CN108693481A - A kind of method of inspection of lithium battery - Google Patents

A kind of method of inspection of lithium battery Download PDF

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Publication number
CN108693481A
CN108693481A CN201810583957.1A CN201810583957A CN108693481A CN 108693481 A CN108693481 A CN 108693481A CN 201810583957 A CN201810583957 A CN 201810583957A CN 108693481 A CN108693481 A CN 108693481A
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CN
China
Prior art keywords
battery
guide rail
cylinder
charging tray
optoelectronic switch
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CN201810583957.1A
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CN108693481B (en
Inventor
吴崇清
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Haiyi New Energy Yangzhou Co Ltd
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Individual
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Abstract

The present invention relates to technical field of new energy production.A kind of method of inspection of lithium battery, includes the following steps successively:Full magazine feed, battery and charging tray are carried, battery positioning barcode scanning, battery transfer and polygonal voltage are tested.The advantages of method of inspection of the lithium battery is bar code scan inspection and the polygonal voltage test for being automatically performed lithium battery, checkability height.

Description

A kind of method of inspection of lithium battery
Technical field
The present invention relates to the methods of inspection of technical field of new energy production, especially lithium battery.
Background technology
In lithium battery production packaging moulding process, polygonal voltage test is very important process.When polygonal voltage is tested, lithium electricity Assembly is completed substantially in pond, is placed in charging tray, and the polygonal voltage test of existing lithium battery needs manual feeding and blanking, behaviour It bothers;Also, existing polygonal voltage test is independent operation mostly, and checkability is low.
Invention content
The purpose of the invention is to provide a kind of bar code scan that is automatically performed to examine and the lithium battery of polygonal voltage test The method of inspection.
To achieve the goals above, present invention employs following technical schemes:A kind of method of inspection of lithium battery, successively Include the following steps:
(1)Full magazine feed, passes through charging tray conveying mechanism feeding by charging tray and its interior battery to be detected;
(2)Battery and charging tray are carried, and automatic conveying mechanical arm is first by battery is transported to electricity in full charging tray in full magazine feed device Battery loading is completed on the conveying mechanism of pond;Automatic conveying mechanical arm will move to take the empty tray of battery again in full magazine feed device It is carried to empty tray retracting device, the recycling of empty tray is completed by empty tray retracting device;
(3)Battery positions barcode scanning, and battery completes positioning on battery conveying mechanism, and then barcode scanning device carries out barcode scanning to battery;
(4)Battery transfer, the underproof battery of barcode scanning are carried to cutting agency by Battery transporter tool hand, and battery passes through blanking Mechanism transports;The battery of barcode scanning qualification is carried to by Battery transporter tool hand on battery carrier;
(5)Polygonal voltage is tested, and battery is clamped positioning on battery carrier, and polygonal voltage is carried out to battery by battery detecting mechanism Test, the battery for testing completion are carried to cutting agency by Battery transporter tool hand, and battery is transported by cutting agency;
Above-mentioned battery carrier includes battery carrier frame, the 6th optoelectronic switch, the 4th cylinder, turning rolls, idler wheel, clamp system and folding Plate;
Battery carrier frame is fixedly mounted in rack, battery carrier frame be equipped with the first sliding groove and second sliding slot, the first sliding groove and Second sliding slot is vertically arranged, and clamp system is two groups be oppositely arranged, can be moved respectively along the first sliding groove and second sliding slot;
6th optoelectronic switch is mounted below battery carrier frame, and whether in place the 6th optoelectronic switch for detecting mesuring battary;The Four cylinders are mounted on by folded plate below battery carrier frame;4th cylinder connects turning rolls, and idler wheel is mounted on turning rolls, and the 4th Cylinder controls idler wheel and pushes clamp system action;The rolling installed on turning rolls is two, and two rollings are mutually perpendicular to, each to roll The corresponding one group of clamp system of wheel;
Clamp system includes fold bar, fold bar mounting base, L-type clamping edge, moving guide rail, the second plush copper axis pin, the second bullet Spring, the second axle sleeve;
Fold bar is in the surface of idler wheel, and the shaft for turning down bar is fitted in fold bar mounting base, turns down bar mounting base Upper end is mounted on the lower surface of battery carrier frame tablet;L-type clamps edge position and is adjustably mounted on moving guide rail;It is cased with Second plush copper axis pin of the second axle sleeve passes through cylindrical hole in fold bar mounting base to be mounted on moving guide rail;Second plush copper axis pin one End has plush copper, second spring to be socketed on the plush copper axis pin between plush copper and the second axle sleeve;Two pieces of L-type gripper edges are oppositely arranged row Row squarely;
Battery detecting mechanism includes barcode scanning device mounting rod, position adjustment component, power device, detection device and electrode auricle folder Tight device;Power device, detection device and the electrode auricle clamping device of first mechanism for testing complete the polygonal voltage of battery;
Mounting rod is fixedly mounted in rack, and position adjustment component is connected on mounting rod, barcode scanning device and detection device installation On position adjustment component, power device is mounted on battery carrier frame, and electrode auricle clamping device is mounted in rack;
Power device includes the 5th cylinder and conductive sponge component, and the 5th cylinder is horizontally arranged on battery carrier frame, the 5th cylinder Output end connect conductive sponge component, the 5th cylinder drive conductive sponge component touch mesuring battary aluminum plastic film in aluminium layer;It leads Have conductive sponge on electric cotton component, conductive sponge compresses the aluminium layer in mesuring battary aluminum plastic film, conductive sponge component directly with battery plastic-aluminum Aluminium layer contact in film;
Detection device includes the 6th cylinder, the 6th cylinder mounting plate and battery detecting gauge head, and the installation of the 6th cylinder mounting plate is in place It sets on adjustment component, the 6th cylinder is mounted on the 6th cylinder mounting plate, and the 6th cylinder output end connects battery detecting gauge head, the To contact the battery on battery carrier frame, battery detecting gauge head is used for and battery carrier the control battery detecting gauge head movement of six cylinders Battery engaged test on frame;Electrode auricle clamping device is used to clamp the auricle of electrode;
Electrode auricle clamping device includes fixed folded plate, the 7th cylinder, the first oil buffer mounting plate, adjustable pressing block installation Plate, adjustable pressing block, the first oil buffer and limited block;
Fixed folded plate is mounted in rack, and the 7th cylinder is mounted on fixed folded plate, and adjustable pressing block passes through adjustable pressing block mounting plate On the 7th cylinder, the 7th cylinder controls the up and down motion of adjustable pressing block;First oil buffer is slow by the first oil pressure Rush the top that device mounting plate is mounted on fixed folded plate, the 7th cylinder control adjustable pressing block mounting plate decline and with the first oleo cushion Device contacts, and adjustable pressing block declines and compresses mesuring battary electrode auricle;
Barcode scanning device includes code reader and code reader mounting assembly, and code reader is adjusted by code reader mounting assembly mounted on position On component.
