可改变导向筒的位置，导向筒对气缸的活塞杆进行导向，控制气缸的活塞杆来回移动，气缸的活塞杆带动观察板来回移动，同时，通过照明灯进行照明，从而可对配制桶内所需的位置进行观察，观察方便。
所述机架上还设置有导流机构，导流机构包括呈筒状的气囊二和控制器，气囊二的外侧和配制桶的内壁相连，气囊二内设置有若干分隔片，分隔片将气囊二的内部分隔成若干导流腔，导流腔的进气口通过进气管和进气泵相连通，进气管上还设置有电磁阀三，导流腔的排气口通过排气管和排气泵相连通，排气管上还设置有电磁阀四，控制器固定在机架上，电磁阀三、电磁阀四、进气泵和排气泵通过线路均与该控制器相连。
采用以上结构，通过控制器控制进气泵和排气泵工作，并使相应的电磁阀三、电磁阀四打开或关闭，对所需的导流腔进行充气或排气，从而气囊二可对配制捅内的原料进行导流，实用性强。
与现有技术相比，本改进型混纺面料的加工方法具有该优点：通过配制、涂层和烘干等步骤，就可实现混纺面料的加工，无需人工过多操作，加工速度快。
附图说明
图1是本发明的平面结构示意图。
图2是本发明拆去部分的平面结构示意图。
图3是本发明中察看机构的平面结构示意图。
图4是本发明中导流机构的平面结构示意图。
图中，1、机架；2、配制桶；3、输送泵；4、输送管；5、电磁阀一；6、连接环二；7、外搅拌筒；8、外搅拌片；9、连接架；11、转轴；12、内搅拌片；13、内搅拌筒；14、连接环一；15、皮带；16、从动轮；17、主动轮；18、减速电机；19、安装条；20、导轨；21、连接板；22、滑块；23、推杆电机；24、控制器；25、定位块；26、转动电机；27、排水管；28、单向阀一；31、排水泵；32、集料盒；33、过滤网；34、振动电机；35、回收管；36、回收泵；37、单向阀二；38、悬浮杆；39、辅助片；40、定位杆；41、输气管；42、气泵一；43、电磁阀二；44、气囊一；45、定位架；46、气缸；47、支撑软管；48、导向筒；49、照明灯；51、观察板；52、连接环三；53、伸缩杆；54、气囊二；55、排气管；56、电磁阀四；57、排气泵；58、进气泵；59、进气管；61、电磁阀三；62、分隔片。
具体实施方式
以下是本发明的具体实施例并结合附图，对本发明的技术方案作进一步的描述，但本发明并不限于这些实施例。
本改进型混纺面料的加工方法，包括如下步骤：
a、取海岛纤维与锦纶纤维混纺面料，其中，海岛纤维占面料总重量的30-40％，锦纶纤维占面料总重量的60-70％；在本实施例中，取海岛纤维与锦纶纤维混纺面料，其中，海岛纤维占面料总重量的35％，锦纶纤维占面料总重量的65％；
b、称取聚氯乙烯20-30份、环氧树脂15-20份、钛白粉1-4份、纳米氧化铜3-5份、防霉剂0.8-1.6份、交联剂1-3份、消泡剂0.1-0.4份和溶剂16-40份；在本实施例中，称取聚氯乙烯25份、环氧树脂18份、钛白粉2份、纳米氧化铜4份、防霉剂1.2份、交联剂2份、消泡剂0.2份和溶剂30份；
c、通过配制装置将聚氯乙烯、环氧树脂、钛白粉、纳米氧化铜、防霉剂、交联剂、消泡剂和溶剂进行搅拌，搅拌时间为30-50min，制得涂层液；在本实施例中，通过配制装置将聚氯乙烯、环氧树脂、钛白粉、纳米氧化铜、防霉剂、交联剂、消泡剂和溶剂进行搅拌，搅拌时间为40min，制得涂层液；
d、将涂层液均匀刮涂在混纺面料的表面，涂层厚度为0.3-0.5mm；在本实施例中，将涂层液均匀刮涂在混纺面料的表面，涂层厚度为0.4mm；
e、将涂层好的混纺面料放入烘箱中进行烘干，烘干温度40-60℃，得到成品；在本实施例中，将涂层好的混纺面料放入烘箱中进行烘干，烘干温度48℃，得到成品。
采用该方法，通过配制、涂层和烘干等步骤，就可实现混纺面料的加工，无需人工过多操作，加工速度快。
步骤a中的防霉剂为二甲基乙酰胺。
步骤a中的交联剂为偶氮交联剂。
步骤a中的消泡剂为聚醚改性硅油。
步骤a中的溶剂为甲苯。
如图1-图4所示，步骤c中的配制装置包括机架1、配制桶2、内搅拌筒13、外搅拌筒7和转轴11，配制桶2固定在机架1上，在本实施例中，配制桶2通过螺栓连接的方式固定在机架1上；配制桶2上部具有进料口，配制桶2下部和输送管4一端相连通，输送管4另一端能与外界相连通，输送管4上依次设置有输送泵3和电磁阀一5，转轴11竖直设置在配制桶2内，转轴11上端伸出配制桶2与一能带动其转动的动力机构相连，转轴11下端通过连接架9和内搅拌筒13内侧壁相连，内搅拌筒13侧部开设有若干通孔一，在本实施例中，通孔一的数量为一百个；内搅拌筒13内侧壁上由下至上设置有呈螺旋形的内搅拌片12，外搅拌筒7套设在内搅拌筒13外，外搅拌筒7与一能带动其上下升降的升降机构，外搅拌筒7上端通过弹性的连接环一14和内搅拌筒13上端相连，在本实施例中，连接环一14采用市场上可以买到的现有产品；外搅拌筒7下端通过弹性的连接环二6和内搅拌筒13下端相连，在本实施例中，连接环二6采用市场上可以买到的现有产品；且外搅拌筒7与内搅拌筒13两者之间形成辅助的搅拌腔，外搅拌筒7侧部开设有若干通孔二，在本实施例中，通孔二的数量为一百个；外搅拌筒7外侧壁上由上至下还设置有呈螺旋形的外搅拌片8，外搅拌筒7外侧壁上还固定有若干定位块25，在本实施例中，定位块25的数量为三块；定位块25上固定有转动电机26，转动电机26的输出轴水平设置，转动电机26的输出轴端部和集料盒32相连，集料盒32上开设有集料口，集料盒32底部具有排水孔，排水孔处设置有过滤网33，过滤网33上固定有振动电机34，排水孔处还连接有排水管27，排水管27上设置有排水泵31和单向阀一28，集料盒32侧部还具有回收孔，回收孔通过回收管35和搅拌腔相连通，回收管35上还设置有回收泵36和单向阀二37。
动力机构包括减速电机18、主动轮17、从动轮16和皮带15，减速电机18固定在配制桶2上，在本实施例中，减速电机18通过螺栓连接的方式固定在配制桶2上；减速电机18的输出轴竖直向上，主动轮17固定在减速电机18的输出轴端部，从动轮16固定在转轴11上端，皮带15套设在主动轮17与从动轮16之间。
升降机构包括安装条19、推杆电机23、导轨20、滑块22和连接板21，安装条19固定在内搅拌筒13上，在本实施例中，安装条19通过焊接的方式固定在内搅拌筒13上；导轨20竖直固定在安装条19上，在本实施例中，导轨20通过螺栓连接的方式固定在安装条19上；滑块22设置在导轨20上，推杆电机23固定在安装条19上，在本实施例中，推杆电机23通过螺栓连接的方式固定在安装条19上；推杆电机23的推杆竖直向上，推杆电机23的推杆端部和滑块22相连，连接板21一端和滑块22相连，连接板21另一端和外搅拌筒7相连。
搅拌腔内还设置有辅助结构，辅助结构包括定位杆40、悬浮杆38、若干辅助片39和气囊一44，定位杆40固定在内搅拌筒13内侧壁上，在本实施例中，定位杆40通过焊接的方式固定在内搅拌筒13内侧壁上；定位杆40和辅助片39一端相铰接，辅助片39另一端和悬浮杆38相铰接，且悬浮杆38能上下浮动，气囊一44固定在悬浮杆38上，气囊一44通过输气管41和气泵一42相连通，输气管41上还设置有电磁阀二43；采用该结构，在外搅拌筒7上下移动的过程中，辅助片39可随着液流上下摆动，同时，开启气泵一42，通过输气管41一可对气囊一44进行充气或放气，改变悬浮杆38上下浮动的速度，从而可改变辅助片39上下摆动的速度。