It is opened preferably, full magazine feed device includes lifting body, charging tray manipulator, folding belt line, the first photoelectricity Pass, the first guide plate and the first electric switch holder;
Lifting body is mounted in rack, and lifting body is for jacking charging tray;Charging tray manipulator is mounted on folding belt line both sides, Charging tray manipulator and lifting body location matches, charging tray manipulator is for detaching the superposition charging tray on lifting body;The One optoelectronic switch holder is mounted in rack, and the first optoelectronic switch is mounted on the top of the first optoelectronic switch holder, the first photoelectricity Switch the height that charging tray is jacked for detecting lifting body;First guide plate is mounted on the both sides of folding belt line, and first is oriented to Plate is used to be oriented to the charging tray of superposition;
Lifting body includes the second optoelectronic switch holder, the second optoelectronic switch, catch, cylindrical shaft, flanged linear bearing, lead screw Elevator, servo motor, third optoelectronic switch, lifting platform, block;
Screw lift is mounted on machine frame inside, and servo motor is mounted on screw lift;Lifting platform is lifted mounted on lead screw On machine, flanged linear bearing is mounted in rack, and cylindrical shaft is mounted on the bottom surface of lifting platform by flanged linear bearing;The Two optoelectronic switch holders are mounted in rack, and the second optoelectronic switch is mounted on the top and bottom of the second optoelectronic switch holder, gear Piece is mounted on cylindrical shaft;Block is fixedly mounted on third optoelectronic switch on lifting platform;
Charging tray manipulator includes charging tray manipulator support, the first cylinder and charging tray separation block;Charging tray manipulator support is fixedly mounted In the both sides of folding belt line, the first cylinder is mounted on charging tray manipulator support, and the first cylinder connects charging tray and detaches block;
Belt line is opened and closed to include the first stepper motor, the first transmission parts, transport guide rail, fix hornblock, the 4th optoelectronic switch, master Dynamic roller, driven roller, free roller, belt conveyor, roller frame;
Fixed hornblock is mounted in rack, is transported guide rail and is mounted on fixed hornblock, active roll tube and driven roller are mounted on fortune It send on guide rail, roller frame, which is mounted on, to be transported on guide rail, and free roller is mounted on roller frame;Belt conveyor is wrapped in active roll tube On driven roller, support is provided by free roller in the middle part of belt conveyor, belt conveyor is for conveying charging tray;First stepping electricity Machine connects active roll tube by first band transmission parts;4th optoelectronic switch, which is mounted on, to be transported on guide rail side, and the 4th photoelectricity is opened Whether close has charging tray for detecting in belt line;
Empty tray retracting device includes the second lifting body, the second folding belt line, empty tray optoelectronic switch, empty tray guide plate With empty tray switch bracket;
Battery conveying mechanism is in completely between magazine feed device and empty tray retracting device;Battery conveying mechanism includes second step Stepper motor, the second transmission parts, transport rail brackets, transport guide rail, pan feeding carrier, drive roll, driven roller and second are defeated Send belt;
It transports rail brackets to be fixed in rack components, two transport guide rails, which are erected at, to be transported on rail brackets;Second step Stepper motor connects drive roll by the second V belt translation component;Drive roll and driven roller, which are mounted on, to be transported on guide rail, and second Belt conveyor is wrapped on drive roll and driven roller;Pan feeding carrier, which is mounted on, transports guide rail both sides, pan feeding carrier position pair The discharge end of the second belt conveyor is answered, pan feeding carrier to mesuring battary for being clamped positioning;
Pan feeding carrier includes adjustable orientation guide rail mounting base, orientation guide rail, the 5th optoelectronic switch and positioning device;Positioning device is pacified On the transport guide rail of the second belt conveyor side, orientation guide rail is mounted on by adjustable orientation guide rail mounting base and transports guide rail On, orientation guide rail is on the transport guide rail of the second belt conveyor other side, i.e. the second belt conveyor is in positioning device and determines Between direction guiding rail, positioning device positions mesuring battary with orientation guide rail;Positioning device and the orientation position of guide rail corresponding second The discharge end of belt conveyor;5th optoelectronic switch, which is mounted on, to be transported on guide rail, and the 5th optoelectronic switch is for detecting the second conveying skin Take the running position of mesuring battary;
Positioning device includes the second cylinder, the second cylinder mounting plate, positioning device mounting plate, positioning device side plate, the first plush copper Axis pin, the first spring, pushing block mounting plate and pushing block;Second cylinder is mounted on by the second cylinder mounting plate and is transported on guide rail, the Two cylinder output end connection locator mounting plates, positioning device side plate are mounted below positioning device mounting plate, positioning device Side plate connects pushing block mounting plate by the first plush copper axis pin, and for the first spring pocket on the first plush copper axis pin, pushing block is mounted on pushing block On mounting plate, pushing block is used to push the battery on the second belt conveyor to orient guide rail, and pushing block and orientation guide rail are used for second Battery on belt conveyor is clamped and positions.
Preferably, code reader, towards the second belt conveyor between pushing block and orientation guide rail, code reader is pushed away for scanning The battery positioned on the second belt conveyor between block and orientation guide rail;
Preferably, cutting agency includes certified products conveying device and unqualified conveying device;Battery bar code mistake passes through battery Conveying robot is carried the battery to come and is transported by unqualified conveying device;Polygonal voltage test failure passes through Battery transporter Tool hand is carried the battery to come and is transported by unqualified conveying device;Polygonal voltage test passes are removed by Battery transporter tool hand 7 The battery to come is transported to transport by qualified conveying device.
A kind of method of inspection of lithium battery of above-mentioned technical proposal is used, advantage is automatically performed lithium polymer battery Bar code scan is examined and polygonal voltage test, checkability are high.
Description of the drawings
Fig. 1 is the structural schematic diagram of the embodiment of the present invention.
Fig. 2 is the configuration schematic diagram of the full magazine feed device of the embodiment of the present invention.
Fig. 3 is the configuration schematic diagram of the lifting body of the embodiment of the present invention.
Fig. 4 is the configuration schematic diagram of the charging tray manipulator of the embodiment of the present invention.
Fig. 5 is the configuration schematic diagram of the folding belt line of the embodiment of the present invention.
Fig. 6 is the configuration schematic diagram of the battery conveying mechanism of the embodiment of the present invention.
Fig. 7 is the configuration schematic diagram of the pan feeding carrier of the embodiment of the present invention.
Fig. 8 is the configuration schematic diagram of the positioning device of the embodiment of the present invention.
Fig. 9 is the configuration schematic diagram of the automatic conveying mechanical arm of inventive embodiments.
Figure 10 is the structural schematic diagram of the battery carrier of inventive embodiments.
Figure 11 is the configuration schematic diagram of the clamp system of inventive embodiments.
Figure 12 is the configuration schematic diagram of the battery detecting mechanism of inventive embodiments.
Figure 13 is the configuration schematic diagram of the electrode auricle clamping device of inventive embodiments.
Figure 14 is the configuration schematic diagram of the certified products conveying device of inventive embodiments.
Specific implementation mode
The present invention is described further with reference to Fig. 1-Figure 14.
A kind of method of inspection of lithium battery, includes the following steps successively:
(1)Full magazine feed, passes through charging tray conveying mechanism feeding by charging tray and its interior battery to be detected;
(2)Battery and charging tray are carried, and automatic conveying mechanical arm is first by battery is transported to electricity in full charging tray in full magazine feed device Battery loading is completed on the conveying mechanism of pond;Automatic conveying mechanical arm will move to take the empty tray of battery again in full magazine feed device It is carried to empty tray retracting device, the recycling of empty tray is completed by empty tray retracting device;
(3)Battery positions barcode scanning, and battery completes positioning on battery conveying mechanism, and then barcode scanning device carries out barcode scanning to battery;
(4)Battery transfer, the underproof battery of barcode scanning are carried to cutting agency by Battery transporter tool hand, and battery passes through blanking Mechanism transports;The battery of barcode scanning qualification is carried to by Battery transporter tool hand on battery carrier;
(5)Polygonal voltage is tested, and battery is clamped positioning on battery carrier, and polygonal voltage is carried out to battery by battery detecting mechanism Test, the battery for testing completion are carried to cutting agency by Battery transporter tool hand, and battery is transported by cutting agency.
The method of inspection of above-mentioned lithium battery is operated by lithium battery checking machine, lithium battery checking machine as represented in figures 1 through 14, Charging tray conveying mechanism 2 including rack 1 and thereon, battery conveying mechanism 3, automatic conveying mechanical arm 4, battery carrier 5, battery inspection Survey mechanism 6, Battery transporter tool hand 7 and cutting agency 8.
Charging tray conveying mechanism 2 is for charging tray conveying, charging tray recycling and battery loading;Battery conveying mechanism 3 is for battery Conveying and positioning;Carrying of the automatic conveying mechanical arm 4 for charging tray and battery on charging tray conveying mechanism 2;Battery carrier 5 is used for Clamping and positioning to battery;Battery detecting mechanism 6 is used to carry out bar code barcode scanning to battery and polygonal voltage is tested.Battery transporter Tool hand 7 is used to carry the battery on battery conveying mechanism 3 and battery carrier 5, i.e., is carried to the battery on battery conveying mechanism 3 Battery carrier 5 or cutting agency 8, and the battery on battery carrier 5 is carried to cutting agency 8;Cutting agency 8 is used for battery Blanking.
As shown in Figures 2 to 5, charging tray conveying mechanism 2 includes full magazine feed device 2a and empty tray retracting device 2b.
Full magazine feed device 2a includes lifting body 21, charging tray manipulator 22, folding belt line 23, the first optoelectronic switch 24, the first guide plate 25 and the first electric switch holder 26.
Lifting body 21 is mounted in rack 1, and lifting body 21 can be from folding skin for jacking charging tray 10, lifting body 21 Get up with the jacking of the charging tray 10 in belt line 23 will be opened and closed inside line 23, by the jacking of charging tray 10 to predetermined altitude.Charging tray manipulator 22 are mounted on 23 both sides of folding belt line, charging tray manipulator 22 and 21 location matches of lifting body, i.e. charging tray manipulator 22 and top It rises mechanism 21 to be on same straight line, charging tray manipulator 22 is for detaching the superposition charging tray 10 on lifting body 21, side Just automatic conveying mechanical arm 4 carries charging tray and mesuring battary.First optoelectronic switch holder 26 is mounted in rack 1, the first light Electric switch 24 is mounted on the top of the first optoelectronic switch holder 26, and the first optoelectronic switch 24 is for detecting the jacking material of lifting body 21 The height of disk 10.First guide plate 25 is mounted on the both sides of folding belt line 23, and the first guide plate 25 is used to be oriented to the material of superposition Disk 10, the charging tray 10 that the first guide plate 25 comes in the folding conveying of belt line 23 carry out arrangement alignment.
Lifting body 21 include the second optoelectronic switch holder 210, the second optoelectronic switch 211, catch 212, cylindrical shaft 213, Flanged linear bearing 214, screw lift 215, servo motor 216, third optoelectronic switch 217, lifting platform 218, block 219。
Screw lift 215 is mounted on inside rack 1, and servo motor 216 is mounted on screw lift 215, lead screw liter Drop machine 215 is for driving charging tray 10 to lift.Lifting platform 218 is mounted on 215 leading screw upper end of screw lift, flanged linear bearing 214 are mounted in rack 1, and cylindrical shaft 213 is mounted on the bottom surface of lifting platform 218 by flanged linear bearing 214, keep lifting Platform 218 steadily lifts.Second optoelectronic switch holder 210 is mounted on inside rack 1, and the second optoelectronic switch 211 is mounted on the second light The top and bottom of electric switch holder 210, catch 212 are mounted on cylindrical shaft 213, and catch 212 is logical during moving up and down It crosses and blocks the second optoelectronic switch 211, provide upper limit for screw-threaded shaft elevator acts on lower limit.Block 219 is opened with third photoelectricity It closes 217 and is fixedly mounted on 218 end of lifting platform, third optoelectronic switch 217 detects the charging tray moved in folding belt line 23 10 reach the position of block 219, send out the operation that signal stops folding belt line 23.