配制桶2上部设置有察看机构，察看机构包括气缸46、透明的观察板51、定位架45、支撑软管47和导向筒48，配制桶2上部还开设有察看口，观察板51设置在配制桶2内，观察板51通过弹性的连接环三52和察看口相连，在本实施例中，连接环三52采用市场上可以买到的现有产品；定位架45固定在配制桶2上部，在本实施例中，定位架45通过焊接的方式固定在配制桶2上部；定位架45和伸缩杆53一端相铰接，伸缩杆53另一端和观察板51相铰接，气缸46和定位架45相铰接，气缸46的活塞杆端部和观察板51的中部相铰接，支撑软管47一端和定位架45相连，支撑软管47另一端和导向筒48相连，且导向筒48套设在气缸46的活塞杆外，观察板51上还固定有照明灯49，在本实施例中，观察板51上通过螺栓连接的方式固定有照明灯49；采用该结构，通过支撑软管47可改变导向筒48的位置，导向筒48对气缸46的活塞杆进行导向，控制气缸46的活塞杆带动观察板51来回移动，同时，通过照明灯49进行照明，从而可对配制桶2内所需的位置进行观察。
机架1上还设置有导流机构，导流机构包括呈筒状的气囊二54和控制器24，气囊二54的外侧和配制桶2的内壁相连，气囊二54内设置有若干分隔片62，在本实施例中，分隔片62的数量为四个；分隔片62将气囊二54的内部分隔成若干导流腔，在本实施例中，导流腔的数量为四个；导流腔的进气口通过进气管59和进气泵58相连通，进气管59上还设置有电磁阀三61，导流腔的排气口通过排气管55和排气泵57相连通，排气管55上还设置有电磁阀四56，控制器24固定在机架1上，电磁阀三61、电磁阀四56、进气泵58和排气泵57通过线路均与该控制器24相连，在本实施例中，控制器24采用市场上可以买到的单片机，单片机控制电磁阀和气泵的程序为现有，其程序不需要重新编辑；采用该结构，通过控制器24控制进气泵58和排气泵57工作，并使相应的电磁阀三61、电磁阀四56打开或关闭，对所需的导流腔进行充气或排气，从而气囊二54可对配制捅内的原料进行导流。
配制装置的工作原理如下：将各类原料从进料口加入到配制桶2内，控制减速电机18的输出轴带动主动轮17转动，主动轮17通过皮带15带动从动轮16转动，从动轮16带动转轴11转动，转轴11带动内搅拌筒13和外搅拌筒7转动，内搅拌筒13带动内搅拌片12转动，外搅拌筒7带动外搅拌片8转动；也可以控制推杆电机23的推杆带动滑块22上下移动，滑块22带动连接板21上下移动，连接板21带动外搅拌筒7上下移动，外搅拌筒7和内搅拌筒13两者之间产生相对上下移动，使搅拌腔的体积增大或减小，配制桶2内的原料可进入到搅拌腔内或从搅拌腔内进入到配制桶2内，同时，集料盒32将配制桶2内大颗粒的原料进行收集，通过回收管35输送回搅拌腔内，从而可加快配制的速度。

Claims (5)

1.改进型混纺面料的加工方法，其特征在于，包括如下步骤：
a、取海岛纤维与锦纶纤维混纺面料，其中，海岛纤维占面料总重量的35％，锦纶纤维占面料总重量的65％；
b、称取聚氯乙烯25份、环氧树脂18份、钛白粉2份、纳米氧化铜4份、防霉剂1.2份、交联剂2份、消泡剂0.2份和溶剂30份；
c、通过配制装置将聚氯乙烯、环氧树脂、钛白粉、纳米氧化铜、防霉剂、交联剂、消泡剂和溶剂进行搅拌，搅拌时间为40min，制得涂层液；
d、将涂层液均匀刮涂在混纺面料的表面，涂层厚度为0.4mm；
e、将涂层好的混纺面料放入烘箱中进行烘干，烘干温度48℃，得到成品。
2.根据权利要求1所述的改进型混纺面料的加工方法，其特征在于，所述步骤a中的防霉剂为二甲基乙酰胺。
3.根据权利要求1所述的改进型混纺面料的加工方法，其特征在于，所述步骤a中的交联剂为偶氮交联剂。
4.根据权利要求1所述的改进型混纺面料的加工方法，其特征在于，所述步骤a中的消泡剂为聚醚改性硅油。
5.根据权利要求1所述的改进型混纺面料的加工方法，其特征在于，所述步骤a中的溶剂为甲苯。
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