Charging tray manipulator 22 includes that charging tray manipulator support 220, the first cylinder 221 and charging tray detach block 222.
Charging tray manipulator support 220 is fixedly mounted on the both sides of folding belt line 23, and the first cylinder 221 is mounted on charging tray machine On tool hand holder 220, the first cylinder 221 connects charging tray and detaches block 222, and having two on charging tray separation 222 side plate of block leads to Slot detaches the installation site of block 222 by straight slot adjusting feedstuff pan, and charging tray detaches 222 top of block and is equipped with wedge angle outstanding, in charging tray Wedge angle is inserted into the gap of superposition charging tray 10 and detaches the charging tray of top when manipulator 22 works.
Belt line 23 is opened and closed to include the first stepper motor 230, the first transmission parts 231, transport guide rail 234, fixed hornblock 233, the 4th optoelectronic switch 235, active roll tube 236, driven roller 237, free roller 239, belt conveyor 238, roller frame 232。
Fixed hornblock 233 is mounted in rack 1, is transported guide rail 234 and is mounted on fixed hornblock, active roll tube 236 and from Dynamic roller 237, which is mounted on, to be transported on guide rail 234, and roller frame 232, which is mounted on, to be transported on guide rail 234, and free roller 239 is mounted on roller In bylinder 232, free roller 239 is used to carry the gravity of carrying charging tray 10.Belt conveyor 238 is wrapped in 236 He of active roll tube On driven roller 237,238 middle part of belt conveyor provides support by free roller 239, and belt conveyor 238 is for conveying charging tray 10.First stepper motor 230 connects active roll tube 236 by first band transmission parts 231, and then drives belt conveyor 238 dynamic Make;4th optoelectronic switch 235, which is mounted on, to be transported on guide rail 234 side, the 4th optoelectronic switch 235 for detect in belt line whether There is charging tray 10.
Full magazine feed device 2a is placed with full charging tray in use, the 4th optoelectronic switch 235 detects in folding belt line 23 10, charging tray 10 is come in by the conveying of folding belt line 23, and charging tray 10 is transported on 21 station of lifting body.Third optoelectronic switch After 217 detect that charging tray 10 reaches precalculated position, sends out signal and stop the folding work of belt line 23, while 21 work of lifting body Make, lifting body 21 jacks charging tray 10.When second optoelectronic switch 211 detects top layer's charging tray 10, screw lift 215 is controlled It is stopped, charging tray manipulator 22, by the charging tray separation of 10 top layers of charging tray, waits for automatic transporting under the promotion of the first cylinder 221 Manipulator 4 carries mesuring battary and empty tray.Station loading plate 10 is all removed, and lifting body 21 returns to work initial bit It sets, folding belt line 23 transports new full charging tray 10 and arrives lifting body 21, is automatically performed 10 feeding of full charging tray.
Empty tray retracting device 2b includes the second lifting body, the second folding belt line, empty tray optoelectronic switch, empty tray Guide plate and empty tray switch bracket.Second lifting body, the second folding belt line, empty tray optoelectronic switch, empty tray are oriented to Plate, empty tray switch bracket structure respectively with lifting body 21, folding belt line 23, the first optoelectronic switch 24, first be oriented to Plate 25, the first electric switch holder 26 are identical.Empty tray retracting device 2b does not use charging tray machine compared with full magazine feed device 2a Tool hand 22, because without by separates charging tray, being directly superimposed when empty tray recycles.
Empty tray retracting device 2b in use, automatic conveying mechanical arm 4 by the full material of full the tops magazine feed device 2a After battery in disk moves in battery conveying mechanism 3, which just becomes empty tray, and automatic conveying mechanical arm 4 is by the empty tray It is carried on the second lifting body of empty tray retracting device 2b by full magazine feed device 2a, the empty material on the second lifting body After disk is piled, the empty tray optoelectronic switch on empty tray retracting device 2b sends out signal, and the second lifting body resets, the second folding Belt line acts, and empty tray is transported by the second folding belt line, completes the collection of empty tray.
As shown in Fig. 6, Fig. 7 and Fig. 8, battery conveying mechanism 3 is in full magazine feed device 2a and empty tray retracting device Between 2b.
Battery conveying mechanism 3 includes the second stepper motor 31, the second transmission parts 30, transports rail brackets 32, transports and lead Rail 33, pan feeding carrier 34, drive roll 35, driven roller 36 and the second belt conveyor 38.
It transports rail brackets 32 to be fixed in rack components 1, two transport guide rails 33 are erected at transport rail brackets On 32;Second stepper motor 31 connects drive roll 35 by the second V belt translation component 30;Drive roll 35 and driven roller 36 Mounted on transporting on guide rail 33, the second belt conveyor 38 is wrapped on drive roll 35 and driven roller 36;Pan feeding carrier 34 is pacified Mounted in transporting guide rail 33 both sides, 34 position of pan feeding carrier corresponds to the discharge end of the second belt conveyor 38, pan feeding carrier 34 for pair Mesuring battary is clamped positioning.
Pan feeding carrier 34 includes adjustable orientation guide rail mounting base 341, orientation guide rail 343, the 5th optoelectronic switch 342 and positioning Device 345.
Positioning device 345 is mounted on the transport guide rail 33 of 38 side of the second belt conveyor, and orientation guide rail 343 is by adjustable It orients guide rail mounting base 341 to be mounted on transport guide rail 33, orientation guide rail 343 is in the transport of 38 other side of the second belt conveyor On guide rail 33, i.e. the second belt conveyor 38 is between positioning device 345 and orientation guide rail 343, and positioning device 345 is led with orientation Rail 343 positions mesuring battary.The discharge end of positioning device 345 and corresponding second belt conveyor in the orientation position of guide rail 343 38; 5th optoelectronic switch 342, which is mounted on, to be transported on guide rail 33, and the 5th optoelectronic switch 342 is waited for for detecting on the second belt conveyor 38 Survey the running position of battery.
Orientation guide rail 343 is provided with straight slot, and position of the orientation guide rail 343 in guide rail mounting base 341 is adjusted by straight slot, with Adjustment orientation the distance between guide rail 343 and positioning device 345;Orientation 343 feed end of guide rail is provided with the oblique groove of guiding battery, Larger mesuring battary is deviateed in position to return to correct transfer position along oblique groove.
Positioning device 345 includes the second cylinder 3451, the second cylinder mounting plate 3452, positioning device mounting plate 3453, determines It position device side plate 3454, the first axle sleeve 3455, the first plush copper axis pin 3456, the first spring 3457, pushing block mounting plate 3458 and pushes away Block 3459.
Second cylinder 3451 is mounted on by the second cylinder mounting plate 3452 and is transported on guide rail 33, the output of the second cylinder 3451 Connection locator mounting plate 3453, positioning device side plate 3454 is held to be mounted on 3453 lower section of positioning device mounting plate, positioning dress It sets side plate 3454 and pushing block mounting plate 3458 is connected by the first plush copper axis pin 3456, the first spring 3457 is sleeved on the first plush copper axis pin On 3456, pushing block 3459 is mounted on pushing block mounting plate 3458, and pushing block 3459 is for pushing away the battery on the second belt conveyor 38 To orientation guide rail 343, pushing block 3459 and orientation guide rail 343 are for being clamped and determining to the battery on the second belt conveyor 38 Position;First spring 3457 is used to reduce impact of the pushing block 3459 to battery when positioning device 345 positions mesuring battary.First axle Set 3455 is sleeved on the first plush copper axis pin 3456.
Battery conveying mechanism 3 is in use, automatic conveying mechanical arm 4 will be in the full charging tray of full the tops magazine feed device 2a Battery move on the second belt conveyor 38, the second stepper motor 31 control the second belt conveyor 38 on battery to second conveying 38 discharge end of belt moves, and determines that preliminary running track, the 5th photoelectricity are opened by orienting guide rail 343 in mesuring battary moving process After 342 detection mesuring battaries of pass reach pushing block 3459, the second stepper motor 31 is stopped.It is pushed in the second cylinder 3451 Under, pushing block 3459 and orientation guide rail 343 are clamped and position to battery, and after the completion of positioning, the second cylinder 3451 resets, to be measured Battery waits for subsequent operation.
As shown in figure 9, automatic conveying mechanical arm 4 include automatic conveying mechanical arm holder 41, it is third transmission parts 42, linear Guide rail 43, third stepper motor 44, third cylinder 45, belt fixture block 46, sucker 47, sucker fixing bracket 48, third cylinder connect Fishplate bar 49.
Automatic conveying mechanical arm holder 41 is fixed in rack 1, and third transmission parts 42 are transversely mounted on to be removed automatically It transports on manipulator support 41, third stepper motor 44 controls the transverse shifting on third transmission parts 42 of belt fixture block 46;Third Cylinder connecting plate 49 is fixed on belt fixture block 46;Third cylinder 45 is fixed on third cylinder connecting plate 49, and sucker 47 passes through Sucker fixing bracket 48 is mounted on 45 telescopic end of third cylinder.
Automatic conveying mechanical arm 4 may be implemented transverse horizontal movement and move longitudinally up and down, and automatic conveying mechanical arm 4 uses When, third stepper motor 44 controls belt fixture block 46 and 47 transverse shifting of sucker thereon, and sucker 47 is made to be in battery or charging tray Top, third cylinder 45 control sucker 47 and move down absorption battery or charging tray, realize the carrying of battery or charging tray.
Full magazine feed device 2a, empty tray retracting device 2b and battery conveying mechanism 3 are arranged in parallel, full magazine feed dress It sets 2a and the belt conveyor 238 on empty tray retracting device 2b is parallel with the second belt conveyor 38 on battery conveying mechanism 3, the Two belt conveyors 38 are vertical with linear guides 43;Automatic conveying mechanical arm 4 is used to that the battery on magazine feed device 2a will to be expired It is carried to battery conveying mechanism 3, and the empty tray on full magazine feed device 2a is carried to empty tray retracting device 2b.
As shown in Figure 10 and Figure 11, battery carrier 5 include battery carrier frame 51, the 6th optoelectronic switch 52, the 4th cylinder 53, Turning rolls 54, idler wheel 55, clamp system 56 and folded plate 57.
Battery carrier frame 51 is fixedly mounted in rack 1, and battery carrier frame 51 is equipped with the first sliding groove and second sliding slot, the One sliding slot and second sliding slot are vertically arranged, and clamp system 56 is two groups be oppositely arranged, can be slided respectively along the first sliding groove and second Slot moves.
6th optoelectronic switch 52 is mounted on 51 lower section of battery carrier frame, and the 6th optoelectronic switch 52 is for detecting mesuring battary It is no in place, and transmit a signal to the 4th cylinder 53 control its work.4th cylinder 53 is mounted on battery carrier by folded plate 57 51 lower section of frame.4th cylinder 53 connects turning rolls 54, and idler wheel 55 is mounted on turning rolls 54, and the 4th cylinder 53 control idler wheel 55 pushes away Dynamic clamp system 56 acts, i.e. the 4th cylinder 53 controls idler wheel 55 and clamp system 56 is driven to move, and then clamp or release battery Mesuring battary on carrier frame 51.The rolling 55 installed on turning rolls 54 is two, and two rollings are mutually perpendicular to, each idler wheel 55 Corresponding one group of clamp system 56.
Clamp system 56 includes that fold bar 561, fold bar mounting base 562, L-type clamp edge 563, moving guide rail 564, the Two plush copper axis pins 565, second spring 566, the second axle sleeve 567.
Fold bar 561 is in the surface of idler wheel 55, and the shaft of fold bar 561 is fitted to fold bar mounting base 562 On, 562 upper end of fold bar mounting base is mounted on the lower surface of 51 tablet of battery carrier frame.It is adjustable that L-type clamps 563 position of edge Ground is mounted on moving guide rail 564, clamps different location of the edge 563 on moving guide rail 564 by adjusting L-type to adapt to not Positioning with the battery of size clamps.The the second plush copper axis pin 565 for being cased with the second axle sleeve 567 passes through in fold bar mounting base 562 Cylindrical hole is mounted on moving guide rail 564.Second plush copper axis pin, 565 one end has plush copper, second spring 566 to be socketed in plush copper and On plush copper axis pin 565 between two axle sleeves 567.Two pieces of L-type gripper edges 563 are oppositely arranged arrangement squarely.
After battery carrier 5 is in use, the 6th optoelectronic switch 52 detects mesuring battary in place, the 4th cylinder 53 controls idler wheel 55 rise, and idler wheel 55 pushes fold bar 561 to be rotated counterclockwise around axis, to push L-type gripper edge 563 along battery carrier frame 51 Sliding slot is displaced outwardly, and the region that mesuring battary is placed on battery carrier frame 51 becomes larger, when Battery transporter tool hand 7 is by mesuring battary It places behind this region, the 4th cylinder 53 resets, and clamp system 56 resets under the effect of second spring 566, the L-type being oppositely arranged It clamps edge 563 and clamps battery, mesuring battary positioning is completed.
As shown in Figure 12 and Figure 13, battery detecting mechanism 6 includes barcode scanning device mounting rod 61, position adjustment component 64, sweeps Code device 62, power device 63, detection device 66 and electrode auricle clamping device 69;The power device 63 of first mechanism for testing, Detection device 66 and electrode auricle clamping device 69 complete the polygonal voltage of battery.
Mounting rod 61 is fixedly mounted in rack 1, and position adjustment component 64 is connected on mounting rod 61,62 He of barcode scanning device Detection device 66 is mounted on position adjustment component 64, and power device 63 is mounted on battery carrier frame 51, and electrode auricle clamps Device 69 is mounted in rack 1.
Barcode scanning device 62 includes code reader 65 and code reader mounting assembly 64, and code reader 65 passes through code reader mounting assembly 64 On position adjustment component 64, code reader 65 adjusts the angle of component 64 by adjusting code reader mounting assembly 64 and position Different detection zones is adjusted with position, code reader 65 conveys skin towards second between pushing block 3459 and orientation guide rail 343 Band 38, code reader 65 are used to scan pushing block 3459 and orient the battery positioned on the second belt conveyor 38 between guide rail 343, Identify whether battery bar code is correct.
Power device 63 includes the 5th cylinder 632 and conductive sponge component 631, and the 5th cylinder 632 is horizontally arranged at battery load Have on frame 51, the output end connection conductive sponge component 631 of the 5th cylinder 632, the 5th cylinder 632 drives conductive sponge component 631 to connect Touch the aluminium layer in the aluminum plastic film of mesuring battary.There are conductive sponge, conductive sponge to compress in mesuring battary aluminum plastic film on conductive sponge component 631 Aluminium layer, conductive sponge component 631 directly contacts with the aluminium layer in cell aluminum-plastic membrane.
Detection device 66 includes the 6th cylinder 60, the 6th cylinder mounting plate 67 and battery detecting gauge head 68, the 6th cylinder peace Loading board 67 is mounted on position adjustment component 64, and the 6th cylinder 66 is mounted on the 6th cylinder mounting plate 67, and the 6th cylinder 66 is defeated Outlet connects battery detecting gauge head 68, and the 6th cylinder 60 controls battery detecting gauge head 68 and moves to contact on battery carrier frame 51 Battery, battery detecting gauge head 68 are used for and the battery engaged test on battery carrier frame 51.
Electrode auricle clamping device 69 is respectively at the both sides of battery carrier frame 51 with mounting rod 61;Electrode auricle clamps dress 69 auricle for clamping electrode is set, battery carrier frame 51 is promoted to be connected with mesuring battary lug piece.
Electrode auricle clamping device 69 includes fixed folded plate 691, the 7th cylinder 692, the first oil buffer mounting plate 693, adjustable cushion block 694, adjustable pressing block mounting plate 695, adjustable pressing block 696, the first oil buffer 697 and limited block 698.
Fixed folded plate 691 is mounted in rack 1, and the 7th cylinder 692 is mounted on fixed folded plate 691, and adjustable pressing block 696 is logical Adjustable pressing block mounting plate 695 is crossed on the 7th cylinder 692, the 7th cylinder 692 controls the up and down motion of adjustable pressing block 696. Adjustable pressing block mounting plate 695 is equipped with row's spiro keyhole position, and adjust adjustable pressing block 696 by spiro keyhole position installs in adjustable pressing block Position on plate 695 is not only adapted to various sizes of battery but also the positive and negative anodes of lug can be selected to be operated.First Oil buffer 697 is mounted on the top of fixed folded plate 691, the control of the 7th cylinder 692 by the first oil buffer mounting plate 693 Adjustable pressing block mounting plate 695 processed declines and is contacted with the first oil buffer 697, and adjustable pressing block 696 declines and compresses electricity to be measured Pond electrode auricle slows down impact of the adjustable pressing block 696 to electrode auricle.Adjustable cushion block 694 is mounted on fixed folded plate 691, can It adjusts and is provided with straight slot on cushion block 694, adjustable cushion block 694 can adjust height different up and down, be different battery electrode auricles in quilt It is supported in clamping process.
Battery detecting mechanism 6 is in use, code reader 65 scans pushing block 3459 and orients the second conveying skin between guide rail 343 Cutting agency 8 is directly carried to by Battery transporter tool hand 7 if battery bar code mistake with the battery positioned on 38 It transports;If battery bar code is correct, Battery transporter tool hand 7 will be carried to battery carrier 5 on second belt conveyor 38 by positioning On, carry out polygonal voltage test.After battery carrier 5 clamps battery, 632 piston rod of the 5th cylinder is shunk, and conductive sponge component 631 is to waiting for It surveys battery movement and compresses the aluminium layer in mesuring battary aluminum plastic film;Then electrode auricle gripping means grips electrode auricle, the 7th Cylinder 692 controls adjustable pressing block 696 and declines and compress mesuring battary electrode auricle, and battery carrier is connected with battery auricle;6th Cylinder 60 controls battery detecting gauge head 68 and contacts battery, whether there is electronics between mesuring battary lug and aluminum plastic film for detecting Channel completes to test the polygonal voltage of mesuring battary.After the completion of polygonal voltage test, 7 battery of Battery transporter tool hand is carried to down Material mechanism 8 transports.
The structure of Battery transporter tool hand 7 is identical as automatic conveying mechanical arm 4, since Battery transporter tool hand 7 is without removing Haul disk, therefore sucker quantity can be reduced.The linear guides of Battery transporter tool hand 7 are linear with automatic conveying mechanical arm 4 Guide rail 43 is vertically arranged;
As shown in figure 14, cutting agency 8 includes certified products conveying device 81 and unqualified conveying device 82, certified products conveying device It is identical with unqualified transport conveyor constructions.
Certified products conveying device includes discharging stepper motor 84, discharging transmission parts 80, discharge guide holder 87, discharging fortune Send guide rail 83, discharging drive roll 85, discharging driven roller 86 and discharging belt conveyor 88.
Discharge guide holder 87 is fixed in rack components 1, and two discharge guides 88 are erected at discharging and transport guide rail On holder 87;The stepper motor 84 that discharges passes through the connection discharging drive roll 85 of V belt translation component 80 that discharges;Discharge drive roll 85 Discharging is mounted on discharging driven roller 86 to transport on guide rail 83, discharging belt conveyor 88 is wrapped in discharging drive roll 85 and goes out Expect on driven roller 86;The control discharging belt conveyor 88 of stepper motor 84 that discharges moves.
Cutting agency 8 because battery bar code mistake carries the battery to come by Battery transporter tool hand 7 in use, pass through Unqualified conveying device 82 transports.Polygonal voltage test failure is carried the battery to come by Battery transporter tool hand 7 and is passed through not Qualified conveying device 82 transports.Polygonal voltage test passes are passed through qualified defeated by the battery that the carrying of Battery transporter tool hand 7 comes Device 81 is sent to transport.

Claims (4)

1. a kind of method of inspection of lithium battery, it is characterised in that include the following steps successively:
Full magazine feed, passes through charging tray conveying mechanism feeding by charging tray and its interior battery to be detected;
Battery and charging tray are carried, and automatic conveying mechanical arm first will to be transported to battery defeated for battery in full charging tray in full magazine feed device It send and completes battery loading in mechanism;Automatic conveying mechanical arm again carries the empty tray that battery has been moved to take in full magazine feed device To empty tray retracting device, the recycling of empty tray is completed by empty tray retracting device;
Battery positions barcode scanning, and battery completes positioning on battery conveying mechanism, and then barcode scanning device carries out barcode scanning to battery;
Battery transfer, the underproof battery of barcode scanning are carried to cutting agency by Battery transporter tool hand, and battery passes through blanking machine Structure transports;The battery of barcode scanning qualification is carried to by Battery transporter tool hand on battery carrier;
Polygonal voltage is tested, and battery is clamped positioning on battery carrier, and polygonal voltage survey is carried out to battery by battery detecting mechanism Examination, the battery for testing completion are carried to cutting agency by Battery transporter tool hand, and battery is transported by cutting agency;
Above-mentioned battery carrier includes battery carrier frame, the 6th optoelectronic switch, the 4th cylinder, turning rolls, idler wheel, clamp system and folding Plate;
Battery carrier frame is fixedly mounted in rack, battery carrier frame be equipped with the first sliding groove and second sliding slot, the first sliding groove and Second sliding slot is vertically arranged, and clamp system is two groups be oppositely arranged, can be moved respectively along the first sliding groove and second sliding slot;
6th optoelectronic switch is mounted below battery carrier frame, and whether in place the 6th optoelectronic switch for detecting mesuring battary;The Four cylinders are mounted on by folded plate below battery carrier frame;4th cylinder connects turning rolls, and idler wheel is mounted on turning rolls, and the 4th Cylinder controls idler wheel and pushes clamp system action;The rolling installed on turning rolls is two, and two rollings are mutually perpendicular to, each to roll The corresponding one group of clamp system of wheel;
Clamp system includes fold bar, fold bar mounting base, L-type clamping edge, moving guide rail, the second plush copper axis pin, the second bullet Spring, the second axle sleeve;
Fold bar is in the surface of idler wheel, and the shaft for turning down bar is fitted in fold bar mounting base, turns down bar mounting base Upper end is mounted on the lower surface of battery carrier frame tablet;L-type clamps edge position and is adjustably mounted on moving guide rail;It is cased with Second plush copper axis pin of the second axle sleeve passes through cylindrical hole in fold bar mounting base to be mounted on moving guide rail;Second plush copper axis pin one End has plush copper, second spring to be socketed on the plush copper axis pin between plush copper and the second axle sleeve;Two pieces of L-type gripper edges are oppositely arranged row Row squarely;
Battery detecting mechanism includes barcode scanning device mounting rod, position adjustment component, power device, detection device and electrode auricle folder Tight device;Power device, detection device and the electrode auricle clamping device of first mechanism for testing complete the polygonal voltage of battery;
Mounting rod is fixedly mounted in rack, and position adjustment component is connected on mounting rod, barcode scanning device and detection device installation On position adjustment component, power device is mounted on battery carrier frame, and electrode auricle clamping device is mounted in rack;
Power device includes the 5th cylinder and conductive sponge component, and the 5th cylinder is horizontally arranged on battery carrier frame, the 5th cylinder Output end connect conductive sponge component, the 5th cylinder drive conductive sponge component touch mesuring battary aluminum plastic film in aluminium layer;It leads Have conductive sponge on electric cotton component, conductive sponge compresses the aluminium layer in mesuring battary aluminum plastic film, conductive sponge component directly with battery plastic-aluminum Aluminium layer contact in film;
Detection device includes the 6th cylinder, the 6th cylinder mounting plate and battery detecting gauge head, and the installation of the 6th cylinder mounting plate is in place It sets on adjustment component, the 6th cylinder is mounted on the 6th cylinder mounting plate, and the 6th cylinder output end connects battery detecting gauge head, the To contact the battery on battery carrier frame, battery detecting gauge head is used for and battery carrier the control battery detecting gauge head movement of six cylinders Battery engaged test on frame;Electrode auricle clamping device is used to clamp the auricle of electrode;
Electrode auricle clamping device includes fixed folded plate, the 7th cylinder, the first oil buffer mounting plate, adjustable pressing block installation Plate, adjustable pressing block, the first oil buffer and limited block;
Fixed folded plate is mounted in rack, and the 7th cylinder is mounted on fixed folded plate, and adjustable pressing block passes through adjustable pressing block mounting plate On the 7th cylinder, the 7th cylinder controls the up and down motion of adjustable pressing block;First oil buffer is slow by the first oil pressure Rush the top that device mounting plate is mounted on fixed folded plate, the 7th cylinder control adjustable pressing block mounting plate decline and with the first oleo cushion Device contacts, and adjustable pressing block declines and compresses mesuring battary electrode auricle;
Barcode scanning device includes code reader and code reader mounting assembly, and code reader is adjusted by code reader mounting assembly mounted on position On component.
2. a kind of method of inspection of lithium battery according to claim 1, it is characterised in that full magazine feed device includes top Rise mechanism, charging tray manipulator, folding belt line, the first optoelectronic switch, the first guide plate and the first electric switch holder;
Lifting body is mounted in rack, and lifting body is for jacking charging tray;Charging tray manipulator is mounted on folding belt line both sides, Charging tray manipulator and lifting body location matches, charging tray manipulator is for detaching the superposition charging tray on lifting body;The One optoelectronic switch holder is mounted in rack, and the first optoelectronic switch is mounted on the top of the first optoelectronic switch holder, the first photoelectricity Switch the height that charging tray is jacked for detecting lifting body;First guide plate is mounted on the both sides of folding belt line, and first is oriented to Plate is used to be oriented to the charging tray of superposition;
Lifting body includes the second optoelectronic switch holder, the second optoelectronic switch, catch, cylindrical shaft, flanged linear bearing, lead screw Elevator, servo motor, third optoelectronic switch, lifting platform, block;
Screw lift is mounted on machine frame inside, and servo motor is mounted on screw lift;Lifting platform is lifted mounted on lead screw On machine, flanged linear bearing is mounted in rack, and cylindrical shaft is mounted on the bottom surface of lifting platform by flanged linear bearing;The Two optoelectronic switch holders are mounted in rack, and the second optoelectronic switch is mounted on the top and bottom of the second optoelectronic switch holder, gear Piece is mounted on cylindrical shaft;Block is fixedly mounted on third optoelectronic switch on lifting platform;
Charging tray manipulator includes charging tray manipulator support, the first cylinder and charging tray separation block;Charging tray manipulator support is fixedly mounted In the both sides of folding belt line, the first cylinder is mounted on charging tray manipulator support, and the first cylinder connects charging tray and detaches block;
Belt line is opened and closed to include the first stepper motor, the first transmission parts, transport guide rail, fix hornblock, the 4th optoelectronic switch, master Dynamic roller, driven roller, free roller, belt conveyor, roller frame;
Fixed hornblock is mounted in rack, is transported guide rail and is mounted on fixed hornblock, active roll tube and driven roller are mounted on fortune It send on guide rail, roller frame, which is mounted on, to be transported on guide rail, and free roller is mounted on roller frame;Belt conveyor is wrapped in active roll tube On driven roller, support is provided by free roller in the middle part of belt conveyor, belt conveyor is for conveying charging tray;First stepping electricity Machine connects active roll tube by first band transmission parts;4th optoelectronic switch, which is mounted on, to be transported on guide rail side, and the 4th photoelectricity is opened Whether close has charging tray for detecting in belt line;
Empty tray retracting device includes the second lifting body, the second folding belt line, empty tray optoelectronic switch, empty tray guide plate With empty tray switch bracket;
Battery conveying mechanism is in completely between magazine feed device and empty tray retracting device;Battery conveying mechanism includes second step Stepper motor, the second transmission parts, transport rail brackets, transport guide rail, pan feeding carrier, drive roll, driven roller and second are defeated Send belt;
It transports rail brackets to be fixed in rack components, two transport guide rails, which are erected at, to be transported on rail brackets;Second step Stepper motor connects drive roll by the second V belt translation component;Drive roll and driven roller, which are mounted on, to be transported on guide rail, and second Belt conveyor is wrapped on drive roll and driven roller;Pan feeding carrier, which is mounted on, transports guide rail both sides, pan feeding carrier position pair The discharge end of the second belt conveyor is answered, pan feeding carrier to mesuring battary for being clamped positioning;
Pan feeding carrier includes adjustable orientation guide rail mounting base, orientation guide rail, the 5th optoelectronic switch and positioning device;Positioning device is pacified On the transport guide rail of the second belt conveyor side, orientation guide rail is mounted on by adjustable orientation guide rail mounting base and transports guide rail On, orientation guide rail is on the transport guide rail of the second belt conveyor other side, i.e. the second belt conveyor is in positioning device and determines Between direction guiding rail, positioning device positions mesuring battary with orientation guide rail;Positioning device and the orientation position of guide rail corresponding second The discharge end of belt conveyor;5th optoelectronic switch, which is mounted on, to be transported on guide rail, and the 5th optoelectronic switch is for detecting the second conveying skin Take the running position of mesuring battary;
Positioning device includes the second cylinder, the second cylinder mounting plate, positioning device mounting plate, positioning device side plate, the first plush copper Axis pin, the first spring, pushing block mounting plate and pushing block;Second cylinder is mounted on by the second cylinder mounting plate and is transported on guide rail, the Two cylinder output end connection locator mounting plates, positioning device side plate are mounted below positioning device mounting plate, positioning device Side plate connects pushing block mounting plate by the first plush copper axis pin, and for the first spring pocket on the first plush copper axis pin, pushing block is mounted on pushing block On mounting plate, pushing block is used to push the battery on the second belt conveyor to orient guide rail, and pushing block and orientation guide rail are used for second Battery on belt conveyor is clamped and positions.
3. a kind of method of inspection of lithium battery according to claim 2, it is characterised in that code reader is towards pushing block and orientation The second belt conveyor between guide rail, code reader are used to scan pushing block and orient and positioned on the second belt conveyor between guide rail Battery.
4. a kind of method of inspection of lithium battery according to claim 1, it is characterised in that cutting agency includes that certified products are defeated Send device and unqualified conveying device;Battery bar code mistake is passed through unqualified by the battery that the carrying of Battery transporter tool hand comes Conveying device transports;Polygonal voltage test failure is carried the battery to come by Battery transporter tool hand and is filled by unqualified conveying It sets and transports;Polygonal voltage test passes are carried the battery to come by Battery transporter tool hand 7 and are transported by qualified conveying device.
CN201810583957.1A 2018-06-08 2018-06-08 A kind of method of inspection of lithium battery Active CN108693481B (en)

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Effective date of registration: 20190403

Address after: 225600 North of Bosten Avenue, Gaoyou Economic Development Zone, Yangzhou City, Jiangsu Province (in Battery Industrial Park)

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